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ClearSpan™ Pro Solar Star™ Greenhouse 8mm Twin-Wall Polycarbonate Photo may show a building of a different length. Frame is shown with an optional end wall and customersupplied baseboards. End wall is not included and requires an additional purchase. ©2013 ClearSpan™ All Rights Reserved. Reproduction is prohibited without permission. Revision date: 10.08.13 STK# R020 DIMENSIONS 20' W x L (length varies) 1 Table of Contents Important Information...................................................3 Parts Identification........................................................6 Overview........................................................................7 Prepare and Square the Building Site.........................8 Set the Ground Posts (option).....................................9 Mounting Feet (option)..................................................11 Rafter Assembly............................................................12 Frame Assembly............................................................13 Install Hat Channel........................................................19 Recommended Baseboard Installation.......................20 Cable Installation...........................................................21 Diagonal Strut Installation............................................23 Anchor the Assembled Frame......................................24 Ridge Cap Installation...................................................25 End Cap Installation......................................................26 Install Polycarbonate Panels........................................27 Install 108939 Sidewall Trim.........................................36 Install Sidewall Polycarbonate Panels........................37 Optional Retaining Board Installation.........................40 Shelter Care and Maintenance.....................................41 Quick Start Guide..........................................................42 20' Wide Front Profile Grid with Ground Posts..........43 20' Wide Front Profile Grid with Mounting Feet.........44 20' Wide Front Profile with Ground Posts...................45 20' Wide Front Profile with Mounting Feet..................46 20' Wide Purlin Locations.............................................47 Side Profile - 20' Length................................................48 Side Profile - 24' Length................................................49 Side Profile - 36' Length................................................50 Side Profile - 48' Length................................................51 Side Profile - Longer than 48'.......................................52 Connections...................................................................53 Connection Details (1-4)...............................................54 Connection Details (5-8)...............................................55 Connection Details (9-13).............................................56 Main Cover Details........................................................57 Mounting Feet Layout...................................................58 20' Wide Over-The-Top Measurements........................59 WIND AND SNOW LOAD Many Clearspan™shelters and greenhouses can be designed to meet wind and snow loading in your area. Please consult with your account manager if needed for additional information. ANCHORING THE BUILDING The anchoring methods shown in this manual for buildings with mounting feet or buildings with ground posts are temporary in nature. For the recommended permanent anchoring methods, consult the MUST READ documents that also shipped with your building. The diagrams presented in that guide show anchoring methods designed to meet typical loads and forces. Consult that document and read its contents before you begin construction. 2 READ THIS BEFORE YOU BEGIN The main building and any accessory (end wall, door, etc.) requires a specific installation sequence. All buildings include an instruction guide; each accessory includes an instruction guide. Near the beginning of each instruction guide (building or accessory), you will find information to lead you through the installation and assembly steps. This information identifies at what point during the assembly a particular accessory is installed or attached to the main building frame. In all instances and regardless of the type and number of accessories, the main building frame is always constructed first. Since we cannot anticipate changes made by the customer/contractor, all instructions assume the use of accessories purchased from us to be used on the building the accessory was designed for. Each instruction guide presents the basic steps to install the accessory. When in doubt, consult the services of a qualified contractor experienced with the assembly of similar structures. Assemble the main building frame now. Mounting Feet (108500) Layout Diagram Buildings equipped with the 108500 mounting feet require additional steps for the site preparation. Consult the Mounting Feet Layout diagram in the Quick Start section near the back of this guide for the required dimensions. Do not prepare the site without first consulting the diagram for the proper dimensions! In addition, consult the MUST READ document for anchoring details. Buildings that include "P0" within the building identification number (e.g., R030020P02FC01W) are equipped with the 108500 mounting feet. For buildings with ground posts, consult the Front Profile with Ground Post diagram in the Quick Start section to properly prepare the site. Buildings that include "GP" within the building identification number (e.g., R030020GP2FC01W) are equipped with ground posts. Revision date: 10.08.13 Important Information LOCATION Choosing the proper location is an important step before you begin to assemble the structure. The following suggestions and precautions will help you determine whether your selected location is the best location. YOU MUST READ THIS DOCUMENT BEFORE YOU BEGIN TO ASSEMBLE THE SHELTER. • Never erect the structure under power lines. • Thank you for purchasing this ClearSpan™ greenhouse. When properly assembled and maintained, this product will provide years of reliable service. These instructions include helpful hints and important information needed to safely assemble and properly maintain the greenhouse. Please read these instructions before you begin. Identify whether underground cables and pipes are present before preparing the site, setting ground posts (if equipped), or anchoring thestructure. • Location should be away from structures that could cause snow to drift on or around the building. • Do not position the structure where large loads such as snow and ice, large tree branches, or other overhead obstacles could fall. • Always check local building codes before you begin and follow codes as instructed. If you have any questions during the assembly, contact Customer Service for assistance. SAFETY PRECAUTIONS SITE • Wear eye protection. • Wear head protection. After choosing a location, proper preparation of the site is essential. Follow the information below. • Wear gloves when handling metal parts. • • Use a portable GFCI (Ground Fault Circuit Interrupter) when working with power tools and cords. A level site is required. The site must be level to properly and safely erect and anchor the structure. • • Do not climb on the frame during or after construction. • Do not occupy the structure during high winds, tornadoes, or hurricanes. If the site is not level, use footings to provide a secure base to assemble the structure. Pre-cast concrete blocks, pressure-treated wood posts, or poured footings are all acceptable when properly used. (Some shelters use ground posts or rafter feet.) • Provide adequate ventilation if the structure is enclosed. • • Do not store hazardous materials in the structure. • Provide proper ingress and egress to prevent entrapment. Drainage: Water draining off the structure and from areas surrounding the site should drain away from the site to prevent damage to the site, the structure, and contents of the structure. Revision date: 10.08.13 WARNING: The individuals assembling this structure are responsible for designing and furnishing all temporary bracing, shoring and support needed during the assembly process. For safety reasons, those who are not familiar with recognized construction methods and techniques must seek the help of a qualified contractor. 3 Important Information ASSEMBLY PROCEDURE • Following the instructions as presented will help ensure the proper assembly of your structure. Failing to follow these steps may result in an improperly assembled and anchored structure and may void all warranty and protection the owner is entitled to. Conduit: An assembly of pipes used to secure the main cover and end panels (if equipped). Some strut assemblies also consist of connected pipes to form a conduit. Each pipe joint of a conduit assembly is secured with a self-tapping Tek screw. • Hat Channel: Frame components that are attached to either the inside or outside of the rafter legs or ground posts. Hat channel typically runs from the front to the back of the frame. It is used to secure panels to the frame. • Mounting Foot: The part attached to and found at the base of the rafter or leg of the shelter. Depending on the shelter, the foot is an optional purchase. Some shelters do not offer an optional foot. Some use ground posts. • Must Read Document: This document includes important building and shelter anchoring instructions, steps for end wall reinforcement, safety precautions, and notices and warnings. The Must Read document is sent with all shelters and buildings. If you did not receive a Must Read document, contact Customer Service to request one. • On-Center: Term used to describe a measurement taken from the vertical center of the rafter or frame member to the vertical center of another. • Purlin: The frame member that runs perpendicular to the rafters or framework that supports the main cover. Purlins are found on the roof of the assembled frame, are evenly spaced, and typically run from the front to the back of the shelter. • Plain or Straight Pipe: A term used to describe a pipe that has the same diameter or width throughout its entire length. • Strut: A strut is usually a length of pipe with two flattened ends; it is used for diagonal bracing of the shelter frame. A strut is typically secured to the frame by special brackets and bolts, or simply by Tek screws. • Swaged End or Swaged Pipe: The term “swaged'' refers to the tapered end of the pipe or tube. Swaged ends of a pipe can be inserted into the straight ends of other pipes. • Tek Screw: A self-tapping fastener used to secure pipe joints and to fasten brackets to rafters. The steps outlining the assembly process are as follows: 1. Verify that all parts are included in the shipment. Notify Customer Service for questions or concerns. 2. Read these instructions, the MUST READ document, and all additional documentation included with the shipment before you begin. 3. Gather the tools, bracing, ladders (or lifts), and assistants needed to assemble the structure. 4. Check the weather before you install the roof cover and any panels (if equipped). Do not install covers or panels on a windy or stormy day. 5. Re-evaluate the location and site based on the information and precautions presented in the documentation included with the shipment. 6. Prepare the site (if applicable). 7. Assemble the frame components in the order they are presented in these instructions. 8. Assemble the frame including the struts (if equipped). 9. Consult the Must Read document for important anchoring details. 10. Install, tighten, and secure end panels and main cover (if equipped). This applies to covers that stretch over the frame assembly. Your shelter may include roof panels, side panels, or both. 11. Read the care and maintenance information at the end of these instructions. 12. Complete and return all warranty information as instructed. LIST OF WORDS AND PHRASES Before you begin, it is important to become familiar with the words and phrases used in this instruction manual. These words and phrases are common to most ClearSpan™ shelters and identify the different parts of the shelter. (Some are used in this document. Others may not apply to this particular shelter.) These terms describe the shipped parts and can also be found on the materials list/spec sheets included with the shipment. To aid in the assembly, read through the following definitions before you begin. 4 Revision date: 10.08.13 Important Information REQUIRED TOOLS SPECIAL NOTE: Baseboards for Frame The following list identifies the main tools needed to assemble the shelter. Additional tools and supports may be needed depending on the structure, location, and application. These instructions describe installing a baseboard (recommended) at ground level along each side of the frame. The baseboard runs from the front to the back of the frame. • Tape measure or measuring device • Marker to mark locations on the pipes and rafters • Variable speed drill and impact driver (A cordless with extra batteries works best.) • Metal-cutting saw (or tool to cut cable), wrenches and impact socket set • Hammers, gloves, and eye and hearing protection Consult these instructions, or contact Customer Service for additional information regarding baseboards. • Adjustable pliers and self-locking pliers Sample: Ground Post and Baseboard • Ladders, work platforms, and other machinery for lifting designed to work safely at the height of the building The baseboard and fasteners to secure the board to the frame are not included with the shipment and must be supplied by the customer. Treated or recycled plastic lumber works well for a baseboard. Carriage bolts (1/4" or 5/16") of the required length and nuts will work for the fasteners. UNPACK AND IDENTIFY PARTS The following steps will ensure that you have all the necessary parts before you begin to assemble the shelter frame. 1. Unpack the contents of the shipment and place where you can easily inventory the parts. Refer to the Bill of Materials/Spec Sheets. 2. Verify that all parts listed on the Bill of Materials/Spec Sheets are present. If anything is missing or you have questions, consult the Pictorial Parts Guide and all diagrams for clarification, or contact Customer Service. Outside of Shelter NOTE: At this time, you do not need to open the plastic For added strength, splice separate baseboards between bags containing smaller parts such as fasteners or ground posts. washers (if equipped). Hat Channel Inside of Shelter Splice IMPORTANT: Panel Installation and Chalk Line If you use a chalk line to mark fastener locations on the polycarbonate panels during installation, use blue chalk. Blue chalk washes off and will not permanently mark panels. Do not use red chalk or other material that will stain or permanently mark panels. Revision date: 10.08.13 Ground Level Outside of Shelter 5 Parts Identification The following graphics and photos will help identify the different parts. (Some parts are not shown.) 108867 Aluminum End Cap (curved) 104773 1/2" x 3" Hex Bolt & Nut FAG330B 5/16" x 1" Hex Bolt (for use with mounting feet and diagonal struts) 108939 Aluminum Trim (straight) FAME09B FAG340B 5/16" x 3-1/2" Hex Bolt 1/2" Flat washer FAME07B 5/16" Flat washer FALF37B 5/16" Locknut 6 AS1084 3/16" Cable Thimble FA4484B Tek Screw 108873 Rafter Cable Plate 104189 Turnbuckle AS1004 Cable Clamp AS2167 Anchor Shackle CFG030PINSS03 Chevron 108503 Cable Bracket FALB01B 1/4" Zinc Nut 108874 Rafter Cable Plate (24' Long Only) 108500 Mounting Foot (Use depends on application. Foot is not used with ground posts.) Revision date: 10.08.13 Overview ClearSpan™ Pro Solar Star™ Greenhouse 8mm Twin-Wall Polycarbonate Frame above shown with optional end wall and customersupplied baseboards. OVERVIEW This section describes assembling your greenhouse. See illustration below to identify main parts of the greenhouse. Drawing may show a model of a different length. Refer to Quick Start section located in the back of these instructions for on-center measurements and post layout. 1. Set the ground posts or mounting feet (as equipped). 2. Locate the required parts for each assembly procedure. 3. Assemble the rafters and frame. Ridge Cap 4. Anchor the frame. Consult instructions for details. Interior Rafter 5. Install end walls and end panels (purchased separately). Top Purlin 6. Assemble and install door (purchased separately). End Rafter 7. Install roof and side panels (included). Cable Strut On-center Hat Channel Ground Level Customer-Supplied Baseboards Revision date: 10.08.13 7 Prepare and Square the Building Site prepare the Building Site Square the Site: General steps A level site is required to accurately and safely construct the building. Consult the services of a qualified contractor to properly grade and prepare the site. 1. Identify a corner where a building rafter will be positioned, drive in a stake, and string a line the exact width of the building and stake in place. (Width of the rafter is measured from center-to-center of the rafter legs.) Site should slope away from the building to allow water to properly drain away from the assembled building. After the site is prepared, mark the location of the frame corners to square the frame during assembly. Taking these steps before assembling the shelter saves time and ensures that the structure is square and positioned as desired. 2. After the first corner stake is in place, string a line the width of the building (center-to-center) and drive the second corner stake into the ground. 3. String a line at least as long as the building 90° from the line between the first and second stakes. The following procedures are suggested methods. Their use depends on the size of the shelter, shelter application, the footings (if applicable), and the method used to anchor the shelter. Consult the MUST READ document for anchoring details before you prepare the site and begin construction. When in doubt, consult the services of a qualified contractor experienced with the construction of similar structures. Rafter Mounting Feet If your frame includes mounting feet, prepare the site and anchor the feet to the site before assembling the frame. Use a baseboard placed under the feet to support the foot base. Read the information on the next page and use the diagram to layout the position of your building. Once the string lines are set to mark the location, continue with the Mounting Feet section. Unless you are securing feet to concrete piers, do not dig holes if your building is equipped with rafter mounting feet! Read the information on the Mounting Feet (if equipped) page for additional details. Ground Posts If the frame includes ground posts, set all ground posts as described within this manual. Width of the shelter is measured from the center of one ground post to the center of the remaining ground post. Length is also measured center-to-center. If your building includes ground posts, continue with the Setting Ground Post section. NOTE: A transit can be used to ensure an accurate 90° angle, or the 3-4-5 rule can be used. Refer to diagram. Using multiples of 3-4-5 such as 6-8-10 or 12-16-20 helps to maintain an accurate 90° angle. 4. After squaring the position of the building, measure the length and drive the third corner stake. 5. Repeat the same step for the last corner stake. NOTE: The distance measured diagonally between corner stakes must be equal for the building to be square. ATTENTION: The anchoring methods shown in this manual are not designed to satisfy local building codes and restrictions. These methods are best described as temporary in nature. For permanent anchoring methods, consult the MUST READ document before you continue. 8 Revision date: 10.08.13 Set the Ground Posts (option) MARK the Site AND DIG POST HOLES These steps describe marking all post hole locations and digging the holes. For some sites, it may not be possible to complete the procedure in this manner. An alternative procedure such as working from one end of the building toward the other may be necessary. Determine the best procedure based on the site and other factors and proceed as needed. NOTE: Refer to the Quick Start Section located near the back of these instructions for the Side Profile and related diagrams. If your building includes mounting feet, complete Step 1 only of this procedure and continue with the Mounting Feet section. Consult the MUST READ document for anchoring suggestions. 1. Stake the outline of the building using string line and batter boards. Set batter boards 3' back from the building corners. Check to ensure that the building layout is square. Cover or panels (if equipped) will not install properly if the building frame is not square once assembled. (For buildings equipped with rafter mounting feet, stop here and continue with the Mounting Feet section.) 2. Consult the diagrams in the Quick Start section to verify the frame length and width dimensions and to accurately position the ground posts. 3. Guided by the string line, use a flag or stake to mark each ground post hole location. 4. Move the string line and dig a post hole a minimum of two feet (2') deep or to a depth that is below the geographic frost line, whichever is greater. Consult local building codes. A power auger (18") works best to dig the holes. 5. After digging all holes, reattach the string line to the batter boards and use it as a guide to set and align the ground posts. ATTENTION: Set another string line (not shown) to mark the uniform height of all main frame ground posts. All posts must be set at the same height for the frame to assemble properly. Side wall height–the height of the sidewall from finished ground level to the top of the ground post–is 72". Consult the services of a qualified contractor to accurately layout and set the ground posts. on-center on-center on-center on-center Drawing may show layout of a different length. Refer to Quick Start section located in the back of these instructions for on-center measurements and post layout for your frame. Revision date: 10.08.13 9 Set Ground Posts (option) SET ground Posts DIAGRAM SHOWS A TYPICAL POST HOLE This procedure describes setting the ground posts in holes, bracing in place, and adding concrete. If your building includes mounting feet, skip this procedure and continue with the installation of the mounting feet. Consult the MUST READ document before you set your ground posts for important anchoring and concrete details. Required parts and equipment: Ground Level • Ground post (no mounting feet) • Equipment to level and brace posts NOTE: Concrete (customer-supplied) is required to secure all ground post in the holes. All posts must be set at the same height for the frame to assemble properly. Consult the services of a qualified contractor to properly set posts. 1. Take one ground post, measure 24" from the plain end, and mark the location on the pipe. Set all posts two (2) feet below ground level. See diagram to the right. 2. Add concrete to a corner hole, set the first corner ground post into the hole, and brace in position. Fill hole so concrete remains below the finished grade. Toward the ends of the frame Toward the ends of the frame Ground Post 2’ Deep Concrete In areas where frost is common, dig each post hole so it falls below the frost line. Minimum hole depth for all areas regardless of frost is 24". Consult local building codes and qualified contractors for additional details when digging the post holes and setting the ground posts. Ground Post ATTENTION: Position the pre-drilled holes facing toward the ends of the shelter so they align with the bolt holes in the rafter sections. Verify that the ground post is at the correct height. 3. Check that the corner post is straight (plumb) and adjust as needed before the concrete sets. 4. Repeat the above steps to complete the installation of all ground posts. ATTENTION: Allow the concrete to set before you attach the assembled rafters to the tops of the ground posts! 5. Continue with the rafter assembly. 10 Revision date: 10.08.13 Mounting Feet (option) Setting the MOUNTING feet For those buildings equipped with mounting feet, secure the feet to a customer-supplied baseboard prior to attaching the rafter legs and assembling the frame. Customer is responsible for the necessary baseboards and fasteners used to secure the feet to the site. A baseboard is not needed when the feet are anchored to a concrete pier, footing, or foundation as described in the MUST READ document. Consult that document for details. Skip this section if your frame does not include mounting feet. ATTENTION: If local codes require a permanent anchoring system, you must choose one of the methods described in the MUST READ document. The following information describes one way to anchor the mounting feet. Consult a knowledgeable construction professional for suggestions and other safe and acceptable alternatives. Do not assemble the frame without first securing the mounting feet. Consult the Mounting Feet Layout diagram (Quick Start section) before you begin. WARNING: Securing the rafter feet to a baseboard as shown does not anchor the shelter. Secure each rafter to the site after assembly and before attaching the next rafter during the frame assembly steps. If you choose this method to anchor your building, consult the "Anchor the Assembled Frame" section of this manual for details. Customer-supplied baseboards and stakes. Use wedge anchors for concrete surfaces. 1. Place the first set of 2" x 8" baseboards on the site at the required on-center width of the building frame. Baseboards run parallel to each other. Use the layout instructions to accurately and properly set the baseboards on the site. o r nte e n-c Customer-supplied lag screws. 2. Drive a short length of rebar or similar stake, through a hole drilled in the boards, into the ground to keep the boards in place. See diagram above. If mounting on concrete, use wedge anchors (purchased locally) to secure boards or mounting feet to the site. 3. Anchor each mounting foot to the baseboards (on-center) using the appropriate customer-supplied fasteners. Consult the diagrams in the Quick Start section for layout dimensions and details. 4. Continue with the Rafter Assembly steps that follow. e am NOTE: Rods or stakes will help prevent the boards from shifting to maintain the on-center width of the building during frame assembly. de tsi Ou fr of Secure support leg to foot before attaching the assembled rafter. See rafter assembly steps. ATTENTION: The augers for the anchoring system for your frame can be installed at this time. Consult the Anchor the Assembled Frame section in these instructions for auger installation suggestions. All anchoring components and hardware require an additional purchase and are not included. You must anchor the building as shown in the diagram if mounting feet are used. Revision date: 10.08.13 11 Rafter Assembly RAFTER ASSEMBLY After setting the ground posts or anchoring the mounting feet, continue with the rafter assembly. NOTE: All rafter assemblies consist of two rafter sections joined by a single chevron at the peak. Consult the rafter diagram in the Quick Start section of these instructions before and during the rafter assembly process for details. CFG030PINSS03 Chevron Assistance is required to assemble the rafters and frame. Gather the parts: • Rafter sections (20' wide–2 sections per rafter) • Rafter chevron (#CFG030PINSS03) • 1/2" x 3" bolt with nut (104773) and 1/2" flat washers (FAME09B) to secure rafter sections to the chevron 1. Place two rafter sections on the ground end-to-end. (The end of each section includes the two mounting holes to secure the chevron.) Support the rafter sections with blocks as needed. Consult the diagrams for details. 2. Connect the two rafter sections using a chevron, 1/2" x 3" bolts and nuts and 1/2" flat washers. Position the installed studs of the chevron so they point up to accept the ridge purlins when these are installed. See the diagram below. Distance between the mounting holes at the end of the assembled rafter is the on-center width of the frame. Measure this distance before you tighten the bolts at the top of the rafter. For example if your frame is 20' wide on-center, the distance between the mounting holes is 20' on-center. For long frames, it may be best to assemble the individual rafters and set them in place to conserve work space. To reduce handling, designate assembly areas along the length of the frame and set the individual rafter sections in those areas to be assembled and connected to the frame. 3. After assembling some or all of the rafters, continue with the frame assembly. SUPPORT BLOCKS Stud Pre-punched Strut Hole Chevron Pre-punched Strut Hole r ente On-C 12 h of Widt e Fram NOTE: Verify that the pre-punched mounting hole for the strut is placed in the correct location as shown above before assembling each rafter. Revision date: 10.08.13 Frame Assembly FRAME ASSEMBLY Gather the parts: • Assembled rafters, 1/2" x 3" mounting bolts with nuts (104773), and flat washers (FAME09B) • Purlins (see diagrams in Quick Start section for your building and for purlin identification/position) • FALB01B 1/4" nuts and FAME16B 1/4" washers • 108503 angle brackets to mount cables • 108868 eyebolts, 3/8" lock washers, and 3/8" nuts • Lifts, ladders, assistants, and cable, rope or lumber to secure rafters during the assembly process Install bracket so that it is toward the inside of the frame. Complete these steps: 1. Using ladders and lifts, set an assembled rafter on the first set of ground posts (or rafter legs–see the note that follows), align the mounting holes, slide a flat washer onto a 1/2" x 3" bolt, and insert a bolt into each mounting hole. ATTENTION: If mounting feet are used, attach the first set of rafter legs to the mounted feet and secure with the 3/8" x 3 1/2" bolts and nuts. With the legs installed, set the first assembled rafter in place and secure. Consult the connection diagrams located in the Quick Start section of these instructions for additional details. See diagonal strut note on next page. 3/8" Nut 3/8" x 3 1/2" Bolt 2. Slide one (1) 108503 angled bracket over each mounting bolt (end rafters only), add a 1/2" flat washer and nut to each bolt, and tighten. Bracket is to the inside of the frame and is used later in these instructions to secure the cable bracing to the frame. 3. Verify that the end rafter is vertical and not twisted and brace the rafter using ropes, cables, or lumber staked to the site. Do not remove the end rafter bracing until the entire frame is assembled. ATTENTION: For buildings equipped with ground posts, you must secure each ground post in the ground using concrete! Optional rafter leg with mounting foot. 1/2" x 3" Bolt Rope or Cable Ground Level Revision date: 10.08.13 13 Frame Assembly ASSEMBLY NOTE: INSTALLING THE 108865 DIAGONAL STRUT (if equipped) For all frames that include the 108500 mounting feet and rafter legs, complete the following procedure after each rafter is assembled and attached to the rafter legs and before you add purlins to the entire frame. Completing these steps will help maintain a uniform result when assembling each rafter and the entire frame. NOTE: If your building does not include the 108500 mounting feet as shown, skip this page and Page 15 and continue with the assembly of the frame (Step 4) on Page 16. Complete the following procedure: a. With the assembled rafter attached to the top of each rafter leg as previously described, install a brace under the middle of the rafter and push the rafter up to the height shown on the Front Profile Grid diagram in the Quick Start section for your building. (Brace is supplied by the customer/contractor. Brace may not be required for some frames. Consult a contractor if needed to determine the best way to support each rafter during assembly.) See the Front Profile Grid diagram in the Quick Start section for the height of your building. Height of Building Brace to lift and support the rafter during the installation of the diagonal struts (108865). Pre-punched Strut Hole Strap or Rope Install brace and push rafter up to reach height of the building. Adjust brace as needed to account for an uneven site. Verify that each rafter leg is plumb and secured to the mounting foot. Ground Level b. Verify that both rafter legs are plumb and that the rafter is not twisted or leaning toward the front or back. c. Measure center-to-center between the tops of the rafter legs to verify that the on-center measurement is equal to the width of the building. Adjust the brace as needed and use it to help secure the positions of the rafter legs. NOTE: If needed, use a strap or rope to keep the tops of the rafter legs plumb until you install the diagonal struts. See the dashed line in the diagram above. d. With the rafter supported and braced in place, install the 108865 diagonal struts as described on the next page. 14 Revision date: 10.08.13 Frame Assembly MOUNTING FOOT-TO-RAFTER STRUT INSTALLATION Frames that include the 108500 mounting feet also include an additional strut (108865) running from the foot to the rafter. Complete the steps on the previous page to set the rafter and continue with the steps that follow to install the struts. Foot-to-Rafter Strut (108865) Required parts and tools: • 108865 (8') struts • Secure using FAG330B (5/16" x 1" bolts) and FALF37B 5/16" locknuts • Tape measure and wrenches or ratchet and socket set to tighten bolts Complete these steps: a. Take a strut and loosely attach it to the rafter foot using the 5/16" fasteners listed above. b. Swing the diagonal strut up into position until it reaches the underside of the rafter. c. With assistance, align the rafter hole with the diagonal strut. d. Insert the bolt through the rafter hole and through the mounting hole in the diagonal strut. e. Add a locknut and tighten to secure the strut to the rafter. f. Return to the lower 5/16" bolt and tighten that locknut. g. Repeat to attach the remaining strut for the rafter. h. Continue with the Frame Assembly steps that follow. NOTE: Use the 5/16" x 1" bolts to secure strut to the rafter. Install bolt through punched hole in rafter and strut mounting hole of strut. Mounting hole in rafter is through one side of rafter only. Step b & c: Swing strut up and into position. With assistance, align the hole in the rafter with the diagonal strut. Step a: Loosely secure strut to foot using 5/16" x 1" bolt and locknut. Pre-punched Strut Hole Step d & e: Secure upper end of strut to rafter using the 5/16" x 1" bolt and locknut. Tighten upper and lower 5/16" locknuts. Revision date: 10.08.13 15 Frame Assembly FRAME ASSEMBLY (continued) 4. Move to the next set of ground posts (or mounting feet), attach that rafter (and rafter legs if needed), and brace in place. As previously described, use the 1/2" bolts to secure the rafter to the tops of the ground posts or rafter legs. Install the 108865 struts if equipped. See previous two pages. 5. Once the first two rafters are set in place, take the first purlin section (consult Side Profile diagram for your building for purlin identification), align the pre-drilled holes with the studs of the rafter chevron, and secure to the end rafter (A) and first interior rafter (B) using 1/4" nuts and 1/4" washers. 6. Repeat steps to set the next rafter in place and secure to the frame. Attach the 108865 struts if equipped. NOTE: Consult the Side Profile diagram for your frame for connection details and fasteners. Frame shown throughout this procedure has 4' rafter spacing. Actual frame may be similar, or it may include 6' rafter spacing or a combination of 4' and 6' rafter spacing depending on length. Studs Ridge Purlin Ridge Purlin 1/4" Nuts and Washers A B B 1st Interior Rafter A 2nd Interior Rafter End Rafter Rope or Cable Ground Level ATTENTION: If equipped with ground posts, anchor all posts in the ground using concrete. 16 Revision date: 10.08.13 Frame Assembly FRAME ASSEMBLY (continued) 7. Set the next rafter in place, secure it to the ground posts or rafter legs, brace in place as needed, and install the struts if equipped. 8. Secure the rafter to the previous purlin, or install another purlin section. View diagrams below for details. Depending on the rafter spacing, either of the configurations below will apply. Overlap ridge purlins and secure in place using 1/4" nuts and washers. Studs Ridge Purlin D C Diagram above shows how to connect the next purlin at the same chevron. Use one set of 1/4" nuts and washers to secure both purlins. Install another rafter if needed to support the free end of the second purlin. ATTENTION: For buildings equipped with ground posts, you must secure each ground post in the ground using concrete! D C Rope or Cable Ground Level ATTENTION: If equipped with ground posts, anchor all posts in the ground using concrete. Revision date: 10.08.13 17 Frame Assembly FRAME ASSEMBLY (continued) FA4484B Tek screw 9. With the first three (3) rafters assembled, take the first top purlin and secure it to the rafters using Tek screws. See Diagrams D and E at the right. Consult the Over-the-Top Measurements diagram in the Quick Start section for purlin spacing dimensions. NOTE: In those instances where a top purlin and an interior rafter are also used to attach two cable assemblies, install the 108873 rafter cable plate (single) between the rafter and purlin using Tek screws (F). Purlin Rafter D 24' Long Frame: When four (4) cable assemblies meet at the same top purlin and rafter, install a 108874 rafter cable plate (double) to secure the cables (G). Consult the Quick Start guide for additional details regarding the location and installation of the rafter cable plates. Use assistants when installing the plates. 10. Install and secure the remaining top purlins for the first few rafters as previously described and as shown in the Quick Start section of these instructions. 11. Repeat the previous steps to assemble the remainder of the frame. ATTENTION: You must install the ridge purlins after setting two or three rafters. Do not set all remaining rafters with only the ridge purlins in place. When mounting the remaining end rafter, remember to install the two (2) angled cable brackets as described in Steps 1 and 2. FA4484B Rafter Purlin E F FA4484B 108873 Rafter Cable Plate (single) Ridge Purlin Cable Bracket F G E Purlin Ground Level 108874 Rafter Cable Plate (double) Cable Bracket Frame length of your building may differ from what is shown. 18 Revision date: 10.08.13 Install Hat Channel INSTALL THE HAT CHANNEL Consult the following information before you begin to install the recommended baseboards. • The hat channel runs are perpendicular to the rafters and are spaced evenly on the outside of the frame. • Hat channel runs are parallel to each other. • Use the RFB144ARSS004 frame members for the hat channel. Complete these steps to install the hat channel: 1. On the outside of the frame at the first rafter, mark the location of the lower run of sidewall hat channel. NOTE: Refer to the "Over-The-Top-Measurements" diagram located in the Quick Start section for all measurements. 2. Move to the other end rafter along the same side and repeat Step 1. 5. Take the first section of RFB144ARSS004, center it over the lower marks, verify it is level, and secure it using the FA4484B Tek screws. Center the pre-drilled mounting holes of the RFB144ARSS004 roll-form braces with the center of the rafter legs/ground posts. NOTE: The installation of the side hat channel, except for the fasteners, mirrors the top/ridge purlin installation. Consult the Side Profile diagrams for your building for additional details. 3. Stretch a chalk or string line end-to-end between the marks, verify that the line is level, and snap to mark the location of the first run of hat channel. Use a permanent marker to mark the locations to ensure a uniform installation if needed. 6. Install the next section of hat channel. Overlap the first if needed. Consult the Side Profile diagrams in the Quick Start section for purlin details if needed. 4. Repeat the steps to mark all remaining runs of side wall hat channel on the rafter legs/ground posts. 7. With all hat channel attached to the outside of the shelter, install the recommended baseboards. Install the RFB144ARSS004 sections on the outside of the assembled frame. Refer to the "Over-TheTop Measurements" Ground diagram located in the Level Quick Start section for measurements. Frame length of your building may differ from what is shown. Revision date: 10.08.13 19 Recommended Baseboard Installation RECOMMENDED BASEBOARD INSTALLATION Gather the parts: • 2" x 6" or 2" x 4" treated or recycled plastic lumber (supplied by customer) • 5/16" x 5" carriage bolts (FAH325B) (additional purchase required) • 5/16" nuts (FALB32B) (additional purchase required) The following procedure describes one way to install the baseboards. The size and type of the baseboard you choose may require the use of alternative steps. When properly installed, baseboard runs the length of the frame at ground level. The baseboard and fasteners are supplied by the customer. Ba Ground Posts and Baseboard ATTENTION: Install the baseboard so that it is set even with the outside edge of the hat channel. Side panel is installed over and attached to the baseboard. B Ground Level ard bo e as On the outside of the frame, attach the first baseboard to the rafter using two (2) 5/16" x 5" carriage bolts and nuts. Countersink heads if needed. Continue adding baseboards to complete the first run. The boards should be at ground level or slightly into grade. rd oa b se Ground Level Rafter Feet and Baseboard Splices are made between posts as shown in the drawing below. Use a short section of baseboard to secure separate baseboards at a splice. Repeat steps to install the second run of baseboards on the remaining side of the frame. After installing the baseboards, continue with these instructions. Hat Channel Inside of Shelter Splice 5/16" Nuts Ground Level Outside of Shelter 20 5/16" x 5" Carriage Bolts Ground Level Revision date: 10.08.13 Cable Installation CABLE ASSEMBLY Anchor Shackle Each cable assembly includes the following: • One (1) length of cable: Measure from point-to-point on the frame and cut cable as needed. Remember to account for the extended turnbuckle and the cable needed to add the cable clamps when determining cable length. • Turnbuckle (1), anchor shackle (AS2167) (1), cable thimbles (2), cable clamps (4) Thimble Cable Clamp Cable Assembly Procedure 1. First, secure the 108868 eyebolts to the frame using FAMA38B lock washers and 3/8" nuts (FALB04B). See Diagram C (below) and the Side Profile diagram (Quick Start) for your frame for location and orientation of eyebolts. Do not skip this step! Thimble End Dead End Cable Clamps Cable Thimble Turnbuckle Jaw Turnbuckle Turnbuckle Jaw Typical Turnbuckle Assembly 2. Using the diagram below, measure between points A & B and cut one length of cable from the supplied roll to the determined length. Be sure to account for the turnbuckle (extended/open position) and the extra cable needed to install the clamps. In other words, subtract cable length for the extended turnbuckle; add length for cable wrap. 3. Create a cable assembly as shown above and in the Connection Details (Quick Start section). After the assembly is ready, open the turnbuckle to its extended position (if this has not been completed) and check to see how the assembly fits from point-to-point on the frame. Adjust length as needed. 4. Using the diagrams on this page and in the Quick Start guide, attach the first cable to the frame in the location that the cable was measured and created for. Do not tighten at this time. C Eyebolt C D Shackle D Rafter Cable Plate (single) B Turnbuckle Cable A Measure between Points A & B, add extra for connections, and cut the cable to length. Revision date: 10.08.13 Turnbuckle Rafter Cable Plate (double) 24' Long Frame Only 21 Cable Installation CABLE ASSEMBLY (continued) 5. Move to the next cable position and repeat the previous steps to measure and cut cable and to create the next turnbuckle assembly. If the distance is the same, use the first assembly as a pattern. 6. Continue building cable assemblies until all have been completed and attached to the frame as shown in the diagrams. Check all clamps and bolts of each cable assembly to ensure they are tight. Trim or tape cable ends. 7. With all cables assembled and attached, tighten all turnbuckles. Do not overtighten. Once cables are taut, apply one additional full turn using a small bar or screwdriver. As you tighten each cable assembly, inspect the rafters to verify they are not pulled out of plumb. Work from one corner to the peak at one end of the frame and move to the remaining corner at the same end and repeat the tightening sequence. After tightening the cables at one end of the frame, repeat the same procedure at the other end. REMEMBER: Do not overtighten the turnbuckles. Assemblies will not sag when properly tightened. Check cables regularly to verify that each is properly adjusted. Replace worn or frayed cable immediately. 8. After adjusting all cables, install the diagonal struts. Install and Tighten all Cables The diagram and inserts below identify the placement and proper way to attach the cable assemblies to the frame. After attaching all cables to the frame, tighten the turnbuckles. Turnbuckles should be snug and not overtightened. Shorten cable if you are unable to tighten the turnbuckle to remove cable slack. Diagram shows the cables attached to the shackle and the shackle secured to the eyebolt. Thimble Cable Shackle Secure the turnbuckle directly to the cable bracket attached to each end rafter mounting bolt. If necessary, use a bar or clamp to slightly bend the bracket to allow the needed clearance to install the jaw bolt of the turnbuckle. Actual turnbuckle may differ. Thimble Turnbuckle Ground Level Frame length and design of your building may differ from what is shown. 22 Revision date: 10.08.13 Diagonal Strut Installation STRUT INSTALLATION For additional support, attach diagonal struts to the frame between the end rafter and the first interior rafter at each end. Collect the needed parts and install the diagonal struts as instructed below. Required parts and tools: • Frame with 6' rafter spacing use the 108872 (8') strut; frame with a 4' rafter spacing use the 108871 (7') strut. • Secure using FAG340B (5/16" x 3 1/2" bolt), FAME07B flat washers, and FALF37B 5/16" locknut • Tape measure, marker, hammer, vise grip, center punch, and drill with 5/16" drill bit Diagonal Strut Complete these steps: 1. Using a vise grip (or similar tool) or a vice, bend each flattened end of the strut as shown in the diagram and photos to the right. When installed, ends are tight to the frame. NOTE: For some strut designs, the mounting hole is offset. In such cases, center and drill the mounting hole through the flattened end of the strut so that it aligns with the center of the rafter leg. ATTENTION: Verify you have selected the correct strut. Some frames include struts of different lengths. Consult the diagrams in the Quick Start section for your building for additional details. 2. Position strut as shown (lower-right photo) between the end rafter and first interior rafter. (Adjust position so strut does not interfere with any other building component.) Bend strut ends as shown. 3. Mark the mounting hole locations and drill holes using a 3/8" drill bit. 4. Insert a bolt with washer through the mounting holes and add another washer and locknut. 5. Tighten the nut to secure the strut to the frame. 6. Continue by installing the remaining diagonal struts. A Drill 3/8" hole. B Secure with 5/16" bolt, washers, and locknut. A&B Dia go C na lS tru D t C&D o d un Gr Diagrams above show how to secure strut to the assembled frame. Revision date: 10.08.13 l ve Le Diagram above shows strut position as seen from the inside of the frame. 23 Anchor the Assembled Frame ANCHOR THE ASSEMBLED FRAME: MOUNTING FEET At this point, anchor the assembled frame. If you chose one of the anchoring methods described in the MUST READ document, you can continue with the next procedure. If you choose the method shown in this manual for building equipped with mounting feet, continue with the steps on this page. Call customer service for additional anchoring information if needed. CAUTION: The anchor assembly is an integral part of the frame construction. Improper anchoring may cause instability and failure of the structure to perform as designed. Failing to anchor the shelter properly will void the manufacturer’s warranty and may cause serious injury and damage. If the optional anchor kit was purchased for each rafter leg, use the diagrams below to properly install the auger-style earth anchor and to attach the brackets to the rafter legs. ATTENTION: Concrete must be used in loose or sandy soil types. For best results, install the auger-style earth anchor as close to the rafter leg as possible. After anchoring the frame, continue with these instructions. Ground Level 24" Turnbuckle 24" Concrete Pier Concrete ATTENTION: All anchoring components shown require an additional purchase and are not included with the building kit. Ground Level Anchor 24 Concrete Minimum 3,000 psi ATTENTION: Install the auger-style earth anchors to the inside of the shelter. Revision date: 10.08.13 Ridge Cap Installation INSTALL FIRST RUN OF RIDGE CAP Top View Complete these steps to attach the metal ridge cap. Required parts and tools: • 108505 Corner Cap Sections for Ridge Cap: Refer to the Side Profile diagram in the Quick Start section for your building to identify the part number(s) and placement of corner cap on the frame to install the ridge cap. • Wafer head screws (#108553) • Ladder (or lift) to reach peak of frame Ridge Cap 108505 Wafer Head Screws End Rafter Edge of Rafter A 1. Take a section of corner cap and align the edge of the cap with the outside edge of the end rafter. See Diagram A. The other end of the cap will extend beyond the first interior rafter. Have an assistant hold the cap in position. B 2. Secure the cap to the end rafter using 108553 wafer head screws. DO NOT secure the free end of the corner cap until you overlap the cap with the next section (Step 3). 3. After installing the first section, select another, overlap the first as needed and secure the cap to the interior rafter (see Diagram B). Align the screws with the center of the rafter. 4. Repeat these steps until the installation of the cap is complete. Ridge Cap NOTE: To install the last section of ridge cap, overlap the previous section as needed so that it aligns with the outside edge of the end rafter. Align screws with the center of the rafter. B A Ground Level 108553 Wafer Head Screw Revision date: 10.08.13 Frame length of your building may differ from what is shown. 25 End Cap Installation INSTALL ALUMINUM END CAP 108867 End Cap Gather the parts: • Aluminum end caps (#108867) and Tek screws (#FA4484B) 1. With assistance, position one section of end cap on top of the purlins and the installed ridge cap. Align the inside edge with the inside edge of the end rafter. See diagrams on this page. NOTE: Trim the end cap at the peak where the two sections meet for a finished appearance if desired. Consult a professional contractor if needed when cutting the aluminum. Wear safety glasses and hearing protection when handling and cutting end caps. 2. Using one FA4484B Tek screw for the ridge cap and one for the upper purlin, attach the end cap to the frame. Align the Tek screws with the center of the end rafter. End Cap 3. Slide the lower end cap section under the first and secure both to the purlin using one Tek screws aligned with the center of the end rafter. Allow the end cap to overhang the lower end of the end rafter section as shown in Fig. 1. Maximum overhang for polycarbonate panel is twelve inches (12"). Trim the end cap section to length, or slide it further under the first to increase the overlap and secure it to the frame. Ridge Cap Ridge Cap En 4. Repeat these steps to install the remaining sections of end cap. d Ca p 2" Tek Screws Step 2 FA4484B Tek Screw Dashed lines show end rafter edge. TOP VIEW Step 2 End Cap Fig. 1 (Step 3) Tek Screw End Cap End Rafter 26 2" Purlin 12" Maximum 12" overhang. Overlap and secure: Step 3 Fig. 2 (Step 3) Flush with End Rafter Ground Level Revision date: 10.08.13 Install Polycarbonate Panels INSTALL POLYCARBONATE PANELS: OVERVIEW Components needed: If optional end frame or end panels have been ordered, install the end frame and end panels before attaching the sidewall panels of the main greenhouse. Consult the end frame and end panel instructions for details. After installing those components, return to these instructions and continue with the installation of the twin-wall polycarbonate panels. • Polycarbonate panels • H-channel (#104212) and U-channel (#104213) • Corner cap (for ridge cap) and end profile (#104548) • Neo-bonded washers (#102921B) Read the following before you install the panels: • Tek screws (#fa4484b) and vent tape • Do not install panels on a windy or stormy day. • Install panels with the UV-protected surface toward the outside/sun. • Use assistants and the proper lifts when setting the panels in place. • Do not climb on the panels during installation or at any other time. • Space Tek screws and washers at 12" intervals to secure panels to the purlins and hat channel. • Do not overtighten the panel mounting screws. Screws should be snug, but should not distort the seal of the neo-bonded washer. ATTENTION: DO NOT store or allow the polycarbonate panels to remain in direct sunlight for an extended period of time. Damage to the panels can occur. In addition, the protective film, which must be removed prior to installation, may become difficult if not impossible to remove. The diagram below shows the locations of the different panels. Frame shown below may differ from the actual frame. It is used to show panel locations. For the roof and sides, four (4) full panels are used between each set of rafters. Roof: Upper roof panels overlap the top edge of the lower roof panels. For the 20' x 20' frame (4' rafter spacing) equipped with the 4' wide polycarbonate panels, use these panels for each bay: • Roof: Two (2) 4' x 8' Panels: upper panels; one (1) 4' x 12' cut in half: lower panels of roof. • Sidewall: One (1) 4' x 12' (cut in half) Seam between panels One bay equals the area between two rafters. Roof–Upper Panel: Use one full 6' x 8' panel (all lengths except 20' long) for each side. Roof–Lower Panel: Use 1/2 of a 6' x 12' panel (all lengths except 20' long) for each side. Ground Level Frame length of your building may differ from what is shown. Revision date: 10.08.13 Sidewall Panel: Use 1/2 of a 6' x 12' panel (all widths, all lengths except 20' long) for each bay (one side). 27 Install Polycarbonate Panels INSTALL THE UPPER ROOF PANELS 1. Take one 8' polycarbonate panel, remove the protective film, and mark the UV-protected side with a small piece of tape as a reminder to install this side toward the sun. Mark UV Side X 2. Using vent tape, tape the open cells at the upper end of the panel. 3. Take a section of 8' H-channel (104212) and place it along the inside edge (where the next panel will install) flush with the top of the upper panel. The lower section of H-channel will be flush with the bottom end of the panel. 4. Take a section of 8' U-channel (104213) and place it flush along the bottom edge of the panel. Trim as needed. Save the unused sections of U-channel; they are used during the sidewall installation. Always remove the protective film, mark the side with a piece of tape, and install the UV-protected side to the outside of the greenhouse toward the sun. 5. Attach one (1) section of end profile (104548) along the outside edge of the panel to complete the panel assembly. Step 3 104212 H-Channel Step 2 Vent Tape 104548 End Profile Panel Apply tape at the upper end of all panels to seal the cell openings. 104213 U-Channel Lip of 104548 Step 53 & 64 Step 7 & 8 During panel installation, the lip of the 104548 profile is attached to the end cap at the top of each end rafter. Step 64 & & 85 Step 28 Revision date: 10.08.13 Install Polycarbonate Panels INSTALL THE UPPER ROOF PANELS (continued) 6. Square the prepared panel–UV-protected side up–on the purlins and align the center of the panel with the center of the end rafter. Align top/taped end of panel with the end of the end rafter. The lower end of the panel will extend past the purlin. Maximum length is 6" to 8" beyond the center of the purlin. 7. Secure the upper panel to the first purlin using Tek screws and washers installed through the panel and into the purlin every 12" on-center. (See the black arrows below for Tek screw locations.) 8. Secure the H-channel to the ridge cap and upper purlin near the top edge of the panel. Install Tek screws in channel. Step 6 Top Ridge Cap Lower Ridge Cap anel Align panel top with end of rafter. Roof Roof P Pane l End Rafter Installed end cap is not shown to better show details. 104212 H-Channel Top of Panel (taped) NOTE: Do not use washers on Tek screws when securing any H-channel to the purlins. Install Tek screws in the channel of the aluminum H-channel. Lower edge of the panel must remain loose so it can be lifted to install the lower panel. Step 8 Tek screw into purlin. H-Channel STEP 7 End Cap Maximum 6"-8" Revision date: 10.08.13 48 p Ca Tek screw 45 10 d En ATTENTION: Align the panel edge with the center of the rafter. 13 42 10 Center of Rafter Step 6 29 Install Polycarbonate Panels INSTALL THE UPPER ROOF PANELS (continued) 9. With the first upper panel attached, repeat the steps to prepare and install the next 8' panel. Do not attach the 104548 profile to any mid panel. The unfinished edge is placed into the H-channel attached to the first panel. Vent Tape 104212 H-Channel Install H-channel along the edge where the next panel will be placed. Cap the lower edge with 104213 profile as described earlier. 10. Continue installing panels until you reach the final roof panel of the upper section. NOTE: Depending on preference, you may want the H-channel between the panels to align with the rafter for a uniform appearance. If this is the desired result, trim the width of some panels as needed to account for increase in width caused by the installation of H-channel. Monitor the panel and H-channel position during installation and trim the panel width if desired. Mid Roof Panel 104213 U-Channel Prepare all upper Mid Roof panels as shown. Mid Panel Ground Level 30 Revision date: 10.08.13 Install Polycarbonate Panels INSTALL THE UPPER ROOF PANELS (continued) Vent Tape 11. Install the final roof panel. Use the diagrams on this page as guides. 104548 End Profile NOTE: If the final roof panel is too wide and extends beyond the center of the end rafter, trim the panel to the correct width. The edges of the final panels are finished with 104548 profile. See diagram to the right and the installation of the first upper roof panel. 12. Beginning at the end rafter on the other side of the frame, install the remaining upper roof panels using the previous steps as a guide. Final Panel Frame showing all upper panels installed. End Panel 104213 U-Channel 13. Continue by installing the second run of ridge cap. Upper panel overlaps lower panel. Do not install fasteners in this purlin until the lower panels are installed. End Cap Center of End Rafter and Edge of Panel Ground Level Revision date: 10.08.13 Align the edge of the roof panel with the center of the end rafter. See dashed line in the diagram above. 31 Install Polycarbonate Panels SPECIAL RIDGE CAP INSTALLATION NOTE TOP RIDGE CAP INSTALLATION Attach the second run of ridge cap after installing all upper panels. Consult the Side Profile diagram (Quick Start section) for your building to determine the correct corner cap parts to use for the ridge cap installation. Install the top ridge cap as described in the next procedure. Consult the Side Profile diagram (Quick Start section) for your building to determine the correct corner cap parts to use for the ridge cap installation. ATTENTION: A support structure that allows someone to reach the top of greenhouse from the outside is required for the following steps. Support structure must support both the weight of the structure and the weight of the person using it. Take a section of ridge cap and center it between the tops of the two adjacent panels. See details on next page. CAUTION: Under no circumstances should the support structure allow any force or weight to be applied to the polycarbonate sheets! All supports must span from purlin-to-purlin and rafter-to-rafter. Consult a contractor if needed for additional information. Take the necessary steps to protect the polycarbonate panels. Using Tek screws and neo-bonded washers, secure the top run of ridge cap section by driving the screws through the ridge cap, through the roof panel, and into the lower Seal gap between caps with silicone after installation. Top Ridge Cap Lower Ridge Cap anel Roof Roof P Pane l The polycarbonate sheets are not designed to support excessive weight. Use a lift if possible. Consult the diagram below when constructing a support structure to install the ridge cap after installing all upper panels. End Rafter Installed end cap is not shown to better show details. ridge cap. Use the same spacing as the screws used to secure the roof panels in place on the frame. The upper edge of the polycarbonate panel will be sandwiched between the lower ridge cap and the top ridge cap when the ridge caps are properly positioned. Ridge Cap Correct support positions over purlins. Hinged Ladder NOTE: Position supports so they span from rafter-to-rafter to protect panels. DO NOT use materials that will damage or scratch the panels. Ground Level CAUTION: DO NOT place support structure directly on the polycarbonate panels; serious injury may occur. Polycarbonate panels are not designed to support excessive weight. Cover panels to protect the UV-protected surface. 32 NOTE: For easier Tek screw installation, pre-drill a hole through the top ridge cap section using a ¼" bit at the desired locations. This prevents the ridge cap from "working up" the Tek screw as it is driven into place. See next page for the ridge cap installation steps. Revision date: 10.08.13 Install Polycarbonate Panels RIDGE CAP INSTALLATION (continued) Ridge Cap The steps, diagrams, and photos that follow describe how to attach the top run of ridge cap. Complete these steps to prepare and attach the top ridge cap sections. Components and basic tools needed: • • Corner cap sections for ridge cap (See Side Profile diagrams for part numbers), wafer head screws (#108553), FA4484B Tek screws, and 102921B neo-bonded washers Silicone Panel Ladder (or lift) to reach peak of frame an additional support between rafters to install ridge cap 1. With the upper panels installed, repeat the steps of the lower ridge cap installation to install the top ridge cap. Overlap the previous section of ridge cap approximately 1" during the installation. Top ridge cap installed Wafer Screw Tek Screw 2. Apply a bead of silicone on surfaces that will contact the underside of the next ridge cap. This provides a bond to better secure the ridge caps. Silicone can also be used to seal the gap between the H-channel and ridge cap (see photos to the right). • Do not over-tighten the screws. • Do not install the Tek screws too close to the edge of the ridge cap. Space Tek screws every 12". See diagram to the right. Drive Tek screws with neo-bonded washers through top ridge cap, polycarbonate panel, and into the bottom layer of cap. • Do not allow the ridge cap to extend beyond the edge of the end cap. See Ridge Cap Installation–Diagram A for details. • Overlap the ridge cap in a direction that is least affected by the prevailing winds. Panel Silicone Installed Ridge Cap 3. Install the final section of ridge cap. It can be cut to length, or it can overlap the previous section as needed. Do not allow the ridge cap to extend beyond the end cap. 4. Seal the gap that remains between the top and lower ridge cap at the each end of the frame. See diagram on previous page. 5. Continue with the installation of the lower roof panels. Ground Level Frame length of your building may differ from what is shown. Revision date: 10.08.13 33 Install Polycarbonate Panels INSTALL THE LOWER ROOF PANELS End Cap Upper Panel Gather the parts: • Polycarbonate panels: (Consult the Main Cover Details diagram (Quick Start) and the diagram at the beginning of the Install Polycarbonate Panel procedure.) • H-channel (#104212) and U-channel (#104213) • End profile (#104548) and neo-bonded washers (#102921B) • Tek screws (#fa4484b) and vent tape Align profiles. Lower Panel A 1. Prepare the first lower polycarbonate panel following the steps in the Install the Upper Roof Panel section of these instructions. End Cap ATTENTION: Verify you have selected the correct panel. Some frames include panels of different sizes. Consult the diagrams in the Quick Start section for additional details. End Rafter ATTENTION: When properly positioned, the upper panel overlaps the top edge of the lower panel. Align the 104548 profile edge of the lower panel with the profile edge of the upper panel. See dashed line shown in photo A. Profile 104548 End Tek screw End Cap Lip 104213 Profile Align edge of panel with the center of the rafter. Align the center of the roof panel with the center of the end rafter. Secure the lip of the 104548 trim to the end cap using Tek screws only. Space Tek screws every 12" from ridge cap to end of end cap. 4. Secure the lower panel to the purlins using Tek screws and washers installed through the panel and into the purlins every 12" on-center. (See the white arrows for approximate Tek screw locations.) Arrows identify Tek screw locations. Panel B 3. Position the panel square on the purlins and flush with the lower end of the end cap (see photo C). Align the edge of panel with the center of the end rafter. See Diagram B. Lower Panel 104548 Purlin 2. Lift the lower edge of the upper panel and slide the prepared lower panel—UV-protected side up—between the upper panel and purlin. Tek screw 104213 Profile A B&C C 34 Revision date: 10.08.13 Install Polycarbonate Panels NOTE: Do not use washers on Tek screws when securing any H-channel to the purlins. Install Tek screws in the channel of the aluminum H-channel. 6. Return to the overlap seam and install Tek screws and washers though the two panels and into the purlins. See photo D. 7. Repeat the steps to install the remaining lower panels. 8. Beginning at the end rafter on the other side of the frame, install the lower roof panels for that side using the previous steps as a guide. 9. Verify that all panel overlap seams are secured with Tek screws and washers installed through the two panels and into the purlins. Tek screw 5. Secure the H-channel to the purlins as shown in Photos D and E (right). Upper Roof Panel 104213 Lower Roof Panel 104213 104212 D Lower Roof Panel Tek screw INSTALL THE LOWER ROOF PANELS (continued) 104213 104212 Panel 104212 10. Continue with the installation of the side panels. FA4484B E Purlin Rafter Tek Screw Panel D Purlin End Rafter E Ground Level Revision date: 10.08.13 35 Install 108939 Sidewall Trim INSTALL SIDEWALL 108939 TRIM Complete these steps to attach the 108939 aluminium trim to each corner of the building. Space below is reserved for customer notes. 1. At one corner, measure the length needed to cover the distance from the ground to the top of the sidewall. Measure Sidewall 2. Take a section of the 108939 aluminum trim and cut it to the length determined in Step 1. 3. Place the trim against the sidewall hat channel, align it with the 108867 end cap attached to the end rafter, and secure trim to the hat channel using one Tek screw at each hat channel. Center the Tek screw with the center of the rafter leg or ground post. Roof Panel 108867 Purlin 108939 Align 108939 with the 108867 end cap. 4. Repeat the steps to attach the remaining three sections of the 108939 sidewall trim 36 Revision date: 10.08.13 Install Sidewall Polycarbonate Panels SIDEWALL POLYCARBONATE INSTALLATION INSTALL POLYCARBONATE SIDE PANELS The instructions below describe how to install the polycarbonate side panels of the greenhouse. Install panel cells vertically to allow condensation to properly drain from the cells. Required panels include: Consult the following information before you begin to install the polycarbonate panels for the side. NOTE: For each side panel cut a full 6' x 12' panel in half to create two 6' x 6' panels. Use one 6' x 6' panel to finish one section of the sidewall. For the 20' wide frame with 4' rafter spacing, cut a full 4' x 12' panel in half to create two 4' x 6' panels. • Side Panel Section (one side): Use one (1) 6' x 6' panel cut from one 6' x 12' polycarbonate panel. Secure panel to hat channel using Tek screws and washers. For the 20' wide frame with 4' rafter spacing, use 4' x 12' polycarbonate panels. Complete these steps to prepare and install the polycarbonate side panels: • Tape both top and lower ends of all side panels using the vent tape. 1. Take a 12' panel and cut it in half to create two (2) 6' panels. See previous note. • Install the UV-protected side out and toward the sun. • Do not allow the polycarbonate panels to remain exposed to the sun with the protective film intact. Doing so will make the film difficult if not impossible to remove. Remove film prior to panel installation. 2. Remove the protective film from one 6' panel, mark the UV-protected side (if needed) using a marker or small piece of tape, and tape the open cells at both ends of the panel using the vent tape. • Panels are secured to the hat channel using FA4484 Tek screws and neo-bonded washers (102921). • Unused trimmed pieces of profile (104213) are used to finish the outer edge of the sidewall. H-channel is used to join separate panels along the side. 3. Using the 24" sections of 104213 profile leftover from the roof installation, install the channels along the outside edge of the end side panel and place them flush with the top and bottom edges of the panel. Trim as needed. Vent Tape 104212 H-Channel 104213 End Profile (remaining from roof install) Vent Tape Hat Channel Side Panels 1st Panel: Start here. 104213 Side Panel Frame length of your building may differ from what is shown. 104213 4. Take an 8' section of 104212 aluminum H-channel and cut it to the length of the side panel. 5. Install the H-channel along the inside edge of the side panel and flush with the top and bottom edges of the panel. This is the edge where the next side panel will join the first. Revision date: 10.08.13 37 Install Sidewall Polycarbonate Panels INSTALL POLYCARBONATE SIDE PANELS (continued) Installed Roof Panel 6. With the UV-protected side of the panel to the outside, place the side panel against the hat channels attached along the frame and slide the panel up until it meets the underside of the roof panel. Slide side panel up to meet roof panel. 7. Square the panel on the frame and attach it to the runs of hat channel using FA4484 Tek screws and neobonded washers (102921B). Space screws and washers at 12" intervals. Align H-channel with the H-channel between the roof panels for a finished appearance. NOTE: Trim the side panel width as needed to maintain the alignment of side panels and roof panels if desired. 108939 8. Verify that the panel is flat against the hat channel. Using Tek screws, secure the H-channel to the hat channel. Do not use washers on the screws used to secure the H-channel to the hat channel. 6' x 6' Side Panel Customer-Supplied Baseboard 9. Continue installing panels until both sides of the frame are covered as shown. NOTE: Trim the last panel to the proper width (if needed) and install using the previous steps as a guide. Install 104213 profile to finish the panel edge. Use the 24" sections that remain from the roof panel installation. Ground Level 10. Continue by applying the silicone to seal seams and panels. 108939 Trim 108939 Trim 104213 Profile A Ground Level B A 38 B Revision date: 10.08.13 Install Sidewall Polycarbonate Panels APPLY SILICONE SEALANT In addition to the installation of the individual polycarbonate panels, applying silicone sealant at different joints and seams throughout the greenhouse can help seal the structure. The application of silicone is left to the discretion of the owner or contractor and is typically completed when a tighter seal between components is desired. 3. Return to any joints where profile sections meet and seal with silicone. Though a complete air and water-tight seal is not possible, taking the following steps will help maintain a more stable interior environment. NOTE: The amount of silicone used to seal the greenhouse varies with the size of the applied bead. Additional silicone can be purchased by calling your sales representative if needed. 1. Return to each roof panel and side panel seam and fill each gap with silicone to prevent air and water from entering the greenhouse. See the circle and arrow in the photo below. Upper Roof Panel Seal the gap created at the overlap seam at each end of the frame. 4. Inspect the remainder of the assembled greenhouse and apply silicone in those areas where additional sealing is desired. 5. Continue by reading the retaining board special note followed by the care and maintenance information. Lower Roof Panel Seal with silicone. 2. Locate any gaps or holes created during the panel installation and seal with silicone. Revision date: 10.08.13 39 Optional Retaining Board Installation SPECIAL NOTE ABOUT RETAINING BOARD INSTALLATION After installing all panels, the optional but recommended customer-supplied retaining boards, can be installed. The retaining boards (when installed) protect the lower portions of the polycarbonate panels. Retaining boards are installed after the polycarbonate panels are attached. 1. Seal lower edge of panel with vent tape (if this has not been completed) and remove Tek screws that may interfere with the retaining board installation. 2. Position the customer-supplied retaining board as shown. 3. To secure with carriage bolts, drill holes through retaining board, panels, and baseboards, insert bolts, and secure with nuts. Or, secure the retaining board to the baseboard using fasteners designed for wood. ATTENTION: Drawing shows ground posts and panels installed. Actual building may be installed with mounting feet. 108939 Trim Customer-Supplied Baseboard Customer-Supplied Carriage Bolt and Nut Ground Level 40 Customer-Supplied Retaining Board Revision date: 10.08.13 Shelter Care and Maintenance SHELTER CARE AND MAINTENANCE Proper care and maintenance of the shelter is important. Check the following items periodically to properly maintain the shelter: • Regularly check the panels to see that these are secure and in good condition. Replace or repair damaged panels if needed. • Check connections and all fasteners to verify that they remain tight. • Check all cable assemblies. Tighten as needed. Replace worn or frayed cables immediately. Do not overtighten. • Frequently inspect the building and repair or replace all damaged components immediately. • Do not climb or stand on the greenhouse at anytime. (See the ridge cap installation notes.) • Inspect the anchoring system to verify that all components remain tight and in good condition. Repair or replace as needed. • Remove debris and objects that can accumulate on the greenhouse. Use tools that will not damage the cover when removing debris. • Remove snow to prevent excess accumulation. Use tools that will not damage the panels when removing snow. • Check the contents of the shelter to verify that nothing is touching the panels that could cause damage. • If the greenhouse is disassembled and moved, inspect all parts and connections before it is reassembled. • Depending on the contents, construction of the shelter, shelter materials, and shelter location, the potential for condensation exists. ClearSpan™ offers several items that can be used to alleviate a condensation condition. Please contact a ClearSpan™ representative for additional information. • For replacement or missing parts, call 1-800-245-9881 for assistance. Space below is reserved for customer notes. NOTE: With the exception of Truss Arch buildings or as otherwise noted, ClearSpan™ shelters and greenhouses do not have any tested loading criteria. Revision date: 10.08.13 41 Quick Start Guide Quick Start Guide 20' Wide Greenhouses ATTENTION: Shelter to the right shows mounting feet and panels installed. Actual building may differ in length or design or both. BUILDINGS EQUIPPED WITH GROUND POSTS DO NOT INCLUDE DIAGONAL STRUTS OR THE 108500 MOUNTING FEET. DESPITE THIS DIFFERENCE, THE MAIN FRAME ASSEMBLY IS THE SAME Ground Level Building is shown with customer-supplied baseboards. Frame includes mounting feet. Frame length and width of your building may differ from what is shown. 42 Revision date: 10.08.13 Revision date: 10.08.13 43 11'-10 7/16" 20'-0" CENTER TO CENTER GROUND LEVEL 20' Wide Front Profile Grid with Ground Posts 44 Revision date: 10.08.13 11'-10 7/16" 20'-0" CENTER TO CENTER 20' Wide Front Profile Grid with Mounting Feet Revision date: 10.08.13 45 Ground Post (CFG096ANCS003) Rafter Section (CFG020PC18GS02) Ground Level Rafter Insert (CFG030PINSS03) Rafter Section (CFG020PC18GS02) 20' Wide Front Profile with Ground Posts Ground Post (CFG096ANCS003) 46 Revision date: 10.08.13 Mounting Foot (108500) Rafter Leg (CFG072ANCS003) Ground Level Strut (108865) Rafter Section (CFG020PC18GS02) Rafter Insert (CFG030PINSS03) Strut (108865) Rafter Section (CFG020PC18GS02) 20' Wide Front Profile with Mounting Feet Mounting Foot (108500) Rafter Leg (CFG072ANCS003) Revision date: 10.08.13 47 GROUND LEVEL RFB144ARSS004 (12') PURLIN & HAT CHANNEL Hat Channel Hat Channel Purlin Hat Channel Purlin Hat Channel Purlin Hat Channel Purlin Purlin Hat Channel Purlin Purlin ATTENTION: The purlin locations are the same for frame with ground posts. 20' Wide Purlin Locations 48 Revision date: 10.08.13 4'-0" Side runs of hat channel are not shown. A 108871 108849 Overlap the purlins as needed to install as shown. Top Purlin & Hat Channel Runs 20'-0" (on-center) RFB144ARSS004 RIDGE CAP GROUND LEVEL 108859 ATTENTION: Purlins are also used for the side runs of hat channel needed to attach the panels. All sections are 12' long. Overlap the individual sections as needed during installation. RFB144ARSS004 (on-center) 108871 108849 NOTE: Side profile shows a frame with mounting feet. Profile is similar for ground posts. TEK SCREW ( FA4484B) Typical cable connection point (rafter cable plate - single). DETAIL A RAFTER CABLE ASSEMBLY Side Profile - 20' Length RAFTER CABLE PLATE (108873) CABLE ASSEMBLY AS2167 (SHACKLE) PURLIN Revision date: 10.08.13 49 6'-0" Side runs of hat channel are not shown. B RFB144ARSS004 Overlap the purlins as needed to install as shown. Top Purlin & Hat Channel Runs 24'-0" (on-center) GROUND LEVEL A RIDGE CAP ATTENTION: Purlins are also used for the side runs of hat channel needed to attach the panels. All sections are 12' long. Overlap the individual sections as needed during installation. RFB144ARSS004 (on-center) 108872 108505 (x4) NOTE: Side profile shows a frame with mounting feet. Profile is similar for ground posts. 108872 DETAIL A RAFTER RAFTER CABLE ASSEMBLY TEK SCREW ( FA4484B) Typical cable connection point (rafter cable plate - single). DETAIL B SHACKLE (AS2167) TEK SCREW ( FA4484B) Typical cable connection point (rafter cable plate - double). Side Profile - 24' Length CABLE ASSEMBLY RAFTER CABLE PLATE (108873) CABLE ASSEMBLY AS2167 (SHACKLE) PURLIN RAFTER CABLE PLATE (108874) SHACKLE (AS2167) PURLIN 50 Revision date: 10.08.13 108505 (x6) Side runs of hat channel are not shown. RIDGE CAP RAFTER B FAME08B (3/8” FLAT WASHER) AS2167 (SHACKLE) CABLE ASSEMBLY CABLE ASSEMBLY 108503 (CABLE BRACKET) DETAIL B Top Purlin & Hat Channel Runs 36'-0" (on-center) A Overlap the purlins as needed to install as shown. AS2167 (SHACKLE) DETAIL A RFB144ARSS004 (x3) ATTENTION: Purlins are also used for the side runs of hat channel needed to attach the panels. All sections are 12' long. Overlap the individual sections as needed during installation. CABLE ASSEMBLY CABLE ASSEMBLY 6'-0" (on-center) 108872 EYE BOLT (108868) LOCK WASHER (FAMA38B) 3/8" HEX NUT (FALB04B) GROUND LEVEL NOTE: Side profile shows a frame with mounting feet. Profile is similar for ground posts. Side Profile - 36' Length Typical cable connection point (rafter cable plate - single). RAFTER CABLE ASSEMBLY TEK SCREW (FA4484B ) DETAIL C C PURLIN RAFTER CABLE PLATE (108873) CABLE ASSEMBLY AS2167 (SHACKLE) 108872 Revision date: 10.08.13 51 6'-0" Side runs of hat channel are not shown. ATTENTION: Purlins are also used for the side runs of hat channel needed to attach the panels. All sections are 12' long. Overlap the individual sections as needed during installation. RFB144ARSS004 (x4) (on-center) 108872 108505 (x8) RIDGE CAP 48'-0" Purlin & Hat Channel Runs (on-center) GROUND LEVEL Overlap the purlins as needed to install as shown. NOTE: Side profile shows a frame with mounting feet. Profile is similar for ground posts. Typical cable connection point (rafter cable plate - single). RAFTER CABLE ASSEMBLY DETAIL A TEK SCREW (FA4484B ) Side Profile - 48' Length PURLIN 108872 RAFTER CABLE PLATE (108873) CABLE ASSEMBLY AS2167 (SHACKLE) A 52 Revision date: 10.08.13 6'-0" RIDGE CAP Side runs of hat channel are not shown. ATTENTION: Purlins are also used for the side runs of hat channel needed to attach the panels. All sections are 12' long. Overlap the individual sections as needed during installation. RFB144ARSS004 (on-center) 108872 108505 Purlin & Hat Channel Runs GROUND LEVEL Overlap the purlins as needed to install as shown. NOTE: Side profile shows a frame with mounting feet. Profile is similar for ground posts. Typical cable connection point (rafter cable plate - single). RAFTER CABLE ASSEMBLY DETAIL A TEK SCREW (FA4484B ) Side Profile - Longer than 48' PURLIN 108872 RAFTER CABLE PLATE (108873) CABLE ASSEMBLY AS2167 (SHACKLE) A Revision date: 10.08.13 53 [VIEW 10] CABLE TO POST CONNECTION [VIEW 12] CABLE ASSEMBLY [VIEW 8] PEAK CABLE CONNECTION [VIEW 7] RAFTER LEG & STRUT TO FOOT CONNECTION [VIEW 3] PURLIN TO RAFTER CONNECTION [VIEW 13] RAFTER SPLICE CONNECTION [VIEW 1] PEAK INSERT / TOP LATERAL BRACE [VIEW 4] HAT CHANNEL TO LEG CONNECTION [VIEW 2] POST TO ARCH & [VIEW 5] DIAGONAL STRUT TO LEG [VIEW 6] STRUT TO RAFTER CONNECTION ATTENTION: Frame shown includes mounting feet and rafter legs. Connections are the same for frames with ground posts and no mounting feet. See Connection Details for additional information. Connections [VIEW 9] CABLE TO RAFTER CONNECTION [VIEW 11] CABLE TO RAFTER CONNECTION 54 Revision date: 10.08.13 1/2" x 3" HEX BOLT & NUT (104773) 1/2" WASHER ( FAME09B) RFB144ARSS004 COMMON PURLIN (TOP STYLE) PURLIN [VIEW 3] PURLIN TO RAFTER CONNECTION RAFTER CHORD #14 x 1 1/2" TEK SCREW (FA4484B) [VIEW 1] PEAK INSERT / TOP LATERAL BRACE CFG030PINSS03 PEAK INSERT COMMON PROFILE ARCH 1/4" WASHER ( FAME16B) 1/4" HEX NUT ( FALB01B) RAFTER LEG 1/2" x 3" HEX BOLT & NUT (104773) 1/2" WASHER (FAME09B) COMMON PROFILE ARCH [VIEW 4] HAT CHANNEL TO LEG CONNECTION #14 x 1 1/2" TEK SCREW (FA4484B) HAT CHANNEL RAFTER [VIEW 2] POST TO ARCH COMMON ANCHOR POST 108503 CABLE BRACKET (END RAFTERS ONLY) Connection Details (1-4) Revision date: 10.08.13 55 RAFTER LEG MOUNTING FOOT (108500) STRUT (108865) (108872) 5/16" x 3 1/2" HEX BOLT (FAG340B) 5/16" WASHER (FAME07B) 5/16" LOCKNUT (FALF37B) ATTENTION: Rafter leg and strut to foot connection detail applies only to frames equipped with the 108500 mounting foot. Detail does not apply to frames with ground posts. [VIEW 7] RAFTER LEG & STRUT TO FOOT CONNECTION 3/8" x 3 1/2" HEX BOLT ( FAG365B) 3/8" HEX NUT ( FALB04B) 5/16" x 1" HEX BOLT ( FAG330B) 5/16" LOCKNUT ( FALF37B) RAFTER LEG [VIEW 5] DIAGONAL STRUT TO LEG CONNECTION AS2167 (SHACKLE) STRUT (108865) [VIEW 8] PEAK CABLE CONNECTION CABLE ASSEMBLY CABLE ASSEMBLY EYE BOLT (108868) LOCK WASHER (FAMA38B) 3/8" HEX NUT (FALB04B) 5/16" x 1" HEX BOLT ( FAG330B) 5/16" LOCKNUT ( FALF37B) RAFTER [VIEW 6] STRUT TO RAFTER CONNECTION Connection Details (5-8) RAFTER 56 Revision date: 10.08.13 RAFTER CABLE PLATE (108873) CABLE ASSEMBLY AS2167 (SHACKLE) PURLIN RAFTER [VIEW 11] CABLE TO RAFTER CONNECTION RAFTER CABLE ASSEMBLY #14 x 1 1/2" TEK SCREW (FA4484B) CABLE ASSEMBLY SHACKLE (AS2167) #14 x 1 1/2" TEK SCREW (FA4484B) [VIEW 9] CABLE TO RAFTER CONNECTION CABLE ASSEMBLY [VIEW 12] CABLE ASSEMBLY RAFTER LEG 108503 CABLE BRACKET CABLE ASSEMBLY SLEEVE (110136) [ VIEW 13] RAFTER SPLICE CONNECTION 1/2" x 3" HEX BOLT & NUT COMBO (104773 ) & 1/2" WASHER (FAME09B) 1/4" THIMBLE (AS1084) 1/4" CABLE CLAMPS (AS1004) 1/4" CABLE CLAMPS (AS1004) 1/4" THIMBLE (AS1084) 1/4" CABLE (AR1060) 1/2" TURNBUCKLE (104189) RAFTER CABLE PLATE (108874) SHACKLE (AS2167) PURLIN RAFTER [VIEW 10] CABLE TO POST CONNECTION Connection Details (9-13) Revision date: 10.08.13 57 Overhang: See Note 12' Panel (cut in half) 8' Panel Installed end cap is not shown. Tek Screw NOTE: Allow the panel to overhang the end of the rafter and position flush with the end cap. Do not allow more than twelve inches (12") overhang. Upper Ridge Cap Lower Ridge Cap 13 1042 Connection Point 4B) 448 (FA Installed end cap is not shown. Maximum overlap–upper panel over lower panel–is 6"-8" at the connection point. Lower panel may extend under the upper panel several inches beyond the connection point. Dashed line outlines the lower panel. Do not use red chalk or other material that will stain or permanently mark panels. If you use chalk line to mark fastener locations on the polycarbonate panels during installation, use blue chalk. Blue chalk washes off and will not permanently mark panels. IMPORTANT: Panel Installation and Chalk Line Main Cover Details 58 Revision date: 10.08.13 CL CL 12" PIER Minimum diameter of concrete pier is 12". Hole for pier should extend below the geographic frost line. Consult local building codes for details. 20'-3 7/8" 20'-0" 19'-8 3/8" 19'-0 7/8" 20' PROFILE 2 5/8" Mounting Feet Layout CL CL Revision date: 10.08.13 59 1'-3 1/4" 1'-10 3/8" 6'-0 1/2" 1'-10 3/8" 1'-0 1/2" 6 1/2" 11 3 '- 8" 7/ 1 11 3'- 10'-7 5/16" /4" 6 1/2" 5 1/4" Ground Level OVER THE TOP = 35'-10 7/8" (430 7/8") 6 1/2" 10'-7 5/16" 20' Wide Over-The-Top Measurements 6'-0 1/2" 6 1/2"