Download ClearSpan™ Pro Solar Star™ Greenhouse

ClearSpan™
Pro Solar Star™ Greenhouse
8mm Twin-Wall Polycarbonate
Photo may show a building of a different length. Frame is shown with an optional end wall and customersupplied baseboards. End wall is not included and requires an additional purchase.
©2013 ClearSpan™
All Rights Reserved. Reproduction
is prohibited without permission.
Revision date: 10.08.13
STK#
R020
DIMENSIONS
20' W x L (length varies)
1
Table of Contents
Important Information...................................................3
Parts Identification........................................................6
Overview........................................................................7
Prepare and Square the Building Site.........................8
Set the Ground Posts (option).....................................9
Mounting Feet (option)..................................................11
Rafter Assembly............................................................12
Frame Assembly............................................................13
Install Hat Channel........................................................19
Recommended Baseboard Installation.......................20
Cable Installation...........................................................21
Diagonal Strut Installation............................................23
Anchor the Assembled Frame......................................24
Ridge Cap Installation...................................................25
End Cap Installation......................................................26
Install Polycarbonate Panels........................................27
Install 108939 Sidewall Trim.........................................36
Install Sidewall Polycarbonate Panels........................37
Optional Retaining Board Installation.........................40
Shelter Care and Maintenance.....................................41
Quick Start Guide..........................................................42
20' Wide Front Profile Grid with Ground Posts..........43
20' Wide Front Profile Grid with Mounting Feet.........44
20' Wide Front Profile with Ground Posts...................45
20' Wide Front Profile with Mounting Feet..................46
20' Wide Purlin Locations.............................................47
Side Profile - 20' Length................................................48
Side Profile - 24' Length................................................49
Side Profile - 36' Length................................................50
Side Profile - 48' Length................................................51
Side Profile - Longer than 48'.......................................52
Connections...................................................................53
Connection Details (1-4)...............................................54
Connection Details (5-8)...............................................55
Connection Details (9-13).............................................56
Main Cover Details........................................................57
Mounting Feet Layout...................................................58
20' Wide Over-The-Top Measurements........................59
WIND AND SNOW LOAD
Many Clearspan™shelters and greenhouses can be
designed to meet wind and snow loading in your area.
Please consult with your account manager if needed for
additional information.
ANCHORING THE BUILDING
The anchoring methods shown in this manual for
buildings with mounting feet or buildings with ground
posts are temporary in nature. For the recommended
permanent anchoring methods, consult the MUST
READ documents that also shipped with your building.
The diagrams presented in that guide show anchoring
methods designed to meet typical loads and forces.
Consult that document and read its contents before you
begin construction.
2
READ THIS BEFORE YOU BEGIN
The main building and any accessory (end wall, door, etc.)
requires a specific installation sequence. All buildings
include an instruction guide; each accessory includes an
instruction guide.
Near the beginning of each instruction guide (building or
accessory), you will find information to lead you through
the installation and assembly steps. This information
identifies at what point during the assembly a particular
accessory is installed or attached to the main building
frame.
In all instances and regardless of the type and
number of accessories, the main building frame is
always constructed first.
Since we cannot anticipate changes made by the
customer/contractor, all instructions assume the use of
accessories purchased from us to be used on the building
the accessory was designed for. Each instruction guide
presents the basic steps to install the accessory.
When in doubt, consult the services of a qualified
contractor experienced with the assembly of similar
structures.
Assemble the main building frame now.
Mounting Feet (108500) Layout Diagram
Buildings equipped with the 108500 mounting feet require
additional steps for the site preparation. Consult the
Mounting Feet Layout diagram in the Quick Start section
near the back of this guide for the required dimensions.
Do not prepare the site without first consulting the
diagram for the proper dimensions! In addition,
consult the MUST READ document for anchoring
details.
Buildings that include "P0" within the building
identification number (e.g., R030020P02FC01W) are
equipped with the 108500 mounting feet.
For buildings with ground posts, consult the Front Profile
with Ground Post diagram in the Quick Start section to
properly prepare the site.
Buildings that include "GP" within the building
identification number (e.g., R030020GP2FC01W) are
equipped with ground posts.
Revision date: 10.08.13
Important Information
LOCATION
Choosing the proper location is an important step before
you begin to assemble the structure.
The following suggestions and precautions will help you
determine whether your selected location is the best
location.
YOU MUST READ THIS DOCUMENT BEFORE YOU
BEGIN TO ASSEMBLE THE SHELTER.
•
Never erect the structure under power lines.
•
Thank you for purchasing this ClearSpan™ greenhouse.
When properly assembled and maintained, this product
will provide years of reliable service. These instructions
include helpful hints and important information needed to
safely assemble and properly maintain the greenhouse.
Please read these instructions before you begin.
Identify whether underground cables and pipes are
present before preparing the site, setting ground
posts (if equipped), or anchoring thestructure.
•
Location should be away from structures that could
cause snow to drift on or around the building.
•
Do not position the structure where large loads
such as snow and ice, large tree branches, or other
overhead obstacles could fall.
•
Always check local building codes before you begin
and follow codes as instructed.
If you have any questions during the assembly, contact
Customer Service for assistance.
SAFETY PRECAUTIONS
SITE
•
Wear eye protection.
•
Wear head protection.
After choosing a location, proper preparation of the site is
essential. Follow the information below.
•
Wear gloves when handling metal parts.
•
•
Use a portable GFCI (Ground Fault Circuit Interrupter)
when working with power tools and cords.
A level site is required. The site must be level to
properly and safely erect and anchor the structure.
•
•
Do not climb on the frame during or after construction.
•
Do not occupy the structure during high winds,
tornadoes, or hurricanes.
If the site is not level, use footings to provide a secure
base to assemble the structure. Pre-cast concrete
blocks, pressure-treated wood posts, or poured
footings are all acceptable when properly used.
(Some shelters use ground posts or rafter feet.)
•
Provide adequate ventilation if the structure is
enclosed.
•
•
Do not store hazardous materials in the structure.
•
Provide proper ingress and egress to prevent
entrapment.
Drainage: Water draining off the structure and from
areas surrounding the site should drain away from the
site to prevent damage to the site, the structure, and contents of the structure.
Revision date: 10.08.13
WARNING: The individuals assembling this structure
are responsible for designing and furnishing all
temporary bracing, shoring and support needed
during the assembly process. For safety reasons,
those who are not familiar with recognized
construction methods and techniques must seek the
help of a qualified contractor.
3
Important Information
ASSEMBLY PROCEDURE
•
Following the instructions as presented will help ensure
the proper assembly of your structure. Failing to follow
these steps may result in an improperly assembled
and anchored structure and may void all warranty and
protection the owner is entitled to.
Conduit: An assembly of pipes used to secure the
main cover and end panels (if equipped). Some strut
assemblies also consist of connected pipes to form
a conduit. Each pipe joint of a conduit assembly is
secured with a self-tapping Tek screw.
•
Hat Channel: Frame components that are attached to
either the inside or outside of the rafter legs or ground
posts. Hat channel typically runs from the front to the
back of the frame. It is used to secure panels to the
frame.
•
Mounting Foot: The part attached to and found at
the base of the rafter or leg of the shelter. Depending
on the shelter, the foot is an optional purchase. Some
shelters do not offer an optional foot. Some use
ground posts.
•
Must Read Document: This document includes
important building and shelter anchoring instructions,
steps for end wall reinforcement, safety precautions,
and notices and warnings. The Must Read document
is sent with all shelters and buildings. If you did
not receive a Must Read document, contact Customer
Service to request one.
•
On-Center: Term used to describe a measurement
taken from the vertical center of the rafter or frame
member to the vertical center of another.
•
Purlin: The frame member that runs perpendicular to
the rafters or framework that supports the main cover.
Purlins are found on the roof of the assembled frame,
are evenly spaced, and typically run from the front to
the back of the shelter.
•
Plain or Straight Pipe: A term used to describe a
pipe that has the same diameter or width throughout
its entire length.
•
Strut: A strut is usually a length of pipe with two
flattened ends; it is used for diagonal bracing of the
shelter frame. A strut is typically secured to the
frame by special brackets and bolts, or simply by Tek
screws.
•
Swaged End or Swaged Pipe: The term “swaged''
refers to the tapered end of the pipe or tube. Swaged
ends of a pipe can be inserted into the straight ends of
other pipes.
•
Tek Screw: A self-tapping fastener used to secure
pipe joints and to fasten brackets to rafters.
The steps outlining the assembly process are as follows:
1. Verify that all parts are included in the shipment.
Notify Customer Service for questions or concerns.
2. Read these instructions, the MUST READ document,
and all additional documentation included with the
shipment before you begin.
3. Gather the tools, bracing, ladders (or lifts), and
assistants needed to assemble the structure.
4. Check the weather before you install the roof cover
and any panels (if equipped). Do not install covers or
panels on a windy or stormy day.
5. Re-evaluate the location and site based on the
information and precautions presented in the
documentation included with the shipment.
6. Prepare the site (if applicable).
7. Assemble the frame components in the order they are
presented in these instructions.
8. Assemble the frame including the struts (if equipped).
9. Consult the Must Read document for important
anchoring details.
10. Install, tighten, and secure end panels and main cover
(if equipped). This applies to covers that stretch over
the frame assembly. Your shelter may include roof
panels, side panels, or both.
11. Read the care and maintenance information at the
end of these instructions.
12. Complete and return all warranty information as
instructed.
LIST OF WORDS AND PHRASES
Before you begin, it is important to become familiar with
the words and phrases used in this instruction manual.
These words and phrases are common to most
ClearSpan™ shelters and identify the different parts of
the shelter. (Some are used in this document. Others may
not apply to this particular shelter.) These terms describe
the shipped parts and can also be found on the materials
list/spec sheets included with the shipment. To aid in the
assembly, read through the following definitions before
you begin.
4
Revision date: 10.08.13
Important Information
REQUIRED TOOLS
SPECIAL NOTE: Baseboards for Frame
The following list identifies the main tools needed to
assemble the shelter. Additional tools and supports may be
needed depending on the structure, location, and
application.
These instructions describe installing a baseboard
(recommended) at ground level along each side of the
frame. The baseboard runs from the front to the back of
the frame.
•
Tape measure or measuring device
•
Marker to mark locations on the pipes and rafters
•
Variable speed drill and impact driver (A cordless with
extra batteries works best.)
•
Metal-cutting saw (or tool to cut cable), wrenches and
impact socket set
•
Hammers, gloves, and eye and hearing protection
Consult these instructions, or contact Customer Service
for additional information regarding baseboards.
•
Adjustable pliers and self-locking pliers
Sample: Ground Post and Baseboard
•
Ladders, work platforms, and other machinery for lifting
designed to work safely at the height of the building
The baseboard and fasteners to secure the board to the
frame are not included with the shipment and must be
supplied by the customer. Treated or recycled plastic
lumber works well for a baseboard. Carriage bolts (1/4"
or 5/16") of the required length and nuts will work for the
fasteners.
UNPACK AND IDENTIFY PARTS
The following steps will ensure that you have all the
necessary parts before you begin to assemble the shelter
frame.
1. Unpack the contents of the shipment and place where
you can easily inventory the parts. Refer to the Bill of
Materials/Spec Sheets.
2. Verify that all parts listed on the Bill of Materials/Spec
Sheets are present. If anything is missing or you have
questions, consult the Pictorial Parts Guide and all
diagrams for clarification, or contact Customer Service.
Outside of
Shelter
NOTE: At this time, you do not need to open the plastic
For added strength, splice separate baseboards between
bags containing smaller parts such as fasteners or
ground posts.
washers (if equipped).
Hat Channel
Inside of
Shelter
Splice
IMPORTANT: Panel Installation and Chalk Line
If you use a chalk line to mark fastener locations on the
polycarbonate panels during installation, use blue chalk.
Blue chalk washes off and will not permanently mark
panels.
Do not use red chalk or other material that will stain or
permanently mark panels.
Revision date: 10.08.13
Ground
Level
Outside of
Shelter
5
Parts Identification
The following graphics and photos will help identify the
different parts. (Some parts are not shown.)
108867
Aluminum End Cap
(curved)
104773
1/2" x 3" Hex Bolt & Nut
FAG330B
5/16" x 1" Hex Bolt (for
use with mounting feet
and diagonal struts)
108939
Aluminum Trim
(straight)
FAME09B
FAG340B
5/16" x 3-1/2" Hex Bolt 1/2" Flat washer
FAME07B
5/16" Flat washer
FALF37B
5/16" Locknut
6
AS1084
3/16" Cable Thimble
FA4484B
Tek Screw
108873
Rafter Cable Plate
104189 Turnbuckle
AS1004
Cable Clamp
AS2167
Anchor Shackle
CFG030PINSS03
Chevron
108503
Cable Bracket
FALB01B
1/4" Zinc Nut
108874
Rafter Cable Plate
(24' Long Only)
108500 Mounting Foot
(Use depends on application. Foot is not used
with ground posts.)
Revision date: 10.08.13
Overview
ClearSpan™
Pro Solar Star™ Greenhouse
8mm Twin-Wall Polycarbonate
Frame above shown with optional end wall and customersupplied baseboards.
OVERVIEW
This section describes assembling your greenhouse. See
illustration below to identify main parts of the greenhouse.
Drawing may show a model of a different length. Refer to
Quick Start section located in the back of these instructions
for on-center measurements and post layout.
1. Set the ground posts or mounting feet (as equipped).
2. Locate the required parts for each assembly procedure.
3. Assemble the rafters and frame.
Ridge Cap
4. Anchor the frame. Consult instructions for details.
Interior Rafter
5. Install end walls and end panels (purchased separately).
Top Purlin
6. Assemble and install door (purchased separately).
End Rafter
7. Install roof and side panels (included).
Cable
Strut
On-center
Hat
Channel
Ground Level
Customer-Supplied
Baseboards
Revision date: 10.08.13
7
Prepare and Square the Building Site
prepare the Building Site
Square the Site: General steps
A level site is required to accurately and safely construct
the building. Consult the services of a qualified contractor
to properly grade and prepare the site.
1. Identify a corner where a building rafter will be
positioned, drive in a stake, and string a line the exact
width of the building and stake in place. (Width of the
rafter is measured from center-to-center of the rafter
legs.)
Site should slope away from the building to allow water to
properly drain away from the assembled building.
After the site is prepared, mark the location of the frame
corners to square the frame during assembly. Taking
these steps before assembling the shelter saves time and
ensures that the structure is square and positioned as
desired.
2. After the first corner stake is in place, string a line the
width of the building (center-to-center) and drive the
second corner stake into the ground.
3. String a line at least as long as the building 90° from
the line between the first and second stakes.
The following procedures are suggested methods.
Their use depends on the size of the shelter, shelter
application, the footings (if applicable), and the method
used to anchor the shelter. Consult the MUST READ
document for anchoring details before you prepare
the site and begin construction.
When in doubt, consult the services of a qualified
contractor experienced with the construction of similar
structures.
Rafter Mounting Feet
If your frame includes mounting feet, prepare the site and
anchor the feet to the site before assembling the frame.
Use a baseboard placed under the feet to support the foot
base. Read the information on the next page and use the
diagram to layout the position of your building. Once the
string lines are set to mark the location, continue with the
Mounting Feet section.
Unless you are securing feet to concrete piers, do not dig
holes if your building is equipped with rafter mounting feet!
Read the information on the Mounting Feet (if equipped)
page for additional details.
Ground Posts
If the frame includes ground posts, set all ground posts
as described within this manual. Width of the shelter
is measured from the center of one ground post to the
center of the remaining ground post. Length is also
measured center-to-center. If your building includes
ground posts, continue with the Setting Ground Post
section.
NOTE: A transit can be used to ensure an accurate
90° angle, or the 3-4-5 rule can be used. Refer to
diagram. Using multiples of 3-4-5 such as 6-8-10 or
12-16-20 helps to maintain an accurate 90° angle.
4. After squaring the position of the building, measure
the length and drive the third corner stake.
5. Repeat the same step for the last corner stake.
NOTE: The distance measured diagonally between
corner stakes must be equal for the building to be
square.
ATTENTION: The anchoring methods shown in this
manual are not designed to satisfy local building codes
and restrictions. These methods are best described as
temporary in nature. For permanent anchoring methods,
consult the MUST READ document before you continue.
8
Revision date: 10.08.13
Set the Ground Posts (option)
MARK the Site AND DIG POST HOLES
These steps describe marking all post hole locations and digging
the holes. For some sites, it may not be possible to complete the
procedure in this manner. An alternative procedure such as working
from one end of the building toward the other may be necessary.
Determine the best procedure based on the site and other factors
and proceed as needed.
NOTE: Refer to the Quick Start Section located near the back
of these instructions for the Side Profile and related diagrams.
If your building includes mounting feet, complete Step 1 only
of this procedure and continue with the Mounting Feet section.
Consult the MUST READ document for anchoring suggestions.
1. Stake the outline of the building using string line and batter boards. Set batter boards 3' back from the building
corners. Check to ensure that the building layout is square. Cover or panels (if equipped) will not install properly if
the building frame is not square once assembled. (For buildings equipped with rafter mounting feet, stop here and
continue with the Mounting Feet section.)
2. Consult the diagrams in the Quick Start section to verify the frame length and width dimensions and to accurately
position the ground posts.
3. Guided by the string line, use a flag or stake to mark each ground post hole location.
4. Move the string line and dig a post hole a minimum of two feet (2') deep or to a depth that is below the geographic
frost line, whichever is greater. Consult local building codes. A power auger (18") works best to dig the holes.
5. After digging all holes, reattach the string line to the batter boards and use it as a guide to set and align the
ground posts.
ATTENTION: Set another string line (not shown) to mark the
uniform height of all main frame ground posts. All posts must
be set at the same height for the frame to assemble properly.
Side wall height–the height of the sidewall from finished
ground level to the top of the ground post–is 72".
Consult the services of a qualified contractor to accurately
layout and set the ground posts.
on-center
on-center
on-center
on-center
Drawing may show layout of a different length. Refer to
Quick Start section located in the back of these instructions
for on-center measurements and post layout for your frame.
Revision date: 10.08.13
9
Set Ground Posts (option)
SET ground Posts
DIAGRAM SHOWS A TYPICAL POST HOLE
This procedure describes setting the ground posts in
holes, bracing in place, and adding concrete. If your
building includes mounting feet, skip this procedure and
continue with the installation of the mounting feet.
Consult the MUST READ document before you set your
ground posts for important anchoring and concrete details.
Required parts and equipment:
Ground Level
•
Ground post (no mounting feet)
•
Equipment to level and brace posts
NOTE: Concrete (customer-supplied) is required to
secure all ground post in the holes. All posts must be set
at the same height for the frame to assemble properly.
Consult the services of a qualified contractor to properly
set posts.
1. Take one ground post, measure 24" from the plain
end, and mark the location on the pipe. Set all posts
two (2) feet below ground level. See diagram to the
right.
2. Add concrete to a corner hole, set the first corner
ground post into the hole, and brace in position. Fill
hole so concrete remains below the finished grade.
Toward
the ends
of the
frame
Toward
the ends
of the
frame
Ground Post
2’ Deep
Concrete
In areas where frost is common, dig each post hole so it
falls below the frost line. Minimum hole depth for all areas
regardless of frost is 24".
Consult local building codes and qualified contractors for
additional details when digging the post holes and setting
the ground posts.
Ground Post
ATTENTION: Position the pre-drilled holes facing
toward the ends of the shelter so they align with the
bolt holes in the rafter sections. Verify that the ground
post is at the correct height.
3. Check that the corner post is straight (plumb) and
adjust as needed before the concrete sets.
4. Repeat the above steps to complete the installation of
all ground posts.
ATTENTION: Allow the concrete to set before you
attach the assembled rafters to the tops of the ground
posts!
5. Continue with the rafter assembly.
10
Revision date: 10.08.13
Mounting Feet (option)
Setting the MOUNTING feet
For those buildings equipped with mounting feet, secure the feet to a customer-supplied baseboard prior to attaching the rafter
legs and assembling the frame. Customer is responsible for the necessary baseboards and fasteners used to secure the feet
to the site. A baseboard is not needed when the feet are anchored to a concrete pier, footing, or foundation as described in the
MUST READ document. Consult that document for details. Skip this section if your frame does not include mounting feet.
ATTENTION: If local codes require a permanent anchoring system, you must choose one of the methods
described in the MUST READ document.
The following information describes one way to anchor the mounting feet. Consult a knowledgeable construction professional for
suggestions and other safe and acceptable alternatives. Do not assemble the frame without first securing the mounting feet.
Consult the Mounting Feet Layout diagram (Quick Start section) before you begin.
WARNING: Securing the rafter feet to a baseboard as shown does not anchor the shelter. Secure each rafter to
the site after assembly and before attaching the next rafter during the frame assembly steps. If you choose this
method to anchor your building, consult the "Anchor the Assembled Frame" section of this manual for details.
Customer-supplied
baseboards and stakes.
Use wedge anchors for
concrete surfaces.
1. Place the first set of 2" x 8" baseboards on the site at the required
on-center width of the building frame. Baseboards run parallel to
each other. Use the layout instructions to accurately and properly
set the baseboards on the site.
o
r
nte
e
n-c
Customer-supplied
lag screws.
2. Drive a short length of rebar or similar stake, through a hole
drilled in the boards, into the ground to keep the boards in place.
See diagram above. If mounting on concrete, use wedge anchors
(purchased locally) to secure boards or mounting feet to the site.
3. Anchor each mounting foot to the baseboards (on-center)
using the appropriate customer-supplied fasteners. Consult the
diagrams in the Quick Start section for layout dimensions and
details.
4. Continue with the Rafter Assembly steps that follow.
e
am
NOTE: Rods or stakes will help prevent the boards from shifting
to maintain the on-center width of the building during frame
assembly.
de
tsi
Ou
fr
of
Secure support
leg to foot before
attaching the
assembled rafter.
See rafter
assembly
steps.
ATTENTION: The augers for the anchoring system for your
frame can be installed at this time. Consult the Anchor the
Assembled Frame section in these instructions for auger
installation suggestions. All anchoring components and hardware
require an additional purchase and are not included. You must
anchor the building as shown in the diagram if mounting feet
are used.
Revision date: 10.08.13
11
Rafter Assembly
RAFTER ASSEMBLY
After setting the ground posts or anchoring the mounting
feet, continue with the rafter assembly.
NOTE: All rafter assemblies consist of two rafter sections
joined by a single chevron at the peak. Consult the rafter
diagram in the Quick Start section of these instructions
before and during the rafter assembly process for details.
CFG030PINSS03 Chevron
Assistance is required to assemble the rafters and frame.
Gather the parts:
•
Rafter sections (20' wide–2 sections per rafter)
•
Rafter chevron (#CFG030PINSS03)
•
1/2" x 3" bolt with nut (104773) and 1/2" flat washers (FAME09B) to secure rafter sections to the chevron
1. Place two rafter sections on the ground end-to-end. (The end of each section includes the two mounting holes
to secure the chevron.) Support the rafter sections with blocks as needed. Consult the diagrams for details.
2. Connect the two rafter sections using a chevron, 1/2" x 3" bolts and nuts and 1/2" flat washers. Position the
installed studs of the chevron so they point up to accept the ridge purlins when these are installed. See the
diagram below. Distance between the mounting holes at the end of the assembled rafter is the on-center
width of the frame. Measure this distance before you tighten the bolts at the top of the rafter. For
example if your frame is 20' wide on-center, the distance between the mounting holes is 20' on-center.
For long frames, it may be best to assemble the individual rafters and set them in place to conserve work
space. To reduce handling, designate assembly areas along the length of the frame and set the individual rafter
sections in those areas to be assembled and connected to the frame.
3. After assembling some or all of the rafters, continue with the frame assembly.
SUPPORT BLOCKS
Stud
Pre-punched
Strut Hole
Chevron
Pre-punched
Strut Hole
r
ente
On-C
12
h of
Widt
e
Fram
NOTE: Verify that the pre-punched
mounting hole for the strut is placed
in the correct location as shown
above before assembling each rafter.
Revision date: 10.08.13
Frame Assembly
FRAME ASSEMBLY
Gather the parts:
•
Assembled rafters, 1/2" x 3" mounting bolts with nuts (104773),
and flat washers (FAME09B)
•
Purlins (see diagrams in Quick Start section for your building and
for purlin identification/position)
•
FALB01B 1/4" nuts and FAME16B 1/4" washers
•
108503 angle brackets to mount cables
•
108868 eyebolts, 3/8" lock washers, and 3/8" nuts
•
Lifts, ladders, assistants, and cable, rope or lumber to secure
rafters during the assembly process
Install bracket
so that it is
toward the
inside of the
frame.
Complete these steps:
1. Using ladders and lifts, set an assembled rafter on the first set of ground posts (or rafter legs–see the note that
follows), align the mounting holes, slide a flat washer onto a 1/2" x 3" bolt, and insert a bolt into each mounting
hole.
ATTENTION: If mounting feet are used, attach the first set of rafter legs
to the mounted feet and secure with the 3/8" x 3 1/2" bolts and nuts.
With the legs installed, set the first assembled rafter in place and secure.
Consult the connection diagrams located in the Quick Start section of these
instructions for additional details. See diagonal strut note on next page.
3/8" Nut
3/8" x 3 1/2"
Bolt
2. Slide one (1) 108503 angled bracket over each mounting bolt (end rafters
only), add a 1/2" flat washer and nut to each bolt, and tighten. Bracket is to
the inside of the frame and is used later in these instructions to secure the
cable bracing to the frame.
3. Verify that the end rafter is vertical and not twisted and brace the rafter
using ropes, cables, or lumber staked to the site. Do not remove the end
rafter bracing until the entire frame is assembled.
ATTENTION: For buildings equipped
with ground posts, you must secure
each ground post in the ground using
concrete!
Optional rafter leg with mounting foot.
1/2" x 3"
Bolt
Rope or
Cable
Ground Level
Revision date: 10.08.13
13
Frame Assembly
ASSEMBLY NOTE: INSTALLING THE 108865 DIAGONAL STRUT (if equipped)
For all frames that include the 108500 mounting feet and rafter legs, complete the following procedure after each rafter
is assembled and attached to the rafter legs and before you add purlins to the entire frame. Completing these steps will
help maintain a uniform result when assembling each rafter and the entire frame.
NOTE: If your building does not include the 108500 mounting feet as shown, skip this page and Page 15 and continue
with the assembly of the frame (Step 4) on Page 16.
Complete the following procedure:
a. With the assembled rafter attached to the top of each rafter leg as previously described, install a brace under
the middle of the rafter and push the rafter up to the height shown on the Front Profile Grid diagram in the Quick
Start section for your building. (Brace is supplied by the customer/contractor. Brace may not be required for
some frames. Consult a contractor if needed to determine the best way to support each rafter during assembly.)
See the Front Profile Grid diagram
in the Quick Start section for the
height of your building.
Height of Building
Brace to lift and support the
rafter during the installation of
the diagonal struts (108865).
Pre-punched
Strut Hole
Strap or Rope
Install brace and push rafter up to reach
height of the building. Adjust brace as
needed to account for an uneven site.
Verify that each rafter leg is
plumb and secured to the
mounting foot.
Ground Level
b. Verify that both rafter legs are plumb and that the rafter is not twisted or leaning toward the front or back.
c. Measure center-to-center between the tops of the rafter legs to verify that the on-center measurement is equal
to the width of the building. Adjust the brace as needed and use it to help secure the positions of the rafter legs.
NOTE: If needed, use a strap or rope to keep the tops of the rafter legs plumb until you install the diagonal
struts. See the dashed line in the diagram above.
d. With the rafter supported and braced in place, install the 108865 diagonal struts as described on the next page.
14
Revision date: 10.08.13
Frame Assembly
MOUNTING FOOT-TO-RAFTER STRUT INSTALLATION
Frames that include the 108500 mounting feet also include
an additional strut (108865) running from the foot to the rafter.
Complete the steps on the previous page to set the rafter and
continue with the steps that follow to install the struts.
Foot-to-Rafter
Strut (108865)
Required parts and tools:
•
108865 (8') struts
•
Secure using FAG330B (5/16" x 1" bolts) and FALF37B 5/16"
locknuts
•
Tape measure and wrenches or ratchet and socket set to
tighten bolts
Complete these steps:
a. Take a strut and loosely attach it to the rafter foot using the
5/16" fasteners listed above.
b. Swing the diagonal strut up into position until it reaches the underside of the rafter.
c. With assistance, align the rafter hole with the diagonal strut.
d. Insert the bolt through the rafter hole and through the mounting hole in the diagonal strut.
e. Add a locknut and tighten to secure the strut to the rafter.
f. Return to the lower 5/16" bolt and tighten that locknut.
g. Repeat to attach the remaining strut for the rafter.
h. Continue with the Frame Assembly steps that follow.
NOTE: Use the 5/16" x 1" bolts to secure strut to the
rafter. Install bolt through punched hole in rafter and
strut mounting hole of strut. Mounting hole in rafter
is through one side of rafter only.
Step b & c: Swing strut up and into
position. With assistance, align the
hole in the rafter with the diagonal
strut.
Step a: Loosely secure strut to foot using 5/16" x 1" bolt and
locknut.
Pre-punched
Strut Hole
Step d & e: Secure upper end of strut to rafter using the
5/16" x 1" bolt and locknut. Tighten upper and lower 5/16"
locknuts.
Revision date: 10.08.13
15
Frame Assembly
FRAME ASSEMBLY (continued)
4. Move to the next set of ground posts (or mounting feet), attach that rafter (and rafter legs if needed), and brace in
place. As previously described, use the 1/2" bolts to secure the rafter to the tops of the ground posts or rafter legs.
Install the 108865 struts if equipped. See previous two pages.
5. Once the first two rafters are set in place, take the first purlin section (consult Side Profile diagram for your building
for purlin identification), align the pre-drilled holes with the studs of the rafter chevron, and secure to the end rafter
(A) and first interior rafter (B) using 1/4" nuts and 1/4" washers.
6. Repeat steps to set the next rafter in place and secure to the frame. Attach the 108865 struts if equipped.
NOTE: Consult the Side Profile diagram for your frame for connection details and fasteners. Frame shown
throughout this procedure has 4' rafter spacing. Actual frame may be similar, or it may include 6' rafter spacing or a
combination of 4' and 6' rafter spacing depending on length.
Studs
Ridge
Purlin
Ridge
Purlin
1/4" Nuts and
Washers
A
B
B
1st
Interior
Rafter
A
2nd
Interior
Rafter
End
Rafter
Rope or
Cable
Ground Level
ATTENTION: If equipped with ground posts,
anchor all posts in the ground using concrete.
16
Revision date: 10.08.13
Frame Assembly
FRAME ASSEMBLY (continued)
7. Set the next rafter in place, secure it to the ground posts or rafter legs, brace in place as needed, and install the
struts if equipped.
8. Secure the rafter to the previous purlin, or install another purlin section. View diagrams below for details. Depending
on the rafter spacing, either of the configurations below will apply.
Overlap ridge purlins and
secure in place using 1/4"
nuts and washers.
Studs
Ridge
Purlin
D
C
Diagram above shows how to connect the next purlin
at the same chevron. Use one set of 1/4" nuts and
washers to secure both purlins. Install another rafter if
needed to support the free end of the second purlin.
ATTENTION: For buildings equipped
with ground posts, you must secure
each ground post in the ground using
concrete!
D
C
Rope or
Cable
Ground Level
ATTENTION: If equipped with ground posts,
anchor all posts in the ground using concrete.
Revision date: 10.08.13
17
Frame Assembly
FRAME ASSEMBLY (continued)
FA4484B Tek screw
9. With the first three (3) rafters assembled, take the first top purlin
and secure it to the rafters using Tek screws. See Diagrams D and
E at the right. Consult the Over-the-Top Measurements diagram
in the Quick Start section for purlin spacing dimensions.
NOTE: In those instances where a top purlin and an interior rafter
are also used to attach two cable assemblies, install the 108873
rafter cable plate (single) between the rafter and purlin using Tek
screws (F).
Purlin
Rafter
D
24' Long Frame: When four (4) cable assemblies meet at the
same top purlin and rafter, install a 108874 rafter cable plate
(double) to secure the cables (G). Consult the Quick Start guide for
additional details regarding the location and installation of the rafter
cable plates. Use assistants when installing the plates.
10. Install and secure the remaining top purlins for the first few rafters
as previously described and as shown in the Quick Start section of
these instructions.
11. Repeat the previous steps to assemble the remainder of the frame.
ATTENTION: You must install the ridge purlins after setting two
or three rafters. Do not set all remaining rafters with only the
ridge purlins in place. When mounting the remaining end rafter,
remember to install the two (2) angled cable brackets as described
in Steps 1 and 2.
FA4484B
Rafter
Purlin
E
F
FA4484B
108873
Rafter Cable
Plate (single)
Ridge Purlin
Cable
Bracket
F
G
E
Purlin
Ground
Level
108874
Rafter Cable
Plate (double)
Cable
Bracket
Frame length of your building may differ from what is shown.
18
Revision date: 10.08.13
Install Hat Channel
INSTALL THE HAT CHANNEL
Consult the following information before you begin to
install the recommended baseboards.
•
The hat channel runs are perpendicular to the rafters
and are spaced evenly on the outside of the frame.
•
Hat channel runs are parallel to each other.
•
Use the RFB144ARSS004 frame members for the hat
channel.
Complete these steps to install the hat channel:
1. On the outside of the frame at the first rafter, mark the
location of the lower run of sidewall hat channel.
NOTE: Refer to the "Over-The-Top-Measurements"
diagram located in the Quick Start section for all
measurements.
2. Move to the other end rafter along the same side and
repeat Step 1.
5. Take the first section of RFB144ARSS004, center it
over the lower marks, verify it is level, and secure it
using the FA4484B Tek screws. Center the pre-drilled
mounting holes of the RFB144ARSS004 roll-form
braces with the center of the rafter legs/ground posts.
NOTE: The installation of the side hat channel,
except for the fasteners, mirrors the top/ridge purlin
installation. Consult the Side Profile diagrams for your
building for additional details.
3. Stretch a chalk or string line end-to-end between the
marks, verify that the line is level, and snap to mark
the location of the first run of hat channel. Use a
permanent marker to mark the locations to ensure a
uniform installation if needed.
6. Install the next section of hat channel. Overlap the first
if needed. Consult the Side Profile diagrams in the
Quick Start section for purlin details if needed.
4. Repeat the steps to mark all remaining runs of side
wall hat channel on the rafter legs/ground posts.
7. With all hat channel attached to the outside of the
shelter, install the recommended baseboards.
Install the RFB144ARSS004 sections
on the outside of the assembled frame.
Refer to the "Over-TheTop Measurements"
Ground
diagram located
in the
Level
Quick Start section for
measurements.
Frame length of your building
may differ from what is shown.
Revision date: 10.08.13
19
Recommended Baseboard Installation
RECOMMENDED BASEBOARD INSTALLATION
Gather the parts:
•
2" x 6" or 2" x 4" treated or recycled plastic lumber
(supplied by customer)
•
5/16" x 5" carriage bolts (FAH325B) (additional
purchase required)
•
5/16" nuts (FALB32B) (additional purchase required)
The following procedure describes one way to install the
baseboards. The size and type of the baseboard you
choose may require the use of alternative steps. When
properly installed, baseboard runs the length of the frame
at ground level. The baseboard and fasteners are supplied
by the customer.
Ba
Ground Posts
and Baseboard
ATTENTION: Install
the baseboard so
that it is set even with
the outside edge of
the hat channel. Side
panel is installed over
and attached to the
baseboard.
B
Ground Level
ard
bo
e
as
On the outside of the frame, attach the first baseboard
to the rafter using two (2) 5/16" x 5" carriage bolts and
nuts. Countersink heads if needed. Continue adding
baseboards to complete the first run. The boards should
be at ground level or slightly into grade.
rd
oa
b
se
Ground Level
Rafter Feet and Baseboard
Splices are made between posts as shown in the drawing
below. Use a short section of baseboard to secure
separate baseboards at a splice.
Repeat steps to install the second run of baseboards
on the remaining side of the frame. After installing the
baseboards, continue with these instructions.
Hat Channel
Inside of
Shelter
Splice
5/16" Nuts
Ground
Level
Outside of
Shelter
20
5/16" x 5"
Carriage Bolts
Ground Level
Revision date: 10.08.13
Cable Installation
CABLE ASSEMBLY
Anchor Shackle
Each cable assembly includes the following:
•
One (1) length of cable: Measure from point-to-point on the frame
and cut cable as needed. Remember to account for the extended
turnbuckle and the cable needed to add the cable clamps when
determining cable length.
•
Turnbuckle (1), anchor shackle (AS2167) (1), cable thimbles (2),
cable clamps (4)
Thimble
Cable Clamp
Cable Assembly Procedure
1. First, secure the 108868 eyebolts to the frame using FAMA38B lock
washers and 3/8" nuts (FALB04B). See Diagram C (below) and the
Side Profile diagram (Quick Start) for your frame for location
and orientation of eyebolts. Do not skip this step!
Thimble End
Dead End
Cable Clamps
Cable
Thimble Turnbuckle Jaw
Turnbuckle
Turnbuckle Jaw
Typical Turnbuckle Assembly
2. Using the diagram below, measure between points A & B and cut one length of cable from the supplied roll to the
determined length. Be sure to account for the turnbuckle (extended/open position) and the extra cable needed to
install the clamps. In other words, subtract cable length for the extended turnbuckle; add length for cable wrap.
3. Create a cable assembly as shown above and in the Connection Details (Quick Start section). After the assembly
is ready, open the turnbuckle to its extended position (if this has not been completed) and check to see how the
assembly fits from point-to-point on the frame. Adjust length as needed.
4. Using the diagrams on this page and in the Quick Start guide, attach the first cable to the frame in the location that
the cable was measured and created for. Do not tighten at this time.
C
Eyebolt
C
D
Shackle
D
Rafter Cable
Plate (single)
B
Turnbuckle
Cable
A
Measure between Points A & B, add
extra for connections, and cut the cable
to length.
Revision date: 10.08.13
Turnbuckle
Rafter Cable
Plate (double)
24' Long Frame Only
21
Cable Installation
CABLE ASSEMBLY (continued)
5. Move to the next cable position and repeat the previous steps to measure and cut cable and to create the next
turnbuckle assembly. If the distance is the same, use the first assembly as a pattern.
6. Continue building cable assemblies until all have been completed and attached to the frame as shown in the
diagrams. Check all clamps and bolts of each cable assembly to ensure they are tight. Trim or tape cable ends.
7. With all cables assembled and attached, tighten all turnbuckles. Do not overtighten. Once cables are taut, apply
one additional full turn using a small bar or screwdriver. As you tighten each cable assembly, inspect the rafters to
verify they are not pulled out of plumb. Work from one corner to the peak at one end of the frame and move to the
remaining corner at the same end and repeat the tightening sequence. After tightening the cables at one end of the
frame, repeat the same procedure at the other end.
REMEMBER: Do not overtighten the turnbuckles. Assemblies will not sag when properly tightened. Check cables
regularly to verify that each is properly adjusted. Replace worn or frayed cable immediately.
8. After adjusting all cables, install the diagonal struts.
Install and Tighten all Cables
The diagram and inserts below identify the placement and proper way to attach the cable assemblies to the frame.
After attaching all cables to the frame, tighten the turnbuckles. Turnbuckles should be snug and not overtightened.
Shorten cable if you are unable to tighten the turnbuckle to remove cable slack.
Diagram shows the cables attached to the shackle
and the shackle secured to the eyebolt.
Thimble
Cable
Shackle
Secure the turnbuckle directly to the
cable bracket attached to each end rafter
mounting bolt.
If necessary, use a bar or clamp to slightly
bend the bracket to allow the needed
clearance to install the jaw bolt of the
turnbuckle.
Actual turnbuckle may differ.
Thimble
Turnbuckle
Ground Level
Frame length and design of your
building may differ from what is shown.
22
Revision date: 10.08.13
Diagonal Strut Installation
STRUT INSTALLATION
For additional support, attach diagonal struts to the frame between
the end rafter and the first interior rafter at each end. Collect the
needed parts and install the diagonal struts as instructed below.
Required parts and tools:
•
Frame with 6' rafter spacing use the 108872 (8') strut; frame with
a 4' rafter spacing use the 108871 (7') strut.
•
Secure using FAG340B (5/16" x 3 1/2" bolt), FAME07B flat
washers, and FALF37B 5/16" locknut
•
Tape measure, marker, hammer, vise grip, center punch, and drill
with 5/16" drill bit
Diagonal Strut
Complete these steps:
1. Using a vise grip (or similar tool) or a vice, bend each flattened
end of the strut as shown in the diagram and photos to the right.
When installed, ends are tight to the frame.
NOTE: For some strut designs, the mounting hole is
offset. In such cases, center and drill the mounting hole
through the flattened end of the strut so that it aligns with
the center of the rafter leg.
ATTENTION: Verify you have selected the correct strut. Some
frames include struts of different lengths. Consult the diagrams in
the Quick Start section for your building for additional details.
2. Position strut as shown (lower-right photo) between the end rafter
and first interior rafter. (Adjust position so strut does not interfere
with any other building component.)
Bend strut ends as shown.
3. Mark the mounting hole locations and drill holes using a 3/8" drill bit.
4. Insert a bolt with washer through the mounting holes and add another washer and locknut.
5. Tighten the nut to secure the strut to the frame.
6. Continue by installing the remaining diagonal struts.
A
Drill 3/8"
hole.
B
Secure with 5/16"
bolt, washers,
and locknut.
A&B
Dia
go
C
na
lS
tru
D
t
C&D
o
d
un
Gr
Diagrams above show how to secure strut to the
assembled frame.
Revision date: 10.08.13
l
ve
Le
Diagram above shows strut position as seen from the
inside of the frame.
23
Anchor the Assembled Frame
ANCHOR THE ASSEMBLED FRAME: MOUNTING FEET
At this point, anchor the assembled frame. If you chose one of the anchoring methods described in the MUST READ
document, you can continue with the next procedure. If you choose the method shown in this manual for building
equipped with mounting feet, continue with the steps on this page. Call customer service for additional anchoring
information if needed.
CAUTION: The anchor assembly is an integral part of the frame construction. Improper anchoring may cause
instability and failure of the structure to perform as designed. Failing to anchor the shelter properly will void the
manufacturer’s warranty and may cause serious injury and damage.
If the optional anchor kit was purchased for each rafter leg, use the diagrams below to properly install the auger-style
earth anchor and to attach the brackets to the rafter legs.
ATTENTION: Concrete must be used in loose or sandy soil types.
For best results, install the auger-style earth anchor as close to the rafter leg as possible. After anchoring the frame,
continue with these instructions.
Ground
Level
24"
Turnbuckle
24" Concrete Pier
Concrete
ATTENTION: All anchoring components shown
require an additional purchase and are not included with the building kit.
Ground
Level
Anchor
24
Concrete Minimum
3,000 psi
ATTENTION: Install the auger-style
earth anchors to the inside of the
shelter.
Revision date: 10.08.13
Ridge Cap Installation
INSTALL FIRST RUN OF RIDGE CAP
Top View
Complete these steps to attach the metal ridge cap. Required parts and
tools:
•
108505 Corner Cap Sections for Ridge Cap: Refer to the Side Profile
diagram in the Quick Start section for your building to identify the part
number(s) and placement of corner cap on the frame to install the ridge
cap.
•
Wafer head screws (#108553)
•
Ladder (or lift) to reach peak of frame
Ridge Cap
108505
Wafer Head
Screws
End Rafter
Edge of
Rafter
A
1. Take a section of corner cap and align the edge of the cap with the
outside edge of the end rafter. See Diagram A. The other end of the cap
will extend beyond the first interior rafter. Have an assistant hold the cap
in position.
B
2. Secure the cap to the end rafter using 108553 wafer head screws.
DO NOT secure the free end of the corner cap until you overlap the cap
with the next section (Step 3).
3. After installing the first section, select another, overlap the first as
needed and secure the cap to the interior rafter (see Diagram B). Align
the screws with the center of the rafter.
4. Repeat these steps until the installation of the cap is complete.
Ridge Cap
NOTE: To install the last section of ridge cap, overlap the previous
section as needed so that it aligns with the outside edge of the end
rafter. Align screws with the center of the rafter.
B
A
Ground
Level
108553
Wafer Head Screw
Revision date: 10.08.13
Frame length of your building may
differ from what is shown.
25
End Cap Installation
INSTALL ALUMINUM END CAP
108867
End Cap
Gather the parts:
•
Aluminum end caps (#108867) and Tek screws (#FA4484B)
1. With assistance, position one section of end cap on top of the purlins
and the installed ridge cap. Align the inside edge with the inside edge
of the end rafter. See diagrams on this page.
NOTE: Trim the end cap at the peak where the two sections meet for
a finished appearance if desired. Consult a professional contractor if
needed when cutting the aluminum. Wear safety glasses and hearing
protection when handling and cutting end caps.
2. Using one FA4484B Tek screw for the ridge cap and one for the
upper purlin, attach the end cap to the frame. Align the Tek screws
with the center of the end rafter.
End Cap
3. Slide the lower end cap section under the first and secure both to
the purlin using one Tek screws aligned with the center of the end
rafter. Allow the end cap to overhang the lower end of the end rafter
section as shown in Fig. 1. Maximum overhang for polycarbonate
panel is twelve inches (12"). Trim the end cap section to length, or
slide it further under the first to increase the overlap and secure it to
the frame.
Ridge Cap
Ridge Cap
En
4. Repeat these steps to install the remaining sections of end cap.
d
Ca
p
2"
Tek
Screws
Step 2
FA4484B
Tek Screw
Dashed lines
show end
rafter edge.
TOP VIEW
Step 2
End Cap
Fig. 1
(Step 3)
Tek
Screw
End Cap
End
Rafter
26
2"
Purlin
12"
Maximum 12"
overhang.
Overlap
and secure:
Step 3
Fig. 2
(Step 3)
Flush
with End
Rafter
Ground Level
Revision date: 10.08.13
Install Polycarbonate Panels
INSTALL POLYCARBONATE PANELS: OVERVIEW
Components needed:
If optional end frame or end panels have been ordered, install
the end frame and end panels before attaching the sidewall
panels of the main greenhouse. Consult the end frame and end
panel instructions for details. After installing those components,
return to these instructions and continue with the installation of
the twin-wall polycarbonate panels.
•
Polycarbonate panels
•
H-channel (#104212) and U-channel (#104213)
•
Corner cap (for ridge cap) and end profile (#104548)
•
Neo-bonded washers (#102921B)
Read the following before you install the panels:
•
Tek screws (#fa4484b) and vent tape
•
Do not install panels on a windy or stormy day.
•
Install panels with the UV-protected surface toward
the outside/sun.
•
Use assistants and the proper lifts when setting the
panels in place.
•
Do not climb on the panels during installation or at
any other time.
•
Space Tek screws and washers at 12" intervals to
secure panels to the purlins and hat channel.
•
Do not overtighten the panel mounting screws.
Screws should be snug, but should not distort the seal
of the neo-bonded washer.
ATTENTION: DO NOT store or allow the polycarbonate
panels to remain in direct sunlight for an extended period
of time. Damage to the panels can occur.
In addition, the protective film, which must be removed
prior to installation, may become difficult if not impossible
to remove.
The diagram below shows the locations of the different
panels. Frame shown below may differ from the actual
frame. It is used to show panel locations.
For the roof and sides, four (4) full panels are used
between each set of rafters. Roof: Upper roof panels
overlap the top edge of the lower roof panels.
For the 20' x 20' frame (4' rafter spacing)
equipped with the 4' wide polycarbonate
panels, use these panels for each bay:
•
Roof: Two (2) 4' x 8' Panels: upper
panels; one (1) 4' x 12' cut in half:
lower panels of roof.
•
Sidewall: One (1) 4' x 12' (cut in half)
Seam between
panels
One bay equals the area
between two rafters.
Roof–Upper Panel: Use
one full 6' x 8' panel (all
lengths except 20' long)
for each side.
Roof–Lower Panel: Use
1/2 of a 6' x 12' panel (all
lengths except 20' long)
for each side.
Ground Level
Frame length of your building
may differ from what is shown.
Revision date: 10.08.13
Sidewall Panel: Use 1/2 of a 6' x 12'
panel (all widths, all lengths except 20'
long) for each bay (one side).
27
Install Polycarbonate Panels
INSTALL THE UPPER ROOF PANELS
1. Take one 8' polycarbonate panel, remove the protective film,
and mark the UV-protected side with a small piece of tape as a
reminder to install this side toward the sun.
Mark UV Side
X
2. Using vent tape, tape the open cells at the upper end of the
panel.
3. Take a section of 8' H-channel (104212) and place it along the
inside edge (where the next panel will install) flush with the top of
the upper panel. The lower section of H-channel will be flush with
the bottom end of the panel.
4. Take a section of 8' U-channel (104213) and place it flush
along the bottom edge of the panel. Trim as needed. Save the
unused sections of U-channel; they are used during the sidewall
installation.
Always remove the protective film, mark the side
with a piece of tape, and install the UV-protected
side to the outside of the greenhouse toward the
sun.
5. Attach one (1) section of end profile (104548) along the outside
edge of the panel to complete the panel assembly.
Step 3
104212
H-Channel
Step 2
Vent Tape
104548
End Profile
Panel
Apply tape at the upper end
of all panels to seal the cell
openings.
104213
U-Channel
Lip of
104548
Step 53 & 64
Step 7 & 8
During panel installation, the lip of
the 104548 profile is attached to
the end cap at the top of each end
rafter.
Step 64 &
& 85
Step
28
Revision date: 10.08.13
Install Polycarbonate Panels
INSTALL THE UPPER ROOF PANELS (continued)
6. Square the prepared panel–UV-protected side up–on
the purlins and align the center of the panel with the
center of the end rafter. Align top/taped end of panel
with the end of the end rafter. The lower end of the panel
will extend past the purlin. Maximum length is 6" to 8"
beyond the center of the purlin.
7. Secure the upper panel to the first purlin using Tek
screws and washers installed through the panel and into
the purlin every 12" on-center. (See the black arrows
below for Tek screw locations.)
8. Secure the H-channel to the ridge cap and upper purlin
near the top edge of the panel.
Install Tek screws
in channel.
Step 6
Top Ridge Cap
Lower Ridge Cap
anel
Align panel
top with end
of rafter.
Roof
Roof P
Pane
l
End Rafter
Installed end cap is not shown to better show details.
104212 H-Channel
Top of Panel (taped)
NOTE: Do not use washers on Tek screws when
securing any H-channel to the purlins. Install Tek screws
in the channel of the aluminum H-channel. Lower edge
of the panel must remain loose so it can be lifted to
install the lower panel.
Step 8
Tek screw
into purlin.
H-Channel
STEP 7
End Cap
Maximum
6"-8"
Revision date: 10.08.13
48
p
Ca
Tek
screw
45
10
d
En
ATTENTION: Align the
panel edge with the
center of the rafter.
13
42
10
Center of
Rafter
Step 6
29
Install Polycarbonate Panels
INSTALL THE UPPER ROOF PANELS (continued)
9. With the first upper panel attached, repeat the steps
to prepare and install the next 8' panel. Do not attach
the 104548 profile to any mid panel. The unfinished
edge is placed into the H-channel attached to the first
panel.
Vent Tape
104212
H-Channel
Install H-channel along the edge where the next panel
will be placed. Cap the lower edge with 104213 profile
as described earlier.
10. Continue installing panels until you reach the final
roof panel of the upper section.
NOTE: Depending on preference, you may want the
H-channel between the panels to align with the rafter
for a uniform appearance. If this is the desired result,
trim the width of some panels as needed to account
for increase in width caused by the installation of
H-channel. Monitor the panel and H-channel position
during installation and trim the panel width if desired.
Mid Roof Panel
104213
U-Channel
Prepare all upper Mid Roof panels as shown.
Mid Panel
Ground Level
30
Revision date: 10.08.13
Install Polycarbonate Panels
INSTALL THE UPPER ROOF PANELS (continued)
Vent Tape
11. Install the final roof panel. Use the diagrams on this
page as guides.
104548
End Profile
NOTE: If the final roof panel is too wide and extends
beyond the center of the end rafter, trim the panel to
the correct width. The edges of the final panels are
finished with 104548 profile. See diagram to the right
and the installation of the first upper roof panel.
12. Beginning at the end rafter on the other side of the
frame, install the remaining upper roof panels using the
previous steps as a guide.
Final Panel
Frame showing
all upper panels
installed.
End Panel
104213
U-Channel
13. Continue by installing the second run of ridge cap.
Upper panel overlaps
lower panel. Do not install
fasteners in this purlin
until the lower panels are
installed.
End
Cap
Center of End Rafter
and Edge of Panel
Ground Level
Revision date: 10.08.13
Align the edge of the roof panel with
the center of the end rafter. See
dashed line in the diagram above.
31
Install Polycarbonate Panels
SPECIAL RIDGE CAP INSTALLATION NOTE
TOP RIDGE CAP INSTALLATION
Attach the second run of ridge cap after installing all upper
panels. Consult the Side Profile diagram (Quick Start
section) for your building to determine the correct corner
cap parts to use for the ridge cap installation.
Install the top ridge cap as described in the next
procedure. Consult the Side Profile diagram (Quick Start
section) for your building to determine the correct corner
cap parts to use for the ridge cap installation.
ATTENTION: A support structure that allows someone to
reach the top of greenhouse from the outside is required
for the following steps. Support structure must support
both the weight of the structure and the weight of the
person using it.
Take a section of ridge cap and center it between the tops
of the two adjacent panels. See details on next page.
CAUTION: Under no circumstances should the
support structure allow any force or weight to be
applied to the polycarbonate sheets! All supports must
span from purlin-to-purlin and rafter-to-rafter. Consult
a contractor if needed for additional information. Take
the necessary steps to protect the polycarbonate
panels.
Using Tek screws and neo-bonded washers, secure the
top run of ridge cap section by driving the screws through
the ridge cap, through the roof panel, and into the lower
Seal gap between caps with
silicone after installation.
Top Ridge Cap
Lower Ridge Cap
anel
Roof
Roof P
Pane
l
The polycarbonate sheets are not designed to support
excessive weight. Use a lift if possible.
Consult the diagram below when constructing a support
structure to install the ridge cap after installing all upper
panels.
End Rafter
Installed end cap is not shown to better show details.
ridge cap. Use the same spacing as the screws used to
secure the roof panels in place on the frame.
The upper edge of the polycarbonate panel will be
sandwiched between the lower ridge cap and the top ridge
cap when the ridge caps are properly positioned.
Ridge Cap
Correct
support positions
over purlins.
Hinged Ladder
NOTE: Position supports so they span from rafter-to-rafter
to protect panels. DO NOT use materials that will damage
or scratch the panels.
Ground Level
CAUTION: DO NOT place support structure directly
on the polycarbonate panels; serious injury may
occur. Polycarbonate panels are not designed to
support excessive weight.
Cover panels to protect the UV-protected surface.
32
NOTE: For easier Tek screw installation, pre-drill a
hole through the top ridge cap section using a ¼" bit at
the desired locations. This prevents the ridge cap from
"working up" the Tek screw as it is driven into place. See
next page for the ridge cap installation steps.
Revision date: 10.08.13
Install Polycarbonate Panels
RIDGE CAP INSTALLATION (continued)
Ridge Cap
The steps, diagrams, and photos that follow describe how to attach the
top run of ridge cap. Complete these steps to prepare and attach the
top ridge cap sections.
Components and basic tools needed:
•
•
Corner cap sections for ridge cap (See Side Profile diagrams for
part numbers), wafer head screws (#108553), FA4484B Tek screws,
and 102921B neo-bonded washers
Silicone
Panel
Ladder (or lift) to reach peak of frame an additional support between
rafters to install ridge cap
1. With the upper panels installed, repeat the steps of the lower ridge
cap installation to install the top ridge cap. Overlap the previous
section of ridge cap approximately 1" during the installation.
Top ridge cap installed
Wafer Screw
Tek Screw
2. Apply a bead of silicone on surfaces that will contact the underside
of the next ridge cap. This provides a bond to better secure the
ridge caps. Silicone can also be used to seal the gap between the
H-channel and ridge cap (see photos to the right).
•
Do not over-tighten the screws.
•
Do not install the Tek screws too close to the edge of the ridge
cap. Space Tek screws every 12". See diagram to the right.
Drive Tek screws with neo-bonded washers through top ridge
cap, polycarbonate panel, and into the bottom layer of cap.
•
Do not allow the ridge cap to extend beyond the edge of the
end cap. See Ridge Cap Installation–Diagram A for details.
•
Overlap the ridge cap in a direction that is least affected by the
prevailing winds.
Panel
Silicone
Installed
Ridge Cap
3. Install the final section of ridge cap. It can be cut
to length, or it can overlap the previous section as
needed. Do not allow the ridge cap to extend beyond
the end cap.
4. Seal the gap that remains between the top and
lower ridge cap at the each end of the frame.
See diagram on previous page.
5. Continue with the installation of
the lower roof panels.
Ground Level
Frame length of your building may differ from what is shown.
Revision date: 10.08.13
33
Install Polycarbonate Panels
INSTALL THE LOWER ROOF PANELS
End Cap
Upper Panel
Gather the parts:
•
Polycarbonate panels: (Consult the Main Cover Details
diagram (Quick Start) and the diagram at the beginning of the
Install Polycarbonate Panel procedure.)
•
H-channel (#104212) and U-channel (#104213)
•
End profile (#104548) and neo-bonded washers (#102921B)
•
Tek screws (#fa4484b) and vent tape
Align
profiles.
Lower Panel
A
1. Prepare the first lower polycarbonate panel following the steps in
the Install the Upper Roof Panel section of these instructions.
End Cap
ATTENTION: Verify you have selected the correct panel. Some
frames include panels of different sizes. Consult the diagrams in the
Quick Start section for additional details.
End
Rafter
ATTENTION: When properly positioned, the upper panel overlaps
the top edge of the lower panel. Align the 104548 profile edge of the
lower panel with the profile edge of the upper panel. See dashed
line shown in photo A.
Profile
104548 End
Tek screw
End Cap
Lip
104213 Profile
Align edge
of panel with
the center of
the rafter.
Align the center of the roof panel with the
center of the end rafter. Secure the lip of
the 104548 trim to the end cap using Tek
screws only. Space Tek screws every 12"
from ridge cap to end of end cap.
4. Secure the lower panel to the purlins using Tek screws and washers
installed through the panel and into the purlins every 12" on-center.
(See the white arrows for approximate Tek screw locations.)
Arrows identify Tek
screw locations.
Panel
B
3. Position the panel square on the purlins and flush with the lower
end of the end cap (see photo C). Align the edge of panel with the
center of the end rafter. See Diagram B.
Lower Panel
104548
Purlin
2. Lift the lower edge of the upper panel and slide the prepared lower
panel—UV-protected side up—between the upper panel and purlin.
Tek screw
104213 Profile
A
B&C
C
34
Revision date: 10.08.13
Install Polycarbonate Panels
NOTE: Do not use washers on Tek screws when
securing any H-channel to the purlins. Install Tek
screws in the channel of the aluminum H-channel.
6. Return to the overlap seam and install Tek screws and
washers though the two panels and into the purlins.
See photo D.
7. Repeat the steps to install the remaining lower panels.
8. Beginning at the end rafter on the other side of the
frame, install the lower roof panels for that side using
the previous steps as a guide.
9. Verify that all panel overlap seams are secured with
Tek screws and washers installed through the two
panels and into the purlins.
Tek screw
5. Secure the H-channel to the purlins as shown in
Photos D and E (right).
Upper Roof
Panel
104213
Lower Roof
Panel
104213
104212
D
Lower Roof
Panel
Tek screw
INSTALL THE LOWER ROOF PANELS (continued)
104213
104212
Panel
104212
10. Continue with the installation of the side panels.
FA4484B
E
Purlin
Rafter
Tek Screw
Panel
D
Purlin
End
Rafter
E
Ground Level
Revision date: 10.08.13
35
Install 108939 Sidewall Trim
INSTALL SIDEWALL 108939 TRIM
Complete these steps to attach the 108939 aluminium
trim to each corner of the building.
Space below is reserved for customer notes.
1. At one corner, measure the length needed to cover
the distance from the ground to the top of the sidewall.
Measure
Sidewall
2. Take a section of the 108939 aluminum trim and cut it
to the length determined in Step 1.
3. Place the trim against the sidewall hat channel, align
it with the 108867 end cap attached to the end rafter,
and secure trim to the hat channel using one Tek
screw at each hat channel. Center the Tek screw with
the center of the rafter leg or ground post.
Roof Panel
108867
Purlin
108939
Align 108939
with the 108867
end cap.
4. Repeat the steps to attach the remaining three
sections of the 108939 sidewall trim
36
Revision date: 10.08.13
Install Sidewall Polycarbonate Panels
SIDEWALL POLYCARBONATE INSTALLATION
INSTALL POLYCARBONATE SIDE PANELS
The instructions below describe how to install the
polycarbonate side panels of the greenhouse.
Install panel cells vertically to allow condensation to
properly drain from the cells. Required panels include:
Consult the following information before you begin to
install the polycarbonate panels for the side.
NOTE: For each side panel cut a full 6' x 12' panel in half
to create two 6' x 6' panels. Use one 6' x 6' panel to finish
one section of the sidewall. For the 20' wide frame with 4'
rafter spacing, cut a full 4' x 12' panel in half to create two
4' x 6' panels.
•
Side Panel Section (one side): Use one (1) 6' x 6'
panel cut from one 6' x 12' polycarbonate panel.
Secure panel to hat channel using Tek screws and
washers. For the 20' wide frame with 4' rafter spacing,
use 4' x 12' polycarbonate panels.
Complete these steps to prepare and install the
polycarbonate side panels:
•
Tape both top and lower ends of all side panels using
the vent tape.
1. Take a 12' panel and cut it in half to create two (2) 6'
panels. See previous note.
•
Install the UV-protected side out and toward the sun.
•
Do not allow the polycarbonate panels to remain
exposed to the sun with the protective film intact.
Doing so will make the film difficult if not impossible to
remove. Remove film prior to panel installation.
2. Remove the protective film from one 6' panel, mark
the UV-protected side (if needed) using a marker or
small piece of tape, and tape the open cells at both
ends of the panel using the vent tape.
•
Panels are secured to the hat channel using FA4484
Tek screws and neo-bonded washers (102921).
•
Unused trimmed pieces of profile (104213) are used
to finish the outer edge of the sidewall. H-channel is
used to join separate panels along the side.
3. Using the 24" sections of 104213 profile leftover from
the roof installation, install the channels along the
outside edge of the end side panel and place them
flush with the top and bottom edges of the panel. Trim
as needed.
Vent Tape
104212
H-Channel
104213
End Profile
(remaining from
roof install)
Vent Tape
Hat Channel
Side Panels
1st Panel: Start here.
104213
Side Panel
Frame length of your building may differ from what is shown.
104213
4. Take an 8' section of 104212 aluminum H-channel and
cut it to the length of the side panel.
5. Install the H-channel along the inside edge of the side
panel and flush with the top and bottom edges of the
panel. This is the edge where the next side panel will
join the first.
Revision date: 10.08.13
37
Install Sidewall Polycarbonate Panels
INSTALL POLYCARBONATE SIDE PANELS (continued)
Installed Roof Panel
6. With the UV-protected side of the panel to the outside,
place the side panel against the hat channels attached
along the frame and slide the panel up until it meets the
underside of the roof panel.
Slide side panel up
to meet roof panel.
7. Square the panel on the frame and attach it to the runs
of hat channel using FA4484 Tek screws and neobonded washers (102921B). Space screws and washers
at 12" intervals. Align H-channel with the H-channel
between the roof panels for a finished appearance.
NOTE: Trim the side panel width as needed to maintain
the alignment of side panels and roof panels if desired.
108939
8. Verify that the panel is flat against the hat channel. Using
Tek screws, secure the H-channel to the hat channel.
Do not use washers on the screws used to secure the
H-channel to the hat channel.
6' x 6'
Side Panel
Customer-Supplied
Baseboard
9. Continue installing panels until both sides of the frame
are covered as shown.
NOTE: Trim the last panel to the proper width (if needed)
and install using the previous steps as a guide. Install
104213 profile to finish the panel edge. Use the 24"
sections that remain from the roof panel installation.
Ground Level
10. Continue by applying the silicone to seal seams and
panels.
108939
Trim
108939
Trim
104213
Profile
A
Ground Level
B
A
38
B
Revision date: 10.08.13
Install Sidewall Polycarbonate Panels
APPLY SILICONE SEALANT
In addition to the installation of the individual
polycarbonate panels, applying silicone sealant at
different joints and seams throughout the greenhouse can
help seal the structure. The application of silicone is left
to the discretion of the owner or contractor and is typically
completed when a tighter seal between components is
desired.
3. Return to any joints where profile sections meet and
seal with silicone.
Though a complete air and water-tight seal is not
possible, taking the following steps will help maintain a
more stable interior environment.
NOTE: The amount of silicone used to seal the
greenhouse varies with the size of the applied bead.
Additional silicone can be purchased by calling your sales
representative if needed.
1. Return to each roof panel and side panel seam and fill
each gap with silicone to prevent air and water from
entering the greenhouse. See the circle and arrow in
the photo below.
Upper Roof
Panel
Seal the gap created at the overlap seam at each end of the
frame.
4. Inspect the remainder of the assembled greenhouse
and apply silicone in those areas where additional
sealing is desired.
5. Continue by reading the retaining board special note
followed by the care and maintenance information.
Lower Roof
Panel
Seal with
silicone.
2. Locate any gaps or holes created during the panel
installation and seal with silicone.
Revision date: 10.08.13
39
Optional Retaining Board Installation
SPECIAL NOTE ABOUT RETAINING BOARD INSTALLATION
After installing all panels, the optional but recommended
customer-supplied retaining boards, can be installed. The
retaining boards (when installed) protect the lower portions of the
polycarbonate panels.
Retaining boards are installed after the polycarbonate panels are
attached.
1. Seal lower edge of panel with vent tape (if this has not been
completed) and remove Tek screws that may interfere with
the retaining board installation.
2. Position the customer-supplied retaining board as shown.
3. To secure with carriage bolts, drill holes through retaining
board, panels, and baseboards, insert bolts, and secure with
nuts. Or, secure the retaining board to the baseboard using
fasteners designed for wood.
ATTENTION: Drawing shows ground posts
and panels installed. Actual building may be
installed with mounting feet.
108939 Trim
Customer-Supplied
Baseboard
Customer-Supplied
Carriage Bolt and Nut
Ground
Level
40
Customer-Supplied
Retaining Board
Revision date: 10.08.13
Shelter Care and Maintenance
SHELTER CARE AND MAINTENANCE
Proper care and maintenance of the shelter is important.
Check the following items periodically to properly maintain
the shelter:
•
Regularly check the panels to see that these are
secure and in good condition. Replace or repair
damaged panels if needed.
•
Check connections and all fasteners to verify that they
remain tight.
•
Check all cable assemblies. Tighten as needed.
Replace worn or frayed cables immediately. Do not
overtighten.
•
Frequently inspect the building and repair or replace
all damaged components immediately.
•
Do not climb or stand on the greenhouse at anytime.
(See the ridge cap installation notes.)
•
Inspect the anchoring system to verify that all
components remain tight and in good condition.
Repair or replace as needed.
•
Remove debris and objects that can accumulate on
the greenhouse. Use tools that will not damage the
cover when removing debris.
•
Remove snow to prevent excess accumulation. Use
tools that will not damage the panels when removing
snow.
•
Check the contents of the shelter to verify that nothing
is touching the panels that could cause damage.
•
If the greenhouse is disassembled and moved, inspect
all parts and connections before it is reassembled.
•
Depending on the contents, construction of the shelter,
shelter materials, and shelter location, the potential for
condensation exists. ClearSpan™ offers several items
that can be used to alleviate a condensation condition.
Please contact a ClearSpan™ representative for
additional information.
•
For replacement or missing parts, call 1-800-245-9881
for assistance.
Space below is reserved for customer notes.
NOTE: With the exception of Truss Arch buildings or as
otherwise noted, ClearSpan™ shelters and greenhouses
do not have any tested loading criteria.
Revision date: 10.08.13
41
Quick Start Guide
Quick Start Guide
20' Wide Greenhouses
ATTENTION: Shelter to the right shows mounting
feet and panels installed. Actual building may differ in
length or design or both.
BUILDINGS EQUIPPED WITH GROUND POSTS DO
NOT INCLUDE DIAGONAL STRUTS OR THE 108500
MOUNTING FEET. DESPITE THIS DIFFERENCE, THE
MAIN FRAME ASSEMBLY IS THE SAME
Ground Level
Building is shown with
customer-supplied baseboards.
Frame includes mounting feet.
Frame length and width of your building may differ from what is shown.
42
Revision date: 10.08.13
Revision date: 10.08.13
43
11'-10 7/16"
20'-0" CENTER TO CENTER
GROUND LEVEL
20' Wide Front Profile Grid with Ground Posts
44
Revision date: 10.08.13
11'-10 7/16"
20'-0" CENTER TO CENTER
20' Wide Front Profile Grid with Mounting Feet
Revision date: 10.08.13
45
Ground Post
(CFG096ANCS003)
Rafter Section
(CFG020PC18GS02)
Ground Level
Rafter Insert
(CFG030PINSS03)
Rafter Section
(CFG020PC18GS02)
20' Wide Front Profile with Ground Posts
Ground Post
(CFG096ANCS003)
46
Revision date: 10.08.13
Mounting Foot
(108500)
Rafter Leg
(CFG072ANCS003)
Ground Level
Strut
(108865)
Rafter Section
(CFG020PC18GS02)
Rafter Insert
(CFG030PINSS03)
Strut
(108865)
Rafter Section
(CFG020PC18GS02)
20' Wide Front Profile with Mounting Feet
Mounting Foot
(108500)
Rafter Leg
(CFG072ANCS003)
Revision date: 10.08.13
47
GROUND LEVEL
RFB144ARSS004 (12')
PURLIN &
HAT CHANNEL
Hat Channel
Hat Channel
Purlin
Hat Channel
Purlin
Hat Channel
Purlin
Hat Channel
Purlin
Purlin
Hat Channel
Purlin
Purlin
ATTENTION: The purlin locations are the
same for frame with ground posts.
20' Wide Purlin Locations
48
Revision date: 10.08.13
4'-0"
Side runs of hat channel are not shown.
A
108871
108849
Overlap the purlins as needed to
install as shown.
Top Purlin & Hat Channel Runs
20'-0"
(on-center)
RFB144ARSS004
RIDGE CAP
GROUND LEVEL
108859
ATTENTION: Purlins are also used for the side
runs of hat channel needed to attach the panels. All
sections are 12' long. Overlap the individual sections
as needed during installation.
RFB144ARSS004
(on-center)
108871
108849
NOTE: Side profile shows a frame with mounting feet.
Profile is similar for ground posts.
TEK SCREW ( FA4484B)
Typical cable connection point
(rafter cable plate - single).
DETAIL A
RAFTER
CABLE
ASSEMBLY
Side Profile - 20' Length
RAFTER
CABLE PLATE
(108873)
CABLE ASSEMBLY
AS2167
(SHACKLE)
PURLIN
Revision date: 10.08.13
49
6'-0"
Side runs of hat channel are not shown.
B
RFB144ARSS004
Overlap the purlins as needed to
install as shown.
Top Purlin & Hat Channel Runs
24'-0"
(on-center)
GROUND LEVEL
A
RIDGE CAP
ATTENTION: Purlins are also used for the side
runs of hat channel needed to attach the panels. All
sections are 12' long. Overlap the individual sections
as needed during installation.
RFB144ARSS004
(on-center)
108872
108505 (x4)
NOTE: Side profile shows a frame with mounting feet.
Profile is similar for ground posts.
108872
DETAIL A
RAFTER
RAFTER
CABLE
ASSEMBLY
TEK SCREW ( FA4484B)
Typical cable connection point
(rafter cable plate - single).
DETAIL B
SHACKLE
(AS2167)
TEK SCREW ( FA4484B)
Typical cable connection point
(rafter cable plate - double).
Side Profile - 24' Length
CABLE
ASSEMBLY
RAFTER
CABLE PLATE
(108873)
CABLE ASSEMBLY
AS2167
(SHACKLE)
PURLIN
RAFTER CABLE PLATE
(108874)
SHACKLE
(AS2167)
PURLIN
50
Revision date: 10.08.13
108505 (x6)
Side runs of hat channel are not shown.
RIDGE CAP
RAFTER
B
FAME08B
(3/8” FLAT WASHER)
AS2167
(SHACKLE)
CABLE ASSEMBLY
CABLE ASSEMBLY
108503
(CABLE BRACKET)
DETAIL B
Top Purlin & Hat Channel Runs
36'-0"
(on-center)
A
Overlap the purlins as needed to
install as shown.
AS2167
(SHACKLE)
DETAIL A
RFB144ARSS004 (x3)
ATTENTION: Purlins are also used for the side
runs of hat channel needed to attach the panels. All
sections are 12' long. Overlap the individual sections
as needed during installation.
CABLE ASSEMBLY
CABLE ASSEMBLY
6'-0"
(on-center)
108872
EYE BOLT (108868)
LOCK WASHER (FAMA38B)
3/8" HEX NUT (FALB04B)
GROUND LEVEL
NOTE: Side profile shows a frame with mounting feet.
Profile is similar for ground posts.
Side Profile - 36' Length
Typical cable connection point
(rafter cable plate - single).
RAFTER
CABLE
ASSEMBLY
TEK SCREW (FA4484B )
DETAIL C
C
PURLIN
RAFTER
CABLE PLATE
(108873)
CABLE ASSEMBLY
AS2167
(SHACKLE)
108872
Revision date: 10.08.13
51
6'-0"
Side runs of hat channel are not shown.
ATTENTION: Purlins are also used for the side
runs of hat channel needed to attach the panels. All
sections are 12' long. Overlap the individual sections
as needed during installation.
RFB144ARSS004 (x4)
(on-center)
108872
108505 (x8) RIDGE CAP
48'-0"
Purlin & Hat Channel Runs
(on-center)
GROUND LEVEL
Overlap the purlins as needed to
install as shown.
NOTE: Side profile shows a frame with mounting feet.
Profile is similar for ground posts.
Typical cable connection point
(rafter cable plate - single).
RAFTER
CABLE
ASSEMBLY
DETAIL A
TEK SCREW (FA4484B )
Side Profile - 48' Length
PURLIN
108872
RAFTER
CABLE PLATE
(108873)
CABLE ASSEMBLY
AS2167
(SHACKLE)
A
52
Revision date: 10.08.13
6'-0"
RIDGE CAP
Side runs of hat channel are not shown.
ATTENTION: Purlins are also used for the side
runs of hat channel needed to attach the panels. All
sections are 12' long. Overlap the individual sections
as needed during installation.
RFB144ARSS004
(on-center)
108872
108505
Purlin & Hat Channel Runs
GROUND LEVEL
Overlap the purlins as needed to
install as shown.
NOTE: Side profile shows a frame with mounting feet.
Profile is similar for ground posts.
Typical cable connection point
(rafter cable plate - single).
RAFTER
CABLE
ASSEMBLY
DETAIL A
TEK SCREW (FA4484B )
Side Profile - Longer than 48'
PURLIN
108872
RAFTER
CABLE PLATE
(108873)
CABLE ASSEMBLY
AS2167
(SHACKLE)
A
Revision date: 10.08.13
53
[VIEW 10]
CABLE TO POST CONNECTION
[VIEW 12]
CABLE ASSEMBLY
[VIEW 8] PEAK CABLE CONNECTION
[VIEW 7]
RAFTER LEG & STRUT TO FOOT
CONNECTION
[VIEW 3]
PURLIN TO RAFTER CONNECTION
[VIEW 13]
RAFTER SPLICE CONNECTION
[VIEW 1]
PEAK INSERT / TOP LATERAL BRACE
[VIEW 4]
HAT CHANNEL TO LEG CONNECTION
[VIEW 2] POST TO ARCH
&
[VIEW 5] DIAGONAL STRUT TO LEG
[VIEW 6]
STRUT TO RAFTER
CONNECTION
ATTENTION: Frame shown includes mounting
feet and rafter legs. Connections are the same for
frames with ground posts and no mounting feet.
See Connection Details for additional information.
Connections
[VIEW 9]
CABLE TO RAFTER CONNECTION
[VIEW 11]
CABLE TO RAFTER CONNECTION
54
Revision date: 10.08.13
1/2" x 3" HEX BOLT & NUT (104773)
1/2" WASHER ( FAME09B)
RFB144ARSS004
COMMON PURLIN (TOP STYLE)
PURLIN
[VIEW 3] PURLIN TO RAFTER CONNECTION
RAFTER CHORD
#14 x 1 1/2"
TEK SCREW
(FA4484B)
[VIEW 1] PEAK INSERT / TOP LATERAL BRACE
CFG030PINSS03
PEAK INSERT
COMMON
PROFILE ARCH
1/4" WASHER ( FAME16B)
1/4" HEX NUT ( FALB01B)
RAFTER LEG
1/2" x 3" HEX BOLT & NUT (104773)
1/2" WASHER (FAME09B)
COMMON
PROFILE ARCH
[VIEW 4] HAT CHANNEL TO LEG CONNECTION
#14 x 1 1/2" TEK SCREW
(FA4484B)
HAT CHANNEL
RAFTER
[VIEW 2] POST TO ARCH
COMMON
ANCHOR POST
108503 CABLE BRACKET
(END RAFTERS ONLY)
Connection Details (1-4)
Revision date: 10.08.13
55
RAFTER LEG
MOUNTING FOOT
(108500)
STRUT
(108865)
(108872)
5/16" x 3 1/2" HEX BOLT (FAG340B)
5/16" WASHER (FAME07B)
5/16" LOCKNUT (FALF37B)
ATTENTION: Rafter leg and strut to foot connection detail applies only to frames equipped
with the 108500 mounting foot. Detail does not apply to frames with ground posts.
[VIEW 7] RAFTER LEG & STRUT TO FOOT CONNECTION
3/8" x 3 1/2" HEX BOLT ( FAG365B)
3/8" HEX NUT ( FALB04B)
5/16" x 1" HEX BOLT ( FAG330B)
5/16" LOCKNUT ( FALF37B)
RAFTER LEG
[VIEW 5] DIAGONAL STRUT TO LEG CONNECTION
AS2167
(SHACKLE)
STRUT
(108865)
[VIEW 8] PEAK CABLE CONNECTION
CABLE ASSEMBLY
CABLE ASSEMBLY
EYE BOLT (108868)
LOCK WASHER (FAMA38B)
3/8" HEX NUT (FALB04B)
5/16" x 1" HEX BOLT ( FAG330B)
5/16" LOCKNUT ( FALF37B)
RAFTER
[VIEW 6] STRUT TO RAFTER CONNECTION
Connection Details (5-8)
RAFTER
56
Revision date: 10.08.13
RAFTER
CABLE PLATE
(108873)
CABLE ASSEMBLY
AS2167
(SHACKLE)
PURLIN
RAFTER
[VIEW 11] CABLE TO RAFTER CONNECTION
RAFTER
CABLE
ASSEMBLY
#14 x 1 1/2" TEK SCREW (FA4484B)
CABLE
ASSEMBLY
SHACKLE
(AS2167)
#14 x 1 1/2" TEK SCREW (FA4484B)
[VIEW 9] CABLE TO RAFTER CONNECTION
CABLE
ASSEMBLY
[VIEW 12] CABLE ASSEMBLY
RAFTER LEG
108503
CABLE BRACKET
CABLE
ASSEMBLY
SLEEVE (110136)
[ VIEW 13] RAFTER SPLICE CONNECTION
1/2" x 3" HEX BOLT & NUT COMBO (104773 )
& 1/2" WASHER (FAME09B)
1/4" THIMBLE
(AS1084)
1/4" CABLE CLAMPS
(AS1004)
1/4" CABLE CLAMPS
(AS1004)
1/4" THIMBLE
(AS1084)
1/4" CABLE
(AR1060)
1/2" TURNBUCKLE
(104189)
RAFTER CABLE PLATE
(108874)
SHACKLE
(AS2167)
PURLIN
RAFTER
[VIEW 10] CABLE TO POST CONNECTION
Connection Details (9-13)
Revision date: 10.08.13
57
Overhang:
See Note
12' Panel
(cut in half)
8' Panel
Installed end cap is not shown.
Tek Screw
NOTE: Allow the panel to overhang the
end of the rafter and position flush with
the end cap. Do not allow more than
twelve inches (12") overhang.
Upper
Ridge Cap
Lower
Ridge Cap
13
1042
Connection Point
4B)
448
(FA
Installed end cap is not shown.
Maximum overlap–upper panel over lower
panel–is 6"-8" at the connection point. Lower
panel may extend under the upper panel several
inches beyond the connection point.
Dashed line outlines the lower panel.
Do not use red chalk or other material that will stain or
permanently mark panels.
If you use chalk line to mark fastener locations on the
polycarbonate panels during installation, use blue chalk.
Blue chalk washes off and will not permanently mark
panels.
IMPORTANT: Panel Installation and Chalk Line
Main Cover Details
58
Revision date: 10.08.13
CL
CL
12" PIER
Minimum diameter of concrete pier is 12".
Hole for pier should extend below the
geographic frost line. Consult local
building codes for details.
20'-3 7/8"
20'-0"
19'-8 3/8"
19'-0 7/8"
20' PROFILE
2 5/8"
Mounting Feet Layout
CL
CL
Revision date: 10.08.13
59
1'-3 1/4"
1'-10 3/8"
6'-0 1/2"
1'-10 3/8"
1'-0 1/2"
6 1/2"
11
3 '-
8"
7/
1
11
3'-
10'-7 5/16"
/4"
6 1/2"
5 1/4"
Ground Level
OVER THE TOP = 35'-10 7/8" (430 7/8")
6 1/2"
10'-7 5/16"
20' Wide Over-The-Top Measurements
6'-0 1/2"
6 1/2"