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World Class Welding Partner Serimax. Integrated Welding Solutions www.serimax.com Agenda 1. Serimax: Providing Turnkey Project Solutions across Four Service Lines 2. Serimax Organisation: Global Unity, Regional Flexibility 3. Serimax in Numbers 4. Serimax’s Commitment: R&D, Training, Health & Safety 5. Key References World Class Welding Partner Serimax. Providing Turnkey Project Solutions Serimax: Providing Turnkey Project Solutions Project management Development and qualification of welding procedures Welding Engineering: Automatic & manual welding solutions Provision of welding equipment Management of subcontractors Productivity Quality Flexibility Efficiency Responsiveness Reliability Provision of production and maintenance personnel Production line management Serimax: Integrated Welding Solutions Offshore pipelines Onshore pipelines Spoolbase Onshore fabrication and multi-jointing World Class Welding Partner Serimax. History and Organisation Serimax History 1974 Serimer Dasa ETPM Belongs to 2000 ETPM Becomes Stolt Offshore 2004 Serimer Bought by Lime Rock & 4D Global Energy 2006 UMAX Bought by May 2010 Serimax bought by Vallourec & Mannesmann Tubes Serimer A Regional Organisation NEU Kenny Spink Regional Manager EMEA/CIS Cyril Tigien Vice President NSA Sean Lynch Vice President APAC Stephane Allain Vice President Head Office, Regional Support & Workshops Evanton Mitry Mory Villers-Coterêts Moscow Villepinte Corporate HQ Algiers Cairo Abu Dhabi Singapore Houston Rio de Janeiro Pasir Gudang World Class Welding Partner Serimax. In Numbers. Our strength lies in our workforce of over 800, including… 335 32 155 30 30 35 120 Welding staff Welding engineers Maintenance staff Project Management Staff Research, development and operations specialists HSEQM experts Management & support staff 2009: Key Operational Figures 145,000 80 20 Projects Countries Welds World Class Welding Partner Serimax. R&D, Training, HSEQ. Serimax Assets Welding equipment 500 155 126 Dual-head Saturnax welding bugs Internal line-up clamps Pipe end-facing machines Serimax Equipment Specific equipment Internal profiling Camera clamps Gas purge ILUC Saturne: 8 torches Research & Development at Serimax • 5 projects managers, 25 specialists • Technical managers locally • 4 to 6 dedicated welding stations to perform developments, electronic lab • NDT facilities • 4% of revenue reinvested into R&D Workshop, Mitry Mory Worldwide Training Facilities France – UK – Angola – Malaysia - Moscow 21 607 hours 116 field technicians 90 skilled operatives A Commitment to Health & Safety Local safety teams by office site Corporate safety teams Leading by example Active encouragement and participation Crossfunctional interaction Safety Teams SERIMAX HSE Management Safety Talks Employee Action Requests ‘EAR’ cards: reporting employee concerns Incident-free Initiative Interaction between management and workshop staff World Class Welding Partner Serimax. Key References EMEA-CIS Offshore Sirri to Assalouyeh, Iran Welding Production Line Management Contractor operator Kito Enterprises (C-Master) Number of welding stations 4 Saturnax stations Number of welds 15,842 welds 32”x20.6mm, X65 Repair rate Best day rate 1.5% 189 welds/day Offshore Ormen Langeled, North Sea Trunkline: High Productivity and Quality Contractor operator Acergy (Acergy Piper) Number of welding stations 2 Saturne stations + 2 Saturnax stations (4 bugs each) Number of welds 42” & 44” from 23 to 33mm: 39,880 welds, Repair rate Best day rate 2.35% 216 welds/day 42”x29-33mm: 1.45% 216 welds/day 44”x23mm: Offshore Erha, Nigeria Deep Sea Complexity – J-Lay Contractor operator Acergy (Acergy Polaris) Number of welding stations • • • • 2 1 1 3 x 2 Saturnax stations (Prefab) GTAW for Clad (J-Lay Clad) Saturnax station (J-Lay) Saturnax (S-Lay OLL) Number of welds Pipe Lines from 4.5” to 12” - 2,300 prefabrication welds - 1,100 SCR welds - 1,100 OLL welds Average cut out rate Lay rate (no repair allowed) SCR 2G 4% 20 welds/day OLL 5G 5% 30 welds/day Landlines: Root pass without support Contractor operator Denys (France) Number of welding stations 3 welding stations (front-end, with STT for root) Number of welds 32"x10.9 to 19.3 mm: 2200 welds Welding without copper shoes. Daily rate of up to 53 welds Repair rate: 5% Landlines: Yemen LNG – Desert conditions Contractor operator Spie Capag (Yemen) Number of welding stations 2x4 welding stations Number of welds 25 500 welds of 38”x18mm, X70 2 000 welds of 30”x15,9mm, X70 Working conditions: +30 to +40°C. Record production of 135 welds of 38” in 10 hours with 6 Saturnax on line. Repair rate: 2% Landlines: Sakhalin 2– Arctic Conditions Contractor operator Starstroi (Russia) Number of welding stations 4 Saturnax Number of welds 7 600 welds of 48”x17,6mm, X70 1 600 welds of 48”x21,1mm, X70 Working conditions: -35°C to +20°C Record production of 70 welds of 48” in 8 hours with 4 Saturnax on line. Landlines: Fujairah Water Pipeline Contractor operator Al Jaber Energy Services (UAE) Number of welding stations 5 Saturnax Number of welds 19 500 welds of 64”x12,7mm, X55 Working conditions: temperatures up to 50°C. 64” pipeline, internally coated with concrete lining welded inside trench. Spoolbase Contractor operator Technip – Dande (Angola) BP Block 31 Anadarko Jubilee Total Pazflor Spoolbase Fabrication Contractor operator BP – Thunderhorse (GoM) 2,962t of components : 52 Jumpers 23 PLETs 6 SLEDs 21 Mudmats 13 Subsea Chain tensioners Fabrication Contractor operator GAMMA - Qatar gas 3&4 Project Ras Laffan industrial city Qatar 19,000 diameter inches of : - Incoloy 825 - Hastelloy-25 Inconel - CS + SS316L Clad Fabrication: Quad Jointing Plant Portable Quad Jointing Facility deployed at Port of Damietta, Egypt Capability 6” to 30” diameter World Class Welding Partner
