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MARTI ELECTRONICS STL TRANSMITTER MODEL STL–10A October, 2001 597–9500 TECHNICAL MANUAL MARTI ELECTRONICS STL-10A BROADCAST STL TRANSMITTER TABLE OF CONTENTS DESCRIPTION PAGE NO. INTRODUCTION – STL–10A SPECIFICATIONS UNPACKING AND INSPECTING INSTALLATION STL–10A TRANSMITTER INSTALLATION ANTENNA INSTALLATION STL ANTENNA INSTALLATION CHECKLIST ANTENNA ASSEMBLY TRANSMISSION LINE CONNECTOR ASSEMBLY MOISTURE PROOFING COAX CONNECTORS AND FITTINGS LOCATION AND GROUNDING OF COAXIAL CABLE SYSTEM GROUNDING ANTENNA INSTALLATION AND ADJUSTMENT OPERATION SWITCH AND METER FUNCTIONS TRANSMIT–OFF SWITCH AND LED FORWARD–REFLECTED SWITCH AND RF POWER METER PEAK MODULATION METER TEST METER PRE–EMPHASIS SWITCHES FREQUENCY MEASUREMENT STL–10A PERFORMANCE TESTS NOISE DISTORTION FREQUENCY RESPONSE STL–10A THEORY OF OPERATION POWER SUPPLY 800–168 INPUT/OUTPUT FILTER 800–193A CONTROL BOARD 800–197 AUDIO BOARD 800–194 MODULATOR 800–195 MULTIPLIER BOARD 800–163 RF POWER AMPLIFIER 800–374B AND 800–373B DUAL LINK STEREO STL TEST EQUIPMENT TOOLS FOR ALIGNMENT OF STL–10A SERIES TRANSMITTERS Marti Electronics 2000 ALL RIGHTS RESERVED Printed in the U.S.A. i 1 3 5 5 5 6 6 6 6 6 7 7 7 7 7 7 8 8 8 9 9 9 10 10 10 10 10 10 10 11 11 11 11 11 14 14 DESCRIPTION PAGE NO. TUNE–UP PROCEDURE FOR STL–10A MODULATOR CIRCUIT BOARD 800–195 ADJUSTMENTS STL–10A TRANSMITTER TEST REPORT AUDIO CIRCUIT BOARD 800–194 ADJUSTMENTS MULTIPLIER CIRCUIT BOARD 800–163 ADJUSTMENTS RF POWER AMPLIFIER BOARD 800–374B AND 800–373B ADJUSTMENTS POWER CONTROL POT CALIBRATION B+ ADJUST FORWARD POWER METER ADJUST REVERSE POWER METER ADJUST PA CURRENT ADJUST FREQUENCY MEASUREMENT STL-10A PARTS LIST STL-10A SCHEMATICS 14 14 15 16 16 16 16 17 17 17 18 18 22 33 LIST OF ILLUSTRATIONS FIGURE NO. 1 2 3 4 5 6 7 TITLE PAGE NO. STL–10A TRANSMITTER STEREO STL SYSTEM BLOCK DIAGRAM – 702–058 FCC EMISSION PROFILE (500 KHZ CHANNEL) DRAWING FCC EMISSION PROFILE (200 KHZ CHANNEL) DRAWING STL–10A TRANSMITTER BLOCK DIAGRAM STL–10A ADJUSTMENT LOCATIONS STL–10A MAIN FRAME 1 2 12 13 19 20 21 LIST OF TABLES TABLE NO. 1 2 DESCRIPTION PAGE NO. STL–10A ELECTRICAL AND PHYSICAL SPECIFICATIONS STL-10A PARTS LIST ii 4 19 WARNING THIS EQUIPMENT MUST BE OPERATED WITH A 3–CONDUCTOR GROUNDED AC POWER RECEPTACLE. FAILURE TO USE A PROPERLY GROUNDED RECEPTACLE MAY RESULT IN IMPROPER OPERATION OR A SAFETY HAZARD. LIMITED WARRANTY The Seller warrants that, at the time of shipment, the products manufactured by the Seller are free from defects in material and workmanship. The Seller’s obligation under this warranty is limited to replacement or repair of such products which are returned to Marti at its factory, transportation prepaid and properly insured, provided: a. Notice of the claimed defect is given to Marti with in one (1) year [two (2) years for STL systems] from date of original shipment and goods are returned in accordance with Marti instructions. b. Equipment, accessories, tubes and batteries not manufactured by Marti are subject to only such adjustments as Marti may obtain from the supplier thereof. c. This warranty does not apply to equipment which has been altered, improperly handled, or damaged in any way. The Seller is in no event liable for consequential damages, installation cost or other costs of any nature as a result of the use of the products manufactured or supplied by the Seller, whether used in accordance with instructions or not. This warranty is in lieu of all others, either expressed or implied. No representative is authorized to assume for the Seller any other liability in connection with Seller’s products. MAILING & SHIPPING ADDRESS: MARTI Electronics 4100 North 24th Street Quincy, Illinois 62301 The United States of America COPYRIGHT NOTICE 2000 All Rights Reserved Marti Electronics No part of this manual may be reproduced, transmitted, transcribed, stored in a retrieval system , or translated into any language, natural or computer, in any form or by any means, without the prior written permission of Marti Electronics. Artwork depicting circuitry in this manual is protected by copyright laws. Information in this manual is subject to change without notice and does not represent a commitment on the part of Marti Electronics. Marti Electronics may make improvements and/or changes in this manual or in the product described herein at any time. This product could include technical inaccuracies or typographical errors. PHONE NUMBERS: Sales Sales FAX Service Service Fax (817) 735–8134 (817) 735–9340 (217) 224–9600 (217) 224–9607 INTRODUCTION – STL–10A. The MARTI STL–10A Studio Transmitter Link/Inter–city Relay is a line–of–sight FM communications system providing a high quality broadcast audio channel with two optional sub–channels. A dual link for stereo provides two identical broadcast quality channels with better than 70 dB stereo cross–talk and four optional sub–channels. These systems offer greater rejection of interference, superior noise performance, much lower channel cross–talk, and greater redundancy than currently available composite STL systems. APPLICATIONS OF THE STL–10A SYSTEM (FCC Approved Parts 74, 101): • STL for FM stereo broadcast (dual system) • STL for AM stereo broadcast (dual system) • STL for FM monaural or AM monaural broadcast • Inter–city relay for linking two or more broadcast facilities • Multi–relay system for radio network distribution • Communications link between satellite earth station and broadcast facilities • Data and Background Music links • Private microwave service Complex systems can be built from basic STL–10A transmitters and R–10 receivers having multiple relay (repeaters), bi–directional (full duplex), and automatic switching hot standby features (refer to Figure 2). Features of the STL–10A Transmitter include: FCC approved under Parts 74 and 101. User selectable audio processing provides 0, 25, 50, or 75 microsecond pre–emphasis options. Low–pass filters designed to eliminate overshoot on complex audio waveforms. Calibrated RF watt meter for forward and reflected power. Test meter on front panel indicates Subcarrier Level, Supply Voltage, PA Current, For ward and Reflected Power. Additional test points are located inside transmitter. 1 2 COPYRIGHT 2000 MARTI ELECTRONICS FIGURE 2. STEREO STL SYSTEM BLOCK DIAGRAM – 702–058 Automatic output power control. The power control maintains the output power to a specific level and is independent of temperature and voltage changes. Twelve segment bar graph for display of peak transmitter modulation. The five highest LED’s (100% to 250%) have a “peak–hold” feature which will display instantaneous peak value for one second, a valuable feature when dealing with pre–emphasized program audio. Automatic switching capability by addition of Model ATS–15E Transmitter Switcher Accessory plug for external DC power, remote control, remote metering, and other functions Low power consumption for operation on AC, solar cell, battery, or other single–polarity DC source. (Marti Model UPS–12 Uninterruptible Power System). Terminal strip for a balanced 600 ohm audio input, BNC jack for unbalanced audio, Sub 1, and Sub 2 inputs. The Marti STL–10A system derives its excellence from Marti’s experience in supplying thousands of such systems world–wide over the past thirty years. This equipment incorporates state–of–the–art technology and is manufactured in modern, efficient facilities under high quality–control standards. STL–10A System Specifications Freq Range MHz Transmitter Maximum Power 850–960 STL––10/950 10 watts Maximum Deviation Receiver Receiver IF Bandwidth ±50 KHz R–10/950 200 KHz System Specifications Frequency Response Distortion ±0.25 dB, 20–15000 Hz 0.25% or less Noise –80 dB or better System specifications shown are for 200 KHz receiver IF bandwidth. Narrow band channels requiring 85 KHz IF bandwidth have ±0.25 dB response, 0.3% distortion. System Applications Freq Range MHz Application FCC Part B.W. Each Channel Frequency Response Distortion Noise Channel Separation 850–960 FM Stereo STL 74 200 KHz ±0.25 dB, 20–15000 Hz 0.25% or less –80 dB or better 80 dB 850–960 FM Stereo STL 74 150 KHz ±0.3 dB, 20–15000 Hz 0.3% or less –72 dB or better 72 dB 850–960 AM Stereo STL 74 100 KHz ±0.3 dB, 20–15000 Hz 0.3% or less –72 dB or better 72 dB 928–960 Data or Background Music 94 100 KHz ±0.3 dB, 20–15000 Hz 0.3% or less –72 dB or better 72 dB 928–960 4–channel Sat. Pgm. Feed 94 100 KHz ±0.3 dB, 20–15000 Hz 0.3% or less –70 dB or better 70 dB Stereo System Differential Phase 0.5 degrees or less SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE 3 TABLE 1. STL–10A ELECTRICAL AND PHYSICAL SPECIFICATIONS (Sheet 1 of 2) PARAMETER SPECIFICATION ELECTRICAL FREQUENCY BAND 850 MHz to 960 MHz as specified. MAXIMUM POWER OUTPUT 10 watts, ±0.5 watts,850 to 960 MHz. OUTPUT CONNECTOR UG–58 (Type N Female) OUTPUT IMPEDANCE 50 Ohms MODULATION Direct FM STABILITY ±0.00025% SPURIOUS EMISSIONS More than 60 dB below carrier. AUTOMATIC CHANGEOVER Provision for automatic changeover by addition of ATS–15E Automatic Switcher AUDIO INPUTS Balanced 600 Ohms, +8 dBm, barrier strip. BNC connectors for unbalanced input. SUBCARRIER INPUTS Two BNC connectors for remote control and/or subcarrier inputs. 50–600 ohms unbalanced, 3 V. P–P for 10% injection. METERING/INDICATORS Precision “Peak–hold” Bar Graph Modulation Meter. Illuminated RF Wattmeter indicates Forward Power, Reflected Power. Test Meter reads PA Current, Subcarrier Level, 13.5 Volt Supply, and RF Drive 1, RF Drive 2. LED indicates Transmit. CONTROLS TRANSMIT switch, TEST METER switch, POWER ADJUST Pot. POWER REQUIREMENTS 120–220 volts ac * 50–60 Hz, 80 watts. 13.5 volt dc at 4 Amperes. AC POWER SUPPLY Precision, electronically regulated with current/temperature limiting. ACCESSORY CONNECTOR 15–pin “D” connector for dc power, remote control, automatic changeover and remote power metering. FUSE 4 Amp Slo–Blo for 115 V operation. 1.25 Amp Slo–Blo for 230V operation. Type 3AG. PHYSICAL DIMENSIONS 19 in.(48.26 cm.) wide x 3.5 in. (8.89 cm.) high x 14 in. (35.56 cm) deep. WEIGHT Net 11 pounds. Domestic packed 18 pounds. Net 4.9 kilograms. Export packed 8.2 kilograms. TYPE ACCEPTANCE NUMBER (FCC PART 101 & PART 74) FCC ID: DDESTL–10–950 4 TABLE 1. STL–10A ELECTRICAL AND PHYSICAL SPECIFICATIONS (Sheet 2 of 2) PARAMETER SPECIFICATION ENVIRONMENTAL OPERATING TEMPERATURE RANGE –20°C to +50°C (–4°F to +122°F). * Voltage must be specified with order. ** Requires APS–28/18 Power Supply UNPACKING AND INSPECTING. This equipment was factory tested, inspected, packed, and delivered to the carrier with utmost care. Do not accept shipment from the carrier which shows damage or shortage until the carrier’s agent endorses a statement of the irregularity on the face of the carrier’s receipt. Without documentary evidence, a claim cannot be filed. Unpack equipment immediately upon receipt and thoroughly inspect for concealed damage. If damage is discovered, cease further unpacking and request immediate inspection by a local agent of the carrier. A written report of the agent’s findings, with his signature is necessary to support the claim. Check your shipment against the shipping papers for possible shortage. Do not discard any packing material until all items are located. Small items are often thrown away with packing material. The packing material should be retained until equipment testing is completed. Any equipment returned to the factory should be packed in the original cartons, insured, and pre–paid. INSTALLATION. NOTE NOTE INSTALL RACK–MOUNTED EQUIPMENT IN A WELL VENTILATED, GROUNDED, AND SHIELDED RACK CABINET. Install rack–mounted equipment in a well ventilated, grounded, and shielded rack cabinet. Do not locate solid–state equipment in a rack above tube–type equipment which produces high temperatures. Problems can also be avoided by locating this unit away from other equipment which has transformers that produce strong magnetic fields. These fields can induce hum and noise into the Marti equipment thus reducing performance. Strong radio–frequency (RF) fields should be avoided where possible. Extensive shielding and filtering have been incorporated into this equipment to permit operation in moderate RF environments. All equipment racks, cabinets, etc., should be bonded together by wide copper grounding strap to ensure that all system elements are at the same RF ground potential. STL–10A TRANSMITTER INSTALLATION. 1. Program audio output is connected to balanced audio input screw terminals. Use shielded wire. Program audio level required is +8 dBm, 600 ohms balanced and isolated from ground. For dual channel stereo repeat instructions at second transmitter. Audio processing requirements will be discussed in OPERATION. 2. Connect a Remote Control or Subcarrier Generator (modulator) to the jack marked “J1 SUB IN”. The subcarrier source may be 50 to 600 ohms impedance, and the input level required is approximately one (1) volt RMS. Subcarrier frequencies may be between 39 KHz and 67 KHz. Systems factory supplied with 200 KHz IF bandwidths will carry subcarriers up to 92 KHz. For other subcarrier frequencies or narrow IF bandwidth systems contact the factory. A second subcarrier generator can be connected to J3. If a dual channel stereo STL is used connect one subcarrier generator to J1 on each channel’s transmitter. 5 3. The accessory connector has several uses such as remote control, automatic switching, and external DC power. Connection instructions are furnished with these accessories. 4. Connect STL transmitting antenna coax to “J6 ANTENNA”. This requires a type N male connector. A short flexible jumper (20” max.) may be used between J6 and semi–flexible coax. Marti Part No. 585–017 double shielded, low–loss RG 214/U jumper is recommended. WARNING WARNING THIS EQUIPMENT MUST BE OPERATED WITH A 3–PRONG, GROUNDED, 115 VOLT, AC OUTLET RECEPTACLE. FAILURE TO USE A PROPERLY GROUNDED OUTLET COULD RESULT IN A SAFETY HAZARD OR FAULTY EQUIPMENT PERFORMANCE. 5. For dual channel stereo, use only Marti Part No. 585–017, 20.5 inch double shielded jumper between J6 of each transmitter and the indicated connectors of the HRC–10B Series Combiners. Use a third Part No. 585–017 jumper between the “ANTENNA” connector of the HRC–10B and the semi–rigid coax. Refer to Drawing 702–058. 6. Turn transmitter off. Connect the ac line receptacle on back of the transmitter to a 115 volt AC power source with special cord set supplied. Use only 3–prong grounded outlet receptacles. ANTENNA INSTALLATION. STL Antenna Installation Checklist. The following suggestions are offered to help those responsible for antenna installations avoid costly errors in assembly and adjustment. Marti Electronics Inc. assumes no responsibility for the installation and performance of antenna systems associated with the equipment. The following text presents a listing of some of the most frequently asked questions associated with the equipment. The text is not intended to be a complete step–by–step procedure. Antenna Assembly. Follow the manufacturer’s instructions carefully. If no instructions were included with the antenna, call or write the antenna manufacturer for instructions. Errors are frequently made in assembly of the RF feed dipole elements which must be installed in the same plan as the reflector grids. In other words, if the reflector grid elements are horizontal, then the feed dipole elements must also be horizontal. Cross polarization of grid and feed dipole will result in total loss of antenna gain. Transmission Line Connector Assembly. Do not use RG–58 U or RG–8 U cable for STL station antennas. They have too much loss at VHF and UHF frequencies. Follow the instructions furnished by the manufacturer when cutting the coaxial cable. Inspect the cable ends for small metal fragments which can short–circuit the line inside the connector assembly. Check the line for a short–circuit condition after each connector is installed using an Ohmmeter. Pressurized line should be checked for several days under pressure before installation on a tower to ensure that there are no leaks in the line or fittings. Moisture Proofing Coax Connectors and Fittings. Extreme care must be exercised with coaxial cable before and after connectors have been installed to ensure that moisture does not enter the line. Foam dielectric line can absorb moisture absorption which is difficult to detect and remedy. Therefore, keep the line dry while in storage with the ends tightly capped. Coaxial splices, connectors, and fittings, to be located outside should be made mechanically tight, then coated with a weather–proofing material such as SCOTCHKOTE over at least two layers of SCOTCH 88 vinyl plastic electrical tape. Moisture problems in antenna systems are usually traced back to connectors which have NOT been properly taped. The Marti K–1 grounding and weatherproofing kit is recommended for use in each new antenna installation. 6 Location and Grounding of Coaxial Cable. Keep the STL receiver coaxial cable as far from the broadcast transmitter and coaxial cable as possible. DO NOT STRAP RECEIVER CABLE TO THE MAIN ANTENNA CABLE AT ANY POINT. PLACE THE RECEIVER ANTENNA COAXIAL CABLE ON THE OPPOSITE SIDE OF THE TOWER FROM THE MAIN ANTENNA CABLE. Maintain maximum separation between these cables at all points, including the distance from tower base to transmitter building as well as inside the building. System Grounding. It is essential that the STL antenna system be properly grounded for safety and proper operation. Ensure the antenna system is properly grounded. Antenna Installation and Adjustment. The polarization of the transmit and receive antennas of the STL system must be the same. This means that if the transmitting antenna is horizontal, the receiving antenna must also be horizontal. Each antenna should be attached to the tower to allow for final adjustment in azimuth heading and vertical tilt. After visual adjustment of the antennas, the transmitter and receiver can be used to make the final adjustments of the antennas. With the transmitter driving one antenna, the receiving antenna is adjusted for maximum signal (indicated on the receiver) in both horizontal and vertical directivity. CAUTION: Antennas have a “major” and several “minor” lobes in their directivity patterns. A common error is to peak the antenna on a minor lobe, resulting in a signal level of only a fraction of the major lobe signal. This error can be avoided only by swinging the antenna through a large angle so that all lobes are evaluated and the major lobe clearly determined. After one antenna is adjusted, the transmitter and receiver locations are reversed, to allow adjustment of the other antenna. If an RF wattmeter is available, each antenna and transmission line can be checked for VSWR when the transmitter is supplying power to it. The VSWR should be less than 1.5 to 1 (1.5:1). If the antenna system fails to give the predicted signal strength level, check the following items: 1. Check for correct assembly of antenna. 2. Ensure the antennas have same polarity. 3. Check orientation of antennas in both horizontal and vertical directions. 4. Check VSWR of both the transmit and receive antennas. VSWR should be less than 1.5:1. 5. Check for required Fresnel zone path clearance at all points along radio path. 6. Check for obstructions in the path such as trees and man–made structures. Do not depend on maps or aerial photographs. WARNING WARNING YOU CAN BE KILLED IF AN ANTENNA COMES IN CONTACT WITH ELECTRIC POWER LINES OR EXPOSED ELECTRICAL WIRING. FOR YOUR SAFETY USE EXTREME CAUTION WHEN INSTALLING ANTENNAS. KEEP AWAY FROM POWER LINES. OPERATION. SWITCH AND METER FUNCTIONS. TRANSMIT–OFF Switch & LED. This toggle switch controls the RF output of the transmitter. The red LED above this switch is a visual indication that the switch is in “TRANSMIT” position. The audio circuits, the 13.5 volt regulated power supply and the meter illumination lamps remain on when the TRANSMIT switch is “OFF”. 7 FORWARD–REFLECTED Switch & RF Power Meter. The RF POWER METER, with its selector switch, allows monitoring parameters within the transmitter as follows: 1. When switched to “FORWARD POWER”, the meter indicates the RF power output of the STL–10A transmitter. The maximum power is 10 Watts for the 850–960 MHz band (United States). 2. When switched to “REFLECTED POWER”, the TEST METER indicates the amount of power returning on the coaxial line from the antenna. This is useful in determining the VSWR (Voltage Standing Wave Ratio) for the antenna system. The lower the VSWR for a given forward power, the better. Most antennas guarantee a VSWR of less than 1.5 to 1. The table below gives VSWR for various reflected powers: Forward Power 10 Watts (890–960 MHz) 10 Watts (890–960 MHz) 10 Watts (890–960 MHz) 10 Watts (890–960 MHz) 10 Watts (890–960 MHz) VSWR Reflected Power 0.3 watts 0.4 watts 0.5 watts 0.7 watts 1.0 watts 1.40 1.50 1.57 1.70 1.90 PEAK MODULATION Meter. A “peak–hold” twelve segment bar graph display is included on the STL–10A transmitter for setting and monitoring peak STL modulation (composite or mono mode). The five highest LED’s (100% to 250%) have a “peak–hold” feature which will display an instantaneous peak value for one second. This is a valuable feature when dealing with pre–emphasized program audio. The procedure for setting peak modulation is to adjust audio input level into the STL–10A until the 100% bar is flashing on audio peaks. The 110% through 250% bars indicate over–modulation and require a reduction in input level to obtain a 100% peak indication. TEST Meter. The TEST METER with its selector switch, allows monitoring of five important parameters within the transmitter as follows: 1. “SUB LEVEL” – Indicates subcarrier injection. 0 VU is approximately 20% injection. For 10% injection use –6 VU. Subcarrier voltage at J1 or J3 is approximately 1 volt for 20% injection, 0.5 volts for 10%. 2. “+13 VOLT SUPPLY” – Indicates regulated voltage supply operation. +1.5 VU is approximately 13.5 VDC. 3. “P.A. CURRENT” – The collector current of the final amplifier and its driver is calibrated to read “0 VU” on the meter at rated power output and efficiency. The POWER ADJUST potentiometer should never be set to produce a P.A. current greater than 0 VU. 4. “FORWARD POWER”. The transmitter forward power level. 5. “REFLECTED POWER”. The transmitter reflected power level. 8 PRE–EMPHASIS SWITCHES. Two programmable switches S1 and S2 on audio board 800–194 enable the user to select flat, 25, 50, or 75 micro–second pre–emphasis characteristics. The selection of one of these options in the transmitter requires a corresponding selection of S1 and S2 on receiver audio board 800–205. Refer to STL–10A adjustment location diagram at the end of this manual for the location of these switches. The switches, as shown in the diagrams, are positioned for 75 micro–seconds at the factory. 75 micro–second pre–emphasis and de–emphasis produces the best threshold noise performance in an FM system. It does however present problems in modulation control. Some users therefore may wish to use 50 micro–second, 25 micro–second, or flat processing. AM stations will find flat processing desirable since the STL can be treated as a pair of wires in proof of performance tests without possible overmodulation of the link at high audio frequencies. With 75 micro–second pre–emphasis, audio input levels to the transmitter should be reduced 20 dB below 100% modulation when running frequency response tests to prevent overmodulation at the higher audio frequencies. With a full quieting RF signal into the receiver, flat pre–emphasis will produce a system signal–to–noise ratio approximately 6 dB less than 75 micro–second pre–emphasis. Received signal levels less than full quieting may produce a difference of as much as 13 dB between flat and 75 micro–second pre–emphasis. FREQUENCY MEASUREMENT. The RF output frequency of this transmitter should be measured and adjusted as often as necessary to insure on–frequency operation and to comply with regulations (refer to TUNE–UP PROCEDURE in the following text). STL–10A SYSTEM PERFORMANCE TESTS. The STL–10A transmitter, R–10 receiver with the associated antenna system can be tested and compared with factory test data included in this manual. The following procedures should be followed in order to obtain reliable and accurate results. Before audio tests or subcarrier tests are begun check the receiver “SIG. LEVEL” METER for required minimum signal. A conversion from VU to microvolts is given under OPERATION in the R–10 receiver manual. For a 950 MHz system using 50 KHz FM deviation, typical noise levels are: 1 uV for 20dB S/N ratio 3 uV or 50 dB S/N ratio 10 uV for 60 dB S/N ratio 20 uV for 70 dB S/N ratio 50+ uV for ultimate S/N ratio For the above system with 20% subcarrier injection, the following noise level on the subcarrier (Marti SCG–10 – SCD–10 System) was measured: (no modulation main or sub). 10 uV for 40 dB Subcarrier S/N ratio 20 uV for 47 dB Subcarrier S/N ratio 30 uV for 50 dB Subcarrier S/N ratio 150 uV for ultimate Subcarrier S/N ratio With ultimate S/N ratio, main to sub crosstalk should be –40 to –45 dB (using Marti SCG–10 – SCD–10 Subcarrier System). 9 NOISE. Noise measurements should be made first, since high noise levels will influence distortion readings. Also ground loops in the audio oscillator to transmitter connections and distortion analyzer to receiver connections must be resolved before testing begins. The influence of high RF fields upon the test equipment must be determined and corrected before accurate measurements can be made. NOTE: NOISE AND DISTORTION MEASUREMENTS ARE MADE WITH SUBCARRIER AND REMOTE CONTROL INPUT SIGNALS REMOVED. System signal to noise ratio is determined while modulating the transmitter 100% at 400 Hz. A level of +8 dBm across the balanced audio input terminals of TB–1 will produce a reading of 100% modulation on the “PEAK MODULATION” indicator. Set Receiver “PGM LEVEL ADJ” pot for +10 dBm output into the distortion analyzer. If the distortion analyzer has a high impedance input, add a 600 ohm load resistor to match the receiver. Establish +10 dBm on the audio voltmeter of the analyzer as the reference level for 100% modulation. Next, remove the audio signal from the transmitter input and measure noise level below reference (100% modulation). This reading should compare with that published under SYSTEM SPECIFICATIONS in this manual. DISTORTION. Harmonic distortion is usually measured at 100% modulation and at several frequencies. If pre–emphasis processing is used in the transmitter with corresponding de–emphasis in the receiver, it is normal for available audio level at the receiver to drop with increasing frequency according to the de–emphasis curve selected. At 15 KHz, there is sufficient level to operate most modern distortion analyzers. Distortion levels should be within specifications. If distortion is out of specs, check system noise, check for test equipment ground loops, RFI, and transmitter/receiver operating frequency. If either unit is off frequency, the FM modulation sidebands are not centered within the IF filter bandpass, which can cause audio distortion. FREQUENCY RESPONSE. If the STL–10A System is switched to flat processing, frequency response can be measured as if the signal were being sent over straight wires. If pre–emphasis processing is used (especially 75 micro–seconds) allowance must be made in the transmitter audio input level to prevent over–modulation at test frequencies above 400 Hz. The simplest and fastest method is to set the transmitter audio input level for 100% modulation at 400 Hz, then attenuate this level 20 dB. Set receiver output level to –10 dBm as the reference, then sweep the audio band for response. Response should be within limits published in the SYSTEM SPECIFICATIONS. STL–10A THEORY OF OPERATION. Refer to the STL–10A block diagram in the DRAWINGS AND PARTS LIST section for the following discussion. POWER SUPPLY 800–168. Power supply circuit board 800–168 contains filter capacitor C5, and reverse polarity protection diodes D5, D6 and D7. The unregulated output voltage of this supply is 17–20 volts. The voltage is supplied from bridge rectifier D1–4 on circuit board 800–168. INPUT/OUTPUT FILTER 800–193A. Radio–frequency filters are installed on all input/output circuits connected to ACCESSORY connector J4, as well as the AC line input. CONTROL BOARD 800–197. Applies an operating voltage to the unit. 10 AUDIO BOARD 800–194. The 600 ohm balanced audio input to the transmitter is connected to the inputs of unity gain differential amplifier IC–1A. Potentiometer R9 is provided for adjusting the amplifier to produce the maximum common mode rejection (CMR). The output of the differential amplifier is directly coupled to the pre–emphasis amplifier. The negative feedback circuit of this amplifier has two capacitors selected by switches S1 and S2 which provides options of 0, 25, 50, or 75 microsecond pre–emphasis. Following the pre–emphasis circuit are two stages of active Butterworth low– pass filtering. The signal is then routed to the MODULATOR audio input and to metering amplifiers IC–3A and IC–3B. The subcarrier input is routed to the MODULATOR subcarrier input. MODULATOR 800–195. The MODULATOR consists of voltage controlled crystal oscillator Q2, buffer amplifier Q3, subcarrier modulator D2, precision voltage regulator IC–1 and oven heater control Q1. Precise frequency control is obtained by thermally coupling components Y–1, Q1, Q2, and IC–1 to temperature regulated frequency control module 800–160–1. Coarse and fine frequency adjustment is provided by L1 and L2 while the main channel modulation is provided by a voltage variable capacitance diode in the frequency control module. Bias for this diode is obtained through voltage divider resistors R4, R5, and R7. Diode D1 temperature compensates the bias supply. Components L3, C13 and D2 permit phase modulation of the subcarrier information upon the RF output of transistor Q3. MULTIPLIER BOARD 800–163. The modulator RF output is frequency–multiplied in the multiplier board to obtain the various operating frequencies listed on the STL–10A specification sheet. The power level at the input to the multiplier is approximately 5 mw. The output level is 0.7 to 1.2 watts. RF POWER AMPLIFIER 800–374B AND 800–373B. The RF power amplifier consists of two boards; the PA Interface board (800–374B) and the Two–Stage RF Power Amplifier board (800–373B). Up to 1 watt RF power from the Multiplier board (800–163) at a frequency ranging from 445 to 480 MHz is fed into the 10/15C PA Interface board (800–374B). The purpose of this board is to double the incoming frequency, amplify the doubled frequency and filter out all other frequencies. This board also provides a means for controlling the RF power level via the front panel POWER ADJUST POT. An automatic level control (ALC) circuit stabilizes and maintains an accurate output power level. A 50 mW (max), 890–960 MHz signal from this board is fed into the two stage RF Power Amplifier board. The RF goes through two stages of RF amplification. The first stage (U2) is a 1 watt (max) pre–driver. It has an input and output transformer (T1 and T2) for achieving optimum 50 ohm matching between the stages. The output of T2 is fed into the final PA module (U3) for an output of 15 watts max. The signal is then low–passed filtered through FL1 and then fed through a directional coupler for monitoring forward and reflected power. This board also provides regulated B+ for powering the PA and the rest of the chassis. Finally, there also exist circuitry for regulating the fan and monitoring PA current. DUAL LINK STEREO STL. Two STL–10A Links can share the same 500 KHz, 300 KHz, or 200 KHz channel for transmission of left and right stereo components, as shown in the STEREO STL SYSTEM BLOCK DIAGRAM, Drawing No. 702–058. A system operating in this manner uses no more spectrum (and possibly less) than “COMPOSITE” systems, while providing much lower channel cross–talk (72 dB). Since the two links are independent, if one link fails, continued operation in mono service is assured. Phase shift between channels can be less than 1 degree. The two carriers are offset above and below the channel center frequency as shown in the following FCC EMISSION PROFILE Drawings. Offsets are 125 KHz for 500 KHz channels, 75 KHz for 300 KHz channels, and 50 KHz for 200 KHz channels. Using a Marti HRC–10 Transmitter Combiner having 40 dB isolation, all sidebands and IM products are well within the limits of Subpart E of FCC Rules Part 74.535. Optional transmitter combiners are available which provide 70 dB or 100 dB of isolation. Receiver IF selectivity required in this system is 200 KHz for 500 KHz channels, 85 KHz for 300 KHz channels and 75 KHz for 200 KHz channels. 11 12 COPYRIGHT 2000 MARTI ELECTRONICS FIGURE 3. FCC EMISSION PROFILE (500 KHZ CHANNEL) DRAWING 13 COPYRIGHT 2000 MARTI ELECTRONICS FIGURE 4. FCC EMISSION PROFILE (200 KHZ CHANNEL) DRAWING TEST EQUIPMENT. The following text presents the test equipment required for alignment of STL–10A Transmitters. A sample test report is also provided in the following text. 1. Bird, Model #43, Wattmeter, 50 ohm impedance. 2. Bird, 25–Watt Element, 400–1000 MHz. 3. Microwave Associates, 50–Watt RF Load, Model 44003. 4. Kron–Hite, Distortion Analyzer, Model 6900B. 5. Kron–Hite, Oscillator, Model 4500. 6. Hewlett Packard, Attenuator Set, Model 350D. 7. Signoteck Frequency Counter. 8. Hewlett Packard, Spectrum Analyzer, Model 8558B. 9. Wavetek, Automatic Modulation Meter, Model 4101. 10. Wavetek, Digital Multimeter, Model 27XT. 12. Kay, RF Attenuator, Adjustable 0–110 dB, Model 437A. 13. Marconi, RF Signal Generator, Model 2022C. TOOLS FOR ALIGNMENT OF STL–10A SERIES TRANSMITTERS. 1. GC, 9300, Tuning Tool. 2. GC, 9440, Tuning Tool. 3. Spectrol, 8T000, Tuning Tool. 4. Sprague–Goodman, Tuning Tool. TUNE–UP PROCEDURE FOR STL–10A. MODULATOR CIRCUIT BOARD 800–195 ADJUSTMENTS. Connect a dummy load with a sampling attenuator to the ANTENNA connector J6 of the transmitter. Connect an accurate standard FM deviation meter and frequency counter to the sampling attenuator or J5 the FREQUENCY TEST JACK. Operate the CONTROL switch to TRANSMIT. 1. Measure the bias voltage at TP (test point) of modulator circuit board 800–195 using digital dc voltmeter. This voltage should be recorded on STL–10A TRANSMITTER TEST REPORT. To ensure low distortion modulation, do not change this voltage setting. 2. Operate the transmitter on frequency by adjusting L2 (fine) coil slug using correct insulated tool. If necessary, L1 (coarse adjustment) can be made using the insulated tool specified. 3. Monitor the PEAK MODULATION LED bar and feed a 400 Hz, +8 dBm signal from an audio signal generator into TB–1. The PEAK MODULATION meter should read 100%. If not, adjust R24 (modulation meter calibrate) on audio circuit board 800–194 for 100% on PEAK MODULATION meter. The FM deviation meter should read the deviation specified under 100% modulation on STL–10A TRANSMITTER TEST REPORT. If not, adjust R6 on modulator circuit board 800–195. 4. Remove the 400 Hz tone. Feed the audio signal generator set for 67 KHz at one (1) volt into J1 Sub In. Operate the TEST METER switch to SUB LEVEL and adjust audio signal generator level for a meter reading of 0 VU. Adjust R11 for a 20% sub–carrier injection as indicated on the linear vertical display on a spectrum analyzer. 14 STL–10A TRANSMITTER TEST REPORT CUSTOMER: _________________________________________________________________________ ADDRESS: ___________________________________________________________________________ FREQUENCY: ______________________________ Serial #: ______________________________ Modulator Bias: __________________ 100% Modulation __________________________ +kHz. Total DC Current __________________________ amperes TEST POINT READINGS TP 1 __________ 0.15 V dc – 0.60 V dc TP 2 __________ 0.70 V dc – 1.90 V dc TP 3 __________ 0.50 V dc – 1.00 V dc TP 4 __________ 0.50 V dc – 1.90 V dc TEST METER READINGS Subcarrier Level: 0 VU = 20% +13 Volt Supply: +1 VU = 13.5 Volts DC P.A. Current: 0 VU = Normal TEST EQUIPMENT Frequency Counter, HP Model 5383A Deviation Monitor, Wavetek Model 4101 SIGNATURE: ______________________________________ DATE: ____________________________________________ 15 AUDIO CIRCUIT BOARD 800–194 ADJUSTMENTS. 1. Connect an audio voltmeter to Pin 1 (modulator audio) of audio circuit board 800–194. Connect a jumper between terminal 1 and 2 (the outer terminals) of TB–1 (the 600 ohm balanced input). Connect an audio signal generator between chassis and either Terminal 1 or 2. Operate the generator for a 100 Hz output at 1 volt. Increase sensitivity of the audio voltmeter until the 100 Hz output component is indicated. Adjust R9 (CMR, Common Mode Rejection) for a minimum common mode output. 2. Set S1 and S2 on audio circuit board 800–194 for 75 micro–second pre–emphasis with S1 and S2 positioned toward R15. Remove the jumper and feed the audio signal generator into terminals 1 and 2 of TB–1. Operate the generator to 15 KHz and adjust the level for 0.78 volts (0 dBm) output on the audio voltmeter. Operate the generator to 400 Hz and observe audio voltmeter. The level at 400 Hz should be exactly 17 dB below the level at 15 KHz. If not, return to 15 KHz and adjust R15 by the amount in error at 400 Hz. Repeat process until the exact pre–emphasis is obtained. 3. Modulation meter calibration is covered in the modulator circuit board 800–195 adjustments. MULTIPLIER CIRCUIT BOARD 800–163 ADJUSTMENTS. Remove the top cover of the unit. Remove the coaxial cable plug at RF Output jack J2 of on multiplier circuit board 800–163. Refer to the STL–10A ADJUSTMENT LOCATIONS diagram for the location of connectors, test points and adjustments. 1. Connect a Bird Model #43 Wattmeter with a 5–watt element and a 50 ohm load to J2 of multiplier circuit board 800–163. Connect sensitive multimeter (0–3 volt DC range) negative probe to TP–1 of multiplier board and the positive probe to chassis ground. Operate the CONTROL switch to TRANSMIT. A minimum of 0.25 volts should be indicated. If not, refer to MODULATOR CIRCUIT BOARD ADJUSTMENTS in the preceding text. 2. Move the meter negative probe to TP–2. Adjust L1 and L2 for a maximum indication. 3. Move the meter negative probe to TP–3. Adjust L3 and L4 for a maximum indication. 4. Move the meter negative probe to TP–4. Adjust L5 and L6 for a maximum indication. NOTE: Omit this step on the 140–180 MHz units. 5. Move the meter negative probe to TP–5. Adjust C27 and C28 for a maximum indication. Turn “POWER ADJUST” pot, R14 for maximum power. 6. Adjust C36 and C37 for a maximum indication on the wattmeter connected to J2 with the R14 power pot operated to maximum. Adjust power level to .75 to 2 watts output. 7. Operate the CONTROL switch to OFF. Remove the wattmeter from J2 and re–install coaxial cable plug at J2. Adjust R14, “POWER ADJUST”, for correct transmitter output power. RF POWER AMPLIFIER BOARD 800–374B AND 800–373B ADJUSTMENTS. The RF Power Amplifier is very broad–band and has been fully calibrated and adjusted at the factory. The only adjustments available are POWER CONTROL POT calibration, B+ adjust, FORWARD POWER METER adjust, REFLECTED POWER METER adjust, and PA CURRENT adjust. These adjustments should only be made as necessary and with extreme care by following the procedures below: For the following adjustments, switch “TRANSMIT” off and connect an accurate RF wattmeter and dummy load rated for at least 25 watts at 800 to 1000 MHz to the RF output “N” connector. Remove top cover of unit. Please carefully read procedures before doing them. POWER CONTROL POT CALIBRATION. 1. On the Interface board, rotate the POWER CALIBRATION POT (R4) fully counter–clockwise. 2. On the front panel of unit, rotate the POWER CONTROL POT fully counter–clockwise. 3. Rotate R20 on the two–stage RF power amplifier board fully counter–clockwise. 16 4. Turn on “TRANSMIT” switch. The wattmeter should read approximately 0 watts. 5. Rotate R20 on the RF power amplifier board approximately 6 turns clockwise. 6. On the front panel of unit, slowly rotate the POWER CONTROL POT clockwise watching the wattmeter for any significant power. Keep rotating the POWER CONTROL POT until the control is fully clockwise. If the output power exceeds 5 watts during the adjustment, proceed as follows: A. Rotate R20 on the RF power amplifier board clockwise until the output power is between 1 and 5 watts. B. Continue to rotate the POWER CONTROL POT until the control is fully clockwise. 7. With the POWER CONTROL POT in full clockwise position, begin slowly rotating the POWER CALIBRATION POT (R4 on 10/15C PA Interface Board) clockwise at the same time watching the wattmeter climb in power. Keep rotating the control until the desired maximum output power is obtained. Do not exceed 10 watts. 8. Once the POWER CONTROL POT is adjusted, do not re–adjust POWER CALIBRATION POT R4 on the 10/15C PA Interface Board or R20 on the RF power amplifier board. 9. Replace top cover. B+ ADJUST. 1. Using a VOLTMETER, with negative lead connected to ground (chassis), connect the positive lead to a B+ location (refer to any schematic – B+ wiring is red and goes to every PC board). 2. On the two–stage RF Power Amplifier board adjust Pot (R5) in the direction required to achieve a B+ reading of 13 volts. Adjust this voltage with the “TRANSMIT” switch on and the output power at 10 watts. 3. Perform (or redo) the POWER CONTROL POT CALIBRATION procedure. 4. Replace top cover. FORWARD POWER METER ADJUST. 1. With the “TRANSMIT” switch on, adjust the POWER CONTROL POT (on front panel) such that the wattmeter reads 10 watts. 2. Put the front panel ROTARY switch in the forward power position. 3. Adjust R8 (on meter board just inside front panel) until the front panel meter reads 10 watts. 4. Verify calibration by adjusting POWER CONTROL POT and comparing the wattmeter reading with the front panel. They should closely agree as power changes. 5. Replace top cover. REFLECTED POWER METER ADJUST. 1. With the “TRANSMIT” switch on, adjust POWER CONTROL POT such that the wattmeter reads 10 watts. WARNING WARNING READ AND UNDERSTAND THE FOLLOWING STEPS BEFORE PERFORMING THEM. IT IS IMPORTANT THAT THESE STEPS BE PERFORMED WITHIN A SHORT PERIOD OF TIME. 2. Put the front panel ROTARY switch in the reflected power position. 3. With the “TRANSMIT” switch still on, remove the RF output cable from the “N” connector on the back of the unit. 4. Adjust R9 (on meter board just inside front panel) until the front panel meter reads 10 watts. 17 5. If R9 is turned as far as it can be turned and the front panel meter is still below the 10 watt reading, adjust R17 on the two–stage RF Power Amplifier board until the front panel meter does indicate 10 watts. 6. Reconnect the RF output cable to the “N” connector. Verify that the power (from the wattmeter reading) goes back to 10 watts and the front panel reflected power meter reading falls to less than 1 watt. 7. Replace top cover. PA CURRENT ADJUST. 1. Turn on “TRANSMIT” switch. 2. Adjust output power to 10 watts using POWER CONTROL POT on front panel. 3. Put the front panel ROTARY switch in the PA CURRENT position. 4. Adjust R10 (on the meter board just inside front panel) so that the front panel meter indicates 100%. 5. Verify by adjusting output power up and down watching the PA CURRENT meter reading following the trend. 6. Replace top cover. FREQUENCY MEASUREMENT. The RF output frequency of this transmitter should be measured and adjusted as often as necessary to insure on–frequency operation and to comply with regulations. Frequency measurement can be made by coupling off the RF output via a wattmeter or a 30 dB (or more) 50 watt attenuator into a frequency counter. 18 19 FIGURE 5. STL–10A TRANSMITTER BLOCK DIAGRAM COPYRIGHT 2000 MARTI ELECTRONICS 20 COPYRIGHT 2000 MARTI ELECTRONICS FIGURE 6. STL–10A ADJUSTMENT LOCATIONS FIGURE 7. STL–10A MAIN FRAME 21 STL–10A PARTS LIST PARTS LIST 950 MULTIPLIER Loc. Marti No. Description R14 100–101 Potentiometer, 100 ohm Mallory MR100P R12 145–030–C Resistor, 3.3 ohm 1/4 watt 5% carbon comp 30BJ250 R1 145–102 Resistor, 1k ohm 1/4 watt 1% metal film Mepco SFR55 1K 1%TR R17 145–102 Resistor, 1k ohm 1/4 watt 1% metal film Mepco SFR55 1K 1%TR R11 145–103 Resistor, 10k ohm 1/4 watt 1% metal film Mepco SFR25 R2 145–103 Resistor, 10k ohm 1/4 watt 1% metal film Mepco SFR25 R3 145–151 Resistor, 150 ohm 1/4 watt 1% metal film Mepco SFR25 R5 145–153 Resistor, 15k ohm 1/4 watt 1% metal film Mepco SFR25 R8 145–153 Resistor, 15k ohm 1/4 watt 1% metal film Mepco SFR25 R4 145–272 Resistor, 2.7k ohm 1/4 watt 1% metal film Mepco SFR25 R7 145–272 Resistor, 2.7k ohm 1/4 watt 1% metal film Mepco SFR25 R13 145–331 Resistor, 330 ohm 1/4 watt 1% metal film Mepco SFR25 R16 145–472 Resistor, 4.75K ohm 1/4 watt 1% metal film Mepco SFR25 R18 145–473 Resistor, 47k ohm 1/4 watt 1% metal film Mepco SFR25 R10 145–561 Resistor, 560 ohm 1/4 watt 1% metal film Mepco SFR25 R6 145–680–C Resistor, 68 ohm 1/4 watt 5% carbon comp 30BJ250 R9 145–680–C Resistor, 68 ohm 1/4 watt 5% carbon comp 30BJ250 C11 217–103 Capacitor, .1 mf 100v 10% mylar OSG2A104K BULK C17 217–103 Capacitor, .1 mf 100v 10% mylar OSG2A104K BULK C35 217–103 Capacitor, .1 mf 100v 10% mylar OSG2A104K BULK C2 217–104 Capacitor, .01 mf 50v GMV disc Pace F7Z5U1C103Z–TR C4 217–104 Capacitor, .01 mf 50v GMV disc Pace F7Z5U1C103Z–TR C9 217–104 Capacitor, .01 mf 50v GMV disc Pace F7Z5U1C103Z–TR C27 230–103 Capacitor, variable 1.3–5.4 pf T3–5 EFJ 187–0103–005 C28 230–103 Capacitor, variable 1.3–5.4 pf T3–5 EFJ 187–0103–005 C37 230–103 Capacitor, variable 1.3–5.4 pf T3–5 EFJ 187–0103–005 C36 230–106 Capacitor, variable 1,7–11 pf t6–5 EFJ 187–0106–005 C24 241–120 Capacitor, uncased mica 12pF 5% FWM602 C39 241–120 Capacitor, uncased mica 12pF 5% FWM602 C29 241–470 Capacitor, uncased mica 47pF 5% FWM602 C31 253–471 Capacitor, 470 pf 50v 10% Y5P disc Pace F6Y5P1C471K–JT C13 255–010 Capacitor, 1 pf 5% type QC C20 255–010 Capacitor, 1 pf 5% type QC C6 255–020 Capacitor, 2 pf 5% type QC 22 C12B 255–030–1 Capacitor, 3 pf 5% NPO disc Pace F5NPO1C3ROC–TR C19 255–110 Capacitor, 11 pf 5% NPO disc RMC CC110BJIAA25 C21 255–140 Capacitor, 14 pf 5% NPO disc RMC CC140BJIAA25 C1 255–220 Capacitor, 22 pf 5% NPO disc Pace F5NP01C220J–JT C12A 255–270 Capacitor, 27 pf 5% NPO disc Pace F5NP01C270J–TR C22 255–270 Capacitor, 27 pf 5% NPO disc Pace F5NP01C270J–TR C14 255–390C Capacitor, 39pF 5% 200V ceramic dipped C322C390J2G5CA C5 255–390C Capacitor, 39pF 5% 200V ceramic dipped C322C390J2G5CA C7 255–470C Capacitor, 47pF 5% 200V ceramic dipped C317C470J2G5CA C15 255–750 Capacitor, 75 pf 5% NPO disc Pace F6NP01C750J–JT (BULK) C8 256–151 Capacitor, 150 pf 5% NPO disc Pace F6NP01C151J–JT C10 268–102 Capacitor, .001 mf 50v disc –20+80% Pace F5Z5U1C102Z–JT C16 268–102 Capacitor, .001 mf 50v disc –20+80% Pace F5Z5U1C102Z–JT C18 268–102 Capacitor, .001 mf 50v disc –20+80% Pace F5Z5U1C102Z–JT C23 268–102 Capacitor, .001 mf 50v disc –20+80% Pace F5Z5U1C102Z–JT C25 268–102 Capacitor, .001 mf 50v disc –20+80% Pace F5Z5U1C102Z–JT C30 268–102 Capacitor, .001 mf 50v disc –20+80% Pace F5Z5U1C102Z–JT C34 268–102 Capacitor, .001 mf 50v disc –20+80% Pace F5Z5U1C102Z–JT C38 268–102 Capacitor, .001 mf 50v disc –20+80% Pace F5Z5U1C102Z–JT C3 268–203 Capacitor, .02 mf 50v Z5U disc 140–50Z5–223M XICON C26 270–102 Capacitor,monolithic chip,1000pf 50v 5%KemetC1206C102J5GACTR C33 299–220 Capacitor, tantalum, 2.2 mf 25v ECS–F1EE225K Panasonic L5 350–038 Inductor, 1 1/2 turn brown Coilcraft 144–01J12S L6 350–038 Inductor, 1 1/2 turn brown Coilcraft 144–01J12S L3 350–039 Inductor, 2 1/2 turn red Coilcraft 144–02J12S L4 350–039 Inductor, 2 1/2 turn red Coilcraft 144–02J12S L1 350–040 Inductor, 6 1/2 turn blue Coilcraft 144–06J12S L2 350–040 Inductor, 6 1/2 turn blue Coilcraft 144–06J12S L13 350–118 Inductor, 1–1/2 turn 14 AWG Buss Wire (CCW) L10 350–120 Inductor, 1 1/2 turn 14 AWG Buss Wire (CW) L8 350–120 Inductor, 1 1/2 turn 14 AWG Buss Wire (CW) L9 350–120 Inductor, 1 1/2 turn 14 AWG Buss Wire (CW) L12 350–121 Inductor, 10 turn .15 uH #90–03 D1 412–494 Diode, Germanium BKC 1N270 D2 412–494 Diode, Germanium BKC 1N270 D3 414–007 Diode, General Instruments 1N4007 Q5 420–629 Transistor, Motorola MRF629 Q4 424–427 Transistor, Motorola 2N4427 or SGS 2N4427 Q1 440–245–1 Transistor, Motorola 2N2857 23 Q2 440–245–1 Transistor, Motorola 2N2857 Q3 440–245–1 Transistor, Motorola 2N2857 L11 513–016 Ferrite Bead, #56–590–65/4B Q4 520–049 Heatsink, Thermalloy 2260R red J1 550–084 Connector, phono jack Molex 15–24–0503 J2 550–084 Connector, phono jack Molex 15–24–0503 P1 550–197 Connector, 4 dual pin header (cut from 550–316) PCB 800–163B PC Board, Multiplier RPT–2/15/30 STL–10 REV–9544 PARTS LIST STL POWER SUPPLY Item Marti No. Description 10 PER 500–148 Eyelet, GS3–12 GM C01 270–102 Capacitor,monolithic chip,1000pf 50v 5%KemetC1206C102J5GACTR C02 268–102 Capacitor, .001 mf 50v disc –20+80% Pace F5Z5U1C102Z–JT C03 268–102 Capacitor, .001 mf 50v disc –20+80% Pace F5Z5U1C102Z–JT C04 268–102 Capacitor, .001 mf 50v disc –20+80% Pace F5Z5U1C102Z–JT C05 219–153 Capacitor,electrolytic 15000uF 25V 159LBA025M2CG C06 270–103 Cap, Monolithic chip 10000pF 10% XR7 Kemet C1206C103J5RACTR C07 NOT USED C08 NOT USED C09 NOT USED C10 NOT USED C10B 270–102 C11 NOT USED C11B 268–102 C12 NOT USED C13 270–102 Capacitor,monolithic chip,1000pf 50v 5%KemetC1206C102J5GACTR C14 270–102 Capacitor,monolithic chip,1000pf 50v 5%KemetC1206C102J5GACTR C15 270–102 Capacitor,monolithic chip,1000pf 50v 5%KemetC1206C102J5GACTR C16 270–102 Capacitor,monolithic chip,1000pf 50v 5%KemetC1206C102J5GACTR C17 270–102 Capacitor,monolithic chip,1000pf 50v 5%KemetC1206C102J5GACTR D1 415–401 Diode, Motorola 1N5402 D2 415–401 Diode, Motorola 1N5402 D3 415–401 Diode, Motorola 1N5402 D4 415–401 Diode, Motorola 1N5402 D5 414–007 Diode, General Instruments 1N4007 D6 414–007 Diode, General Instruments 1N4007 D7 415–401 Diode, Motorola 1N5402 L1 330–019 Inductor, Fair–Rite #2961666671 STE25C0236–0BW Capacitor,monolithic chip,1000pf 50v 5%KemetC1206C102J5GACTR Capacitor, .001 mf 50v disc –20+80% Pace F5Z5U1C102Z–JT 24 L2 NOT USED L3 NOT USED L4 NOT USED L5 NOT USED L6 NOT USED P1 550–138 Connector, 8 pin Molex header (cut from 550–162) PCB 800–168B PC Board, Power Supply RPT–15 STL–10 REV–9514 R1 145–202–2 Resistor,2K 1% 1/4W Metal Film R2 101–501 Potentiometer, 500 ohm cermet Bourns 3309P–501 PARTS LIST STL INPUT FILTER BOARD Loc. Marti No. Description 2 PER 500–004 Screw, 4–40 x 1/4” phillips pan head M/S Nickel Plated 2 PER 500–162 Screw, 4–40 x 7/16” phillips pan head MS zinc plated C01 NOT USED C02 NOT USED C03 NOT USED C04 NOT USED C05 NOT USED C06 270–102 Capacitor,monolithic chip,1000pf 50v 5%KemetC1206C102J5GACTR C07 270–102 Capacitor,monolithic chip,1000pf 50v 5%KemetC1206C102J5GACTR C08 270–102 Capacitor,monolithic chip,1000pf 50v 5%KemetC1206C102J5GACTR C09 270–102 Capacitor,monolithic chip,1000pf 50v 5%KemetC1206C102J5GACTR C10 270–102 Capacitor,monolithic chip,1000pf 50v 5%KemetC1206C102J5GACTR C11 270–102 Capacitor,monolithic chip,1000pf 50v 5%KemetC1206C102J5GACTR C12 270–220 Cap, monolithic chip, 22 pf 50v 5% KEMET C1206C220J5GACTR C13 270–220 Cap, monolithic chip, 22 pf 50v 5% KEMET C1206C220J5GACTR C14 270–220 Cap, monolithic chip, 22 pf 50v 5% KEMET C1206C220J5GACTR C15 270–102 Capacitor,monolithic chip,1000pf 50v 5%KemetC1206C102J5GACTR C16 270–102 Capacitor,monolithic chip,1000pf 50v 5%KemetC1206C102J5GACTR J4 550–170 Connector, D–Sub 15 pin angle Keltron DNR–15PJL–SG JP1 550–182 Open Top Two Circuit Shunt Molex 15–38–1024 JP1 550–182 Open Top Two Circuit Shunt Molex 15–38–1024 JP1 550–185 Connector, 5 dual pin header (cut from 550–316) JP2 550–184 Connector, 1 dual pin header (cut from 550–316) L01 NOT USED L02 NOT USED L03 NOT USED 25 L04 NOT USED L05 NOT USED L06 330–019 Inductor, Fair–Rite #2961666671 STE25C0236–0BW L07 330–018 Inductor, 10 uH 1–43LQ105–1 L08 330–018 Inductor, 10 uH 1–43LQ105–1 L09 330–018 Inductor, 10 uH 1–43LQ105–1 L10 330–019 Inductor, Fair–Rite #2961666671 STE25C0236–0BW L11 330–018 Inductor, 10 uH 1–43LQ105–1 L12 330–018 Inductor, 10 uH 1–43LQ105–1 L13 330–018 Inductor, 10 uH 1–43LQ105–1 L14 330–018 Inductor, 10 uH 1–43LQ105–1 L15 330–018 Inductor, 10 uH 1–43LQ105–1 L16 330–018 Inductor, 10 uH 1–43LQ105–1 P1 550–123 Connector, 10 pin header (cut from 550–162) P2 NOT USED P3 550–136 Connector, 6 pin Molex header (cut from 550–162) P4 550–186 Connector, 3 pin Molex header (cut from 550–162) PCB 800–193B PC Board, I/O Filter STL–10 R–10 REV–9433 R1 145–122–1 Resistor, 1.2k ohm 1/4 watt 1% CCF07 1.2K 2% TR T1 NOT USED TB–1 511–043B Terminal, 2 point w/brackets PARTS LIST STL–10 AUDIO BOARD Loc. Marti No. Description C01 270–102 Capacitor,monolithic chip,1000pf 50v 5%KemetC1206C102J5GACTR C02 270–102 Capacitor,monolithic chip,1000pf 50v 5%KemetC1206C102J5GACTR C03 NOT USED C04 270–102 Capacitor,monolithic chip,1000pf 50v 5%KemetC1206C102J5GACTR C05 219–221 Capacitor, electrolytic 220uF 25V radial NIC UVX1E221MPA1TD C06 219–220 Capacitor, electrolytic 22uF radial 25V NIC UVX1E220MDA1TD C07 219–220 Capacitor, electrolytic 22uF radial 25V NIC UVX1E220MDA1TD C08 219–220 Capacitor, electrolytic 22uF radial 25V NIC UVX1E220MDA1TD C09 255–100 Capacitor, 10 pf 5% NPO disc Pace F5NPO1C1OOJ–TR C10 219–221 Capacitor, electrolytic 220uF 25V radial NIC UVX1E221MPA1TD C11 255–102C Capacitor,102 K X7R Ceramic Dip C322C102K2R5CA C12 215–202 Capacitor, .002 mfd 2.5% 100v polypro Seacor PFWAB20HGNE C13 256–131 Capacitor, 130 pf 5% 50V NPO disc Pace F8NP01C131J–Bulk C14 219–220 Capacitor, electrolytic 22uF radial 25V NIC UVX1E220MDA1TD 26 C15 215–301 Capacitor, 300 pf 2.5% 100v polypro Seacor PFWAA300IGTE C16 215–151C Capacitor, 150pF 5% 200V ceramic dipped C322C151J2G5CA C17 219–220 Capacitor, electrolytic 22uF radial 25V NIC UVX1E220MDA1TD C18 215–242 Capacitor, .0024 mfd 2.5% 100v polypro Seacor PFAB240HGUE C19 215–151C Capacitor, 150pF 5% 200V ceramic dipped C322C151J2G5CA C20 219–220 Capacitor, electrolytic 22uF radial 25V NIC UVX1E220MDA1TD C21 219–220 Capacitor, electrolytic 22uF radial 25V NIC UVX1E220MDA1TD C22 NOT USED C23 219–220 Capacitor, electrolytic 22uF radial 25V NIC UVX1E220MDA1TD C24 219–220 Capacitor, electrolytic 22uF radial 25V NIC UVX1E220MDA1TD C25 219–220 Capacitor, electrolytic 22uF radial 25V NIC UVX1E220MDA1TD C26 217–103 Capacitor, .1 mf 100v 10% mylar OSG2A104K BULK C27 NOT USED C28 NOT USED C29 NOT USED C30 299–470 Capacitor, tantalum, 4.7 mf 16v Kemet T350B475K016AS D1 412–494 Diode, Germanium BKC 1N270 D2 NOT USED D3 NOT USED D4 NOT USED D5 NOT USED D6 NOT USED IC1 400–072 Integrated Circuit, TI TL072CP IC2 400–072 Integrated Circuit, TI TL072CP IC3 400–072 Integrated Circuit, TI TL072CP P1 550–123 Connector, 10 pin header (cut from 550–162) P2 550–125 Connector, 5 pin Molex Header (cut from 550–162) PCB 800–194B PC Board, Audio STL–10 REV–9440 Q1 423–822 Transistor, NTE 459 (replaces Natl 2N3822) R01 145–681 Resistor, 680 ohm 1/4 watt 1% metal film Mepco SFR25 R02 145–681 Resistor, 680 ohm 1/4 watt 1% metal film Mepco SFR25 R03 145–104 Resistor, 100k ohm 1/4 watt 1% metal film Mepco SFR25 R04 145–122–1 Resistor, 1.2k ohm 1/4 watt 1% CCF07 1.2K 2% TR R05 145–220 Resistor, 22 ohm 1/4 watt 5% metal film Mepco SFR25 R06 145–124 Resistor, 120k ohm 1/4 watt 5% carbon comp 30BJ250 R07 145–124 Resistor, 120k ohm 1/4 watt 5% carbon comp 30BJ250 R08 145–563 Resistor, 56k ohm 1/4 watt 5% carbon film 29SJ250 R09 101–104 Potentiometer, 100K ohm cermet Bourns 3309P–104 R10 145–122–1 Resistor, 1.2k ohm 1/4 watt 1% CCF07 1.2K 2% TR 27 R11 145–223 Resistor, 22.1k ohm 1/4 watt 1% metal film Mepco SFR25 R12 145–223 Resistor, 22.1k ohm 1/4 watt 1% metal film Mepco SFR25 R13 145–683–1 Resistor, 68k ohm 1/4 watt 2% RL07S683G R14 145–102 Resistor, 1k ohm 1/4 watt 1% metal film Mepco SFR55 1K 1%TR R15 101–502 Potentiometer, 5k ohm cermet Bourns 3309P–1–502 R16 145–223 Resistor, 22.1k ohm 1/4 watt 1% metal film Mepco SFR25 R17 145–473 Resistor, 47k ohm 1/4 watt 1% metal film Mepco SFR25 R18 145–473 Resistor, 47k ohm 1/4 watt 1% metal film Mepco SFR25 R19 145–223 Resistor, 22.1k ohm 1/4 watt 1% metal film Mepco SFR25 R20 145–183–1 Resistor, 18k ohm 1/4 watt 1% RL07S183G R21 145–183–1 Resistor, 18k ohm 1/4 watt 1% RL07S183G R22 145–912–1 Resistor, 9.1k ohm 1/4 watt 2% RL07S912G R23 145–102 Resistor, 1k ohm 1/4 watt 1% metal film Mepco SFR55 1K 1%TR R24 101–104 Potentiometer, 100K ohm cermet Bourns 3309P–104 R25 145–104 Resistor, 100k ohm 1/4 watt 1% metal film Mepco SFR25 R26 145–104 Resistor, 100k ohm 1/4 watt 1% metal film Mepco SFR25 R27 145–104 Resistor, 100k ohm 1/4 watt 1% metal film Mepco SFR25 R28 NOT USED R29 NOT USED R30 145–104 Resistor, 100k ohm 1/4 watt 1% metal film Mepco SFR25 R31 145–104 Resistor, 100k ohm 1/4 watt 1% metal film Mepco SFR25 R32 145–104 Resistor, 100k ohm 1/4 watt 1% metal film Mepco SFR25 R33 145–104 Resistor, 100k ohm 1/4 watt 1% metal film Mepco SFR25 R34 145–223 Resistor, 22.1k ohm 1/4 watt 1% metal film Mepco SFR25 R35 145–223 Resistor, 22.1k ohm 1/4 watt 1% metal film Mepco SFR25 R36 145–222 Resistor, 2.21K ohm 1/4 watt 1% metal film Mepco SFR25 R37 145–152 Resistor, 1.5k ohm 1/4 ohm 1% metal film Mepco SFR25 R38 145–472 Resistor, 4.7k ohm 1/4 watt 1% metal film Mepco SFR25 R39 145–103 Resistor, 10k ohm 1/4 watt 1% metal film Mepco SFR25 R40 145–472 Resistor, 4.7k ohm 1/4 watt 1% metal film Mepco SFR25 R41 145–103 Resistor, 10k ohm 1/4 watt 1% metal film Mepco SFR25 R42 145–030 Resistor, 3.3 ohm 1/4 watt 1% metal film Mepco SFR25 R43 145–223 Resistor, 22.1k ohm 1/4 watt 1% metal film Mepco SFR25 R44 145–103 Resistor, 10k ohm 1/4 watt 1% metal film Mepco SFR25 R45 145–103 Resistor, 10k ohm 1/4 watt 1% metal film Mepco SFR25 R46 NOT USED R47 NOT USED R48 NOT USED 28 S1 530–053 Switch, slide Alco SLSA–220–1 S2 530–053 Switch, slide Alco SLSA–220–1 PARTS LIST STL–10/10A/30 450/950 MODULATOR Item Marti No. Description 1 PER 520–041 Clip, transistor, Atlee 100–200–1–2 cad plated C01 NOT USED C02 299–470 C03 NOT USED C04 299–470 Capacitor, tantalum, 4.7 mf 16v Kemet T350B475K016AS C05 217–103 Capacitor, .1 mf 100v 10% mylar OSG2A104K BULK C06 255–390C Capacitor, 39pF 5% 200V ceramic dipped C322C390J2G5CA C07 217–103 Capacitor, .1 mf 100v 10% mylar OSG2A104K BULK C08 255–271C Capacitor, 270pF 5% 200V ceramic dipped C322C271H2G5CA C09 255–161 Capacitor, 160 pf 300v 5% silver mica CD10FD161J03 C10 NOT USED C11 255–270 Capacitor, 27 pf 5% NPO disc Pace F5NP01C270J–TR C12 219–220 Capacitor, electrolytic 22uF radial 25V NIC UVX1E220MDA1TD C13 256–680C Capacitor, 68pF 5% 200V ceramic dipped C317C680J2G5CA C14 256–680C Capacitor, 68pF 5% 200V ceramic dipped C317C680J2G5CA C15 255–050 Capacitor, 5 pf 5% NPO disc Pace F5NPO1C5ROJ–JT D1 410–914 Diode, 1N4148 Philips D2 410–150 Diode, zener Motorola 1N4744A 15v 1 watt IC1 800–160–1 A X–Mitter Freq. Control Module L1 350–044 Inductor, 1.0 – 2 uH w/shield can #47271–022 L2 350–037 Inductor, 13 1/2 turn orange Coilcraft 143–13J12S L3 330–007 Inductor, 1 uH Delevan #1840–10 M1 800–160–1 A X–Mitter Freq. Control Module P1 550–125 Connector, 5 pin Molex Header (cut from 550–162) PART OF 411–404 800–160– 1A Diode, Motorola Hyper–Abrupt Tuning SMV–1732 PCB 800–195B PC Board, Modulator STL–10 REV A Q1 800–160–1 A X–Mitter Freq. Control Module Q2 420–090 Transistor, Philips BFY90 Q3 440–245–1 Transistor, Motorola 2N2857 Capacitor, tantalum, 4.7 mf 16v Kemet T350B475K016AS 29 R01 145–241–1 Resistor, 240 ohm 1/4 watt 1% RL07S241G R02 145–122–1 Resistor, 1.2k ohm 1/4 watt 1% CCF07 1.2K 2% TR R03 145–272 Resistor, 2.7k ohm 1/4 watt 1% metal film Mepco SFR25 R04 145–241–1 Resistor, 240 ohm 1/4 watt 1% RL07S241G R05 145–272 Resistor, 2.7k ohm 1/4 watt 1% metal film Mepco SFR25 R06 101–104 Potentiometer, 100K ohm cermet Bourns 3309P–104 R07 104–502 Potentiometer, 5K ohm cermet Spectrol 64Y502 top adjust R08 145–472 Resistor, 4.7k ohm 1/4 watt 1% metal film Mepco SFR25 R09 145–473 Resistor, 47k ohm 1/4 watt 1% metal film Mepco SFR25 R10 145–473 Resistor, 47k ohm 1/4 watt 1% metal film Mepco SFR25 R11 101–104 Potentiometer, 100K ohm cermet Bourns 3309P–104 R12 145–030 Resistor, 3.3 ohm 1/4 watt 1% metal film Mepco SFR25 R13 145–103 Resistor, 10k ohm 1/4 watt 1% metal film Mepco SFR25 R14 145–272 Resistor, 2.7k ohm 1/4 watt 1% metal film Mepco SFR25 R15 145–102 Resistor, 1k ohm 1/4 watt 1% metal film Mepco SFR55 1K 1%TR R16 145–683 Resistor, 68k ohm 1/4 watt 5% metal film Mepco SFR25 R17 145–103 Resistor, 10k ohm 1/4 watt 1% metal film Mepco SFR25 TP1 511–038 Terminal, Keystone 1238 Y1 520–040 Crystal socket, CS–109–07 30 PARTS LIST CONTROLLER BOARD Item Marti No. Description R5 145–471 Resistor, 470 ohm 1/4 watt 1% metal film Mepco SFR25 C3 268–102 Capacitor, .001 mf 50v disc –20+80% Pace F5Z5U1C102Z–JT C5 268–102 Capacitor, .001 mf 50v disc –20+80% Pace F5Z5U1C102Z–JT S1 530–008 Switch, toggle SPDT C&K 7101MYZQ or Apem #5636AB16 P1 550–175 Connector, 5 pin Molex angle header (cut from 550–163) PCB 800–197B PC Board, Control STL–10 REV 9434 C1 NOT USED C2 NOT USED C4 NOT USED Q1 NOT USED R1 NOT USED R2 NOT USED R3 NOT USED R4 NOT USED C7 NOT USED C6 NOT USED C8 NOT USED C9 NOT USED D01 410–155 LED, Red rectangular #604–L113HDT PARTS LIST FEED THRU BOARD STL10/950 PCB 800–268B PC Board, Feedthru STL–10 NO REV C1 270–102 Capacitor,monolithic chip,1000pf 50v 5%KemetC1206C102J5GACTR C2 270–102 Capacitor,monolithic chip,1000pf 50v 5%KemetC1206C102J5GACTR C3 270–102 Capacitor,monolithic chip,1000pf 50v 5%KemetC1206C102J5GACTR C4 270–102 Capacitor,monolithic chip,1000pf 50v 5%KemetC1206C102J5GACTR C5 270–102 Capacitor,monolithic chip,1000pf 50v 5%KemetC1206C102J5GACTR C6 270–102 Capacitor,monolithic chip,1000pf 50v 5%KemetC1206C102J5GACTR C7 270–102 Capacitor,monolithic chip,1000pf 50v 5%KemetC1206C102J5GACTR C8 270–102 Capacitor,monolithic chip,1000pf 50v 5%KemetC1206C102J5GACTR C9 270–102 Capacitor,monolithic chip,1000pf 50v 5%KemetC1206C102J5GACTR C10 270–102 Capacitor,monolithic chip,1000pf 50v 5%KemetC1206C102J5GACTR P2 / P4 550–156 Connector, 10 pin Molex header 26–48–4102 P3 / P5 550–156 Connector, 10 pin Molex header 26–48–4102 31 PARTS LIST STL METER BOARD Loc. Marti No. Description M1 030–043M Meter, HS13 VU/Watt (black) R05 101–502 Potentiometer, 5k ohm cermet Bourns 3309P–1–502 R08 103–502 Potentiometer, 5k ohm cermet Bourns 3309W–1–502 R09 103–502 Potentiometer, 5k ohm cermet Bourns 3309W–1–502 R10 103–502 Potentiometer, 5k ohm cermet Bourns 3309W–1–502 R07 145–431 Resistor, 432 ohm 1/4 watt 1% metal film Mepco SFR25 R06 145–473 Resistor, 47k ohm 1/4 watt 1% metal film Mepco SFR25 D3 410–113 LED, Yellow rectangular Lumex#SSL–LX2573YD D4 410–113 LED, Yellow rectangular Lumex#SSL–LX2573YD D2 410–255 LED, Green rectangular Lumex#SSL–LX2573GD D1 414–007 Diode, General Instruments 1N4007 2 PER 500–004 Screw, 4–40 x 1/4” phillips pan head M/S Nickel Plated 4 PER 500–055 Lockwasher, #4 internal tooth small pattern zinc plated 2 PER 500–133 Screw, 4–40 x 5/8” binding head nickel plated B1 510–196 Subminiature Lamp, Lumex IFL–LX2162–16T B2 510–196 Subminiature Lamp, Lumex IFL–LX2162–16T 4 PER 513–022 Spacer, 4–40 x 3/8 hex threaded Keystone 1450B 2 PER 513–033 Spacer, 4–40 x 13/16 hex threaded Concord 535–8413–02 S1 530–059 Switch, rotary 10WA135 P2 550–149 Connector, 6 pin Molex angle header (cut from 550–163) P1 550–176 Connector, 8 pin Molex angle header (cut from 550–163) P3 550–208 Connector, 3 pin single row header (cut from 550–207) P3 800–280A STL–10/15 LED Array Board PCB 800–290B PC Board, Meter STL–15C REV–9504 R1 NOT USED R2 NOT USED R3 NOT USED R4 NOT USED 32 STL–10A SCHEMATICS 33