Download Technology Update Technology Update

MarKen Times Special Edition
Technology Update
JANUARY 2011
VOLUME 1, ISSUE 1
The Esporta ES-3300 Wash System
With over 10 years of research
and development, the current
Esporta Wash System brings
cleaning to a new level. Through a combination of
engineering advances and a
dedicated research team, the ES
-3300 is the pinnacle of washing technology. This patented
washing technology is housed
in a stainless steel cage and is
controlled by microprocessors
and a touch screen human/
Mechanical Interface.
Its cleaning capacities range
from the most delicate garments to the most soil stained
items. This is accomplished while avoiding the destructive effects of agitation that usually
occur in the traditional washing process. The demands of the restoration industry shaped
the form and function of the new ES-3300. The Esporta Washing System was designed to
handle whatever was thrown at allowing it to adapt to larger items and increased content.
The 6-cartridge peristaltic pump system ensures that the Esporta detergents are released
into the wash cycle and follow the exact specifications of the selected wash programs.
These pumps, also used in the medical industry, were specifically chosen to ensure that the
detergents remain contaminant free.
As PPE restoration jobs can cover a wide range of contents of varying shapes, sizes and
absorption rates, much care was taken during the engineering process.
The current stainless steel reinforced cage allows for dry weight loads of up to 160lbs. This
capacity ensures that no job is left by the wayside.
cleaning process. The mechanical tumbling action in
traditional washers create
wear and stress on the garments. The cleaning process itself relies on the surfactant abilities of the detergents to dislodge the
soil. The higher wash tem-
♦ Optimum cleaning of
ensembles
♦ Removal of organic/
inorganic contaminants
and contaminant build-up
♦ Removal of potentially
flammable ground-in soils
♦ Elimination of insoluble
and flammable soap scum
♦ Efficient and effective
cleaning of helmets,
boots and other hard-toclean ensembles
♦ Minimal deterioration of
reflectivity after repeated
launderings when compared to traditional washing technology
♦ Thermal protection is left
uncompromised
Traditional Washing Technology
Traditional Washing Technologies (front or top loading wash machines, drycleaning machines, etc.)
utilize agitation, high washing temperatures (140ºF/
60ºC) and highly alkaline
detergents (pH values ranging from 9 to 12) in the
This technology, when used
with the prescribed cleaning
agents and supported by the
Esporta specialized operator
training, will result in:
peratures and high alkalinity
result in soft goods deterioration as well as adversely
affecting the colorfastness
and structural integrity.
♦ Minimal color and
strength loss over time
when compared to traditional washing technology
MARKEN TIMES SPECIAL EDITION
Page 2
TAK 1 Detergent (Stage 1)
Classic Stage 1
(TAX 1)
It also destroys the food source
of pathogenic bacteria such as
staphylococcus. This stage contains “good bacteria”, which
breaks down protein oils, sweat,
fungi and other organic compounds allowing them to be
easily removed from the garments. Bacterial food sources
are weakened at this point so
they can easily be eliminated by
the enzymes in latter stages.
The development of environmentally safe detergents and
processes has been a key objective for Esporta Wash Systems.
Together with ZEP, Esporta has
focused on providing products
that sustain our resources &
environment, create zero waste,
and utilize renewable energy
sources. In June of 2008, Esporta converted all of their detergents to be 100% phosphate
free.
*The washing ability of the ES3300 leaves all articles residualfree, thus producing a hypoallergenic wash.
Stage 1 is an enzyme based detergent produced by nonpathogenic bacteria designed to
break down protein oils such as
sweat, blood, proteins and fungi.
PENTRATOR Detergent (Stage 2)
Stage 2 is a synergistic blend of
detergents, detergent builders,
water-soluble solvents, and optical enhancing brighteners. The
detergent builders and buffered
alkalinity maintain an optimum
pH of 9.5. This stage contains
two distinct biodegradable surfactants that reduce water tension and allow the balance of the
ingredients in Stage 2 to break
down the matter. The pH is
maintained at 9.5 while the water
-soluble solvents emulsify oils,
releasing them from the items.
Classic Stage 2
(Penetrator)
SIGNATURE Fragrance (Stage 4)
Stage 4 implants a fresh odor to
the garment. This special formulation is made up of a combination of 140 different natural oil
extracts. This fragrance is a
special formulation of 140 different natural oil extracts including mint, orange peel and vanilla.
The scent is not a masking agent
and is entirely optional. We like
it because it leaves your soft
contents smelling fresh.
Classic Stage 4
(SIGNATURE)
VOLUME 1, ISSUE 1
Page 3
Patented Washing Technology
Caption describing picture or
graphic.
The ES-3300 Esporta Wash System is based upon Esporta’s
patented hydraulic wash technology which utilizes water pressure
to remove all of all contaminants.
The combination of the neutral
pH and low temperature envi-
ronment minimizes garment
damage, shrinkage and color
bleeding. Garments are secured
in individual cages and forced
through a series of multiple baths
of detergent laden water. Water
is pushed through the microscopic spaces in the garment,
flushing away the dirt, bacteria,
mold and other organic and inorganic contaminants. After being
washed and rinsed, the garments
are subjected to a low "G" force
high speed extraction process
that removes 85% of the moisture, leaving the garments slightly
damp in order to prevent any
shrinkage.
unique laundering technology
cleans and decontaminates fire
resistant Personal Protective
Equipment without causing deterioration of the fabrics, reducing
material reflectivity or damaging
hard goods.
The same patented process for
the restoration of “damaged”
goods is used for firefighting
equipment, providing an average
savings of more than 70 percent
over replacement the same items.
It has taken esporta nearly 10
years of research to develop
the
The Esporta Wash System’s
optimal
proprietary
recipe
detergents
of
to
help achieve a surgical grade
clean*. Esporta Wash Systems
Advanced Training
and
ZEP
continue
With each installation of an Esporta Wash System ES-3300,
certified trainers from Esporta
provide on-site, hands-on commissioning. They ensure that
each ES3300 is operating efficiently and up to strict industry
specifications.
During the training sessions, the
experienced educators facilitate
learning with a combination of
hands-on and real-world scenarios emphasizing actual market
specific operational procedures.
to
ensure
cleaning
develop
ever
increasing
efficiency.
*These items show ATP levels
of 10 RLU or less.
Extreme Oil & Soot Detergent (Pre Wash)
Pre-Wash
(Extreme Oil & Soot)
to
innovative detergent design
All MarKen PPE Technicians
have completed their certification
training as ES-3300 operators
and are required by Esporta to re
-test online once a year to maintain their operational knowledge.
The Esporta Extreme Oil & Soot
Detergent is a new eco-friendly
oil pre-wash which is specifically
used as part of our optional Specialized cleaning process for oily,
grimy PPE turnout ensembles.
This stage is a pre-treatment
stage which takes place in the
Esporta Wash System before a
Routine Cleaning or Advanced
Cleaning is performed. It makes
use of powerful 'green' solvents
Manufacturing
coupled with a cutting-edge surfactant package which is designed to release and remove
more oily stains associated with
food, grime, oils and greases.
Independent Lab Testing
81 Mayflower Ave.
North Las Vegas, NV 89030
Phone: 702-633-9080
Fax: 702-633-0012
Mobile: 702-885-6219
In December of 2002, Caro Environmental Services completed a study that examined the
ability of the Esporta Wash System to decontaminate dense soft contents such as athletic
equipment and protective firefighter ensembles. This report from Caro Environmental Services showed percentage kill values of bacteria, yeast and mold of 99.9997% in both athletic
equipment and firefighting protective ensembles. This was the first study that demonstrated
that the Esporta Wash System could successfully clean and remove inorganic and organic
contaminants.
In February of 2004 with the collaboration of Norwest Labs in Edmonton, Esporta completed a study that examined the ability of the Esporta Wash System to kill staphylococcus aureus. The laboratory results determined kill rates between 99.3 to 99.7%.
Completed in June of 2004, HydroQual Laboratories Limited and ZEP Manufacturing of
Canada, performed an antibacterial efficacy test on a specific Esporta detergent in the Esporta Wash System to properly clean and sanitize. Four bacterial species were chosen to
represent a typical bacterial environment: Staphylococcus aureus, Escherichia coli, Pseudomonas aeruginosa and Enterococcus (formerly Streptococcus) faecium. The test results
showed a minimum of 99.99% kill efficacy for these four types of bacteria after 10 minute
exposure at 30°C, thus further confirming the Esporta Wash System’s detergent as a highly
effective antibacterial agent for its intended use in the washing of soiled athletic equipment
and personal protective equipment.
In December of 2004, Du Pont completed a study that tested and successfully proved the
effectiveness of the Esporta Wash System at retaining the thermal protective abilities of firefighter protective ensembles.
We’re on the web!
www.markenent.com
Also in December of 2004, 3M Canada completed a study that examined the ability of the
Esporta Wash System to clean and decontaminate highly sensitive fabrics such as
NOMEX®, INDURA® and 3M SCOTCHLITE® Reflective Material used in the manufacturing of firefighter protective ensembles. In this case study, traditional laundry and cleaning
methods caused significant deterioration of both the garment and the reflectivity levels of the
trim. The laboratory results demonstrated the Esporta Wash System’s effectiveness in laundering ensembles, killing bacteria, removing contaminants and retaining optimal brightness
while minimizing the impact on thermal protection, colorfastness and wear life.
In 2007, a study, conducted by WonderMakers Environmental determined that the Esporta
Wash System was capable of removing bacterial contamination from sewage-contaminated
soft goods. As result of this study, the Esporta Wash System has now set the industry standard for the restoration of previously unrecoverable water and sewage contaminated items.
In May 2007, Dr. Jeffrey O. Stull of International Personnel Protection, Inc. in conjunction
with the University of Alberta conducted a study to compare Esporta Wash System's laundering processes to that of traditional washing technology in terms of soiling removal, chemical contaminant removal, and effects on key firefighter protective ensemble properties. The
results verified the Esporta Wash System’s superior ability to clean fabrics contaminated with
carbon monoxide, inorganic gases, acid gases, aldehydes, polynuclear aromatic compounds
and metals, chlorinated compounds and hydrocarbons. It also demonstrated the Esporta
Wash System's ability to successfully remove both organic and inorganic contaminants.
Follow MarKen on any of our
social media sites below.
Bullard Company recently completed a study that tested the effectiveness of the Esporta
Wash System at cleaning firefighter protective helmets. The laboratory tests indicated that
Bullard Fire Helmets washed in the Esporta Wash System do not show any degradation from
their original specification and meet all the requirements of the NFPA 1971- 2007 Edition
guidelines.
Not only does it remove all odors, it removes all risk of infection, without damaging specialty
items!
*All of these studies can be found at www.esporta.ca*
MarKen is proud to be a certified member of the Esporta© Wash System network.