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Asia Lean Manufacturing Awareness Series India – Lean Manufacturing Competitiveness Program 3 – DAYs # INTERNATIONAL LEAN MANUFACTURING PRACTIONER 3 days extensive training in India Date – 23rd to 25th March 2015 From – 9 am to 5 pm Certification Exam – 2 Hours at 3rd day Venue -NIESBUD Campus, Noida – India On Successful Completion of the Program INTERNATIONAL LEAN MANUFACTURING PRACTIONER Certificate will be issued to those who successfully complete Written Examination and also successfully apply the Lean Tools to a Live Practice project. It shall be issued by – NIESBUD (Ministry of MSME , Government of India-New Delhi) NIESBUD Competency Certificate has National recognition at All Govt. & Private Sectors. ReXchange Global Solutions UG , Berlin – Germany ReXchange Competency certification has worldwide Recognition. Our training & certifications are based on methodology that has evolved as a result of our extensive research and learning from having worked with top organizations worldwide. Supporting Program Organizations I am SME of India Association EnKing International Technical Academy , Germany EKI Energy Services Limited , India You need this course if you are a … Quality/Quality management consultants and wish to become Lean Manufacturing Consultant Top and middle level management personnel of small, medium and large scale companies Production/Maintenance/Quality/Materials managers and executives Quality Assurance Engineers, Project Managers, Team leaders, Software Professionals, Practitioners, Software Quality Assurance team members and Senior Management Management team of Organizations who intend to implement and practice Lean Manufacturing Future managers including management students 1. NIESBUD Campus, A-23, Sector-62 Institutional Area, Noida - 201309, NCR of Delhi, U.P, India (Map - http://niesbud.nic.in/contact.htm ) You will learn … Lean Manufacturing Consulting Scenario in India Application Procedure to become approved LMC (Lean Manufacturing Consultant) by MSME Development Commissioner, Ministry of MSME. How to win Cluster advisory services? How to prepare DSR (Detailed Study Report)? How to prepare MBR (Milestone Based Report)? Future of Lean Manufacturing Concept, Tools & Techniques in India. Potential Advisory Business Estimation in India Number of Manufacturing SME – approx 1 Crore Potential Clusters – approx 1,000. Approved Cluster Advisory charges – INR 36 lacs Each Cluster Govt of India contribution – 80% of consultant fee Potential Advisory market size – INR 36 lacs x 1,000 clusters = INR 360 Crores+ Program Agenda / Speakers during the program How to become Successful Lean Manufacturing Consultant in INDIA Application Procedure to become LMC. How to win Cluster advisory services? How to prepare DSR (Detailed Study Report)? How to prepare MBR (Milestone Based Report)? Detailed Expert lectures on Lean Manufacturing Techniques approved by MSME DC scheme 5S System Visual Control Standard Operating Procedures (SOPs) Just in Time (JIT) KANBAN System Cellular Layout Value Stream Mapping Poka Yoke or Mistake Proofing Single Minutes Exchange of Dies or Quick Changeover (SMED) TPM (Total Productive Maintenance) Kaizen Blitz or Rapid Improvement Process 3. Certification Exam Rosters of Experts Presentation John Smith – Principal Expert, ReXchange Global Solutions UG, Berlin – Germany. Ratan Pal – Advisor, NABET (National Accreditation Board for Education and Training) Quality Council of India. Avik Mitra – Advisor, NBQP (National Board for Quality Promotion) - Quality Council of India. Rajive Chawla - Independent Director – NSIC & Chairman – I am SME of India. A N Singh – National Lean Manufacturing Expert Manish Dabkara – CEO , EnKing International Technical Academy Anudeep Thorat – Principal Expert, EKI Energy Services Limited. Above & Other International experts shall be Available over availability & confirmation. Investment INR 20,000 (Excl. of taxes) for first 10 delegates INR 25,000 (Excl. of taxes) for rest delegates Above charges includes noon meals, training material, etc. Accommodation facility is available on request @ INR 2500 / day single & INR 1500 / day on sharing basis including full deal meals. Indian Government Program Basic Details The Development Commissioner, Ministry of Micro, Small & Medium Enterprises (DCMSME DCMSME), Govt. of India, will implement upscaled 'Lean Manufacturing Competitiveness Scheme (LMCS)', for the benefit of Micro. Small & Medium Enterprises (MSMEs) during the 12th Five year plan, after successful completion of the Pilot Phase. The scheme will be implemented in 500 mini clusters during 12th Five Year Plan with the total Project Cost of Rs. 240.94 crores (Govt. of India Contribution amounting to Rs. 204.94 cr. and beneficiaries' contribution of Rs 36.00 cr.) including expenditure on remaining part of the pilot phase of the scheme for the year 2013-14. The basic rationale of the Government support to MSMEs for undertaking lean manufacturing (LM) is to enhance their productivity and competitiveness by reduction of wastages in manufacturing processes, inventory management, space Management, energy consumption, etc. The LM techniques also result in reduction in rejection, standardization of processes, Better layout of machines resulting in reduced Transportation of products during manufacturing, etc. The implementation of LM techniques leads to cost reduction for MSMEs. It also has lot of social in terms of training of labour, creation of knowledge, increased labour productivity, lower input costs to Other industries and introduction of new production equipment / methods in manufacturing and Development of work culture in society. The implementation of lean manufacturing technologies in the enterprises will lead to increasing return to scale, i.e. (i) economy of scale that reduce per unit production cost and (ii) increased productivity of the enterprises (iii) enhanced competitiveness in domestic and overseas markets. Simultaneously it also leads to increased expertise in the firm in respect of better work culture, managerial competencies, etc. The scheme also leads to demonstration effect'. While some organizations in the country have initiated lean manufacturing practices and have started to reap the benefits, these practices have not reached many MSMEs in the country. The concept and techniques of lean manufacturing is still novel to most of the micro and small enterprises in the country. Manufacturing has been recognized as the main engine for growth of the economy. The share of manufacturing sector in Indian National GDP over the years has stagnated to 14-15% only. The National Manufacturing Policy of Government of India envisages share of manufacturing to reach target of 25% of the National GDP by 2022. To achieve a sustained rate of growth, the manufacturing sector needs to build and maintain competitiveness needed to face the challenges posed by globalization. Under the LM Scheme, MSMEs will be assisted in reducing their manufacturing costs, through proper personnel management, better space utilization, scientific inventory management, improved process flows, and reduced engineering time and so on with the application of LM techniques. Contact us for registration – Shruti Dholi Manager, EKI Energy Services Ltd. M: +91 99 93 05 53 03 E: [email protected] D K Singh Sr. Consultant, NIESBUD, Ministry of MSME M: +91 81 30 19 64 20 E: [email protected] Shikha Oberoi Sr. Consultant, NIESBUD, Ministry of MSME Contact No. 0120- 4017036 E: [email protected] Divya Aggarwal Consultant, NIESBUD, Ministry of MSME Contact No. 0120- 4017035 E: [email protected] Lekhraj Sharma I am SME of India M: +91 97 11 12 31 11 E:[email protected] Anudeep Thorat Principle Expert, EKI Energy Services Ltd. M: +91 95 89 36 75 24 E: [email protected]