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Asia Lean Manufacturing Awareness Series
India – Lean Manufacturing Competitiveness Program
3 – DAYs # INTERNATIONAL LEAN MANUFACTURING PRACTIONER
3 days extensive training in India
Date – 23rd to 25th March 2015
From – 9 am to 5 pm
Certification Exam – 2 Hours at 3rd day
Venue -NIESBUD Campus, Noida – India
On Successful Completion of the Program
INTERNATIONAL LEAN MANUFACTURING
PRACTIONER
Certificate will be issued to those who successfully
complete Written Examination and also successfully
apply the Lean Tools to a Live Practice project.
It shall be issued by –
 NIESBUD (Ministry of MSME , Government of
India-New Delhi)
NIESBUD Competency Certificate has National
recognition at All Govt. & Private Sectors.
 ReXchange Global Solutions UG , Berlin –
Germany
ReXchange Competency certification has worldwide
Recognition. Our training & certifications are based
on methodology that has evolved as a result of our
extensive research and learning from having worked
with top organizations worldwide.
Supporting Program Organizations
 I am SME of India Association
 EnKing International Technical Academy , Germany
 EKI Energy Services Limited , India
You need this course if you are a …
 Quality/Quality management consultants and wish
to become Lean Manufacturing Consultant
 Top and middle level management personnel of
small, medium and large scale companies
 Production/Maintenance/Quality/Materials
managers and executives
 Quality Assurance Engineers, Project Managers,
Team leaders, Software Professionals, Practitioners,
Software Quality Assurance team members and
Senior Management
 Management team of Organizations who intend to
implement and practice Lean Manufacturing
 Future managers including management students
1. NIESBUD Campus, A-23, Sector-62
Institutional Area, Noida - 201309, NCR of Delhi, U.P, India
(Map - http://niesbud.nic.in/contact.htm )
You will learn …
 Lean Manufacturing Consulting Scenario in India
 Application Procedure to become approved LMC
(Lean Manufacturing Consultant) by MSME
 Development Commissioner, Ministry of MSME.
 How to win Cluster advisory services?
 How to prepare DSR (Detailed Study Report)?
 How to prepare MBR (Milestone Based Report)?
 Future of Lean Manufacturing Concept, Tools &
Techniques in India.
Potential Advisory Business Estimation in India
 Number of Manufacturing SME – approx 1 Crore
 Potential Clusters – approx 1,000.
 Approved Cluster Advisory charges – INR 36 lacs
 Each Cluster Govt of India contribution – 80% of
consultant fee
 Potential Advisory market size – INR 36 lacs x
1,000 clusters = INR 360 Crores+
Program Agenda / Speakers during the program
 How to become Successful Lean Manufacturing
Consultant in INDIA
 Application Procedure to become LMC.
 How to win Cluster advisory services?
 How to prepare DSR (Detailed Study Report)?
 How to prepare MBR (Milestone Based Report)?
 Detailed Expert lectures on Lean Manufacturing
Techniques approved by MSME DC scheme
 5S System
 Visual Control
 Standard Operating Procedures (SOPs)
 Just in Time (JIT)
 KANBAN System
 Cellular Layout
 Value Stream Mapping
 Poka Yoke or Mistake Proofing
 Single Minutes Exchange of Dies or Quick
 Changeover (SMED)
 TPM (Total Productive Maintenance)
 Kaizen Blitz or Rapid Improvement Process
3. Certification Exam
Rosters of Experts Presentation
 John Smith – Principal Expert, ReXchange Global
Solutions UG, Berlin – Germany.
 Ratan Pal – Advisor, NABET (National
Accreditation Board for Education and Training) Quality Council of India.
 Avik Mitra – Advisor, NBQP (National Board for
Quality Promotion) - Quality Council of India.
 Rajive Chawla - Independent Director – NSIC &
Chairman – I am SME of India.
 A N Singh – National Lean Manufacturing Expert
 Manish Dabkara – CEO , EnKing International
Technical Academy
 Anudeep Thorat – Principal Expert, EKI Energy
Services Limited.
Above & Other International experts shall be
Available over availability & confirmation.
Investment
 INR 20,000 (Excl. of taxes) for first 10 delegates
 INR 25,000 (Excl. of taxes) for rest delegates
Above charges includes noon meals, training material,
etc.
Accommodation facility is available on request
@ INR 2500 / day single & INR 1500 / day on sharing
basis including full deal meals.
Indian Government Program Basic Details
 The Development Commissioner, Ministry of Micro,
Small & Medium Enterprises (DCMSME
DCMSME), Govt. of India, will implement upscaled 'Lean Manufacturing Competitiveness
Scheme (LMCS)', for the benefit of Micro. Small &
Medium Enterprises (MSMEs) during the 12th Five
year plan, after successful completion of the Pilot
Phase. The scheme will be implemented in 500 mini
clusters during 12th Five Year Plan with the total
Project Cost of Rs. 240.94 crores (Govt. of India
Contribution amounting to Rs. 204.94 cr. and
beneficiaries' contribution of Rs 36.00 cr.) including
expenditure on remaining part of the pilot phase of
the scheme for the year 2013-14.
 The basic rationale of the Government support to
MSMEs for undertaking lean manufacturing (LM) is
to enhance their productivity and competitiveness by
reduction of wastages in manufacturing processes,
inventory management, space Management, energy
consumption, etc. The LM techniques also result in
reduction in rejection, standardization of processes,
Better layout of machines resulting in reduced
Transportation of products during manufacturing,
etc. The implementation of LM techniques leads to
cost reduction for MSMEs. It also has lot of social
in terms of training of labour, creation of knowledge,
increased labour productivity, lower input costs to
Other industries and introduction of new production
equipment / methods in manufacturing and
Development of work culture in society.
 The implementation of lean manufacturing
technologies in the enterprises will lead to increasing
return to scale, i.e. (i) economy of scale that reduce
per unit production cost and (ii) increased
productivity of the enterprises (iii) enhanced
competitiveness in domestic and overseas markets.
Simultaneously it also leads to increased expertise in
the firm in respect of better work culture, managerial
competencies, etc. The scheme also leads to
demonstration effect'.
 While some organizations in the country have
initiated lean manufacturing practices and have
started to reap the benefits, these practices have not
reached many MSMEs in the country. The concept
and techniques of lean manufacturing is still novel to
most of the micro and small enterprises in the
country.
 Manufacturing has been recognized as the main
engine for growth of the economy. The share of
manufacturing sector in Indian National GDP over
the years has stagnated to 14-15% only. The
National Manufacturing Policy of Government of
India envisages share of manufacturing to reach
target of 25% of the National GDP by 2022. To
achieve a sustained rate of growth, the
manufacturing sector needs to build and maintain
competitiveness needed to face the challenges posed
by globalization. Under the LM Scheme, MSMEs
will be assisted in reducing their manufacturing
costs, through proper personnel management, better
space utilization, scientific inventory management,
improved process flows, and reduced engineering
time and so on with the application of LM
techniques.
Contact us for registration –
Shruti Dholi
Manager, EKI Energy Services Ltd.
M: +91 99 93 05 53 03 E: [email protected]
D K Singh
Sr. Consultant, NIESBUD, Ministry of MSME
M: +91 81 30 19 64 20 E: [email protected]
Shikha Oberoi
Sr. Consultant, NIESBUD, Ministry of MSME
Contact No. 0120- 4017036 E: [email protected]
Divya Aggarwal
Consultant, NIESBUD, Ministry of MSME
Contact No. 0120- 4017035 E: [email protected]
Lekhraj Sharma
I am SME of India
M: +91 97 11 12 31 11 E:[email protected]
Anudeep Thorat
Principle Expert, EKI Energy Services Ltd.
M: +91 95 89 36 75 24 E: [email protected]