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Connection Systems GT Series Lever Lock Connection Systems Description Delphi’s lever lock design utilizes a mechanical assist lever which is used to provide a mating force below 75 N. This helps facilitate the hand-mating of high content connections, replacing the need for traditional bolt-together connections. 40-way In-line Connection Value is provided with the following: High content (18 terminations and above) Mixed blade size capability (0.64 mm to 8.00 mm) Small package size Hand-mateable 40-way Door Connection Industry leading engage force Available assembled or unassembled Male blade protection Available sealed or unsealed Typical Applications Lever locks can be used in the automotive, transportation and commercial vehicle markets. This system is suitable for in-line and door system applications. Delphi can also provide custom designs based on customer requirements. 40-way Sealed Connection Performance Advantages Lever locks provide the ultimate value by optimally packaging a high number of circuits that are easily mateable by hand. A two-piece connector/retainer design allows for use in numerous applications with minimal modifications. 52-way Unsealed Connection Lever Lock Connection Systems Application Guidelines Features Benefits 150 Series Cable Range . . . . . . . . . . . . . . . . . . Current Range . . . . . . . . . . . . . . . . . Temperature Range . . . . . . . . . . . . . Resistance . . . . . . . . . . . . . . . . . . . Voltage Drop . . . . . . . . . . . . . . . . . . Centerline Spacing – Unsealed . . . . Centerline Spacing – Sealed . . . . . . Blade Width . . . . . . . . . . . . . . . . . . • Cam lever/mechanical assist 0.35 - 1.0 mm2 0 - 15 amps -40˚C to 125˚C <10mΩ @ 20mV <10.0mV/amp 4.0 mm 4.5 mm 1.5 mm • Enables hand engage/disengage • Eliminates tools • Improves reliability and ergonomics • Provides minimum of 3:1 mechanical advantage over hand-mating • Optimized content packaging 280 Series Cable Range . . . . . . . . . . . . . . . . . . Current Range . . . . . . . . . . . . . . . . . Temperature Range . . . . . . . . . . . . . Resistance . . . . . . . . . . . . . . . . . . . Voltage Drop . . . . . . . . . . . . . . . . . . Centerline Spacing – Unsealed . . . . Centerline Spacing – Sealed . . . . . . Blade Width . . . . . . . . . . . . . . . . . . • Electrical performance equal to less space efficient terminations • Allows grouping of smaller, individual connectors into one connection • Reduces mass • Lowers cost 0.35 - 5.0 mm2 0 - 25 amps -40˚C to 125˚C <10mΩ @ 20mV <4.0mV/amp 5.5 mm 6.5 mm 2.8 mm • Pre-staged male blade stabilizer (MBS) • Superior male blade protection during shipping, build and assembly • Improves terminal alignment • Shroud crush resistance • Two-piece connector/retainer design • Allows for the option of fitting various hole designs • Minimal modification required from one application to another • Mixed terminal capability • Provides broad design flexibility • Pre-staged lever handle in open position during shipment • Arrives ready to receive the mating part • Protected seal interface • Superior connection reliability • Helps prevent loss or damage to the connector seal • Terminal position assurance (TPA) • Superior connection reliability • Helps prevent terminal back out www.delphi.com/connect Printed on Recycled Paper. © 2002, Delphi. All rights reserved. Printed in the U.S.A. DP-02-E-076 1002/6mGBS • 203/3W Connection Systems M/C 483.400.301 5725 Delphi Drive Troy, MI 48098-2815 U.S.A. Tel: [1] 248.813.2334 Fax: [1] 248.813.2333