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Energy Storage, Conversion & Electrical Power Management Merlin DataCell II Military Vehicle Battery Monitor Continuously monitor the voltage, state of charge (% of energy remaining), state of health (% of original capacity remaining), temperature, net charge / discharge (amps) and time remaining (at current APPLICATIONS rate of discharge) for up to four separate battery DataCell II has applications in any banks simultaneously on any military vehicle military vehicle where a reliance on Ensures vehicle commanders know exactly how battery power for missions is key much power they have in reserve during scenarios such as silent watch and how long they can con- EASY TO INSTALL tinue to run for The basic unit simply requires a fused positive connection to each Ensures batteries can be replaced BEFORE they battery bank it is monitoring, a com- fail during a mission in theatre mon negative and an environmenDataCell II readings can be displayed on a dedi- tally protected current measuring cated LCD readout or on a PC (via Merlin software). ‘shunt’ for each battery channel. Data can also be sent to existing on-board tactical The unit is supplied with windows computers for display on the commanders screen based software for monitoring, data- or to a HUMS system logging and setup EASY TO CONFIGURE Merlin DataCell II is a ground breaking step forward for DataCell II uses Merlin’s advanced battery modeling algo- anyone reliant on battery power in a military vehicle. rithms to derive state of charge measurements that do not run out of synchronization with batteries, no matter what the DataCell II is extremely easy to configure via the software provided. DataCell II provides not only crucial ‘state of charge re- depth of discharge and extent of recharge (a common prob- You simply decide your battery maining’ information for vehicle commanders, but also lem with other monitors). It also uses this process to ‘learn’ types and initial capacities and set informs them of the time in hours and minutes they can the batteries true state of health over time. It constantly your activation and deactivation continue to operate for until power runs out as well as their compares calculated available capacity to what the batter- levels for alarms. Interpreting Data- batteries ‘state of health’ compared to when they were ies could deliver when they were new. With this knowledge Cell II’s RS232 or 422 data-stream new. These features take the dangerous ‘guesswork’ out of it can then use net charge / discharge measurements in third party software, is also very scenarios such as silent watch and also stop vehicles (developed via environmentally protected shunt modules) to straightforward. entering theatre with batteries that are no longer mission provide incredibly accurate time remaining predictions. In fit. DataCell II helps avoid power ‘brown outs’ and also cuts addition to all this, DataCell II also measures temperature. the cost of battery replacements and the associated logis- DataCell II can either output its data to its own LCD moni- tics, as it enables maintenance teams to pin point what toring panel, to a wider HUMS system, Merlin’s VBMS does need replacing and just as importantly, what doesn’t! battery management system, or to a C4I tactical computer system on-board for graphical display on-screen. Energy Storage, Conversion & Electrical Power Management NEED TO MANAGE AS WELL AS MONITOR POWER (Q2 2011)? For vehicles where management of electrical power is necessary as well as monitoring, DataCell II will soon be available as an optional part of our Configurations DataCell II will operate on both 12V and 24V battery systems. Simply choose the part number required for the number of battery banks you want to monitor. Multiple battery bank DataCell’s are capable of monitoring several battery types and voltages. DataCell II simply installs within the Can interface with C4I systems for displaying battery data on screen or with wider HUMS systems Battery types: • • VBMS (Vehicle Battery Management System). DataCell II Integrated With Tactical Computer System • • • • Deep cycle, wet cell, antimony lead acid Gel cell, lead acid VRLA (valve regulated lead acid) AGM, absorbed glass matt (VRLA) DataCell Shunt Module Hybrid—calcium / antimony lead acid Environmental shunt enclosure is optional for vehicles with limited room in the battery compartment Carbon fibre lead acid Maintenance free lead acid VBMS CPU and outputs data directly through VBMS’ own windows based diagnostics software and remote control and monitoring panel. VBMS is a generic, fully programmable battery management solution for any military vehicle. It controls: • Priority controlled, multiple DataCell Setup, Monitoring & Data Logging Software battery bank split charging from any number of charge sources • • • • Battery Isolation Technical Specifications Automatic flat battery protection MILITARY DATACELL II SPECIFICATION Automatic APU / Generator MERLIN PART NUMBER start / stop, based on power SUPPLY VOLTAGE RANGE requirements SUPPLY CURRENT High power consumer auto- SLEEP MODE OPERATING TEMPERATURE RANGE ACCURACY 04-4002M (1 Batt Bank), 04-4003M (2 Batt Banks) 04-4004M (3 Batt Banks), 04-4005M (4 Batt Banks) 8-40V DC 10mA -40 TO +85C STATE OF CHARGE (CHARGE) < +/- 10% matic, priority based load shed- STATE OF CHARGE (DISCHARGE) < +/- 5% ding VOLTAGE +/- 0.5% TEMPERATURE CURRENT Merlin Equipment Ltd Unit 4, Cabot Business Village, Holyrood Close, Cabot Lane, Poole, Dorset, BH17 7BA, United Kingdom T +44 (0)1202 697979 F +44 (0)1202 691919 E [email protected] W www.merlinequipment.com DIMENSIONS (CPU ONLY) WEIGHT (EX SHUNTS) COMPLIES TO +/- 4c +/- 5% Tolerance, +/- 0.2A Offset, +/- 1 LSD L 220mm x H 140mm x D 80mm 0.4 Kg CE, ISO7637-2 DESIGNED TO (EMC) DEF-STAN 59-411 DESIGNED TO (ENVIRONMENTAL) DEF-STAN 00-35 DESIGNED TO (LOW VOLTAGE SYSTEMS) DEF-STAN 61-5 Note: Remote LCD Readout Optional