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BSX TM Self-Regulating Heating Cable Product Specifications Application . . . 1 Freeze Protection or Process Temperature Maintenance BSX self-regulating heating cables are designed to provide freeze protection or process temperature maintenance to metallic and nonmetallic piping, tanks and equipment. 2 3 The heat output of BSX cable varies in response to the surrounding conditions along the entire length of a circuit. Whenever the heat loss of the insulated pipe, tank or equipment increases (as ambient temperature drops), the heat output of the cable increases. Conversely, when the heat loss decreases (as the ambient temperature rises or product flows), the cable reacts by reducing its heat output. This self-regulating feature allows BSX to be overlapped without temperature upset damage to the cable. 4 5, 6 BSX cables are approved for use in ordinary (nonclassified) areas and are certified to the ATEX directive for use in Category 2 and 3 (Zone 1 and 2) classified areas. Construction . . . Ratings . . . Available Watt densities .............. 9, 15, 25, 32 W/m at 10°C Nominal supply voltage1 ........................................... 230 Vac Maximum maintenance temperature ............................. 65°C Maximum continuous exposure temperature Power-off .................................................................. 85°C Minimum installation temperature .... -40°C (OJ); -51°C (FOJ) Minimum bend radius ................................................ 32 mm T-rating 2 9, 15, 25 W/m .................................................... T6 85°C 32 W/m ............................................................. T5 100°C Based on stabilised design 3 ................................ T6 85°C Basic Accessories 4 . . . 1 Nickel-Plated Copper Bus Wires (1.3 mm2) 2 Radiation Cross-Linked Semiconductive Heating Matrix 3 Radiation Cross-Linked Dielectric Insulation 4 Tinned Copper Braid 5 Polyolefin overjacket provides additional protection where exposure to aqueous inorganic chemicals is expected. Options . . . 6 FOJ Fluoropolymer overjacket provides additional protection where exposure to organic chemicals or corrosives is expected. Power Connection: All BSX cables require a TBX-3L power boot for terminating the circuit before connecting to power.. End-of-Circuit Termination: All BSX cables require the use of the ET-6 end cap and ET-60 overcap for terminating at the end of the circuit. Notes . . . 1. Cable may be energised at other voltages; contact Thermon for design assistance. 2. T-rating per internationally recognised testing agency guidelines. 3. Thermon heating cables are approved for the listed T-ratings using the stabilised design method. This enables the cable to operate in hazardous areas without limiting thermostats. The T-rating may be determined using CompuTrace® Electric Heat Tracing Design Software or contact Thermon for design assistance. 4. Information on additional accessories to complete a heater circuit installation and to comply with approval requirements can be found in the “Self-Regulating Cables Systems Accessories” product specification sheet (Form TEP0010U). THERMON . . . The Heat Tracing Specialists® www.thermon.com European Headquarters Boezemweg 25 2641 KG Pijnacker PO Box 205 2640 AE Pijnacker The Netherlands Phone: +31 (0) 15-36 15 370 Facsimile: +31 (0) 15-36 15 379 • • • • Corporate Headquarters 100 Thermon Dr. PO Box 609 San Marcos, TX 78667-0609 U.S.A. Phone: +1 512-396-5801 Facsimile: +1 512-396-3627 • • • BSX TM Self-Regulating Heating Cable Product Specifications Power Output Curves . . . Circuit Breaker Sizing and Type1 . . . The power outputs shown apply to overjacketed cable installed on insulated metallic pipe at the service voltage stated below. Maximum circuit lengths for various circuit breaker amperages are shown below. Circuit breaker sizing and earth-fault protection should be based on applicable local codes. For information on design and performance on other voltages, contact Thermon. Product Type 230 Vac Nominal Power Output at 10°C W/m BSX 3-2 9 BSX 5-2 15 BSX 8-2 25 BSX 10-2 32 Earth-fault protection of equipment should be provided for each branch circuit supplying electric heating equipment. Type B Circuit Breakers 230 Vac Service Voltage Product Type BSX at 230 Vac 40 35 BSX 3-2 BSX 10-2 Watts per Metre 30 BSX 5-2 25 BSX 8-2 20 BSX 8-2 15 BSX 5-2 10 BSX 3-2 5 BSX 10-2 0 0 10 20 30 40 60 65 50 Pipe Temperature °C Product Type European Organisation for Electrotechnical Standardisation Hazardous (Classified) Locations BSX 3-2 02 ATEX 0132424 BSX 5-2 Factory Mutual Research Hazardous (Classified) Locations BSX 8-2 Underwriters Laboratories Inc. Hazardous (Classified) Locations BSX has additional hazardous area approvals including: BSX 10-2 • DNV • Lloyd’s • SAA • JIS • CCE/CMRS Contact Thermon for additional approvals and specific information. Max. Circuit Length3 vs. Breaker Size Metres 16 A 191 191 156 127 117 117 98 80 93 93 74 61 67 58 45 37 25 A 226 226 226 199 184 184 153 125 146 146 116 95 105 91 71 58 32 A 226 226 226 226 184 184 184 160 146 146 146 122 120 117 91 75 Type C Circuit Breakers 230 Vac Service Voltage Certifications/Approvals . . . II 2 G/D EEx e II T5 or T6 Start-Up Temperature2 °C 10 0 -20 -40 10 0 -20 -40 10 0 -20 -40 10 0 -20 -40 Start-Up Temperature2 °C 10 0 -20 -40 10 0 -20 -40 10 0 -20 -40 10 0 -20 -40 Max. Circuit Length3 vs. Breaker Size Metres 16 A 191 191 156 127 117 117 98 80 93 93 78 64 77 75 59 48 25 A 226 226 226 199 184 184 153 125 146 146 122 100 120 117 92 75 32 A 226 226 226 226 184 184 184 160 146 146 146 128 120 120 118 96 Note . . . 1. Maximum circuit lengths shown are based on an instantaneous trip current characteristic per IEC 60898 at the referenced start-up temperature and a 10°C maintenance temperature. For maximum circuit lengths with other trip current characteristics contact Thermon. 2. While a heat tracing system is generally designed to keep the contents of a pipe at the desired maintain temperature, the cable may be energized at lower temperatures. For design data with lower start-up temperatures than represented above contact Thermon for design assistance. 3. The maximum circuit length is for one continuous length of cable, not the sum of segments of cable. Refer to CompuTrace® design software or contact Thermon for current loading of segments. Form TEP0067U-0403 © Thermon Manufacturing Co. Printed in U.S.A. Information subject to change. RSX 15-2 TM Self-Regulating Heating Cable Product Specifications Application . . . Freeze Protection or Process Temperature Maintenance RSX 15-2 self-regulating heating cable is designed for applications where the Watt density requirements preclude the use of the standard range of winterization cables. The cable is ideally suited for freeze protection or process temperature maintenance applications that have higher heat losses but are not exposed to high temperatures (such as steam cleaning). 1 2 3 The ends of RSX 15-2 must be properly terminated prior to connecting the cable to power. Refer to the “Self-Regulating Cables Systems Accessories” product specification sheet (Form TEP0010U). 4 RSX 15-2 is approved for use in ordinary (nonclassified) areas and Zone 1 and 2 classified areas. 5, 6 Ratings . . . Available Watt density ................................. 48 W/m at 10°C Nominal supply voltage1 ........................................... 230 Vac Maximum maintenance temperature ............................. 65°C Maximum continuous exposure temperature Power-off .................................................................. 85°C Minimum installation temperature .... -40°C (OJ); -51°C (FOJ) Minimum bend radius ................................................ 32 mm T-rating2 .................................................................. T5 100°C Construction . . . 1 Nickel-Plated Copper Bus Wires (2.1 mm2) 2 Radiation Cross-Linked Semiconductive Heating Matrix 3 Radiation Cross-Linked Dielectric Insulation 4 Tinned Copper Braid (BC) Options . . . 5 OJ Polyolefin Overjacket 6 FOJ Fluoropolymer Overjacket Power Output Curve . . . 60 Circuit Breaker Sizing . . . 55 Max. Circuit Length vs. Breaker Size Start-Up Product M e t r es (C-Type Breakers) Temperature Type 16 A 25 A 32 A 40 A °C 10 35 56 74 98 RSX 15-2 0 33 53 71 93 -20 30 48 63 82 230 Vac Service Voltage 50 Watts per Metre 45 40 35 RSX 15-2 30 Certifications/Approvals . . . 25 Factory Mutual Research Hazardous (Classified) Locations 20 15 European Organisation for Electrotechnical Standardisation Hazardous (Classified) Locations 10 0 10 20 30 40 Pipe Temperature °C 50 60 65 Notes . . . 1. Cable may be energised at other voltages; contact Thermon for design assistance. 2. T-rating per internationally recognised testing agency guidelines. Contact Thermon for additional approvals and specific information. THERMON . . . The Heat Tracing Specialists® www.thermon.com European Headquarters Boezemweg 25 2641 KG Pijnacker PO Box 205 2640 AE Pijnacker The Netherlands Phone: +31 (0) 15-36 15 370 Facsimile: +31 (0) 15-36 15 379 • • • • RSX 15-2 has additional hazardous area approvals including: • DNV • Lloyd’s • SAA • JIS • CCE/CMRS Corporate Headquarters 100 Thermon Dr. PO Box 609 San Marcos, TX 78667-0609 U.S.A. Phone: +1 512-396-5801 Facsimile: +1 512-396-3627 • • • Form TEP0048U-1200 © Thermon Manufacturing Co. Printed in U.S.A. Information subject to change. KSX TM Self-Regulating Heating Cable Product Specifications Application . . . Process Temperature Maintenance or Freeze Protection High performance KSX self-regulating heating cables are designed specifically for high heat loss freeze protection applications or process temperature maintenance where steam cleaning is not required. 1 2 The heat output of KSX cable varies in response to the surrounding temperature by reducing its thermal output with increasing temperature. 3 KSX cables are approved for use in ordinary (nonclassified) areas and are certified to the ATEX directive for use in Category 2 and 3 (Zone 1 and 2) classified areas. 4 Ratings . . . Available watt densities ......................... 48, 64 W/m @ 10°C Nominal supply voltages1 .......................................... 230 Vac Max. maintenance or exposure temperature Continuous power-on ............................................. 121°C Minimum installation temperature ............................... -60°C Minimum bend radius ................................................ 32 mm T-rating2 ................................................................. T3 200°C Based on stabilised design3 ................................. T4 to T6 Basic Accessories4 . . . Power Connection: All KSX cables require a TBX-4L power connection boot for terminating the circuit before connecting to power. End-of-Circuit Termination: KSX cables require the ET-8 end cap and ET-80 overcap for terminating at the end of the circuit. Construction . . . 1 Nickel-Plated Copper Bus Wires (1.3 mm2) 2 Semiconductive Heating Matrix and Fluoropolymer Dielectric Insulation 3 Tinned Copper Braid 4 Fluoropolymer overjacket provides additional protection to cable and braid where exposure to chemicals or corrosives is expected. Product Features . . . Notes . . . 1. Cable may be energised at other voltages; contact Thermon for design assistance. 2. T-rating per internationally recognised testing agency guidelines. 3. Thermon heating cables are approved for the listed T-ratings using the stabilised design method. This enables the cable to operate in hazardous areas without limiting thermostats. The T-rating may be determined using CompuTrace® Electric Heat Tracing Design Software or contact Thermon for design assistance. 4. Information on additional accessories to complete a heater circuit installation and to comply with approval requirements can be found in the “Self-Regulating Cables Systems Accessories” product specification sheet (Form TEP0010U). • Withstands continuous flamibility testing according to IEC 60332-1: 1993 • Allows cable to be installed at temperatures to -60°C • Termination for system tested for ozone stability, UV stability and flammability testing according to ISO/IEC requirements THERMON . . . The Heat Tracing Specialists® www.thermon.com European Headquarters Boezemweg 25 2641 KG Pijnacker PO Box 205 2640 AE Pijnacker The Netherlands Phone: +31 (0) 15-36 15 370 Facsimile: +31 (0) 15-36 15 379 • • • • Corporate Headquarters 100 Thermon Dr. PO Box 609 San Marcos, TX 78667-0609 U.S.A. Phone: +1 512-396-5801 Facsimile: +1 512-396-3627 • • • KSX TM Self-Regulating Heating Cable Product Specifications Power Output Curves . . . Circuit Breaker Sizing and Type1 . . . The power outputs shown apply to overjacketed cable installed on insulated metallic pipe at the service voltage stated below. Maximum circuit lengths for various circuit breaker amperages are shown below. Circuit breaker sizing and earthfault protection should be based on applicable local codes. For information on design and performance on other voltages, contact Thermon. Product Type 230 Vac Nominal Power Output at 10°C W/m KSX 15-2 48 KSX 20-2 64 Earth-fault protection of equipment should be provided for each branch circuit supplying electric heating equipment. Type B Circuit Breakers 230 Vac Service Voltage KSX at 230 Vac Product Type 70 60 KSX 15-2 KSX 20-2 Watts per Meter 50 40 KSX 20-2 KSX 15-2 30 Start-Up Temperature2 °C 10 0 -20 -40 10 0 -20 -40 Max. Circuit Length3 vs. Breaker Size Metres 16 A 46 44 39 35 27 25 23 21 25 A 76 72 63 56 43 40 36 33 32 A 94 94 83 73 56 53 47 42 Type C Circuit Breakers 230 Vac Service Voltage 20 Product Type 10 0 0 30 60 90 Pipe Temperature °C KSX 15-2 KSX 20-2 Certifications/Approvals . . . European Organisation for Electrotechnical Standardisation Hazardous (Classified) Locations II 2 G/D EEx e II T3 120 02 ATEX 0148864 Factory Mutual Research Hazardous (Classified) Locations Underwriters Laboratories Inc. Hazardous (Classified) Locations Start-Up Temperature2 °C 10 0 -20 -40 10 0 -20 -40 Max. Circuit Length3 vs. Breaker Size Metres 16 A 46 46 46 43 36 36 36 35 25 A 76 76 76 71 59 59 59 56 32 A 94 94 94 94 78 78 78 74 Note . . . 1. Maximum circuit lengths shown are based on an instantaneous trip current characteristic per IEC 60898 at the referenced start-up temperature and a 10°C maintenance temperature. For maximum circuit lengths with other trip current characteristics contact Thermon. 2. While a heat tracing system is generally designed to keep the contents of a pipe at the desired maintain temperature, the cable may be energized at lower temperatures. For design data with lower start-up temperatures than represented above contact Thermon for design assistance. 3. The maximum circuit length is for one continuous length of cable, not the sum of segments of cable. Refer to CompuTrace® design software or contact Thermon for current loading of segments. KSX has additional hazardous area approvals including: • DNV • Lloyd’s • SAA • JIS • CCE/CMRS • GGTN Contact Thermon for additional approvals and specific information. Form TEP0072U-0104 © Thermon Manufacturing Co. Printed in U.S.A. TSX TM Self-Regulating Heating Cable Product Specifications Application . . . Process Temperature Maintenance or Freeze Protection TSX self-regulating heating cables are designed specifically for process temperature maintenance or freeze protection where elevated cold-start currents are unacceptable. TSX withstands the temperature exposures associated with steam purging. 1 2 3 The heat output of TSX cable varies in response to the surrounding temperature. Variations in the ambient temperature or heat lost through the thermal insulation are compensated for automatically along the entire length of a heat-traced pipe. This self-regulating feature allows TSX to be overlapped without temperature upset damage to the cable. 4 5 TSX cables are approved for use in ordinary (nonclassified) areas and Zone 1 and 2 classified areas. Ratings . . . Available Watt densities .............. 9, 18, 27, 37 W/m at 10°C Nominal supply voltage1 ........................................... 230 Vac Maximum maintenance temperature ........................... 121°C Maximum continuous exposure temperature Power-off ................................................................ 190°C Minimum installation temperature ................................ -51°C Minimum bend radius ................................................ 32 mm T-rating2 .................................................................. T3 200°C Basic Accessories3 . . . Power Connection: All TSX cables require a TBX-3L power boot for terminating the circuit before connecting to power.. End-of-Circuit Termination: TSX cables with the metallic braid require the use of the ET-8 end cap for terminating at the end of the circuit. Construction . . . 1 2 3 4 Nickel-Plated Copper Bus Wires (1.3 mm2) Semiconductive Heating Matrix Fluoropolymer Dielectric Insulation Nickel-Plated Copper Braid (BN) Options . . . 5 OJ Fluoropolymer overjacket over nickelplated copper braid provides additional protection to cable and braid where exposure to chemicals or corrosives is expected. Certifications/Approvals . . . TSX cables with the overjacket option require the ET-6 end cap for terminating at the end of the circuit. Factory Mutual Research Hazardous (Classified) Locations Notes . . . European Organisation for Electrotechnical Standardisation Hazardous (Classified) Locations 1. Cable may be energised at other voltages; contact Thermon for design assistance. 2. T-rating per internationally recognised testing agency guidelines. 3. Information on additional accessories to complete a heater circuit installation and to comply with approval requirements can be found in the “Self-Regulating Cables Systems Accessories” product specification sheet (Form TEP0010U). TSX has additional hazardous area approvals including: • DNV • Lloyd’s • SAA • JIS • CCE/CMRS Contact Thermon for additional approvals and specific information. THERMON . . . The Heat Tracing Specialists® www.thermon.com European Headquarters Boezemweg 25 2641 KG Pijnacker PO Box 205 2640 AE Pijnacker The Netherlands Phone: +31 (0) 15-36 15 370 Facsimile: +31 (0) 15-36 15 379 • • • • Corporate Headquarters 100 Thermon Dr. PO Box 609 San Marcos, TX 78667-0609 U.S.A. Phone: +1 512-396-5801 Facsimile: +1 512-396-3627 • • • TSX TM Self-Regulating Heating Cable Product Specifications Power Output Curves . . . Circuit Breaker Sizing and Type . . . The power outputs shown apply to overjacketed cable installed on insulated metallic pipe at the service voltage stated below. Maximum circuit lengths for various circuit breaker amperages are shown below. Circuit breaker sizing and earth-fault protection should be based on applicable local codes. TSX heating cables do not exhibit significant elevated cold-start currents; therefore, it is not necessary to adjust the circuit length based on expected minimum ambient start-up temperatures to -40° C. For information on design and performance on other voltages, contact Thermon. Product Type 230 Vac Nominal Power Output at 10° C W/m TSX 3-2 9 TSX 6-2 18 TSX 9-2 27 TSX 12-2 37 Earth-fault protection of equipment should be provided for each branch circuit supplying electric heating equipment. TSX at 230 Vac 50 230 Vac Service Voltage Product Type Watts per Metre 40 TSX 12-2 30 TSX 9-2 20 Max. Circuit Length vs. Breaker Size Metres (C-Type Breakers) 16 A 25 A TSX 3-2 171 217 TSX 6-2 111 153 TSX 9-2 82 125 TSX 12-2 64 107 TSX 6-2 10 TSX 3-2 0 -25 0 25 50 75 Pipe Temperature °C 100 125 Form TEP0006U-1200 © Thermon Manufacturing Co. Printed in U.S.A. Information subject to change. HTSX 15 and 20 TM Self-Regulating Heating Cable Product Specifications Application . . . Process Temperature Maintenance or Freeze Protection HTSX self-regulating heating cables are designed specifically for process temperature maintenance or freeze protection where high temperature exposure capability is required. HTSX withstands the temperature exposures associated with steam purging. 1 2 The heat output of HTSX cable varies in response to the surrounding temperature. Variations in the ambient temperature or heat lost through the thermal insulation are compensated for automatically along the entire length of a heattraced pipe. 3 HTSX cables are approved for use in ordinary (nonclassified) areas and are certified to the ATEX directive for use in Category 2 and 3 (Zone 1 and 2) classified areas. 4 Ratings . . . Available watt densities ........................ 48, 64 W/m @ 10°C Nominal supply voltages1 .......................................... 230 Vac Max. maintenance temperature ................................... 121°C Max. exposure temperature Intermittent power-on ............................................ 191°C Continuous power-off ............................................ 191°C Minimum installation temperature ............................... -60°C Minimum bend radius ................................................ 32 mm T-rating2 ................................................................. T3 200°C Based on stabilised design3 ................................. T4 to T6 Basic Accessories4 . . . Power Connection: All HTSX cables require a TBX-4L power connection boot for terminating the circuit before connecting to power. End-of-Circuit Termination: HTSX cables require the ET-8 end cap and ET-80 overcap for terminating at the end of the circuit. Notes . . . 1. Cable may be energised at other voltages; contact Thermon for design assistance. Construction . . . 1 Nickel-Plated Copper Bus Wires (1.3 mm2) 2 Semiconductive Heating Matrix and Fluoropolymer Dielectric Insulation 3 Tinned Copper Braid 4 Fluoropolymer overjacket provides additional protection to cable and braid where exposure to chemicals or corrosives is expected. Product Features . . . • Withstands continuous flamibility testing according to IEC 60332-1: 1993 • Allows cable to be installed at temperatures to -60°C • Termination for system tested for ozone stability, UV stability and flammability testing according to ISO/IEC requirements 2. T-rating per internationally recognised testing agency guidelines. 3. Thermon heating cables are approved for the listed T-ratings using the stabilised design method. This enables the cable to operate in hazardous areas without limiting thermostats. The T-rating may be determined using CompuTrace® Electric Heat Tracing Design Software or contact Thermon for design assistance. 4. Information on additional accessories to complete a heater circuit installation and to comply with approval requirements can be found in the “Self-Regulating Cables Systems Accessories” product specification sheet (Form TEP0010U). THERMON . . . The Heat Tracing Specialists® www.thermon.com European Headquarters Boezemweg 25 2641 KG Pijnacker PO Box 205 2640 AE Pijnacker The Netherlands Phone: +31 (0) 15-36 15 370 Facsimile: +31 (0) 15-36 15 379 • • • • Corporate Headquarters 100 Thermon Dr. PO Box 609 San Marcos, TX 78667-0609 U.S.A. Phone: +1 512-396-5801 Facsimile: +1 512-396-3627 • • • HTSX 15 and 20 TM Self-Regulating Heating Cable Product Specifications Power Output Curves . . . Circuit Breaker Sizing and Type1 . . . The power outputs shown apply to overjacketed cable installed on insulated metallic pipe at the service voltage stated below. Maximum circuit lengths for various circuit breaker amperages are shown below. Circuit breaker sizing and earthfault protection should be based on applicable local codes. For information on design and performance on other voltages, contact Thermon. Product Type 230 Vac Nominal Power Output at 10°C W/m HTSX 15-2 48 HTSX 20-2 64 Earth-fault protection of equipment should be provided for each branch circuit supplying electric heating equipment. Type B Circuit Breakers 230 Vac Service Voltage Start-Up Product Temperature2 Type °C 10 0 HTSX 15-2 -20 -40 10 0 HTSX 20-2 -20 -40 HTSX at 230 Vac 70 HTSX 20-2 60 Watts per Meter 50 HTSX 15-2 40 30 Max. Circuit Length3 vs. Breaker Size Metres 16 A 46 44 39 35 27 25 23 21 25 A 76 72 63 56 43 40 36 33 32 A 94 94 83 73 56 53 47 42 Type C Circuit Breakers 230 Vac Service Voltage 20 10 0 0 30 60 90 Pipe Temperature °C Certifications/Approvals . . . European Organisation for Electrotechnical Standardisation Hazardous (Classified) Locations II 2 G/D EEx e II T3 02 ATEX 0120790 120 Start-Up Product Temperature2 Type °C 10 0 HTSX 15-2 -20 -40 10 0 HTSX 20-2 -20 -40 Max. Circuit Length3 vs. Breaker Size Metres 16 A 46 46 46 43 36 36 36 35 25 A 76 76 76 71 59 59 59 56 32 A 94 94 94 94 78 78 78 74 Note . . . 1. Maximum circuit lengths shown are based on an instantaneous trip current characteristic per IEC 60898 at the referenced start-up temperature and a 10°C maintenance temperature. For maximum circuit lengths with other trip current characteristics contact Thermon. Factory Mutual Research Hazardous (Classified) Locations 2. While a heat tracing system is generally designed to keep the contents of a pipe at the desired maintain temperature, the cable may be energized at lower temperatures. For design data with lower start-up temperatures than represented above contact Thermon for design assistance. Underwriters Laboratories Inc. Hazardous (Classified) Locations 3. The maximum circuit length is for one continuous length of cable, not the sum of segments of cable. Refer to CompuTrace® design software or contact Thermon for current loading of segments. HTSX 15 and 20 has additional hazardous area approvals including: • DNV • Lloyd’s • SAA • JIS • CCE/CMRS • GGTN Contact Thermon for additional approvals and specific information. Form TEP0074U-0104 © Thermon Manufacturing Co. Printed in U.S.A. VSX TM Self-Regulating Heating Cable Product Specifications Application . . . Process Temperature Maintenance or Freeze Protection High performance VSX self-regulating heating cables are designed specifically for process temperature maintenance or freeze protection where high maintain temperatures or high temperature exposure is required. VSX withstands the temperature exposures associated with steam purging. 1 2 3 The heat output of VSX cable varies in response to the surrounding temperature by reducing its thermal output with increasing temperature and can be overlapped without temperature upset damage to the cable. With its high selfregulating characteristic, VSX can be installed in hazardous areas requiring a T3 temperature class rating. 4 VSX cables are approved for use in ordinary (nonclassified) areas and Zone 1 and 2 classified areas. Ratings . . . Available Watt densities ........... 15, 32, 48, 64 W/m at 10°C Nominal supply voltage1 ........................................... 230 Vac Maximum maintenance temperature ........................... 149°C Maximum continuous exposure temperature Continuous power-off ............................................ 204°C Intermittent power-on ............................................ 232°C Minimum installation temperature ................................ -51°C Minimum bend radius ................................................ 32 mm T-rating2 .................................................................. T3 200°C Construction . . . 1 Nickel-Plated Copper Bus Wires (2.1 mm2) 2 Semiconductive Heating Matrix and Fluoropolymer Dielectric Insulation 3 Nickel-Plated Copper Braid 4 Fluoropolymer Overjacket Certifications/Approvals . . . Basic Accessories3 . . . Factory Mutual Research Hazardous (Classified) Locations Power Connection: All VSX cables require a TBX-3L power boot for terminating the circuit before connecting to power.. European Organisation for Electrotechnical Standardisation Hazardous (Classified) Locations End-of-Circuit Termination: All VSX cables require the use of the ET-6 end cap for terminating at the end of the circuit. Notes . . . 1. Cable may be energised at other voltages; contact Thermon for design assistance. 2. T-rating per internationally recognised testing agency guidelines. VSX 20 has a T2 (300°C) temperature rating per CENELEC. 3. Information on additional accessories to complete a heater circuit installation and to comply with approval requirements can be found in the “Self-Regulating Cables Systems Accessories” product specification sheet (Form TEP0010U). VSX has additional hazardous area approvals including: • DNV • Lloyd’s • SAA • JIS • CCE/CMRS Contact Thermon for additional approvals and specific information. THERMON . . . The Heat Tracing Specialists® www.thermon.com European Headquarters Boezemweg 25 2641 KG Pijnacker PO Box 205 2640 AE Pijnacker The Netherlands Phone: +31 (0) 15-36 15 370 Facsimile: +31 (0) 15-36 15 379 • • • • Corporate Headquarters 100 Thermon Dr. PO Box 609 San Marcos, TX 78667-0609 U.S.A. Phone: +1 512-396-5801 Facsimile: +1 512-396-3627 • • • VSX TM Self-Regulating Heating Cable Product Specifications Power Output Curves . . . Circuit Breaker Sizing and Type . . . The power outputs shown apply to overjacketed cable installed on insulated metallic pipe at the service voltage stated below. Maximum circuit lengths for various circuit breaker amperages are shown below. Circuit breaker sizing and earth-fault protection should be based on applicable local codes. For information on design and performance on other voltages, contact Thermon. Product Type 230 Vac Nominal Power Output at 10° C W/m VSX 5-2 Earth-fault protection of equipment should be provided for each branch circuit supplying electric heating equipment. 15 VSX 10-2 32 VSX 15-2 48 VSX 20-2 64 230 Vac Service Voltage Product Type VSX at 230 Vac 70 VSX 5-2 60 Watts per Metre 50 VSX 10-2 VSX 20-2 40 VSX 15-2 VSX 15-2 30 20 VSX 20-2 VSX 10-2 10 Start-Up Temperature °C 10 0 -20 10 0 -20 10 0 -20 10 0 -20 Max. Circuit Length vs. Breaker Size Metres (C-Type Breakers) 16 A 98 98 98 64 64 59 47 47 41 35 33 30 25 A 168 168 168 105 105 99 77 76 67 56 53 48 32 A 201 201 201 145 145 137 104 103 89 74 71 63 40 A 201 201 201 163 163 163 142 141 121 98 93 82 VSX 5-2 0 10 30 50 90 110 70 Pipe Temperature °C 130 150 Form TEP0008U-1200 © Thermon Manufacturing Co. Printed in U.S.A. Information subject to change. HPT TM Power-Limiting Heating Cable Product Specifications Application . . . Process Temperature Maintenance or Freeze Protection High performance HPT power-limiting heating cables are designed specifically for process temperature maintenance or freeze protection where high maintain temperatures or high temperature exposure is required. HPT withstands the temperature exposures associated with steam purging. 1 2 A coiled resistor alloy heating element (patent pending) provides the power-limiting feature of HPT. This PTC (Positive Temperature Coefficient) characteristic decreases the cable’s power output as the heat-traced product temperature increases and allows the cable to be overlapped during installation. The composite construction of the heating element and fibre substrate, plus an additional fibre cushion layer, provides an exceptionally durable high performance heating cable. 5 6 7 HPT cables are approved for use in ordinary (nonclassified) areas and Zone 1 and 2 classified areas. Ratings . . . Construction . . . Available Watt densities ............ 14, 28, 42, 57 W/m at 10°C Nominal supply voltage1 ........................................... 230 Vac Maximum maintenance temperature ........................... 149°C Maximum continuous exposure temperature Power-off ................................................................ 260°C Minimum installation temperature ................................ -51°C Minimum bend radius ................................................ 32 mm 1 2 3 4 5 6 7 Basic Accessories2 . . . Certifications/Approvals . . . Nickel-Plated Copper Bus Wires (3.3 mm2) Composite Metal Alloy/Fibre Heater Bus Connection (not shown) Fibreglass Braid (not shown) Fluoropolymer Dielectric Insulation Nickel-Plated Copper Braid Fluoropolymer Overjacket Power Connection: All HPT cables require a TBX-4L power boot for terminating the circuit before connecting to power.. End-of-Circuit Termination: HPT cables with exposure temperatures below 200°C require the use of the ET-8 end cap and TT-6 fluoropolymer tape strip for terminating at the end of the circuit. HPT cables with exposure temperatures between 200°C and 260°C require the HPEK-OJ end cap for terminating at the end of the circuit. Notes . . . 1. Higher maintenance temperatures and operating voltages may be possible; contact Thermon for design assistance. Factory Mutual Research Hazardous (Classified) Locations European Organisation for Electrotechnical Standardisation Hazardous (Classified) Locations HPT has additional hazardous area approvals including: • DNV • Lloyd’s • SAA • JIS • CCE/CMRS Contact Thermon for additional approvals and specific information. 2. Information on additional accessories to complete a heater circuit installation and to comply with approval requirements can be found in the “Power-Limiting Cables Systems Accessories” product specification sheet (Form TEP0018U). THERMON . . . The Heat Tracing Specialists® www.thermon.com European Headquarters Boezemweg 25 2641 KG Pijnacker PO Box 205 2640 AE Pijnacker The Netherlands Phone: +31 (0) 15-36 15 370 Facsimile: +31 (0) 15-36 15 379 • • • • Corporate Headquarters 100 Thermon Dr. PO Box 609 San Marcos, TX 78667-0609 U.S.A. Phone: +1 512-396-5801 Facsimile: +1 512-396-3627 • • • HPT TM Power-Limiting Heating Cable Product Specifications Power Output Curves . . . Circuit Breaker Sizing and Type . . . The power outputs shown apply to overjacketed cable installed on insulated metallic pipe at the service voltage stated below. Maximum circuit lengths for various circuit breaker amperages are shown below. Circuit breaker sizing and earth-fault protection should be based on applicable local codes. For information on design and performance on other voltages, contact Thermon. Product Type 230 Vac Nominal Zone Length cm Power Output at 10ºC W/m H PT 5-2 76 14 H PT 10-2 61 28 H PT 15-2 61 42 H PT 20-2 61 57 Earth-fault protection of equipment should be provided for each branch circuit supplying electric heating equipment. 230 Vac Service Voltage Product Type HPT at 230 Vac 60 H PT 5-2 50 Watts per Metre HPT 20-2 40 H PT 10-2 HPT 15-2 30 H PT 15-2 20 HPT 10-2 10 H PT 20-2 HPT 5-2 0 10 30 50 70 90 110 130 Start-Up Temperature °C 10 0 -20 10 0 -20 10 0 -20 10 0 -20 Max. Circuit Length vs. Breaker Size Metres (C-Type Breakers) 16 A 257 248 230 124 120 112 82 79 74 61 59 55 25 A 281 281 281 199 199 182 132 127 118 98 94 88 32 A 281 281 281 199 199 199 162 162 156 128 124 114 40 A 281 281 281 199 199 199 162 162 161 133 128 118 150 Pipe Temperature °C Form TEP0011U-1200 © Thermon Manufacturing Co. Printed in U.S.A. Information subject to change. MIK TM Mineral Insulated Heating Cable Product Specifications Application . . . Process Temperature Maintenance or Freeze Protection MIK high performance mineral insulated heating cables are used extensively for high temperature maintenance, high temperature exposure and/or high Watt density applications which exceed the limitations of thermoplastic insulated cables. 1 2 3 Thermon’s MIK mineral insulated cables are available in three outer sheath materials to meet the temperature and exposure requirements of the application. MIK cables are approved for use in ordinary (nonclassified) areas and are certified to the ATEX directive for use in Category 2 and 3 (Zone 1 and 2) classified areas. Ratings . . . Rated voltages1 .......................................... 300 and 500 Vac Maximum maintenance temperature2 ......................... 600°C Maximum continuous exposure temperature Power-off ................................................................ 650°C Maximum Watt density2 ......................................... 200 W/m Minimum installation temperature ................................ -20°C Minimum bend radius .................................... 6 x cable O.D. T-Rating5 ................................................................................................................... T1 to T6 (Using the principles of stabilized design or limiters)6 Construction . . . 1 Solid Alloy or Copper Conductor 2 Compacted Magnesium Oxide Insulation 3 Metallic Sheath Certification/Approval . . . Available MIK Sheaths . . . Metal Sheath Material Maximum Exposure Temperature4 Copper 280°C MIN Cupro Nickel 350°C M IS Stainless Steel 650°C Product Type M IC3 MIK Heater Sets . . . Thermon MIK cable sets are available in various factoryfabricated configurations designed for the cable type and number of conductors. Information regarding cable terminations is available from Thermon as part of a system design. European Organisation for Electrotechnical Standardisation Hazardous (Classified) Locations II 2 G EEx e II T1 to T6 II 2 G EEx ed IIB or IIC T1 to T6 LCIE 01 ATEX 6025 MIK has additional hazardous area approvals including: • GGTN • Kazakhstan Notes . . . 1. Specific voltage depends on circuit length and design conditions. 2. Watt density limitations are correlated to maintain temperatures. 3. Optional overjackets are available on MIC cables; contact Thermon. 4. When using cable terminations under the insulation the maximum allowable temperature is lower; contact Thermon. 5. T-rating per internationally recognised testing agency guidelines. 6. Thermon heating cables are approved for the listed T-ratings using the stabilised design method. This enables the cable to operate in hazardous areas without limiting thermostats. Contact Thermon for design assistance. THERMON . . . The Heat Tracing Specialists® www.thermon.com European Headquarters Boezemweg 25 2641 KG Pijnacker PO Box 205 2640 AE Pijnacker The Netherlands Phone: +31 (0) 15-36 15 370 Facsimile: +31 (0) 15-36 15 379 • • • • Corporate Headquarters 100 Thermon Dr. PO Box 609 San Marcos, TX 78667-0609 U.S.A. Phone: +1 512-396-5801 Facsimile: +1 512-396-3627 • • • MIK TM Mineral Insulated Heating Cable Product Specifications Available Cables . . . Circuit Breaker Sizing and Type . . . 300 and 500 Vac—One Conductor 1 Cable Diameter mm Resistance Ohm/m at 20°C M I N-M1-1600 3.2 1.600 2.5 M I N-M1-1000 3.4 1.000 2.5 M I N-M1-630 3.7 0.630 2.5 M I N-M1-400 4.0 0.400 2.5 M I N-M1-250 4.4 0.250 6.0 Product Reference Legend . . . M I N-M1-160 M I N-M1-63 4.9 3.2 0.160 0.063 6.0 2.5 Example: M I N-M1-40 M I N-M1-25 3.4 3.7 0.040 0.025 2.5 6.0 M I N-M1-17 4.6 0.017 6.0 M I N-M1-11 M I N-M1-7 4.9 5.3 0.011 0.007 6.0 10.0 M I N-M1-4 5.9 0.004 16.0 M IS-M1-10K 3.2 10.000 2.5 Product Type Cold Lead Cable Size mm2 Maximum circuit lengths for MIK heating cables will be a function of cable resistance, circuit length and operating voltage. Circuit length, breaker sizing and earth-fault protection should be based on applicable local codes. M IS-M1-6300 3.2 6.300 2.5 M IS-M1-4000 3.2 4.000 2.5 M IS-M1-2500 M IS-M1-1600 3.4 3.6 2.500 1.600 2.5 2.5 M IS-M1-1000 M IS-M1-630 3.9 4.3 1.000 0.630 2.5 2.5 M IS-M1-400 4.7 0.400 2.5 M IS-M1-250 5.3 0.250 6.0 M IS-M1-160 6.5 0.160 6.0 Earth-fault protection of equipment should be provided for each branch circuit supplying electric heating equipment. MIC-M1-800 Conductor Resistance Sheath Material Ω/km 2 C ....................... Copper N .............. Cupro Nickel S ............. Stainless Steel Number of Conductors Rated Voltage L ....................... 300 Vac M ...................... 500 Vac Note . . . 1. All resistances shown are per length of cable at 20°C and are subject to a ±10% manufacturing tolerance. 2. Copper sheath available on request; contact Thermon. Form TEP0020U-0104 © Thermon Manufacturing Co. Printed in U.S.A. Information subject to change. TESH TM Series Constant Watt Heating Cable Product Specifications Application . . . Long Line Temperature Maintenance or Freeze Protection TESH series resistance constant Watt heating cables are used where circuit lengths exceed the limitations of parallel resistance heating cables. TESH withstands the temperature exposures associated with steam purging. 1 2 3 The series circuitry of TESH provides consistent Watt-permetre power output along the entire length of the cable with no voltage drop. A glassceramic tape layer adds additional protection to the heating cable and a fluoropolymer overjacket provides chemical resistance while maintaining maximum flexibility. The construction of the cable meets the 7 Joule impact test per EN50019. 4 5 TESH cables are approved for use in ordinary (nonclassified) areas and Catagories 2 and 3 ATEX classified areas. Ratings . . . Maximum Watt density ............................................. 25 W/m Maximum supply voltage .......................................... 750 Vac Maximum continuous exposure temperature Power-off ................................................................ 260°C Minimum installation temperature ............................... -60°C Minimum bend radius .................................... 5 x cable O.D. T-rating1 .................................................................... T2 to T6 (using the principles of stabilized design or limiters)2 Stabilised Design . . . Construction . . . 1 2 3 4 5 Heating Conductor Fluoropolymer Dielectric Insulation Glassceramic Tape Nickel-Plated Copper Braid (BN) Fluoropolymer Overjacket Certification/Approval . . . The Watt density limitation for TESH cables is directly related to the desired maintain temperature. Thermon is able to ensure the T-rating based on a stabilised design that enables series constant Watt heating cables to operate in hazardous areas without limiting thermostats. TESH cable output and T-rating are dependent upon supply voltage, cable resistance, temperature conditions as well as additional variables. Contact Thermon for design assistance. European Organisation for Electrotechnical Standardisation Hazardous (Classified) Locations II 2 G/D EEx e IIC T2 to T6 LCIE 00 ATEX 6014 X TESH has additional hazardous area approvals including: • GGTN • Kazakhstan Basic Accessories3 . . . Power Connection: TESH cables typically require nonheating terminations at each end of the circuit before connecting to power. Contact Thermon for complete information. Notes . . . 1. T-rating per internationally recognised testing agency guidelines. 2. Thermon heating cables are approved for the listed T-ratings using the stabilised design method. This enables the cable to operate in hazardous areas without limiting thermostats. The T-rating may be determined using CompuTrace® Electric Heat Tracing Design Software or contact Thermon for design assistance. Product Features . . . • Withstands continuous flamibility testing according to IEC 60332-1: 1993 • Allows cable to be installed at temperatures to -60°C THERMON . . . The Heat Tracing Specialists® www.thermon.com European Headquarters Boezemweg 25 2641 KG Pijnacker PO Box 205 2640 AE Pijnacker The Netherlands Phone: +31 (0) 15-36 15 370 Facsimile: +31 (0) 15-36 15 379 • • • • Corporate Headquarters 100 Thermon Dr. PO Box 609 San Marcos, TX 78667-0609 U.S.A. Phone: +1 512-396-5801 Facsimile: +1 512-396-3627 • • • TESH TM Series Constant Watt Heating Cable Product Specifications Available Cables . . . TESH 2.9 Resistance Ohm/m at 20°C 0.0029 Product Type Circuit Breaker Sizing and Type . . . Conductor Max. Cable Length1 Cable Size m (with 30 mA earth- Diameter mm2 mm fault protection) 6.00 1435 7.0 TESH 4.4 0.0044 4.00 1525 6.3 TE S H 7 0.0072 2.50 185 5.5 TESH 10 0.010 1.79 1775 5.1 TESH 11.7 0.0117 1.50 2025 4.9 TESH 15 0.015 1.20 2090 4.7 TESH 17.8 0.0178 1.00 2275 4.6 TESH 25 0.025 1.11 2525 4.6 TESH 31.5 0.0315 1.60 2400 4.9 TESH 50 0.050 1.02 2335 4.7 TESH 65 0.065 0.75 1890 4.4 TESH 80 0.080 1.21 2190 4.3 TESH 100 0.100 1.50 2025 4.9 TESH 150 0.150 1.02 2335 4.6 TESH 200 0.200 0.75 2605 4.4 TESH 320 0.320 0.92 2420 4.5 TESH 380 0.380 0.79 2555 4.4 TESH 480 0.480 0.64 2765 4.3 4.2 TESH 600 0.600 0.49 3010 TESH 700 0.700 0.43 3155 4.1 TESH 810 0.810 0.62 2780 4.3 TESH 1000 1.000 0.49 3010 4.2 TESH 1440 1.440 0.34 3395 4.1 TESH 1750 1.750 0.29 3615 4.1 TESH 2000 2.000 0.55 2900 4.2 TESH 3000 3.000 0.34 3395 4.1 TESH 8000 8.000 0.14 4455 3.8 Maximum circuit lengths for TESH heating cables will be a function of cable resistance, circuit length and operating voltage. Circuit length, breaker sizing and earth-fault protection should be based on applicable local codes. Earth-fault protection of equipment should be provided for each branch circuit supplying electric heating equipment. Note . . . 1. Longer circuit lengths are possible based on earth-fault protection with higher earthfault ratings; contact Thermon. Form TEP0070U-0104 © Thermon Manufacturing Co. Printed in U.S.A. Information subject to change.