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Transcript
Power Ignition and Controls a division of Spartan Controls 24VDC Generator and Battery System Manual Power Ignition and Controls a division of Spartan Controls www.powerignition.com “Engine and Compressor Control Specialists” Calgary 403-207-0700 Edmonton 780-468-5463 305 - 27 St SE 8403 - 51 Av Fort McMurray 780-790-0440 300B MacKenzie Blvd Grande Prairie 780-539-1161 Regina 306-721-6925 Saskatoon 306-934-3484 Fort St John 250-785-0285 Surrey 604-539-7250 11419 - 98 Av 475 Maxwell Cres 206B-2750 Faithful Av 9603 -112 St 104-19329 Enterprise Way Power Ignition and Controls a division of Spartan Controls Electrodyne 24VDC Industrial Generator This high output unit provides 24 VDC power to operate most engine control systems. In remote applications, the generator will provide power for engine ignition systems, electronic governors, control panels, communication systems, and intermittent plant lighting. The unit is belt driven from the engine drive pulley and is provided with a standard mounting bracket and tension adjustment. The unit provides designed output at a speed range between 2000 and 3600 RPM. • • • Class 1 Div 2 Groups C & D 40 Amps Usable Output Regulated 24 VDC Division 2 Battery Box PIC has designed a Class 1 Div 2 battery box for use with the ELECTRODYNE Generator to meet the rigors of our climate and environment. Two 12 VDC flooded deep cycle batteries provide exceptional characteristics for output and recharging. The battery box comes complete with enclosure, batteries, vent, and fuses necessary to complete the installation of the generator to plant equipment. The optional undervoltage shutdown includes a pushbutton bypass for startup. 100 & 227 Amp-Hr of 24 VDC Power Fused Inputs and Outputs Optional Undervoltage Shutdown Approved for Class 1, Div 2 locations www.powerignition.com • • • • Calgary 403-207-0700 Edmonton 780-468-5463 305 - 27 St SE 8403 - 51 Av Fort McMurray 780-790-0440 300B MacKenzie Blvd Grande Prairie 780-539-1161 Regina 306-721-6925 Saskatoon 306-934-3484 Fort St John 250-785-0285 Surrey 604-539-7250 11419 - 98 Av 475 Maxwell Cres 206B-2750 Faithful Av 9603 -112 St 104-19329 Enterprise Way Basic Components 1 10-080-678, Electrodyne 24VDC Industrial Generator 2 BB2-CB-xxx-z, Control box xxx options are standard (Base) & Undervoltage (UVGD) 3 BB2-BATTENCL-Z, Battery Enclosure Z options are standard (A) & Cranking (C) How To Order Electrodyne Industrial 24VDC Generator Part Number: 10-080-678 – 60 amp 24VDC Generator Generator Mounting Brackets Part Number: 10-080-678/MB4 – 4” tall adjustable generator support bracket Part Number: 10-080-678/MB9 – 9” tall adjustable generator support bracket (Standard) Undervoltage / Gas Detection Battery System Part Number: BB2-UVGD-A-BE-A - undervoltage/gas detection battery enclosure Standard Battery System / Gas Detection Part Number: BB2-BASE-A-BE-A – Standard battery enclosure w/ gas detection interface Additional Battery Capacity Part Number: BB2-BATTENCL-A – 105 Amp/Hr battery enclosure (Standard) Part Number: BB2-BATTENCL-C – 227 Amp/Hr battery enclosure for electric starters Additional Parts Part Number: H014 – Generator hub Part Number: 77606103 – ‘B’ type link belt - per foot Part Number: BKxxH – Generator sheave – xx size to be determined at time of order We serve the customer first Electrodyne 24VDC Industrial Generator Part Number: 10-080-678 This generator is designed specifically for industrial applications. Rated at 24 VDC with 60 ampere capability this unit will provide power for multiple control systems and auxiliary equipment such as FIRE EYEs and area lighting. There are no brushes or springs to wear or fail and with only one moving part, a unitized non-electrical rotor shaft. This generator is covered by a one (1) year warranty to provide hours of trouble free operation. The one piece bearing housing, which also serves as an oversize grease reservoir, assures permanent bearing alignment. Heavy duty, extra long life roller and ball bearings are used to handle high belt load and end loads. Large diameter stator wire decreases IR winding losses for more power output with lower horsepower input. Dual mounting ears in one piece steel casting. This is a unit that you can depend on for extended operational life and service. CSA certified for operation in Class 1, Div. 2 environments. Net Rated Amperes 60 (CSA Approved @ 40Amps) Preset Voltage 27.6 VDC (set at factory) Preset Voltage Range 25.5 – 30.0 VDC Voltage Regulator Integral, Adjustable, Self Excited Full Load Voltage 27.3 VDC Full Load Field Coil Amps 4.5 Grounding ISOLATED Diode Capacity 225 AMP Rotation Bi-directional Shaft Diam. (Pulley I.D.) 7/8” AMPS 30.0 60.0 VOLTS 25.5 27.6 GENERATOR RPM 1,600 3,000 We serve the customer first Maximum RPM 3000 continuous, 3500 peak Basic Operation Low Voltage Operating Instructions The Undervoltage Shutdown (LVD) provides a method of disconnecting load supply when the battery voltage falls below an unacceptable voltage. The pushbutton bypass is provided to allow for provision of load supply when the battery voltage is below the low-voltage disconnect and the LVD has disabled regular battery power. GREEN LED Typically the green light is not applicable with the PIC BB2 applications. If a solar panel (PV array) or DC power is connected to terminals 3 & 4, The green LED indicator will light as long as there is power available. (Daytime for solar applications). RED LED Indicator Whenever the battery charge state falls below the LVD set point (23 volts, Reconnect @ 25.2 volts), the load will be disconnected and the red LED will light. This indicates that the controller has disconnected the load to protect the battery from further discharge and possible damage. Gas Detection Operating Instructions The GAS DETECTION option allows for the operator to remove control power to relay R1 (item 16), by opening the contact between terminals TB15 and TB16. The supplied jumper must be removed to enable this function. This will disconnect 24VDC power to terminal TB12. A diode block (item 11) isolates battery power from the generator. A 3 amp un-switched fuse (item 10) is installed for connection to the gas detector, so that the detector remains powered up in this state. Generator Failure/ Blown Fuse Alarm The BB2-CB-UVGD-A provides a signal to the panel indicating the generator and control fuse are operating properly. The relay state is connected to the panel to indicate generator power is available. If either of the fuses blow, or the generator fails (failure or broken belt), the relay will turn off and signal the panel of a fault. A class B alarm should be used for the panel input. The relay is suitable for non-incendive use provided suitable wiring methods are used to maintain this protection method. We serve the customer first Battery Box Maintenance & Troubleshooting General Maintenance • • • • Please check the battery box terminals for tightness on a regular basis. This helps to ensure that no potential ignition sources are present in the battery box. Visually inspect the batteries on a periodic basis. Look for possible corrosion, battery bulging (sign of overcharging), and other irregularities. If the batteries appear to be damaged or not operating properly, please contact a PIC office for battery replacement. Inspect the “T” vent for obstructions and the vent’s ability to pass any gas out of the box. Always check the vent for obstructions before opening the enclosure. With a volt meter, periodically check the output voltage of the generator by measuring the voltage at the battery terminals while the engine is running. The preferred voltage should be between 26.5 and 29.0 volts. If the voltage is outside this range, please contact a PIC office for assistance. Troubleshooting Cautions: • • • • Troubleshooting should be done by qualified personnel only. Remember that a battery can cause serious damage if shorted. There are no user serviceable parts, fuses or circuit breakers inside the LVD. Observe all normal precautions when working with energized circuitry. Battery is not Charging • • • • Check the green LED indicator. The green charging LED should be on if the engine / generator are running Check that the proper battery type (Sealed or Flooded) has been selected. PIC uses flooded batteries (Jumper Removed) Check that all wire connections in the system are correct and tight. Check the polarity (+/-) of the connections. Check that the load is not drawing more energy than the Generator can provide. Load Not Operating Properly • • • • Check that the load is turned on. Check that no system fuses are defective. Check that no system circuit breakers are tripped. Remember that there are no fuses or circuit breakers inside the LVD. Check connections to the load, and other controller and battery connections. Check for proper LED indications on the LVD. If the red load disconnect LED is on, the load has been disconnected due to low battery voltage. Measure the voltage at the controller battery terminals. If this voltage is above the LVD, the load should have power. Then measure the voltage at the controller load terminals, and if there is no voltage present, the controller may be defective. We serve the customer first Transmission or Process Facility Sec. 12(2) (a) (b) 12(4) (c) (e) Hazardous Area Classification Additional when heavier-than-air vapours may be present We serve the customer first Drawing Number - BB2-CB-BASE-A-01-SD Rev.1 We serve the customer first Drawing Number - BB2-CB-BASE-A-02-SD Rev.1 We serve the customer first Drawing Number – BB2-CB-UVGD-A-01-SD Rev.1 We serve the customer first Drawing Number – BB2-CB-UVGD-A-02-SD Rev.1 We serve the customer first Drawing Number – BB2-BATTENCL-A-01-SD Rev.1 We serve the customer first Drawing Number – BB2-BATTENCL-C-01-SD Rev.1 We serve the customer first Drawing Number – 10-080-678.dwg Rev.C We serve the customer first Drawing Number – 10-080-678-MB4-SD.dwg Rev.B We serve the customer first Drawing Number – 10-080-678-MB9-SD.dwg Rev.C We serve the customer first