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DE EN 2014/15 Ausgabe 1 Edition 1 RAILWAY TECHNOLOGY INDUCTIVE COMPONENTS INDUKTIVE KOMPONENTEN FÜR DIE BAHNTECHNIK BLOCK custom and standard products for railway technology BLOCK Sonderlösungen und Standardprodukte für die Bahntechnik Developed according to the latest railway technology standards 100 % Entwickelt nach den aktuellsten Normen der Bahntechnik 100 % DEVELOPMENT, PRODUCTION, TEST SYSTEMS, LOGISTICS – EVERYTHING UNDER ONE ROOF, MADE BY BLOCK block.eu RAILWAY TECHNOLOGY STANDARDS 100 % EN 45545-2 EN 50124-1 EN 60310 WIND ENERGY SYSTEMS REQUIRE ROBUST AND PROVEN PRODUCTS WHERE BLOCK HAS FOCUS TO SUPPORT SUCH APPLICATIONS. SHOCK AND VIBRATION TEST X-RAY INSPECTION 3D CONSTRUCTION LOAD TEST FIRE PROTECTION TEST FINITE ELEMENTS METHOD VACUUM PRESSURE EQUIPMENT OUR IDEAS TO ENHANCE YOUR MOVEMENT EFFICIENCY EMC REACTOR Insulation system resistant for mounting in polluted environments (water, snow, brake dust) • Cooling method: forced air • Ambient temperature: -25 °C / +60 °C • Electrical interface suitable for mounting directly from IP21 into an IP54 housing • Voltage max. 1500 V BLOCK RAILWAY COMPONENTS: Grid Line reactor DC-link reactor MF-transInverter former and output reactor Sine filter Load EXAMPLE Rated inductance: 0,4 mH Rated current: 400 A Weight: 30 kg Dimensions: 300 x 220 x 140 mm MEDIUM FREQUENCY TRANSFORMER Insulation system resistant for mounting in polluted environments (water, snow, brake dust) • Cooling method: forced air • Ambient temperature: -25 °C / +60 °C • Switching frequency 2 kHz – 8 kHz • Power up to 120 kVA • Core material: ferrite or nanocrystalline EXAMPLE Power: 110 kVA Primary voltage: 650 V Secondary voltage: 700 V / 130 V Switching frequency: 7 kHz Cooling method: forced air flow 3 m/s Weight: 45 kg Dimensions: 365 x 330 x 245 mm LINE REACTOR LR3 Use as line reactor, commutating reactor or PFC reactor • Ensuring the short‑circuit voltage of 2 ‑ 5 % to the mains • Power harmonic damping • Starting current limitation • Increases the service life of consumers • Low ripple • Bridging voltage dips • Peak current limitation • Very good corrosion protection and low noise thanks to BLOCKIMPEX vacuum impregnation • Integrated lifting rings • Multifunctional fixing rail SINE FILTER REACTOR Insulation system resistant for mounting in polluted environments (water, snow, brake dust). • Cooling method: forced air • Ambient temperature: -25 °C / +60 °C • Voltage max. 1500 V EXAMPLE Rated inductance: 3 x 0,15 mH Rated current: 3 x 250 A Weight: 35 kg Dimensions: 320 x 280 x 150 mm LOW PROFILE TRANSFORMER FLN Minimum size at high output • Low height • Double input voltage for series or parallel connection • Double output voltage for series or parallel connection • Designed for high ambient temperatures • Permanent corrosion protection, high insulation value and maximum electrical reliability thanks to XtraDensiFill resin encapsulation • Coil shell in 2‑chamber technology • Self‑extinguishing potting material RANGE Rated input voltage: 2 x 115 Vac Rated output voltage: 2 x 6 ‑ 2 x 21 Vac Rated power: 3 ‑ 60 VA Insulation: class B Maximum ambient temperature: 70 °C Efficiency: up to 85 % Degree of protection: IP 00 RANGE Rated voltage: 3 x 400 Vac Short‑circuit voltage: (uK) 2 ‑ 5 % Rated current: 3 x 2 ‑ 3 x 1600 A Inductance: 0.019 ‑ 14.700 mH Insulation: class B or F Ambient temperature: ‑10 °C to +40 °C Degree of protection: IP 00 Info IP-CONNECT: A casing structure specifically designed to allow a combination of different protection degrees without additional cable routing. This improves the system’s susceptibility to failure and reduces installation costs. IP54 IP21 block.eu AIR CORE REACTOR Insulation system resistant for mounting in polluted environments (water, snow, brake dust) • Cooling method: forced air • Ambient temperature: -25 °C / +60 °C • Electrical interface suitable for mounting directly from IP21 into an IP54 housing • Voltage max. 3000 V RAILWAY SYSTEMS REQUIRE ROBUST AND PROVEN TECHNOLOGY PRODUCTS. BLOCK’S FOCUS IS ON SUPPORTING SUCH APPLICATIONS. EXAMPLE Rated inductance: 10 mH Rated current: 320 A Weight: 160 kg Dimensions: 420 x 420 x 360 mm © Oleksiy Mark - Fotolia.com MEDIUM FREQUENCY TRANSFORMER Very high power density • Insulation system resistant for mounting in polluted environments (water, snow, brake dust) • Cooling method: forced air • Ambient temperature: -25 °C / +60 °C • Electrical interface suitable for mounting directly from IP21 into an IP54 housing • Switching frequency: 12 kHz - 24 kHz • Freely scalable power • Construction is optimised for air or water cooling (integrated cooling plate) EXAMPLE Power: 250 kVA Primary voltage: 600 V Secondary voltage: 700 V / 150 V Switching frequency: 20 kHz Weight: 55 kg Dimensions: 460 x 460 x 180 mm FULLY CAPSULED TRANSFORMER Housing for indoor mounting • Cooling method: natural convection • Ambient temperature: -25 °C / +60 °C EXAMPLE Power: 4 kVA Primary voltage: 400 V Secondary voltage: 400 V Designated frequency: 50 - 60 Hz Weight: 61 kg Dimensions: 390 x 390 x 300 mm Werk 2 Factory 2 Research & Development Production Testing Every day, more than 50 engineers and specialists in our Research and Development department search for new ways to solve technical challenges using the laws of physics. Through their efforts, we are able to maintain a high standard of quality and keep building on our competitive advantage through innovation.. Using cutting-edge technology, BLOCK sets the standard for optimised production processes. From single units to line production, our flexible manufacturing processes ensure quick and efficient operation. We employ state of the art production in compliance with applicable standards for each product series. For example railway technology products according to EN 45545-2:2013. Produktionstechnik Prüfen Mit zukunftsweisenden Technologien setzt BLOCK Maßstäbe für eine prozessoptimierte Produktion. Flexible Fertigungseinheiten erlauben es uns vom Einzelstück bis zur Großserie schnell und effizient zu fertigen. Wir fertigen nach dem neuesten Stand der Technik und den entsprechenden Normen der jeweiligen Produktreihen. Zum Beispiel für Produkte der Bahntechnik nach EN 45545-2:2013. Forschung und Entwicklung In unserer Forschungs- und Entwicklungsabteilung setzen sich über 50 Ingenieure und Fachkräfte Tag für Tag mit den unterschiedlichsten Gegebenheiten der Physik auseinander. So gelingt es uns, das hohe Qualitätsniveau aufrecht zu erhalten und unseren Innovationsvorsprung weiter auszubauen. BLOCK Transformatoren-Elektronik GmbH Max-Planck-Straße 36–46 • 27283 Verden • Germany Phone +49 4231 678-0 • Fax +49 4231 678-177 [email protected] • block.eu BT 2014-15A1/DEU-ENG/09-14 ABC/Printed in Germany Werk 1 Factory 1