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23rd annual proceedings reliability physics Orlando, Florida . March 26, 27, 28, 1985 Sponsored by the IEEE Electron Devices Society and the IEEE Reliability Society IEEE Catalog No. 85CH2113-9 Library of Congress Catalog Card No. 82-640313 Copyright 63 1985 by the Institute of Electrical and Electronics Engineers, Inc. 345 East 47th St., New York, N.Y. 10017 1985 INTERNATIONAL RELIABILITY PHYSICS SYMPOSIUM SYMPOSIUM OFFICERS GENERAL CHAIRMAN . . . . . . . . . . . . . . . . . . . . . . . . . . . J. W. Peeples, NCR VICE GENERAL CHAIRMAN . . . . . . . . . . . . . . . . . . . . L. A. Kasprzak, ZBM SECRETARY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .S . Vaidya, AT& T FINANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B . Euzent, Intel SYMPOSIUM COMMITTEE CHAIRMEN TECHNICAL PROGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . D. S. Yaney, AT&T PUBLICITY.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . R. W. Thomas, RADC REGISTRATION.. . . . . . . . . . . . . . . . . . . . . . . A. A. DavisIR. W. Davis, ZBM ARRANGEMENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S. A. Herman, Singer AUDIO-VISUAL.. ................................ T. G. Lenihan, ZBM PUBLICATIONS.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D. J. Burns, RADC CONSULTANT . . . . . . . . . . . . . . . . . . . . . . . . . D. E Barber, Scien-Tech Assoc. BOARD OF DIRECTORS G. H. Ebel Singer J. W Peeples NCR H. C. Jones Westinghouse A. L. Tarnburrino RADC E B. Micheletti Rockwell 0. D. Trapp Technology Associates Published by the ELECTRON DEVICES AND RELIABILITY SOCIETIES of the INSTITUTE OF ELECTRICAL AND ELECTRONIC ENGINEERS, INC. Abstracting is permitted with credit to the source. Libraries are permitted to photocopy beyond the limits of U.S. copyright law for private use of patrons those articles in this volume that carry a code at the bottom of the first page, provided the per-copy fee indicated in the code is paid through the Copyright Clearance Center, 21 Congress Street, Salem, MA 01970. instructors are permitted to photocopy isolated articles for noncommercial classroom use without fee. For other copying, reprint or republication permission, write to Director, Publishing Services, IEEE, 345 E. 47 St., New York, NY 10017. All rights reserved. Copyright @ 1985 by the Institute of Electrical and Electronic Engineers, Inc. TABLE OF CONTENTS DIELECTRIC INTEGRITY AND RELIABILITY Session Chairman: Anant G. Sabnis Acceleration Factors for ~ h i nGate Oxide Stressing J. W McPherson and D. A. Baglee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 A Non-Aging Screen to Prevent Wearout of Ultra-Thin Dielectrics W K. Meyer and D. L. Crook. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 The Prediction of Textured Poly Floating Gate Memory Endurance H. A. R. Wegener and D. C. Guterman.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 A 100A Thick Stacked Si02/Si3N4/Si0,Dielectric Layer for Memory Capacitor I: Watanabe, A. Menjoh, T Mochizuki, S. Shinozaki and 0. Ozawa . . . . . . . . . . . . . . . 18 A Quantitative Physical Model for Time-Dependent Breakdown in SiO, I. C. Chen, S. Holland and C. Hu ........................................... 24 Low Leakage Current Polysilicon Oxide Grown by Tho-Step Oxidation Y Mikuta, S. Mori, K. Shinada and I: Usami. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 GaAs DEVICES AND CIRCUITS Session Chairman: Aristos Christou Co-Chairman: Chia-Chuan Lee Investigation into GaAs Power MESFET Surface Degradation J. M. Dumas, D. Lecrosnier and J. E Bresse. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 XPS Analysis of GaAs-Surface Quality Affecting Interelectrode Material Migration K. H. Kretschmer and H. L. Hartnagel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 High Voltage Screening of GaAs Power FETs: Effect on Burn-in Yield and Modes of Catastrophic Device Failure A. A. Zmmorlica, Jr. and J. R. Michener . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 Failure Mechanism Study of GaAs MODFET Devices and Integrated Circuits A. Christou, W Tseng, M. Peckerar, W !'Anderson, D. M. McCarthy, E A. Buot, A. B. Campbell and A. R. Knudson ................................ 54 NOVEL CONCEPTS Session Chairman: Benjamin A. Moore The Integrated Time and Stress Measurement Device Concept G. Havey, J. Herrlin and D.Kampf. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 A Helium Leak Detector for Small Components L. E. Bergquist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 Predicting the Data Retention Lifetime of a Lithium Carbon Mono-Fluoride Battery Connected to a ZEROPOWER'" RAM E Sigmund, J. Rea, D. HuffPnan, J. Lautzenhiser and S. Megahed . . . . . . . ELECTROMIGRATION Session Chairman: Ken Wendel A Study of Resistance Variations During Electromigration D. J. Lacombe and E. Parks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 Electromigration-Induced Short Circuit Failure J. M. Towner.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 Electromigration and l/f Noise of Aluminum Thin Films 2: M. Chen, I: I? Djeu and R. D. Moore. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 Electromigration and the Current Density Dependence H. A. SchafSt, I: C. Grant, A. N. Saxena and C.- P Kao . . . . . . . . . . . . . . . . . . . . . . . . . 93 Wafer Level Electromigration Tests for Production Monitoring B. J. Root and I: Turner.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100 Breakdown Energy of Metal (BEM)-A New Technique for Monitoring Metallization Reliability at Wafer Level C. C. Hong and D. L. Crook. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Passivation Material and Thickness Effects on the MTTF of A1-Si Metallization L. D. Yau, C. C. Hong and D. L. Crook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115 Aluminum Electromigration Parameters J. Partridge and G. Littlejeld . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119 METALLIZATION AND CORROSION Session Chairman: G. Eugene Gottlieb Stress Induced Voids in Aluminum Interconnects During IC Processing J. I: Yue, W I? Funsten and R. R Taylor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126 Si Nodule Formation in Al-Si Metallization I: Tatsuzawa, S. Madokoro and S. Hagiwara . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138 The Influence of Stress on Aluminum Conductor Life I: rimer and K. Wendel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142 Moisture Resistance of Polyimide Multilevel Interconnect LSIs I: Nishida, K. Mukai, I: Inaba, I: Kato, I. Tezuka and N. Horie. . . . . . . . . . . . . . . . . . 148 Micro-Corrosion of A1-Cu Bonding Pads S. ThomasandH. M. Berg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153 A Paradoxical Relationship Between WidthtSpacing of Aluminum Electrodes and Aluminum Corrosion T Wada, H. Higuchi and T Ajiki . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ASSEMBLY AND PACKAGING Session Chairman: Walter H. Schroen Electrical Reliability of Silver Filled Epoxies for Die Attach R. L. Opila and J. D. Sinclair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Use of Wetting Angle Measurements in Reliability Evaluations of Au-Si Eutectic Die Attach N. I? Mencinger, M. I? Carthy and R. C. McDonald. . . . . . . . . . . . . . . . . . . . . . . . . . . . 173 New Filler-Induced Failure Mechanism in Plastic Encapsulated VLSI Dynamic MOS Memories H. Matsumoto, M. Yamada, J. Fukushima, I: Kondoh, N. Kotani and M. Tosa. . . . . . 180 Computer Aided Stress Modeling for Optimizing Plastic Package Reliability S. K. Groothuis, W H. Schroen and M. Murtuza.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184 Moisture Resistance Degradation of Plastic LSIs by Reflow Soldering I. Fukuzawa, S. Zshiguro and S. Nanbu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192 Thermal Fatigue Damage in Pb-In Solder Interconnections B. N. Aganvala . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198 Si DEVICE ISSUES Session Chairman: Gary A. Scoggan A Cause and Cure of H, Instability in Shallow Junction Bipolar Microwave Transistors D. A. Figueredo and D. L. Packwood. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206 ESD on CHMOS Devices-Equivalent Circuits, Physical Models and Failure Mechanisms N. Khurana, T Maloney and W Yeh . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212 Failure Analysis of ECL Memories by Means of Voltage Contrast Measurements and Advanced Preparation Techniques A. Dallman, G. Menzel, R. Weyl and E Fox. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224 The Identification and Elimination of Human Contamination in the Manufacture of ICs R. W !.omas and D. W. Calabrese . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228