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Intercalation Chemistry and Battery Materials M. Stanley Whittingham Chemistry Dept and Institute for Materials Research, State University of New York at Binghamton Binghamton, NY 13902-6016 It was recognized, about 30 years ago, that most electrode reactions in reversible batteries are intercalation reactions. In these reactions lithium or hydrogen are inserted into a host matrix with essential retention of the crystal structure. Surprisingly very little was known about the reactions of lithium with oxides and sulfides, although the heavier alkali metal reactions were being extensively studied by the Rouxel and Hagnenmuller/Delmas groups in France. Exxon workers found the unique properties of lithium titanium disulfide, which has become the prototypical ideal intercalation cathode [1, 2], showing essentially complete reversibility in lithium reactions at very high rates, 5-10 mA/cm2 even at high cathode loadings. It met or exceeded the criteria for an advanced cathode: 1. Reacts with 1 lithium per transition metal in a totally reversible manner over many cycles. 2. Maintains its structural integrity during reaction. 2 3. Reacts rapidly, . 4. Is low cost, environmentally harmless and preferably is a good electronic conductor. Exxon marketed a battery based on a LiAl anode and a titanium disulfide cathode, and demonstrated that such rechargeable lithium batteries could be built in the discharged state [1]. However, the potential generated in a lithium titanium disulfide cell is only around 2 volts, insufficient for many applications. This is compounded when used in combination with an intercalation material, such as aluminum or graphite, as the anode. Goodenough and co-workers found that lithium cobalt oxide solved [3] the voltage challenge, and is the basis of the popular SONY Li-ION cell. However, the energy density of that cell is no higher than titanium disulfide because only around half a lithium can be reversibly cycled. In this case the oxide layers take up a 3block structure (3R) rather than the 1-block 1T of TiS2 and LiTiS2. CoO2 itself is isostructural with TiS2, as are probably all the lithium free dioxides formed by deintercalation of the layered LiMO2 phases. Cobalt is too expensive for large scale applications, so many solid state ionic devices are still limited by the cathode material. Thus, the search is on for new oxide materials that combine the positive attributes of titanium disulfide and cobalt oxide. Such oxides must show rapid reaction to give high current densities or equilibration within a reasonable time period. In the case of lithium batteries this dictates an open crystalline lattice that can accommodate lithium ions. The oxide of choice should meet the criteria listed above. Manganese and vanadium oxides are the most likely candidates. We, and others, have been investigating, in a systematic manner, the synthesis of a range of manganese and vanadium oxides to ascertain the role of structure on electrochemical behavior. Layered manganates, e.g. KyMnO2•nH2O have been synthesized by the hydrothermal decomposition of alkali permanganate solutions [4]. These compounds have the same structures as the titanium and cobalt compounds discussed above. They show reversibility in lithium cells, but the capacity fades on cycling with the potassium compound showing the best behavior, sodium intermediate and lithium the worst. This is due to the formation of spinel-like phases such as LiMn2O4. These structures only differ in the distribution of the manganese and lithium ions in the essentially cubic close-packed oxygen lattice [4, 5]. However, in the potassium compound, the layers are staggered giving trigonal prismatic coordination around the potassium ions, which should be unfavorable for manganese migration. These potassium ions act as pillars in the lattice. The layered manganates can be stabilized by either including pillars to prevent the oxygen ions from stacking in ccp arrangement or by modifying the electronic structure, by partial substitution of a part of the manganese by iron, nickel or cobalt, so that they behave more like LiCoO2 or LiTiS2 where the layer phases are more stable than the spinel phases. This substitution increases the electrical conductivity of the manganese oxide [6], presumably lessening the effect of the JahnTeller distortion. Cycling of cobalt-substituted layered manganese oxide has been found to be enhanced on cobalt substitution, by for example Armstrong et al [7]. Pacific Lithium showed quite dramatically that stable layer compounds can be formed by mixing chromium and manganese, for example in Li1.2Mn0.4Cr0.4O2. High capacities are obtained but the capacity is associated with cycling of chromium between the 3+ and 6+ oxidation states. Subsequently significant work has been ongoing in Japan, the USA and Canada on related substituted materials such as LiMn0.4Ni0.4Co0.2O2, which show potentially interesting behavior. Recently a number of other compounds have been studied. For example, vanadium oxides with structures related to the δ-V2O5 lattice are showing large capacities, > 200 mAh/g. Iron phosphates, pioneered by the Goodenough group, are showing possibilities as low cost alternatives for cobalt oxide where large capacities are not critical. Some of these future trends and directions will be discussed, including related anode reactions. The work was supported by the Department of Energy through the Office of Transportation Technologies and by National Science Foundation under grant DMR9810198. References: 1. M. S. Whittingham, U.S. Patent 4009052 and U.K. Patent 1468416, (1973) 2. M. S. Whittingham, Science, 192 (1976) 1126. 3. K. Mitzushima, P. C. Jones, P. J. Wiseman, and J. B. Goodenough, Mat. Res. Bull., 17 (1980) 785. 4. R. Chen and M. S. Whittingham, J. Electrochem. Soc., 144 (1997) L64. 5. M. S. Whittingham, The Relationship between Structure and Cell Properties of the Cathode for Lithium Batteries, in Lithium Batteries, O. Yamamoto and M. Wakihara, Editor. 1998, Kodansha: Tokyo. 6. P. Sharma, G. Moore, F. Zhang, P. Y. Zavalij, and M. S. Whittingham, Electrochem. Soc. Letters, 2 (1999) in press. 7. A. R. Armstrong, R. Gitzendanner, A. D. Robertson, and P. G. Bruce, Chem. Commun., (1998) 1833.