Download Battery Life Saver

Energy Solutions
Battery Life Saver
On Board Smart Chargers
Dry Cell Technology Batteries
Gel Technology Batteries
Contents Index
Battery Life Saver
• Double the expected battery life using IPC Gansow Battery Life Saver stand alone battery chargers
• Managing energy: a very underestimated cost
• Choice of battery: an important decision
• Talking about cycles: be careful! You’re talking about battery life time
• Also the way the battery is used has an important impact on its life scale
• Battery charger: a crucial choice!
• More than 100 different configurations that cover all the cleaning machine market needs in only 3 models
• Battery Life Saver: thanks to TCL technology can double the expected batteries life
• TCL Technology - Topping-up Charger Limiter
• Exemplificative table of TCL technology benefits
• Leading technology
• Doesn’t need large space
• Main technical features
• Compact and resistant for heavy duty use
• Rational manager but very versatile
3
3
4
4
4
4
5
5
5
5
5
5
6
6
6
On Board Smart Chargers
• Double the expected battery life using IPC Gansow On board Smart Chargers battery chargers
• TCL Technology - Topping-up Charger Limiter
• Exemplificative table of TCL technology benefits
• All the benefits of a battery charger with higher performance
• Compact design
• Multi-voltage
• High-visibility display
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8
8
8
8
8
8
Contents Index
Dry Cell Technology
• The best energy for your machine
• Performance, safety and respect for the environment
• All the benefits of a battery with higher performance
• Removable handles
• External structure made with polymers bumps resistant and flat-top design
• Terminal hardware in anti-corrosion material
9
9
10
10
10
10
Gel Technology
• The best energy for your machine
• Performance, safety and respect for the environment
• All the benefits of a battery with higher performance
• Easy to carry and place
• Maximum safety during use
• High robustness • Recyclable up to 95%
• Main technical features
11
11
12
12
12
12
12
13
Energy Solutions
• Synoptic table
14
3
Battery Life Saver
Double the expected battery life using IPC Gansow Battery Life Saver stand alone
battery chargers
BATTERY LIFE
BLS + TCL TECHNOLOGY
TRADITIONAL
Time
An exclusive range of innovative solutions that manage energy, studied by competent personnel that have
many years experience in the professional cleaning field.
Managing energy: a very underestimated cost
• The cost connected to battery maintenance and life are so called “hidden” and usually underestimated
or not communicated correctly to the final user.
• On the purchase cost of a professional cleaning machine, the costs connected to battery replacement
and maintenance can arrive at up to two thirds of the initial machine cost in quite a short period of time.
4
Battery Life Saver
Choice of battery: an important decision
The different constructive technologies available on a battery can vary in either positive or negative points:
Wet
Sealed
• Good ratio between cost and cycles (only tubular type)
• Recharging of the batteries can be made in a closed area
• Battery maintains its charge during battery life
• No maintenance required
• Charging of batteries cannot be made in a closed area
• Periodic maintenance required
• Battery looses its charge during battery life
• Higher purchase cost
Talking about cycles: be careful! You’re talking about battery life time
A cycle is intended in a nearly total discharge of the battery, plus its total re-charge once again. The declared
cycles of a battery equals the declaration of its life; for examples, 100 discharges and relative recharges. Unlike the
“material handling” field, in which traction batteries are developed for an average use of at least 5 hours, the young
professional cleaning machine field has an average use of less than 2 hours.
The international norms in force make battery manufacturers declare the number of cycles connected to a discharge
in 5 hours. The “Cleaning” machine market cannot (if not for a limited number of larger machinery requirements)
recognise such discharge rate, as the machines are used on average for 2 hours.
At this point the cycles of a battery become much more important, as they are a lot less than what is declared,
respecting the international norms in force.
Cleaning machine reality compared to cycle declaration norms
Also the way the battery is used has an important impact on its life scale
Obtaining the best out of a battery cycle means two things: discharge the battery nearly to its minimum, and then
re-charge it once again to its total initial charge. A disorderly discharge and charge can not only reduce consistently
the life of the battery, but also make the battery loose its total charge during the life time of the battery.
Discharge
Charge
Discharge
Complete cycle
The battery is discharged until
80% and then re-charged totally
Charge
Incorrect cycle
The battery is not discharged
totally before being re-charged
Battery charger: a crucial choice!
The most frequent mistake made is under estimating the crucial role of a battery charger. As
in other uses, even in this field there are battery chargers with different quality and technical
performances; for example, the entry level chargers that do not control gasification and have
very low energy efficiency. Good quality batteries can suddenly become very low performing,
and cost a lot more in maintenance costs if the choice of the battery charger is not carefully
made.
5
Battery Life Saver
12V - 24V - 36V - 48V
Wet - Gel - AGM
4A - 13A - 20A - 25A - 30A - 40A
More than 100 different configurations that cover all the cleaning machine market
needs in only 3 models
Battery Life Saver is an exclusive system developed by IPC Gansow for “Professional Cleaning” that can reduce
down by up to 30% battery managing costs.
The knowledge matured in this field has put IPC Gansow in a position to satisfy practically all needs with only three
products, easily configurable upon the different market necessities.
Battery Life Saver: thanks to TCL technology can double the expected batteries life
Battery Life Saver is an exclusive system developed by IPC Gansow for “Professional Cleaning” sector, which
reduces the battery managing costs.
TCL Technology - Topping-up Charger Limiter:
Selecting this type of control, it is possible to limit the “topping-up” charges.
In a sector where the working shifts are constant, it is possible to double
the expected batteries life.
Exemplified chart of TCL technology benefits
Machine
model
Duration of an Battery charger
average working
type
daily shift
Example of
weekly working No. fulls (1 full=1 cycle) = No. cycles = Charge durations / days
shift
L MM G V S D
1 full = 1 cycle = 1 daily charge
• • • • • • •
3 fulls = 1 cycle = 1 charge every 3 days
•
•
•
CT40
25 min.
• Standard
• TCL Technology
CT70
45 min.
• • • • • • •
• Standard
• TCL Technology •
•
•
•
1 full = 1 cycle = 1 daily charge
2 fulls = 1 cycle = 1 charge every 2 days
Leading
technology
Doesn’t need large
space
A real manager of all
necessary parameters,
to protect batteries and
maximise their working
life. All of this reducing to
a minimum the electricity
required.
Incomparable for what
concerns dimensions and
compactness. The product has
been studied to allow fixing
to walls, or to be placed one
on top of the other without the
need of other accessories.
6
Battery Life Saver
Main technical features
• Lengthens the life of the battery (no. of cycles) up to 30% more compared to a
low frequency charger.
• Gasification controlled proportionally (wet batteries) lowering battery
maintenance costs and lengthening the life of the battery itself.
• Electronic protection against electric line feeding fluctiations, simply by
resetting the charger any possible failure is avoided.
• Possibility of charging all types of batteries on the market (wet, sealed either
AGM or GEL).
• Charging curve specifications of all major battery manufacturers are
memorised in the configurations system.
• Possibility to reconfigure the battery charger at any moment, either for a
different choice of batteries, or for a different voltage setting.
• Memorises the last 32 charging cycles made, in order to be able to check if
the re-charging process was done appropriately.
Easy to use
Compact and resistant for heavy duty use
•Unique battery charger on the market that is able to assure very high levels of
performance compared to its size.
• Thick metal external construction.
• Possibility of fixing it to a wall without the needs of other accessories.
• Can be stacked one on top of the other thanks to its 180° reclining handle.
• Smooth scratch resistant surface makes it easy to dust and clean.
Thick metal
Rational manager but very versatile
• Only 2 models required to cover practically all needs in terms of voltage and
amps required for machinery in the cleaning equipment market.
• Available both in 230 – 240V AC 50 – 60 Hz and 100 - 115V AC 50 – 60 Hz power
feeding.
Reclining handle
Battery Life Battery
Charging Dimensions Weight
Saver
current
[A] LxWxH [mm] [kg]
Tension
[V]
Code
BLS010
BLS020
BLS030
12
4
24
13
12
15
48
30
12
25
36
40
260x145x125
3
270x195x135
4,5
270x200x140
4,9
Battery Capacity
[Ah 5h]
Battery Capacity
[Ah 20h]
Charging time 10/12 h: 20 - 120
Charging time 10/12 h: 40 - 160
Charging time 10/14 h: 40 - 140
Charging time 10/14 h: 60 - 170
Charging time 10/12 h: 90 - 180 Charging time 10/12 h: 120 - 240
Charging time 10/14 h: 130 - 200 Charging time 10/14 h: 170 - 260
Charging time 10/12 h: 120 - 225 Charging time 10/12 h: 160 - 300
Charging time 10/14 h: 150 - 260 Charging time 10/14 h: 200 - 345
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On Board Smart Chargers
Double the expected battery life using IPC Gansow On Board Smart Chargers
battery chargers
BATTERY LIFE
TCL TECHNOLOGY
TRADITIONAL
Time
The new IPC Gansow on board battery chargers, in addition to the usual programming flexibility
(charging curve, voltage and amperage) allow, with the introduction of the TCL Topping-up Charger
Limiter technology, to double the expected battery life.
8
On Board Smart Chargers
TCL Technology - Topping-up Charger Limiter:
Selecting this type of control, it is possible to limit the “topping-up” charges.
In a sector where the working shifts are constant, it is possible to double the
expected batteries life.
Exemplified chart of TCL technology benefits
Machine
model
Duration of an Battery charger
average working
type
daily shift
Example of
weekly working No. fulls (1 full=1 cycle) = No. cycles = Charge durations / days
shift
L MM G V S D
1 full = 1 cycle = 1 daily charge
• • • • • • •
3 fulls = 1 cycle = 1 charge every 3 days
•
•
•
CT40
25 min.
• Standard
• TCL Technology
CT70
45 min.
• • • • • • •
• Standard
• TCL Technology •
•
•
•
1 full = 1 cycle = 1 daily charge
2 fulls = 1 cycle = 1 charge every 2 days
All the benefits of a battery charger with higher performance
• The IPC Gansow On Board Smart Chargers, with just 5 models, are able to charge the main battery types
of 6 and 12 V with C5 capacity from 20 to 222 Ah
• Possibility to charge both wet and sealed batteries
• Battery charger electronically controlled against AC voltage fluctuation
• Compact and robust construction
Compact design
Multi-voltage
High-visibility display
The compact design and the
special brackets ensuring perfect
installation of the battery charger
without hindering the ergonomics
and design of the machine.
Multi-voltage charger suitable
for voltage range 220-240 V
AC 50/60Hz and 100-115 V AC
50/60Hz.
The On Board Smart Chargers
are equipped with LEDs displays
whose position ease the control of
the charge progress and batteries
status.
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Dry Cell Technology
The best energy for your machine
BATTERY LIFE
+
TCL TECHNOLOGY
TRADITIONAL
+
Time
IPC Gansow presents the new exclusive range of Dry Cell batteries specific for the professional cleaning
sector, developed in order to constantly offer the maximum performance and durability. The Dry Cell
batteries, used with IPC Gansow battery chargers with TCL technology, offer a double battery life
compared to traditional batteries.
Performance, safety and respect for the environment
• Fully sealed construction regulated by valves that prevent the accidental release of the electrolyte. These
features makes the battery maintenance free.
• The groups of plates are anchored to each other to ensure maximum protection against vibration.
• Reduced auto-discharge, about 1% - 3% at 20/25 C° (68/77 F°) per month.
• The terminals and hardware are made of copper and stainless steel and offer superior resistance to
corrosion.
• The batteries are recyclable and material used in construction are recycled.
These are the features that make IPC Gansow batteries a reference in the Professional Cleaning sector.
10
Dry Cell Technology Batteries
All the benefits of a battery with higher performance
• The batteries are suitable for use in areas with high environmental standards
• They can also be recharged in non-ventilated rooms
• Designed for frequent discharges
• Up to 500 charge cycles according to IEC 60254
Removable handles
External structure made
with polymers bumps
resistant and flat-top design
Terminal hardware in anticorrosion material
Extremely easy for battery
transporting and positioning
operations, thanks to the specific
handles on the cover.
Extremely compact design with flattop structure for maximum strength
and impact resistance.
Maximum length of terminals and
hardware thanks to the use of steel
and copper.
12V 74Ah (C5) 84Ah (C20) Model
6V 222Ah (C5) 255Ah (C20) Model
12V 29Ah (C5) 33Ah (C20) Model
Capacity C5 Capacity C20 Lenght max.
(30°C) [Ah]
(30°C) [Ah]
[mm]
Width max.
[mm]
Height max.
[mm]
Weight [Kg]
198
132
164
10,1
84
257
172
212
24,0
255
260
180
295
39,0
Item code
Voltage [V]
BAAC00114
12
29
33
BAAC00117
12
74
BAAC00107
6
222
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Gel Technology
The best energy for your machine
BATTERY LIFE
+
TCL TECHNOLOGY
TRADITIONAL
+
Time
IPC Gansow presents the new exclusive range of Gel batteries specific for the professional cleaning
sector, developed in order to constantly offer the maximum performance and durability. The Gel
Technology batteries, used with IPC Gansow battery chargers with TCL technology, offer a double battery
life compared to traditional batteries.
Performance, safety and respect for the environment
IPC Gansow batteries are produced according to the most advanced constructive criteria:
• No need of maintenance
• Maximum robustness thanks to the solid external structure
• Low auto-discharge level (equal to 0,3% per day compared to 1% of acid batteries)
• 3 models available in order to cover more than 80% of the professional cleaning market needs
• Material recyclable up to 95%
These are features that have made IPC Gansow batteries a reference point in the professional cleaning
sector.
12
Gel Technology Batteries
All the benefits of a battery with higher performance
• Battery recharge can be made safely indoors
• Excellent resistance to charge and discharge cycles
• Low auto-discharge level equal to 0,3% per day compared to 1% of traditional batteries
• No need of maintenance
• Guaranteed 700 cycles in agreement with the regulation IEC 896-T2
• Easy to carry thanks to the specific handles
Easy to carry and place
Maximum safety during use
High robustness
Extremely easy for battery
transporting and positioning
operations, thanks to the specific
handles on the cover.
In the case of wrong charging
operations, the VRLA valves assure
maximum safety, avoiding any
damages.
Plastic materials extremely robust.
The container with particular ribs
avoids any deformations.
Recyclable up to 95%
IPC Gansow batteries are designed in full respect of the regulations for the
environmental preservation.
All the materials used are recyclable up to 95%.
13
Gel Technology Batteries
Main technical features
• IPC Gansow batteries are made with polypropylene monoblocks, a plastic material resistant to corrosion.
• Plugs are equipped with air valves which assure maximum safety.
• Battery structure is completely watertight in order to avoid the explusion of pollutant and dangerous waste.
12V 105Ah (C5) 140Ah (C20) Model
6V 180Ah (C5) 240Ah (C20) Model
Terminals are protected with specific
plastic caps which can be taken off
just with a simple screwdriver.
Terminal type
Capacity C5 Capacity C20 Lenght max.
(30°C) [Ah]
(30°C) [Ah]
[mm]
6V 265Ah (C5) 350Ah (C20) Model
Width max.
[mm]
Height max.
[mm]
Weight [Kg]
345
170
285
39,0
200
244
192
275
32,5
350
305
180
365
46,8
Item code
Voltage [V]
BAAC00105
12
105
120
BAAC00106
6
180
BAAC00108
6
250
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14
Energy Solutions
IPC Gansow Batteries and Battery Chargers integrated systems: find out how to
reduce energy management costs with IPC Gansow Energy Solutions.
Synoptic table
Dry Cell
Technology
Batteries
BAAC00114
Gel
Technology
Batteries
BAAC00105
Battery Life
Saver
Battery Life
Saver
standard
BAAC00117
CT 30
CT 40
CT 70
CT 90
CT 100 CT 70 Rider CT 110
CT 160
2x
4x
2x
2x
BAAC00106
4x
6x
4x
6x
2x
4x
4x
BAAC00108
•
BLS010
•
BLS020
•
•
•
•
•
•
BLS030
BAAC00105
•
standard
•
•
standard
•
512
712
512 Rider
1x
2x
2x
BAAC00106
•
•
6x
•
•
•
•
1010/1020
1202 E
1404 E
1404 DP
4x
4x
4x
4x
4x
4x
•
•
•
•
•
•
BLS020
BLS030
On Board Smart Chargers
6x
1050 E
BAAC00108
BLS010
CT 230
standard
BAAC00107
On Board Smart Chargers
Gel
Technology
Batteries
CT 15
2x
•
•
•
•
•
•
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Note
16
Note
IPC Gansow Energy Solutions Catalogue - English
IPC Gansow
via Cartesio, 39 - 42100 Villa Bagno
Tel. +39 0522 266000/266011 - Fax +39 0522 342045
www.ipcleaning.com - www.ipcgansow.com