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6. Specifications Rated Voltage 24V DC (No polarity) Operating Voltage Rated Voltage ±10% Operating Temperature Range 0℃ ~ 40℃ Mounting Location Indoor use only, Flat surface or Wall without vibration Protection Rating No Rating Mass 900g ± 10% 8156 - A Switch Box T95100137 INSTALLATION MANUAL Thank you for purchasing the PATLITE Signal Tower for your application. Please read these instructions carefully before installation, maintenance and repair. Store this manual in a safe place for future reference. If you have any questions regarding this product, please contact our PATLITE Sales Representative. NOTICE FOR SAFE OPERATION In order to prevent any damage to the user and other personnel or to assets, note the following: ■The warning indications are divided into the following classes according to the degree of danger or damage incurred when the warning is not taken into consideration and the product is not correctly used. ※ Complies with RoHS directive (DIRECTIVE 2002/95/EC) Caution ● PATLITE Corporation disclaims all liability for any malfunction or damage that occurs as a result of mishandling in contrary to the instructions, cautions and warnings mentioned in this manual. ● Specifications may change without notice due to continual product improvement. Warning Indicates a potentially dangerous condition: failure to follow the instructions may lead from slight to medium injury or to property or physical damage. Caution Indicates an immediately dangerous condition : failure to follow the instructions may lead to death or serious injury. 1. For safe operation, observe the following: Warning ● Make sure the power is off before wiring, mounting, repairing or replacing parts to avoid damage from shortcircuiting or electric shock. ● If this product requires construction work for installation, please ask a specialist to avoid electric shock, fire, or personal injury. ● When this product is used for security purposes, it should be inspected daily. In case a malfunction should occur, it is recommended that you use this product together with other security products. ● Do not use this product as a step while climbing onto a machine, and mount the product so that it is clear of any moving parts, such as a machine cover. Failure to do this may result in slipping off or the product falling down. Caution ● Do not substitute any parts from other products or disassemble this unit. It may cause malfunction or failure. ● This product operates on 24V DC. 2. Part Names and Dimensions ■Part Names Pole Mounting Hole for Wall Mounting Screw 2-Mounting Hole 4-Rubber Foot (For Wall Mounting) Cable Gland Printed Circuit Board (P.C.B.) Slide Switch Red LED Switch Terminal Block Amber LED Switch Green LED Switch Blue LED Switch Case White LED Switch Alarm Switch Cover Pole Mounting Hole for Stationary Use [With the cover removed] DC Power Input (24V DC, Non-polar) Inner 2.1, Outer 5.5 ■Dimensions 20.6 22.5 (4) 39.8 60.6 29.3 (3.5) .5 83.5 140 10 22 (30) 8156-A -4- '10.05.AUTO 5 10 33 120 -1- 3. Installation 4. Wiring ■ Wiring Procedure Caution ● This product is for indoor use only. (Do not use it outdoors.) ● Do not use this product in dusty places or where water can get inside. ● When installing, ensure that sufficient strength can handle the weight of the product. Furthermore, do not attach in a place where vibrations exists. Otherwise, there is a risk of injury due to the product falling, or damage to the product. 1. Remove the four (4) cover mounting screws and then remove the Cover from the Case. 2. Refer to section “3. Installation” for mounting and after passing the wires from the Signal Tower through the hole of the Cover, mount the Pole to the Cover. If using the Cable Gland, pass the wires from the Signal Tower through the Cable Gland. (Refer to “Cable Gland” below) 3. Refer to Table 1 below on how to connect the wires from the Signal Tower to the Terminal. To connect wires to the Terminal, refer to the section “Terminal Wiring Procedure” located below Table 1. ■Mounting Method 1. Wall Mounting Example (Without L-angle) 2. Wall Mounting Example (With L-angle) 3. For Stationary Installation [Table 1. Terminal Block Wiring] Cover Mounting Screw (x4) 4. Cable Gland (Separated Pole) Example Signal Tower Terminal Corresponding Unit Terminal Terminal Wire Color Color Color (Except LU5, LU7) (LU5, LU7) or Operation No. Brown Gray Black Flashing COM 10 Gray Black Gray Power Supply 9 Yellow *1 Yellow Power Supply(Continuous COM) Yellow 8 Skyblue Black Black Buzzer2:beep beep… 7 Purple Gray Gray Buzzer1 : pipipi… *2 6 White White White White LED Unit 5 Blue Blue Blue Blue LED Unit 4 Green Green Green Green LED Unit 3 Orange Orange Orange Amber LED Unit 2 Red Red Red Red LED Unit 1 1) Black for type LES(S). 2) Pi...(Continuous sound) for type LU5 and LU7. Terminal No. 10 9 8 7 6 5 4 3 2 1 * * [Terminal Wiring Procedure] Flat-head Screw Driver Wires ※Recommended Stripping Length:9mm Lever Terminal Block Terminal Flat surface Wall Caution (Place this product on the flat surface.) Wall ※ For Wall Mounting use (with L-ange), type SZ-013 is necessary. (For type LCE, LCS, LE(S), LU5, MP(S) and ME(S/L)) For Wall Mounting use and Stationary use, Bracket (type SZ-903) and two nuts with a thickness less than 5.5mm are necessary. (For type LCE, LCS, LE(S) and LU5) Please insert hole plugs in the holes which are not used. ■Pole Mounting Method to Cover [For Type LME-L, LMS-L and LU7(SZ-50L)] [For Type LCE, LCS, LE(S) and LU5(SZ-60L)] Pole [For Type MP] SZ-903 (Option) Nuts Cover Body Cover Cover Caution ● Observe the recommended stripping length of the lead wire. Stripping a length too short can cause connection failure and an excessively long strip length of exposed wire gives risk to electric shock or short-circuiting, both of which are extremely dangerous. (Recommended Stripping Length : 9 mm ) ● While wiring this product, ensure to avoid short-circuits from frayed wire strands or similar conditions and check that the lead wires are secure by tugging them. ● Do not use unnecessary strength to separate the terminal block from the body. Internal wiring may be damaged and may cause failure. ● Failure to connect the cable correctly will burn out the internal circuitry. ● Tighten the cover mounting screws using the recommended torque. (Recommended Tightening Torque : 0.29 N・m) 5. Operation 83.5 33 ・ Please install the Switch Box vertically location that has sufficient strength and rarely vibration. ・ To install, please make mounting holes in a wall. Then, install the screws (M4) into the wall which can bear the weight of the product. ※ As shown in the left drawing, the Switch Box can be installed on the junction box (UL listed 3.5/16" pitch or JIS C8336 83.5 mm pitch). Wall Cable Gland Cap Nut The slide switch next to each LED color Switch 1. Push the Alarm Switch to the ON position and the buzzer will sound during the ON position. 2. Push the Alarm Switch to the OFF position and the buzzer turns off. Light OFF position The slide switch next to the BUZZER Switch ON position - 2- B1 B2 Caution ● Do not push the switches with excessive force. There is a risk of breaking the switches and/or P.C.B. Signal Tower Wire Cable Gland LEDs will flash Blink When using the Cable Gland: ① Mount the Signal Tower in its allocated location. ② Pass the wires from the Signal Tower through the Cable Gland, and Cable Gland Cap. ③ Pass the wires from the Signal Tower through the case hole with the Nut before wiring. LEDs will light The slide switch next to each LED color Switch ● For or the fitting face, keep sufficient strength that can bear the weight of the product. Further, do not use it at the place where vibration exists. Or else, there is a risk of injury due to falling of the products, and/or damage of the product. [※ Junctin box] Light Blink [Individual Switches] ■Cable Gland Case You can select the setting of each LED color and Alarm by the slide switch located next to the push button switches on the P.C.B.. ■ Sounding the Alarm Warning Screw (M4) ■ Setting 1. Push the LED Switches to the ON position, and each LED color will light-up or flash in the ON position. 2. Push the LED Switches to the OFF position, and each LED color turns off. 83.5 10 Body ● When removing the Lead wire, be sure to press the Lever down before pulling the wire out. ■ LED Lighting/Flashing ■Wall Mounting Method (without L-angle) 5 10 [For Type ME(S/L)] Pole Nut and Washer ① Press the Lever with screwdriver, etc. ② Insert the stripped part of the wire all the way into the Terminal block. ③ Release the Lever, and pull the wire to check that it will not pull out. - 3 - The slide switch next to the BUZZER Switch Buzzer 1(PiPiPi) will sound B1 B2 Buzzer 2(Beep) will sound