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Advanced Energy Vehicle Lab 07: System Analysis 3 (Wind Tunnel Testing) Piaggio Avanti! Fun Fact: The P.180 Piaggio Avanti’s wings, canard and propeller were designed and tested at The Ohio State University helping make this plane one of the world’s most efficiency propeller driven planes in the world! These tests were similar to the ones that will be conducted in today’s lab! AEV Project Objective (Problem Definition) INITIAL CONCEPTS (Brainstorming) EXPERIMENTAL RESEARCH (Programming) (System Analysis) PT 1 PT 2 PT 3 PT 4 FINAL DESIGN Present AEV Design Lab Objectives/Goals The objectives of this lab are: • Become familiar with propulsion system efficiency • Become familiar with wind tunnel testing equipment How to relate AEV to real-life objects How to link wind tunnel testing to the AEV Propulsion Efficiency Does input power supplied to the motors equal the output power generated by the electric motors and propeller? 𝑂𝑢𝑡𝑝𝑢𝑡 𝑃𝑜𝑤𝑒𝑟 𝑃𝑟𝑜𝑝𝑢𝑙𝑠𝑖𝑜𝑛 𝐸𝑓𝑓𝑖𝑐𝑖𝑒𝑛𝑐𝑦 % = ∗ 100% 𝐼𝑛𝑝𝑢𝑡 𝑃𝑜𝑤𝑒𝑟 Input power = Power supplied to the vehicle’s propulsion system Output power = Power generated by the electric motors and propellers Power Input Power Independent variable: Current 𝐼𝑛𝑝𝑢𝑡 𝑃𝑜𝑤𝑒𝑟 = 𝐶𝑢𝑟𝑟𝑒𝑛𝑡 ∗ 𝑉𝑜𝑙𝑡𝑎𝑔𝑒 Output Power (or Power Available) Dependent variables: Propeller RPM and the AEV’s velocity 𝐼𝑛𝑝𝑢𝑡 𝑃𝑜𝑤𝑒𝑟 = 𝑇ℎ𝑟𝑢𝑠𝑡 ∗ 𝑉𝑒𝑙𝑜𝑐𝑖𝑡𝑦 Units Output Power is a Mechanical System • Typical Units are: ??? • Hint: when you ask for a car’s power is it given in units of … ?? Answer: Horsepower Input Power is an Electrical System • Typical Units are: ??? • Hint: when you look up your light bulb’s power, it is given in units of … ?? Answer: Watts Watts does NOT equal horsepower so the need to convert horsepower to watts using the AEV Lab Manual Advance Ratio Since Power Output (Available) is a function of two independent variables, a new non-dimensional parameter was created to related all the variables using Buckingham Pi Theorem This non-dimensional parameter is called Advanced Ratio and is commonly used in Aerospace Engineering: 𝑉𝑒𝑙𝑜𝑐𝑖𝑡𝑦 𝐴𝑑𝑣𝑎𝑛𝑐𝑒 𝑅𝑎𝑡𝑖𝑜 𝐽 = 𝑅𝑃𝑀 ∗ 𝐷𝑖𝑎𝑚𝑒𝑡𝑒𝑟 60 How does this relate to AEV? Looking at a plot of Propulsion Efficiency vs Advance Ratio How does voltage affect the propulsion efficiency 𝐽= 𝑉 𝑅𝑃𝑀 ∗𝐷 60 RPM is directly proportional to voltage Increasing Voltage How does this relate to AEV? Looking at a plot of Propulsion Efficiency vs Advance Ratio Where is the 2 volts A or B? 2 volts divided by a 7.4 volt battery is approximately equivalent to 27% MotorSpeed B A Configuration Selection Thrust Line Puller (Tractor) Configuration Thrust Line Pusher Configuration Looking back at Piaggio Avanti back on the second slide, what is its configuration? Answer: Pusher! Also look at the affect of the two sides of the propeller, there is a right and wrong way to put on a propeller! Quick Introduction on Setup Power Supply Velocity Speed Indicator Wind Tunnel Speed Control Thrust Stand Data Acquisition Arduino Control System Questions to think about . . . Things to think about during the Lab: • How do the values you obtain for power available of the AEV’s motors compare to a typical car? Are the values reasonable? • How do the values you obtain for input power of the AEV compare to a household light bulb? Are the values reasonable? • What is the advance ratio needed to obtain the highest efficiency and how does that relate to power needed? • Do all propellers have the same performance for all voltages/configurations? Questions?