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7526A Precision Temperature/Pressure Process Calibrator Introducing the 7526A Precision Process Calibrator • • • • • • • Value proposition Typical applications Key features & benefits Product overview Product features Summary specs Options & accessories ©2012 Fluke Corporation A “best fit” for process instrumentation calibration Fluke 7526A Precision Process Calibrator 2 7526A Value Proposition • Balances precision and versatility with cost • The 7526A is less expensive than high-end multi-product calibrators, yet more precise and versatile than handheld field calibrators • Calibrates wide ranging workload 7526A Versatility, precision & value The 7526A offers an isolated measurement channel allowing it to precisely, and simultaneously, source and measure temperature & electrical parameters. Pressure measurement can be viewed in both displays in different units of measure. ©2012 Fluke Corporation Fluke 7526A Precision Process Calibrator 3 Typical Applications Industry Applications Calibration workload Pharmaceutical/ Bio-tech Monitor temp/pressure process, monitor freezers/ovens/incubators, freeze-drying, SIP Temp/pressure transmitter, pressure gauges, handheld calibrator, temp readout, chart recorder Food Monitor process temp, food dryers, monitor cold storage, monitor refrigeration equipment, SIP Temp/pressure transmitter, temp readout, limit alarm, PID controller Oil & Gas Monitor pipeline provers, custody transfer Temp/pressure transmitter, pressure gauges, flow transmitter Chemicals Monitor temp/pressure reaction conditions, refrigeration, boilers Temp/pressure transmitter, limit alarms, pressure gauges Electronic Equipment Manufacturer Manufacturing electronic devices Automatic test station 3rd Party Calibration Lab Service industries listed above All of the above ©2012 Fluke Corporation Fluke 7526A Precision Process Calibrator 4 7526A Key Features & Benefits Feature Benefit Improved thermocouple accuracy Can calibrate Documenting Process Calibrators (2:1 TUR) and nearly all handheld temperature & pressure calibrators Switch test (unique to 7526A) Increased workload. Not every temperature source, such as a drywell, includes a switchhold function. Pressure sources do not. Simultaneous source and measure Calibrate more DUTs in less time. See results of an adjustment immediately. MET/CAL® Calibration Software compatible Write automated procedures, create reports. Value Costs less than a DPC, highly versatile, precise but competitively priced. ©2012 Fluke Corporation Fluke 7526A Precision Process Calibrator 5 7526A Product Overview • Precision Temperature/Pressure Process Calibrator • Sources and measures: – Thermocouples (13 types) – RTDs (9 types) – Thermistors (YSI-400) – Voltage (0 to 100 Vdc) – Resistance (0 Ω to 4 kΩ) – Current (100 mA output / 50 mA input) • Measure only: – Pressure (0 to 700 bar / 10,000 psi) ©2012 Fluke Corporation Fluke 7526A Precision Process Calibrator 6 7526A Product Overview (Left Half) DC voltage output terminals 0 Vdc to 100 Vdc Accuracy: 30 ppm (+3 μV) Four-wire RTD/Ω input terminals Accuracy: ±0.02 ºC Pt 385, 100 Ω, –80 to 100 ºC ©2012 Fluke Corporation DC current output terminals 0 mA to 100 mA Accuracy: 50 ppm Isolated pressure module input Accepts Fluke 700 & 525A series pressure modules Fluke 7526A Precision Process Calibrator RTD/Ω output terminals (two-wire) 5 Ω to 4 kΩ, Accuracy: ± 0.05 ºC, –200 to 630 ºC Thermocouple input/output terminal Accuracy: ± 0.1 ºC –100 to 800 ºC (type K) 7 7526A Product Overview (Right Half) Numeric and secondary function keys Input/Output Function Keys dc voltage/current TC/RTD Pressure mode Unit type Stby/Operate ©2012 Fluke Corporation Cursor controls Isolated input controls dc voltage/current Switch test mode 24 Vdc power supply 250 Ω HART resistor Pressure input mode Isolated input terminals Allows simultaneous source and measure dc voltage (0 to 100 V) dc current measurement (0 to 50 mA) Switch-test input 24 V dc loop power supply Fluke 7526A Precision Process Calibrator 8 7526A Product Overview (Rear Panel) Power switch RS-232 Port ©2012 Fluke Corporation GPIB IEEE-488 Service port Power line voltage selector and fuse compartment Chassis ground Fluke 7526A Precision Process Calibrator AC power inlet 120/240 AC 9 7526A Product Features STBY/OPR • In Standby mode, changes to the output value are not applied until you select the Operate mode • In Operate mode, each change to the output value is applied immediately • Voltages more than 30 V are not applied. The mode automatically reverts to Standby for safety • In Thermocouple mode, move through the thermocouple types (including millivolts) • In RTD/Ohms mode, move through the RTD types (including ohms) • In Pressure mode, move through the pressure units Select a secondary function from the numeric keypad ©2012 Fluke Corporation Fluke 7526A Precision Process Calibrator 10 7526A Product Features HART • Enables a 250 Ω internal resistor • Without the loop resistance in place, the DC power supply would “short out” the communicator’s AC voltage signal • The presence of a loop resistor in the circuit prevents the DC power supply from “loading” the AC voltage signal by the communicator. • Some minimum loop impedance is needed so that the HART signal can be ‘seen’ or ‘read’ by a HART master, like a HART communicator or HART modem. HART transmitter Power supply ∿↓ ↓ LOOP PWR • Turns on an internal 24 Vdc power supply in series with the current measurement circuit ∿ 250 < R < 1100 Computer • Used to power 4 – 20 mA transmitters HART communicator ©2012 Fluke Corporation Fluke 7526A Precision Process Calibrator 11 7526A Product Features RTD and Ohms Measure/Source • Measures & Sources all common RTD types • Stores CVD coefficients for up to five RTDs • Stores coefficients for one SPRT (ITS-90) • Resistance from 0 Ω to 4 kΩ. RTD types: • Pt 385 100 Ω, 200 Ω, 500 Ω, 1000 Ω • Pt 3926 100 Ω • Pt 3916 (JIS) 100 Ω • Ni120 120 Ω • Cu 427 (Minco) 10 Ω • YSI 400 thermistor ©2012 Fluke Corporation Fluke 7526A Precision Process Calibrator 12 7526A Product Features Thermocouple (TC) Measure/Source Measure & sources all common thermocouple types and basic millivolts from -10.0 to 75.0 mV Thermocouple types: B, C, E, J, K, L, N, R, S, T, U, XK, BP Pressure Measure • The isolated pressure display uses the same physical pressure connector as the primary display • Both displays can show pressure at the same time • The same source can be shown in different pressure units ©2012 Fluke Corporation Fluke 7526A Precision Process Calibrator 13 7526A Pressure Modules ©2012 Fluke Corporation Fluke 7526A Precision Process Calibrator 14 7526A Product Features Preset setpoints Nine preset output setpoints can be stored and recalled for each of these output modes: • Voltage • Current • Each thermocouple type (including mV) • Each RTD type (includes each of the five custom curves) Switch Test Mode • When in Switch Test mode the Calibrator can sense a contact transition (closed or opened) • At the time of the transition, the Calibrator records the value and units shown on the primary display ©2012 Fluke Corporation Fluke 7526A Precision Process Calibrator 15 7526A Product Features Remote Interface • RS-232 or GPIB (IEEE-488) can control 7526A from a PC • A serial to USB adapter cable is included as standard with the 7526A • Individual commands can be typed into terminal emulator software • MET/CAL compatible – write automated procedures and generate calibration reports ©2012 Fluke Corporation Fluke 7526A Precision Process Calibrator 16 7526A Workload Companies Rosemount Moore industries Wilkerson Instruments M-Systems API Omega Newport Yokogawa Euthrotherm Westin Analog Devices Action Instruments CR Magnetics ©2012 Fluke Corporation Product Types Two wire transmitters I/P converters P/I converters Fourwire conditioners Pressure switches Pressure Gauges Limit alarms Panel meters PID controllers Thermometers Isolators DMMs Chart Recorders Fluke 7526A Precision Process Calibrator 17 7526A Summary Specs ©2012 Fluke Corporation Fluke 7526A Precision Process Calibrator 18 7526A Summary Specs (cont.) ©2012 Fluke Corporation Fluke 7526A Precision Process Calibrator 19 Convert Spec in PPM to % Reading Convert a spec in ppm to % error of reading A part per million simply means a fraction of 1/1,000,000 Accuracy is expressed as ppm of reading + floor offset Assume we are using the 0 to 10 V range and reading 10 V Example: 1. Divide accuracy spec (30 ppm) by 1,000,000 =30 ppm/1,000,000 = 0.00003 2. Multiply reading (10 V) by result above =10 V x 0.00003 = 0.0003 V 3. Add floor offset to voltage error (100 µV in this case) =0.0003 V + 0.0001 V = 0.0004 4. Add combined voltage error to reading = 0.0004 ± 10 V = 10.0004 or 9.9996 5. Divide result by reading = 10.004 V / 10 V = ± 0.004% ©2012 Fluke Corporation Fluke 7526A Precision Process Calibrator 20 7526A Standard & Optional Equipment Included in the box: • 7526A Precision Process Calibrator • Users Manual CD-ROM • Getting Started • AC Mains Cord • Thermocouple Shorting Jumper • NIST Traceable Calibration Report • USB to Serial Adapter Cable Options and accessories: • 5520A-525A Leads kit • Y7526A Rack Mount kit • Fluke 700 and 525A-P series pressure modules • MET/CAL with 7526A Function Select Code (FSC) • MET/CAL 7526A calibration procedure • Optional accredited calibration ©2012 Fluke Corporation Fluke 7526A Precision Process Calibrator 21 Questions ? ©2012 Fluke Corporation Fluke 7526A Precision Process Calibrator 22 Appendix – P/I Transmitter ©2012 Fluke Corporation Fluke 7526A Precision Process Calibrator 23 Appendix – I/P Transmitter ©2012 Fluke Corporation Fluke 7526A Precision Process Calibrator 24 Appendix – V/I Transmitter ©2012 Fluke Corporation Fluke 7526A Precision Process Calibrator 25 Appendix – RTD Transmitter ©2012 Fluke Corporation Fluke 7526A Precision Process Calibrator 26 Appendix – TC Transmitter ©2012 Fluke Corporation Fluke 7526A Precision Process Calibrator 27 Appendix – RTD Indicator ©2012 Fluke Corporation Fluke 7526A Precision Process Calibrator 28 Appendix – Temperature Switch Test ©2012 Fluke Corporation Fluke 7526A Precision Process Calibrator 29 Appendix – Pressure Switch Test ©2012 Fluke Corporation Fluke 7526A Precision Process Calibrator 30