Download KW1 Series - Heilind Electronics

COMPONENTS PRODUCT INFORMATION
NEW
Electric Vehicle Quick Charger Connector
KW1 Series
CONNECTOR
MB-0259-1
April 2013
Electric Vehicle Quick Charger Connector
Part Number
KW1GY09PDL0500U
KW1GY09PDL0550U
KW1GY09PDL0600U
RoHS Compliant
The “KW1 Series” is a JEVS G 105 (1993) standard compliant connector with cable,
which is compatible with CHAdeMO protocol electric vehicle quick chargers.
The KW1 Series received UL Certification for United States and cUL certification for
Canada.
Features
Superior operability
Connection to the EV is made by simply pushing the connector into the EV inlet, and it is
removed by pushing the release button and pulling the connector, allowing for easy
insertion and removal operation.
Also there is a mated/unmated indicator on the top of the grip that will show an
“UNLOCK” indication when not completely mated.
Light and easy usage
Main body of the connector is approximately 1kg, lightest-class-weight in the industry.
In addition, working together with our subcontracting companies the adopted cable is
flexible and lightweight, achieving excellent operability.
Easy maintenance
The connector sidewall acts as a detachable cover.
In an unlikely event, such as if the connector does not unmate, quick and direct access to
the inner lock structure can be done on-site by detaching the sidewall.
High reliability and safety
An electromagnetic locking method is used to prevent the connector from unlocking
during charging. And, in addition to the mated/unmated indicator, the position of the latch
is detected electrically to prevent unmated charging.
Durable and highly weather-resistant
Passed severe durability tests required for UL certification such as drop test and Vehicle
Over Drive, in which the product is run over by a vehicle weighing two tons.
The metal parts of the main components of the connector are stainless steel, and highly
weather-resistant material with low degradation from ultraviolet rays and moisture is used
for the outer mold.
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Applications
Electric Vehicle Quick Charger (CHAdeMO Protocol)
General Specifications
No. of Contacts:
2 pos. for power, 7 pos. for signal
Dielectric Withstanding Voltage:
AC 2,200V per minute
Rated Current:
120A for power, 2A for signal
Durability: more than 10,000 mating cycles
Mating Force: 90N max.
Rated Voltage: DC500V
Insulation Resistance: 100M min.
Materials and Finishes
Component
Material
Finish
Remarks
Cable
2C x 2AWG + 7C x 20AWG + 1P x 20AWG
Color: black
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Connector
－
－
See Note
Note: Multiple parts are used in this product.
Please consult us concerning each part.
Ordering Information
KW1 G Y 09 P D L**** U
Series
Modification Code
Angle Plug
Cable Length L (cm)
Shell Size
Contact Size
No. of Contacts
Crimp
Technical Documents
Part Number
KW1GY09PDL0500U
KW1GY09PDL0550U
KW1GY09PDL0600U
Cable Length [mm]
5000 (+300 / 0)
5500 (+330 / 0)
6000 (+360 / 0)
Drawing
SJ112999
Specification
JACS-40136
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Part Names
Grip
Contact
Prevention Cap
Emergency Cover
Mated/Unmated Indicator
Unlock Button
Indicator shows
“UNLOCK” when not
completely mated
(Release Button)
LED Lamp
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MB-0259-1
Dimensions and Shape
-1)
BLE
(TA
TABLE-1
NOTE1:
ケーブル端末未加工
Note
1) Cable
ends are not
processed.
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MB-0259-1
(Unlock Button)
TABLE-2
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MB-0259-1
Connector Circuit Drawing
Notice:
1. The values specified in this brochure are only for reference. The products and their specifications are subject to change without notice.
Contact our sales staff for further information before considering or ordering any of our products.
For purchase, a product specification must be agreed upon.
2. Users are requested to provide protection circuits and redundancy circuits to ensure safety of the equipment, and sufficiently review the
suitability of JAE's products to the equipment.
3. The products presented in this brochure are designed for the uses recommended below.
We strongly suggest you contact our sales staff when considering use of any of the products in any other way than the recommended
applications or for a specific use that requires an extremely high reliability.
(1) Applications that require consultation:
(i) Please contact us if you are considering use involving a quality assurance program that you specify or that is peculiar to the industry,
such as:
Automotive electrical components, train control, telecommunications devices (mainline), traffic light control, electric power, combustion
control, fire prevention or security systems, disaster prevention equipment, etc.
(ii) We may separately give you our support with a quality assurance program that
you specify, when you think of a use such as :
Aviation or space equipment, submarine repeaters, nuclear power control systems, medical equipment for life support, etc.
(2) Recommended applications include:
Computers, office appliances, telecommunications devices (terminals, mobile units), measuring equipment, audiovisual equipment, home
electric appliances, factory automation equipment, etc
Unit Marketing Division
Aobadai Building, 3-1-19, Aobadai, Meguro-ku, Tokyo 153-8539
Phone: +81-3-3780-2882 FAX: +81-3-3780-2946
* The specifications in this brochure are subject to change without notice. Please contact JAE for information.
JAE PMK Div. Proprietary. Copyright © 2013, Japan Aviation Electronics Industry, Ltd.
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