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Installation Manual
OKS 1000
Model Number: 0301 0001
Article Number: 0301 7201-E_R00
GENERAL INFORMATION
0301 7201-E_R00
Published by:
Integral Medical GmbH
Friedrich-Ebert-Straße 10a
32339 Espelkamp
Germany
Internet:
E-Mail:
[email protected]
The present manual contains information protected by copyright laws and is intended exclusively for
customers of Integral Medical GmbH or operators of the equipment described herein. No part of this
publication may be reproduced, reprinted or disclosed to third parties without prior permission of
Integral Medical GmbH.
The original edition of this Installation Manual is the German edition.
© 2019 Integral Medical GmbH, Espelkamp
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Installation Manual
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Installation Manual
GENERAL INFORMATION
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GENERAL INFORMATION
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INSTALLATION MANUAL
OKS 1000
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GENERAL INFORMATION
Table of Contents
1
General information .................................................................................................................... 1
1.1
Used terms .............................................................................................................................. 1
1.2
Regarding the safety instructions............................................................................................ 2
1.2.1
Installation Manual.......................................................................................................... 2
1.2.2
Symbols ........................................................................................................................... 3
1.3
Customer and service support ................................................................................................ 4
1.4
Information Installation Manual ............................................................................................. 4
1.5
Declaration of conformity ....................................................................................................... 4
2
General safety provisions ............................................................................................................ 5
2.1
Principe .................................................................................................................................... 5
2.2
Room installation .................................................................................................................... 5
2.2.1
Explosion protection........................................................................................................ 5
2.2.2
Emergency Stop switch ................................................................................................... 5
2.2.3
Compatibility with other equipment ............................................................................... 5
2.2.4
Complying with statutory national regulations ............................................................... 6
2.3
Responsibilities of the operating agency ................................................................................ 6
2.3.1
Training of personnel ...................................................................................................... 6
2.3.2
Operation ........................................................................................................................ 6
2.3.3
Add-on parts and spare parts .......................................................................................... 6
2.4
Danger due to electrical current ............................................................................................. 7
2.5
Protection of components endangered by electrostatic discharge ........................................ 7
2.6
Limits ....................................................................................................................................... 7
3
Employed staff............................................................................................................................. 8
3.1
Qualifications........................................................................................................................... 8
3.1.1
Authorised operating personnel ..................................................................................... 8
3.1.2
Authorised maintenance personnel ................................................................................ 8
4
Product safety ............................................................................................................................. 9
4.1
Electromagnetic compatibility ................................................................................................ 9
4.2
Classification in accordance with EN 60601-1......................................................................... 9
4.3
EG conformity .......................................................................................................................... 9
5
Technical data............................................................................................................................ 10
5.1
Electrical specifications ......................................................................................................... 10
5.2
Weight ................................................................................................................................... 10
5.3
Environmental conditions ..................................................................................................... 10
5.4
Packing and transport routes ................................................................................................ 10
6
Space planning........................................................................................................................... 11
6.1
Dimensional drawing ............................................................................................................. 11
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GENERAL INFORMATION
6.2
7
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Floor anchoring (Left-handed version) .................................................................................. 12
Installation ................................................................................................................................. 13
7.1
Equipment construction ........................................................................................................ 13
7.2
Product description ............................................................................................................... 14
7.3
On-site operations ................................................................................................................. 14
7.3.1
Measuring instruments required .................................................................................. 15
7.3.2
Special tools required .................................................................................................... 15
7.4
Unpacking the equipment ..................................................................................................... 15
7.4.1
Installing the table ......................................................................................................... 15
7.4.2
Mount the running rail .................................................................................................. 16
7.4.3
Fastening the table ........................................................................................................ 17
7.4.4
Remove the transport locks .......................................................................................... 19
7.5
7.5.1
7.6
7.6.1
7.7
Installing the Bucky unit (or a detector) ................................................................................ 20
Bucky unit P ................................................................................................................... 20
Installing the tabletop ........................................................................................................... 21
Installation of the tabletop in small rooms ................................................................... 22
Installing the column ............................................................................................................. 23
7.7.1
Put up ............................................................................................................................ 23
7.7.2
Mounting ....................................................................................................................... 24
7.8
7.8.1
Installing the X-ray tube assembly and collimator ................................................................ 27
Standard control arm mount ......................................................................................... 27
7.9
Mains supply.......................................................................................................................... 28
7.10
Weight compensation of the tube support arm ................................................................... 28
7.11
Cables and cladding ............................................................................................................... 28
7.12
Installing the SID scale display............................................................................................... 29
8
Adjustment ................................................................................................................................ 30
8.1
Aligning the column............................................................................................................... 30
8.2
Bracket adjustment of the tube support arm ....................................................................... 31
8.3
Other adjustment options of the tube support arm ............................................................. 32
8.4
Adjusting the vertical SID switch ........................................................................................... 33
8.5
Centring the Bucky unit in the direction transverse to the table .......................................... 33
9
Function testing ......................................................................................................................... 34
9.1
Tools required ....................................................................................................................... 34
9.2
Controls ................................................................................................................................. 34
9.3
Vertical movement and counterbalance adjustment of the tube support arm ................... 34
9.4
Tabletop................................................................................................................................. 34
9.5
SID latch ................................................................................................................................. 34
9.6
Tube support arm .................................................................................................................. 35
9.7
Bucky unit .............................................................................................................................. 35
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GENERAL INFORMATION
9.8
Bucky unit coupling ............................................................................................................... 35
9.9
Rotating the tube .................................................................................................................. 35
9.10
Report of funktional testing .................................................................................................. 36
10
Circuits diagrams ....................................................................................................................... 37
10.1
Circuit diagram of the table................................................................................................... 37
10.2
Circuits diagram of the column ............................................................................................. 38
10.3
Component designation for the circuit diagrams ................................................................. 39
11
Maintenance.............................................................................................................................. 41
11.1
Preliminary work ................................................................................................................... 41
11.1.1
Resources / Tools.......................................................................................................... 41
11.1.2
Preparation .................................................................................................................... 41
11.2
Table ...................................................................................................................................... 42
11.2.1
Floor anchor .................................................................................................................. 42
11.2.2
Bucky unit ...................................................................................................................... 42
11.2.3
Table frame.................................................................................................................... 43
11.2.4
Tabletop......................................................................................................................... 43
11.2.5
Foot switch .................................................................................................................... 44
11.3
Column .................................................................................................................................. 44
11.3.1
Vertical carriage............................................................................................................. 44
11.3.2
Supproting ropes ........................................................................................................... 45
11.3.3
Replacing the supporting ropes..................................................................................... 45
11.3.4
Vertical brake ................................................................................................................ 48
11.3.5
Column carriage ............................................................................................................ 49
11.3.6
Carriage at the table ...................................................................................................... 50
11.3.7
Horizontal brake ............................................................................................................ 50
11.3.8
Rail system ..................................................................................................................... 50
11.3.9
Cleaning ......................................................................................................................... 51
11.3.10
Completing maintenance .............................................................................................. 51
11.4
12
Maintenance certificate ........................................................................................................ 52
Spare parts................................................................................................................................. 53
12.1
Table ...................................................................................................................................... 53
12.2
Column .................................................................................................................................. 57
12.3
Tube support arm .................................................................................................................. 59
13
Disposal ..................................................................................................................................... 61
14
Labelling equipment identification ........................................................................................... 62
Appendix................................................................................................................................................ 63
Appendix A – Directive 93/42 / EEC regarding medical device
Article 12 ................................... 63
Appendix B – Technical Description .................................................................................................... 64
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Appendix C – Tighten torques for screw connections ........................................................................ 65
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GENERAL INFORMATION
1 GENERAL INFORMATION
1.1 USED TERMS
The terms used in this Installation Manual have the following meanings:
O PERATING A GENCY
Operating agency means any natural or legal person who uses the system or on whose behalf the
system is used. The operator is responsible for proper installation, particularly the instruction of expert
and assembly staff based on this manual, in order to avoid injuries of persons or damages to property
during the assembly and operation of the device.
O PERATOR
Operator are persons who, because of their training, experience and position as well as their
knowledge, are able to use the OKS 1000 and have been instructed in its handling. Furthermore, the
operator can assess the clinical condition of the patient and recognize and avoid possible dangers.
P ATIENT
Patients are referred in this manual as persons, on whose duly for justified medical reasons a
radiological diagnosis is used.
T ECHNICAL S TAFF
Technical Staff are employees of the manufacturer who, due to their training or instruction, are
entitled to deliver, assemble, transport and dismantle the device.
S ERVICE P ARTNER
Service partners are companies that have been authorized by the manufacturer Integral Medical GmbH
to sell devices and perform their services.
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GENERAL INFORMATION
0301 7201-E_R00
1.2 REGARDING THE SAFETY INSTRUCTIONS
1.2.1
INSTALLATION MANUAL
The following graphic symbols are used in this manual:
D ANGER ! Type and source of danger!
Texts with this symbol draw attention to a serious accident, injury or life hazard.
⋙ The following text explains the actions you can take to protect yourself
from the danger.
W ARNING ! Type and source of danger!
Texts with this symbol draw attention to an increased risk of accidents or injury.
⋙ The following text explains the actions you can take to protect yourself
from the danger.
A TTENTION ! Type and source of danger!
Texts with this symbol draw attention to the risk of damage to the device, a
possible inability to function or functional limitation.
⋙ The following text explains the actions you can take to protect yourself
from the danger.
⋙
A CTION S TEP
This symbol indicates operational instructions.
I NFORMATION
Information on best, efficient and disturbance-free operation of the unit.
▪
2
B ULLET
This symbol follows a list.
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1.2.2
GENERAL INFORMATION
SYMBOLS
The following symbols are used in the present manual and on the OKS 1000 unit itself:
D O NOT PUT LOADS !
This icon indicates parts or areas that should not be subjected to loads.
O PERATOR M ANUAL
Follow the operator manual!
TYPE B APPLIED PART
Mark of an applied part Typ B in accordance with IEC 60601-1.
CE-M ARKING OF CONFORMITY
The described product fulfils the requirements of the European Medical Device
Directive 93/42/EEC of June 14, 1993 under annex VII.
D ATE OF MANUFACTURE
M ANUFACTURER
G ROUND TERMINAL
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GENERAL INFORMATION
0301 7201-E_R00
1.3 CUSTOMER AND SERVICE SUPPORT
The products of the Integral Medical GmbH are distributed only throught an authorized dealer
network. For questions regrading maintenance and repair, please always contact your authorized
dealer first.
For add-on components, such as the collimator, Bucky etc. contact the appropriate dealer or your
authorized dealer.
The OKS 1000 is part of an X-ray system that may only be operated and maintained by persons with
the necessary professional qualifications.
The operator is responsible for compliance with the regulations that apply to the installation and
operation of an X-ray system.
This device is a class I medical product according to Council Directive 93/42/EEC of June 14, 1993
("Medical Device Directive"), annex IX.
1.4 INFORMATION INSTALLATION MANUAL
This document describes the safe and efficient use of the application device. If X-ray components are
fitted (collimator, etc.), follow the instructions of the respective manufacturer.
The graphic representations in this manual are intended to provide a basic understanding and may
differ from the actual design.
In this manual always the left-hand version of the device is displayed!
This documentation is part of the device. Keep the manual always at the place of use.
For safe and proper use, read the operator manual and other product-accompanying documents
carefully and completely. This can prevent damage to persons or the device due to incorrect operation.
Be sure to follow safety instructions and act with care to avoid personal injury and property damage.
1.5 DECLARATION OF CONFORMITY
This product fulfills the requirements of Directive 93/42/EWG from 14. June 1993.
The respective declaration of conformity is available on request.
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GENERAL SAFETY PROVISIONS
2 GENERAL SAFETY PROVISIONS
2.1 PRINCIPE
No work may be performed on live parts (over 42V). This prohibition is not applicable to measurement
and adjustment work. However, special caution needs to be exercised when carrying out such work.
If voltage must be switched on for equipment movements according to the installation manual, the
system must be de-energised immediately thereafter.
For adjustments and checks or tests that need to be carried out with X-ray beams, the radiological
protection regulations must be observed and followed, and radiation protection clothing must be
worn.
The tightening torques for screws connections that are described in Appendix C must be observed and
complied with.
2.2 ROOM INSTALLATION
The electrical installation of medical rooms in the Federal Republic of Germany must comply with the
VDE provision 0107.
In all other countries, the national provisions must be followed.
The operating agency is obliged to ensure that the equipment is operated only in permissible ambient
conditions.
⋙ see Chap. 5.3 Environmental conditions
⋙ see Chap. 6 Space planning
2.2.1
EXPLOSION PROTECTION
D ANGER ! Operation in explosion-prone areas!
Hazard to life and helth caused by risk of explosion.
⋙ Use only those cleaning agents that do not form flammable gas/air
mixtures.
⋙ This equipment is not meant for operation in explosion-prone areas!
2.2.2
EMERGENCY STOP SWITCH
The operating agency is obliged to install / mount an Emergency Stop switch and to instruct the
personnel in the use of the same. The operation of the device must be disabled with this Emergency
Stop switch in the event of hazard.
The operating agency must ensure that the Emergency Stop switch is always freely accessible.
2.2.3
COMPATIBILITY WITH OTHER EQUIPMENT
If the operating agency wishes to connect the X-ray equipment with other devices, components or
assemblies and cannot find information about this in the technical specifications, it must ensure by
consulting us as the manufacturer or an expert that the safety of patients and operating personnel is
not adversely affected by the intended combination.
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GENERAL SAFETY PROVISIONS
2.2.4
0301 7201-E_R00
COMPLYING WITH STATUTORY NATIONAL REGULATIONS
The operating agency is obliged to comply with all statutory national regulations in the respective
country. In Germany, according to the Radiation Protection Act, the following must be available before
commissioning:
▪
▪
▪
Acceptance test
Expert inspection
Constancy test (in according with the prescribed intervals of time)
Also observe the local occupational safety and accident prevention regulations.
2.3 RESPONSIBILITIES OF THE OPERATING AGENCY
2.3.1
TRAINING OF PERSONNEL
In order to use this product properly, the operating and maintenance personnel must be familiar with
the Operator Manual, which must be studied prior to commissioning.
2.3.2
OPERATION
The operating agency is obliged to keep the equipment in a fault-free and safe condition. This includes:
▪
▪
Adherence to inspection and maintenance intervals
Taking the equipment out of service if it is not in a safe condition.
D ANGER ! Operation in an unsafe condition!
Risk of radiological exposure and injury to the patient and / or operating
personnel.
⋙ Operate the equipment only when it is in a safe and functional
condition.
2.3.3
ADD-ON PARTS AND SPARE PARTS
The operating agency is obliged to operate the device only with approved attachments. It is strongly
recommended to expand or supplement the device only with the components provided for it. In
particular, attention must be paid to compliance with the permissible weight and height.
⋙ The maximum weight of the X-ray tube assembly with collimator may be 40 kg.
⋙ The maximum permissible structural height of the Bucky unit is 71mm.
D ANGER !
Incorrect or defective spare parts may impair the safety and also lead to damages,
malfunctions or total failure.
⋙ Only use original spare parts provided by the manufacturer!
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GENERAL SAFETY PROVISIONS
2.4 DANGER DUE TO ELECTRICAL CURRENT
The X-ray equipment may be operated only in medical facilities that meet the requirements of VDE
0107.
Only competent maintenance personnel may remove the covers and claddings of the X-ray equipment.
W ARNING ! Electric shock!
In order to prevent the RISK of an electric shock, this equipment may only be
connected to a POWER SUPPLY SYSTEM with a permanently wired protective earth
conductor.
W ARNING ! Electric shock!
This device does not have any mains switch for switching the unit on and off.
⋙ Only connect the system with the power supply when all covers and
claddings are installed.
This equipment is operated with electrical power; hence, there is a risk of electrical
shock.
2.5 PROTECTION OF COMPONENTS ENDANGERED BY ELECTROSTATIC DISCHARGE
The integrated circuits and boards used that are populated with electrical components require
particularly careful handling on account of the structures that are highly sensitive to electrostatic
discharge and owing to the extremely high input resistance.
The means of protection prescribed must be used.
ESD – C OMPONENT ENDANGERED BY ELECTROSTATIC DISCHARGE
Boards, pins and connectors that are marked with this label should not be touched
with the hands or there should be no connection between these connectors
without adopting suitable and relevant protective measured with respect to ESD.
2.6 LIMITS
▪
Maximum patient load
320 kg
▪
Maximum weight of the tubes with collimator
40 kg
▪
Structural height of the Bucky unit
71 mm
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EMPLOYED STAFF
0301 7201-E_R00
3 EMPLOYED STAFF
In order to use this product properly and as intended, the operating and maintenance personnel
must be familiar with the Operator Manual, which must be studied prior to commissioning.
3.1 QUALIFICATIONS
3.1.1
AUTHORISED OPERATING PERSONNEL
The equipment may be used only by those who have the following qualifications:
▪
Specialist medical and radiological knowledge in accordance with the country-specific
legislation. For exampel, radiology technicians or personnel with specific additional training
have this specialist kowledge.
▪ Induction of authorised personnel for performing examinations with this equipment.
This equipment may be cleaned only by those who have the following qualifications:
▪
3.1.2
Specialist knowledge can, for example, be imparted by induction of authorised personnel into
the cleaning of the equipment.
AUTHORISED MAINTENANCE PERSONNEL
The equipment may be repaired and maintained only by those who have the following qualifications:
▪
▪
▪
▪
8
Technical knowledge about radiological protection
Specialised knowledge in handling electrical systems
(For example, electrical technicians or personnel with specific additional training have this
specialised knowledge.)
Introductory training in the operation, maintenance and repair of the systems by the
distributer or the manufacturer
Authorisation of the distributer or manufacturer of this equipment to repair or maintain the
same
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0301 7201-E_R00
PRODUCT SAFETY
4 PRODUCT SAFETY
See also in the Operator Manual!
4.1 ELECTROMAGNETIC COMPATIBILITY
The unit meets the EMV provision of EN 60601-1-2.
A TTENTION !
Medical electrical equipment is subject to special precautionary measures with
respect to EMC and must be installed and put into operation in accordance with
the EMC instructions given in the documents supplied with the equipment.
W ARNING !
Portable and mobile HF communication devices may affect medical electrical
equipment.
4.2 CLASSIFICATION IN ACCORDANCE WITH EN 60601-1
The equipment has the protection class 1 for the type of protection against an electric
shock and type B for the level of protection.
4.3 EG CONFORMITY
This Device meets the basic requirements in accordance with the provision of the Directive 93/42 EEC
of the Council for medical products according to Article 11, paragraph 3 and the procedure given in
Apendix II.
The CE mark is applicable only to the product without the X-ray components. The description includes
the final purpose in order to faciliate understanding by the user.
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TECHNICAL DATA
0301 7201-E_R00
5 TECHNICAL DATA
5.1 ELECTRICAL SPECIFICATIONS
Mains connection:
Frequency:
Rated current:
Rated connectd load:
115 / 230 V
50 / 60 Hz
2/1A
230 VA
5.2 WEIGHT
Patient positioning unit
Stand column
Fixed tube support arm
Swivel tube support arm
Swivel tube support arm with telescopic feature
187 kg
120 kg
20 kg
25 kg
25 kg
5.3 ENVIRONMENTAL CONDITIONS
max. working altitude
Permissable ambient
temperature
Permissable relative
atmospheric humidity
Atmospheric pressure
range
Operation
2000 m
+10°C to +40°C
Transport
Storage
---20°C to +60°C
---20°C to +60°C
20% to 70%
10% to 90%
10% to 90%
700 hPa to 1060 hPa
500 hPa to 1060 hPa
500 hPa to 1060 hPa
Lenght
1,60 m
2,10 m
Width
0,75 m
0,91 m
Weight
217 kg
2,30 m
0,91 m
2,41 m
0,76 m
5.4 PACKING AND TRANSPORT ROUTES
Table pallet
Short tabletop
cardboard box
Long tabletop
cardboard box
Column pallet
Heaviest individual part
Minimum door width
10
163 kg
187 kg
0,90 m
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SPACE PLANNING
6 SPACE PLANNING
6.1 DIMENSIONAL DRAWING
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SPACE PLANNING
0301 7201-E_R00
6.2 FLOOR ANCHORING (LEFT-HANDED VERSION)
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INSTALLATION
7 INSTALLATION
7.1 EQUIPMENT CONSTRUCTION
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
Installation Manual
Vertical carriage
X-ray tube assembly support arm, swivel-type, movable
Column stand
Rail system for stand column
X-ray tube assembly
Control arm with protractor
Tabletop, floating, manually positionable, scratch-proof
Profile rails for holding accessories
Table upper frame
Bucky unit, movable
Table base
Foot switch
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INSTALLATION
0301 7201-E_R00
7.2 PRODUCT DESCRIPTION
The OKS 1000 is an application unit for X-ray diagnostics from the head to the foot. For this purpose,
it needs to be fitted with the radiation components (tube assembly, collimator, Bucky unit, generator,
etc.). Thereafter, images can be captured of the cranium, thorax, pelvis, skeleton and extremities of a
patient in the lying or sitting position and in combination with a wall stand on a patient in the standing
position.
There are basically two variants of the OKS 1000 application unit:
▪
▪
The left-hand version (standard version, the figures always illustrates in this version)
The right-hand version (special version)
Both versions consist of a patient table with a floating tabletop, as well as a guided column stand for
X-ray tube assemblies or a collimator and a control arm.
The left-hand version (standard version) of the OKS 1000 can be recognized by the guide rail projection
towards left from the column stand on the rear.
⋙ See also chapter 6.1 Product description in the Operator Manual.
7.3 ON-SITE OPERATIONS
The OKS 1000 is supplied as specified in the order either as a left-hand version or a right-hand version.
A TTENTION !
The conversion from the right-handed version to the left-handed one may only be
carried out only by employees or by persons who have been authorised for this in
purpose by the manufacturer.
The electrical connection data must match that of the equipment supply voltage. For this device a
supply voltage of 115/230 V AC and an appropriate earth connection wire are necessary.
Each of the anchor points must be able to withstand a tensile force of 2500 N (concrete quality C20/25
DIN EN 206-1/DIN 1045-2 when using the anchoring material supplied along with the equipment).
The anchoring boreholes must be made in the floor at the site in accordance with the dimensional
drawing in Chap. 6.2.
A TTENTION !
The specified minimun clearance are to be kept in order safeguard all movement
possibilities of the system.
With PVC or carpeted floors, cut out the flooring around the anchor points of the table base. Place flat
shims (installation material / accessories) corresponding to the height of the flooring material at the
anchor points of the table base.
The connection cable for the Bucky unit and the measuring chamber, must be laid depending on the
version at the site according to the installation plan right up to the connection box in the table base or
up to the Bucky unit.
Check the completeness of the delivery using the accompanying packing list.
Check the delivered parts for damage.
Store cardboard found on the pallets in a safe place until they are needed for equipment installation.
Properly dispose of packaging materials (see also chapter 13).
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0301 7201-E_R00
7.3.1
INSTALLATION
MEASURING INSTRUMENTS REQUIRED
Machine spirit level
7.3.2
SPECIAL TOOLS REQUIRED
Hammer drill
Masonry drill bit ø12 mm for 120 mm drilling depth
7.4 UNPACKING THE EQUIPMENT
The following procedure is recommended for installing this device:
Remove the packaging from the table frame, column and tabletop.
Dispose it properly!
7.4.1
INSTALLING THE TABLE
Loosen both fixing screws of the front cladding
(do not remove them).
Press the front cladding up and towards the front
from inside and remove it by moving it upwards.
A TTENTION !
The contacts for the LED lighting are provided with arrows. When connecting,
make sure that these arrows are opposite (
).
Loosen all four fastening screws from the table
frame on the pallet and drive them out from
below.
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15
INSTALLATION
7.4.2
0301 7201-E_R00
MOUNT THE RUNNING RAIL
The running rail is fixed on a pallet together
with the stand column. Remove the packaging
of the column pallet. Remove all transport
locks and the cardboard box containing the
accessories.
Remove and unpack the running rail for
installation.
Let the column stand remain on the pallet until
it is to be installed.
Mount the running rail at the rear of the table
frame. The standard version is illustrated in
the figure. For the right-hand version, the rail
needs to be placed with an offset to the other
side.
(1)
To simplify the installation of the rail
between the tables and pallet, slide equalising
sheets (1) (from the cardboard box for
accessories, the equalising sheets are
somewhat longer on one side.), (raise the table
slightly from behind).
Mount the rail for the standard version as
shown. While doing so, ensure that the angled
side of the rail is at the top.
Mount the rail using two threaded strips and
four fixing screws to the table frame.
ATTENTION: For the right-hand version it is
necessary to exchange the long stop collar on
the right side of the rail with the short one on
left side. In addition, reposition the bracket
that is pre-mounted on the rail in such a
manner that it is located at the centre of the
table. Appropriate boreholes are provided for
this purpose.
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7.4.3
INSTALLATION
FASTENING THE TABLE
Push the table frame from the rear of the
pallet, tilt it backwards, pull out the pallet from
the front and place the table carefully on the
ground.
Bring the table frame to the place of
installation, push it over the fixing screws (for
this purpose, see chapter 6.2 Floor anchoring)
or align the equipment at the installation site.
Prepare heavy-duty anchors and insert them
in the anchor points.
The floor anchor holes are the same for the left-handed and right-handed versions.
Check the evenness of the table frame in the
longitudinal and transverse directions using a
spirit level at the locations marked with
arrows. Check the evenness of the running rail.
If uneven, proceed as follows:
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17
INSTALLATION
0301 7201-E_R00
C B
A
C
If the surfaces are not even, bring the table with the running rail to an even position with the help of
the levelling screws. Compensate the unevenness of the floor. To do this, push flat shims below the
locations at the table and the running rail illustrated with A, B, C and D. The illustrated items have the
following numbers:
▪
▪
▪
▪
0301 5812, ……13, …….14_plate_small
0301 5809, ……10, …….11_plate_medium
0301 5808_L-corner as a shelf for 0301 5801, ……02, …….03_compensating plate
0301 5804, …...05, …….06_plate_big
(A)
(B)
(C)
(D)
Place the shims on the metallic bracket and push them below the running rail at the locations marked
with C.
Tighten all screws for the floor anchoring (50Nm).
B
A
C
D
A TTENTION !
The table frame must not be twisted in any direction. The running rail must not
swing.
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Installation Manual
0301 7201-E_R00
7.4.4
INSTALLATION
REMOVE THE TRANSPORT LOCKS
Loosen the fastening screws and remove the
cladding panel at the rear.
Loosen the fastening screws of the transport
locks from the Bucky unit and carriages and
remove the transport locks. Remove the
transport locks from the upper frame.
Remove the transport lock of the brake
magnets at the upper frame.
Installation Manual
19
INSTALLATION
0301 7201-E_R00
7.5 INSTALLING THE BUCKY UNIT (OR A DETECTOR)
Bucky units from diffrent manufacturers may be installed. The equipment is prepared according to
the order and the required fastener materials are supplied with it.
The following procedure is recommended:
Insert the Bucky unit (with the cartrige opening
towards the front) in the Bucky carriage.
(1)
7.5.1
Connect the connection cable and the measuring
chamber cable according to the information given
by the manufacturer.
BUCKY UNIT P
Fixture with 2 screws each (1) on the left and right side.
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Installation Manual
0301 7201-E_R00
INSTALLATION
7.6 INSTALLING THE TABLETOP
Follow the procedure below to install the table top and dispose it properly:
⋙ Take the tabletop out of the packaging.
⋙ Detach the end stops on the front side.
⋙ Push the tabletop onto the transverse carriage.
(1)
When the tabletop is inserted, the brake magents (1) need to be pressed downwards!
⋙ Reinstall the end stops.
Take the corrugated cardboard supplied in the packaging for the protection of the tabletop and place
it on the tabletop until the installation has been completed!
A TTENTION !
Mount the tabletop only after complete adjustment according to this instruction.
Installation Manual
21
INSTALLATION
7.6.1
0301 7201-E_R00
INSTALLATION OF THE TABLETOP IN SMALL ROOMS
Detach the end stops on both front sides.
Detach the two ball bearings located at the
front (1).
(1)
Place the tabletop on the table frame, raise the table tabletop on the operating side by approx. 45°
and while doing this, place the rear tabletop profile over the polyamide roll and the ball bearings.
Carefully place the tabletop back down.
Move the tabletop lengthwise and reinstall the detached ball bearings.
Readjust the setting of the eccentric.
Reinstall the end stops.
Take the corrugated cardboard supplied in the packaging for the protection of the tabletop and place
it on the tabletop until the installation has been completed!
A TTENTION !
Mount the tabletop only after complete adjustment according to this instruction.
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Installation Manual
0301 7201-E_R00
INSTALLATION
7.7 INSTALLING THE COLUMN
7.7.1
PUT UP
Remove the transport locks (parts are red) from the
pallet. Unscrew the X-ray tube assembly support arm
from the mounting bracket.
It is helpful to position the pallet relative to the
table in such a way that it can then be moved directly
in the running rail.
Place the X-ray tube assembly support arm vertically
(only with the swivel-type / transversal support
arm).
Firmly secure the control arm to the tube
bracket with cable ties.
Push the column a few centimetres in front of the
pallet.
Installation Manual
23
INSTALLATION
0301 7201-E_R00
Aligning the column!
Use the transport panel at the front end of the
column as a point of approach.
At least two persons are needed for the
installation!
7.7.2
MOUNTING
Remove the stopper:
(5)
(1)
(2)
(3)
⋙ Remove the stopper (1)
⋙ Remove the sheet metal (2) and the distance
bolt (3)
⋙ Remove trip-safety (4)
⋙ Remove cover (5)
(4)
Now the column can be moved into the running rail.
Bring the column into position relative to the table.
(In the right-handed version, the column must be
placed accordingly on the right side of the table!)
(1)
Guide the column carefully into the rail at the table.
Reposition the column fixture (1) for the righthanded version on the left side.
Remount the stopper.
The column must be safeguarded against falling
down until it has been fixed to the carriage using screw.
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Installation Manual
0301 7201-E_R00
INSTALLATION
Remove the cladding (1) of the column fixture.
(1)
(2)
(4)
(3)
Remove the fastening screws (2).
Turn the centring screw (3) backwards until the end
of the screw no longer projects over the flange plate.
Move the carriage to the right (to the left for the
right-handed version) and bring it in position with
the column.
Push the installation aid plate (4) under the bearing
of the carriage.
Turn the centring screw again inwards, and it must move into the centring borehole of the carriage.
Fasten the fixing arm of the column at the carriage by tightening the two fastening screws and washer.
Installation Manual
25
INSTALLATION
0301 7201-E_R00
Join the connection cable of the table and
column according to the circuit diagrams
(connector).
Screw on the cable holder and clamp the cable
so that it is not under tension.
Screw the cladding of the fixing arm and while
doing so lay out the cable accordingly.
Dismount all installations aids (three rollers)
and the transport locks.
Remove both transport lock brackets, at the
front (visible) and at the rear.
Remove the two transport lock screws.
These two screws are used to secure the X-ray tube assembly support arm. They must be removed
prior to installing the X-ray tube assembly and collimator.
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0301 7201-E_R00
INSTALLATION
7.8 INSTALLING THE X-RAY TUBE ASSEMBLY AND COLLIMATOR
7.8.1
STANDARD CONTROL ARM MOUNT
(1)
Fix the control arm mount (1) between the tube and
collimator.
A TTENTION !
Note the defined distance between the focus and the collimator. This distance can
be found in the documentation of the collimator. This distance can be adjusted as
needed by using spacer plates.
Installation Manual
27
INSTALLATION
0301 7201-E_R00
7.9 MAINS SUPPLY
Make the mains connection on the terminal strip at the base of the equipment with on-site cable duct
according to the circuit diagram (see chapter 10 Circuit diagrams).
See also chapter 6.2.
A TTENTION !
The equipment is ready for use as soon as it is connected to the mains supply!
7.10 WEIGHT COMPENSATION OF THE TUBE SUPPORT ARM
Place the weights supplied equally at the front and rear.
The weight calibration is produced if the force for upward and downward movement of the tube
support arm is roughly equal.
A TTENTION !
If the counterbalance adjustment is not proper, the tube support arm may move
upwards or downwards on its own.
This may cause personal injury or damage to property.
7.11 CABLES AND CLADDING
Screw on the upper cable holder and clamp the
cable so that it is not under tension.
The three other boreholes are meant
for laying the HV cables.
Fix all other cladding panels of the column
using the screws provided.
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0301 7201-E_R00
INSTALLATION
Screw all panels of the column in the following order:
▪ The lower short centre cladding
▪ The upper short centre cladding
▪ Headpiece
Fix the cladding panel of the table at the rear using
the screws provided.
7.12 INSTALLING THE SID SCALE DISPLAY
▪
Adjust the SID clearance by moving the vertical carriage (measure the distance between the
tube focus and the cartridge or the detector).
▪ Fix the scale on the column using adhesive. The lower edge of the vertical housing must match
the scale value of the distance measured.
Do not fix the scale with adhesive to the centre cladding.
Installation Manual
29
ADJUSTMENT
0301 7201-E_R00
8 ADJUSTMENT
8.1 ALIGNING THE COLUMN
Align the column in both vertical directions using the
spirit level.
(1)
If needed, loosen the four fixing screws (1) on the
arm and retighten them.
With the eccentrics in the column carriage, the
alignment of the column can be readjusted.
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0301 7201-E_R00
ADJUSTMENT
8.2 BRACKET ADJUSTMENT OF THE TUBE SUPPORT ARM
Remove the tabletop (see also chapter 11.1.2).
Loosen the mounting screws of the cable
holder and remove the cable holder.
Loosen the mounting screws of both half-shells
of the arm cladding and remove the half-shell.
Loosen the screw fastening of the side cover,
and take off the cover.
Bring it to the right SID distance.
Carefully adjust the eccentric screw with an
open-end spanner (1) and align it with respect
to the centre of the carriage panel.
Retighten the mounting screw of the eccentric
and install the cladding panels in reverse
sequence.
1
Installation Manual
Retract the tabletop again (see chapter 7.6).
31
ADJUSTMENT
0301 7201-E_R00
Using a ball head pin wrench loosen the fastening
screws 2 slightly.
2
1
Adjust the tilt of the tube support arm using the
adjusting screws 1.
To check the setting, move the tube vertically.
Turn and retighten the fastening screws 2.
1
2
8.3 OTHER ADJUSTMENT OPTIONS OF THE TUBE SUPPORT ARM
Adjust the support arm in the transverse direction with the 4 screws (1) (two each opposite one
another) so that the cartridge is illuminated properly at the SID height. Move the support arm vertically
again and check whether the light field remains aligned on the cartridge and readjust it, if necessary.
(1)
Remove claddings of the vertical carriage.
Using the 4 threaded pins (1) on both sides of
the flange plate the light field can be
readjusted to a wall stand.
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0301 7201-E_R00
ADJUSTMENT
8.4 ADJUSTING THE VERTICAL SID SWITCH
For easier detection or recognition of the SID, a micro-switch is optionally installed or may be
retrofitted.
If the micro-switch reaches the switch cam during the vertical movement of the tube support arm, the
lamp in the collimator lights up. This means the SID has been achieved.
If the lamp in the collimator goes off, the SID is no longer satisfied.
On retrofitting (or upgrading)
Unscrew the cladding panels of the column (headpiece, long and short cladding panels) and of the tube
support arm.
Screw on the switch cam and the micro-switch.
Connect the contacts of the micro-switch with pre-wired plug of the tube support arm.
To adjust the SID, the micro-switch as well as the switch cam can be adjusted within their slots.
After checking the SID, screw all claddings panels back on.
8.5 CENTRING THE BUCKY UNIT IN THE DIRECTION TRANSVERSE TO THE TABLE
The Bucky unit can be centred in the transverse
direction of the table:
Loosen the top screws on the
fastening clips.
Move the Bucky unit in the required
offset direction.
Installation Manual
33
FUNCTION TESTING
0301 7201-E_R00
9 FUNCTION TESTING
Perform a functional check before commisioning and after maintenance work.
We recommend that a report of the function testing be compiled. Use the table given at the end
of the chapter as a template for the report.
9.1 TOOLS REQUIRED
▪
▪
▪
Spring balance
Spring balance
Tape measure
1N – 100N
100N – 300N
9.2 CONTROLS
Testing all buttons on the control arm and foot switch at the table. See chapter “Control Elements” in
the Operator Manual. All buttons must work as described in the manual.
9.3 VERTICAL MOVEMENT AND COUNTERBALANCE ADJUSTMENT OF THE TUBE SUPPORT ARM
Release the brake and move the tube support arm across the entire range of movement. For this
purpose, move the column completely to the left or to the right in case of the right-handed version. It
should be possible to move the vertical carriage across the entire range of movement with uniform
and equal force. It should essentially be the same in both directions and be less than 30 N for both
directions.
With the brake released, the counterbalance of the tube support arm must be adjusted.
Fix the brake and then obtain the retaining or holding force of the brake. This must be greater than
150 N.
W ARNING ! Difficult move and scraping or grinding noices!
The equipment must be put out of service immediatelly! There may be a rope
break.
⋙ Notify your service department.
⋙ Try to avoid all kinds of severe impact and vibrations.
9.4 TABLETOP
Test the movement of the floating tabletop:
Release the brake. It must be possible to position the tabletop as desired comfortably and easily. Fix
the brake. Now, it should be possible to move the tabletop only with great exertion of force.
Reference value:
>300N ± 50N
9.5 SID LATCH
Move the vertical carriage over the latching cam of the SID switch. The switch must get operated
properly at a height of 115 cm above the film.
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0301 7201-E_R00
FUNCTION TESTING
9.6 TUBE SUPPORT ARM
Unlock the latching lever and rotate the arm by +90° und -90° respectively. The latch must engage
every 90° on its own automatically.
Release the brake for the transverse movement of the support arm. The latch for the transverse
movement should be adjusted in such a manner that 70N - 80N are required to release the latch.
Transverse movement beyond the latch should be smooth and easy (10N – 15N).
9.7 BUCKY UNIT
Move the Bucky unit over the entire range of its movement. Check for easy of movement and smooth
running. Check the brakes.
9.8 BUCKY UNIT COUPLING
Move the column over the entire range of movements. The Bucky unit should be moved automatically
in the region between the bolts and should get decoupled at each of the bolts.
9.9 ROTATING THE TUBE
Does the tube get latched easily and comfortably every 45°? Check whether the unlocking or
unlatching force is reasonable (without braking ≥40N). The tube should remain latched even if the
brake is released.
Installation Manual
35
FUNCTION TESTING
0301 7201-E_R00
9.10 REPORT OF FUNKTIONAL TESTING
Controls
Column brake button
Vertical movement button
Button for horizontal and
vertical movement
Is working properly?
yes [ ] / no [ ]
Button for rotating the tube
Is working properly?
yes [ ] / no [ ]
Button for transverse
movement of the tube
Foot switch
Vertical movement of the Brake released
column
Brake active
Horizontal movement of Brake released
the column
Floating tabletop
Brake active
Brake released
Brake active
SID latching
Switch contact
Bucky unit
SID
Moving distance
Brakes active
Tube support arm
Swivel movement
Transverse movement
Bucky unit coupling
Rotating the tube
Is working properly?
yes [ ] / no [ ]
Is working properly?
yes [ ] / no [ ]
Brake released
Is working properly?
yes [ ] / no [ ]
Is working properly?
yes [ ] / no [ ]
Is the force required for movement uniform?
yes [ ] / no [ ]
Upward movement:
Downward movement:
N
N
Holding force of the brake:
N
Is the force required for movement uniform?
yes [ ] / no [ ]
Force required for movement:
Holding force of the brake:
Can it be positioned easily?
yes [ ] / no [ ]
Tabletop arrested?
yes [ ] / no [ ]
Is the switch operated?
yes [ ] / no [ ]
Fokus-Film-Abstand:
cm
N
N
Is the force required for movement uniform?
yes [ ] / no [ ]
Holding force of the brake
yes [ ] / no [ ]
Is it latching properly?
yes [ ] / no [ ]
Transverse latching
Force required for latching:
Transverse movement:
Force required for moving:
Is working properly?
yes [ ] / no [ ]
Is it latching properly?
yes [ ] / no [ ]
Latching moment:
N
N
Nm
Serial number:
Function testing carried out by: _____________________ from the company: ___________
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Installation Manual
0301 7201-E_R00
CIRCUITS DIAGRAMS
10 CIRCUITS DIAGRAMS
10.1 CIRCUIT DIAGRAM OF THE TABLE
Installation Manual
37
CIRCUITS DIAGRAMS
0301 7201-E_R00
10.2 CIRCUITS DIAGRAM OF THE COLUMN
38
Installation Manual
0301 7201-E_R00
CIRCUITS DIAGRAMS
10.3 COMPONENT DESIGNATION FOR THE CIRCUIT DIAGRAMS
Unit
part
=AA
function
comment
Fixed Bucky-Table
=AA
=AA
=AA
=AA
-F1
-F2
-F3
-F4
fuse
fuse
fuse
fuse
=AA
-PE1
main ground-stud table
=AA
=AA
=AA
-S1
-S2
-S3
footpedal to release tabletop brake
footpedal for collimator light
switch release bucky-brake
=AA
=AA
=AA
-N1
-N2
LED1
power adapter I
power adapter II
RF Controller LED-light
=AA
-X1
terminal-block
=AA
=AA
=AA
=AA
=AA
=AA
-X3
-X4
-X5
-X6
-X7
-X8
connector tabletop-brake
connector foot-pedal
connector column
connector
connector bucky-brake
terminal-block table brake
=AA
=AA
=AA
=AA
=AA
=AA
-Y1
-Y2
-Y3
-Y4
-Y5
-D1 D3 D5
brake tabletop longitudinal
brake tabletop longitudinal
brake tabletop transversal
brake tabletop transversal
brake bucky
diode brake
Installation Manual
T1,6 A ~ 230 V / T3,2 A ~ 115 V
T3,15 A
T3,15 A
T3,15 A
actuated in neutral position
actuated in neutral position
(for collimator)
UMNL 09 pole
UMNL 06 pole
UMNL 12 pole
UMNL 09 pole
UMNL 12 pole
39
CIRCUITS DIAGRAMS
unit
part
0301 7201-E_R00
function
=AB
column
=AB
control handle
=AB
-S1
switch SID vertical
=AB
=AB
=AB
=AB
=AB
=AB
=AB
-S3
-S4
-S5
-S6
-S7
-S8
-S9
switch Bucky unit coupled
switch release tube-rotation brake
switch release horizontal brake
switch release horizontal and vertical
switch release horizontal and vertical
switch release vertical brake
switch release transversal brake (optional)
=AB
=AB
=AB
-X1
-X2
-X3
terminal-block control handle
terminal-block brake vertical
terminal-block tube-rotation
=AB
=AB
=AB
=AB
-X5
-X6
-X7
-X8
terminal-block horizontal brake
connector column - table
connector horizontal brake
terminal-block control box
=AB
=AB
=AB
=AB
-Y1
-Y2
-Y3
-Y4
brake vertical
brake horizontal
brake rotation
brake transversal
=AB
=AB
=AB
=AB
-D1
-D2
-D3
-D4
diode brake
diode brake
diode brake
diode brake
40
comment
1-2 connection Collimator
3-4,5 power supply
6-11 brakes
12 reserve
Installation Manual
0301 7201-E_R00
MAINTENANCE
11 MAINTENANCE
Maintenance described below is to be performed after every 12 months. If functions are to be checked
with the power on during maintenance, the equipment should be disconnected from the mains supply
again immediately after the particular work step is finished.
Failed components may only be replaced by original parts that are listed in the spare parts list enclosed.
Only acid-free greases may be used for maintenance, and do not grease or oil ball bearings with sealing
shim.
11.1 PRELIMINARY WORK
▪
▪
▪
▪
▪
Check the equipment for damage and missing parts.
Check ensure all cables are in proper condition and not damaged, especially at the anchor
points; replace them if necessary or, if possible, repair them after consulting with the
customer.
Check to ensure that cable loops are of sufficient lenght.
Check the all claddings and covers.
⋙ If necessary, replace damage parts or arrange for their replacement.
Check the travel range of the equipment movements for objects that may be in the way. If
there is a risk of collison, point out the danger to the operator.
11.1.1 RESOURCES / TOOLS
Customary installation tools:
▪
▪
▪
▪
▪
▪
▪
Ladder
Torque wrench
Spirit level
Spring scale (100 N und 300 N)
Thickness gauge
Cleaning agents
Lubricants
11.1.2 PREPARATION
▪
▪
Switch off the system.
Dismount the tabletop.
⋙ Dismantle the end stop and end piece at one of the front ends of the tabletop from the
side guide rails.
⋙ Remove the tabletop.
Place it carefully and safety.
Installation Manual
41
MAINTENANCE
0301 7201-E_R00
11.2 TABLE
Loosen both fixing screws of the front cladding
(do not remove them).
Press the front cladding up and towards the
front from inside and remove it by moving it
upwards.
A TTENTION !
The contacts for the LED lighting are provided with arrows. When connecting,
make sure that these arrows are opposite (
).
11.2.1 FLOOR ANCHOR
Check the anchor bolts are fitted tightly, and tighten them if necessary (Torque 50 Nm).
11.2.2 BUCKY UNIT
Check the easy of movement over the entire range of travel. If you hear some running noise replace
any item that is damaged.
Clean running rails and ball bearings and grease the running rails lightly.
Check the play. Reposition eccentric bearings
(1) as needed.
Correct setting: The ball bearings can just be
turned by hand.
(1)
Check end stop (2) for tight fit and integrity.
Switch on the system and check if it is
necessary to adjust the brakes.
Switch off the equipment.
(2)
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0301 7201-E_R00
MAINTENANCE
11.2.3 TABLE FRAME
(1)
Clean the guide shaft on the left and right sides
(1) and grease it slightly.
(2)
Switch on the system.
Check the function of the transverse brakes (2)
(retaining or holding force at least 250N).
Adjust as needed.
(4)
(3)
(5)
To do this, loosen the locknut (4) and adjust
the braking force at the threaded pin (5).
Check that the end stops are unscathed on
both sides (3) and are fitted firmly.
Reinstall the left and right cover on both sides.
11.2.4 TABLETOP
Check the plastic castors (1) for wear and
replace them if necessary.
(1)
(1)
Clean all ball bearings and check that they
move easily and are unscathed. If required,
replace them and grease the running surface of
the rails slightly.
Clean the guide profiles of the tabletop.
Push the tabletop inside.
(2)
Switch on the system and check the
longitudinal brake (2) Replace the brake
magnet if necessary.
Switch off the equipment.
(1)
(2)
Loosen Allen setscrew (1) and adjust the braking force with the help of the hex screw (2) at the bottom
side of the brake magnet (it can be reached through the borehole at the bottom of the frame).
Lock it with the Allen setscrew (1).
Repeat the adjustment at the second brake magnet.
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43
MAINTENANCE
0301 7201-E_R00
(1)
Move the tabletop over the entire range of its
travel. Running noise? Easy of movement?
Readjust the eccentric bearing if necessary.
Reinstall the end stop and the end
piece at one side of the tabletop in the side guide
rails (see chapter 7.6).
11.2.5 FOOT SWITCH
Check the easy movement and the switching
point. If required, adjust the switch.
Check the cable connections of the switches.
11.3 COLUMN
11.3.1 VERTICAL CARRIAGE
Remove the cladding panels of the column and the vertical carriage.
Clean the guide rails of the column and the casters of the vertical carriage, and check that they are
unscathed and grease them slightly.
Check the entire range of travel for easy of movement. Running noise? Identify and, if necessary,
replace any defective bearings.
44
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0301 7201-E_R00
MAINTENANCE
11.3.2 SUPPROTING ROPES
▪
▪
▪
The steel ropes must be inspected at least once each year by the service team.
To do this, move the vertical carriage al the way down and remove the centre caldding.
Clean both steel ropes (do no use any grease-dissolving agents) and check to ensure they are
unscathed. To do this, run through the entire range of travel and wipe off the steel rope with
a wool cloth or swab. A defective rope can thus easily be detected if deposits of the woll cloth
or wadding get stuck on the cable.
A TTENTION !
The ropes must be replaced:
▪ after 3 years of operating time,
▪ if 12 or more broken individual strands of the rope are found over a
100mm lenght,
▪ if 3 or more broken individual strands of the rope are found over a 10mm
lenght.
11.3.3 REPLACING THE SUPPORTING ROPES
▪ Move the column all the way to the left (to the
right with the right-handed version) over the
table.
▪ Rotate the tuby by 90° (so that the table is
passed over) and move the tube support arm all
the way down.
▪ Loosen the mounting screws of the head cap
and remove the head cap, loosening any cable
strands from the cap in the process.
▪ Loosen the mounting screws of the left and
right cover of the tubes support arm and remove
the covers.
▪ Remove the base cladding.
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45
MAINTENANCE
0301 7201-E_R00
▪ Loosen the mounting screws of the lower
centre cladding on the column, and pull the
cladding upwards to remove it.
1
2
The figure shows the column with the covers
removed.
▪ Remove the sealing plugs (1) on the backside
of the column.
▪ Push the rod (2) (included in the delivery)
through the holes in the column. The rod has
approximately the same length protrude from the
holes of the column.
▪ Move the tube support arm up until the
counterweight comes to rest on the rod.
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0301 7201-E_R00
MAINTENANCE
▪ Raise the tube carrier and support it with a
piece of wood 80x60x360mm on the vertical
carriage so that the support ropes are unloaded.
In the process, make sure that the
support occurs directly on the vertical carriage
and not on the cover bracket.
▪ Remove the headpiece.
▪ Knock out the dowel pins and unscrew the
upper rope`s locking straps.
▪ Remove the locking ring on the retaining pin
and remove the rope from the retaining pin.
▪ Replace the ropes and reinstall in the reverse
sequence.
Installation Manual
47
MAINTENANCE
0301 7201-E_R00
▪
During installation of the dowel pins,
make sure that their open side points
outwards so that the rope cannot get
damaged.
A TTENTION !
Before you reinstall the headpiece, check the newly installed ropes again for
correct fixture. Inter alia:
▪ dowel pin
▪ upper locking straps on the headpiece
▪ retaining pin
▪ locking ring
11.3.4 VERTICAL BRAKE
Check the braking force with the spring scale
over the entire range of travel. Target value at
least 150N.
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MAINTENANCE
11.3.5 COLUMN CARRIAGE
Check the castors of the column carriage and
make sure that it is unscathed.
Check the ease of movement over the entire
range of travel. Running noise? Identify and, if
necessary, replace any defective bearings.
Check the bearing play in the castors; if
necessary, adjust at the eccentrics of the roller
shaft.
It must be possible to just turn the
thrust bearing by hand over the entire range of
travel.
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49
MAINTENANCE
0301 7201-E_R00
11.3.6 CARRIAGE AT THE TABLE
Check the bearing play in the upper and lower
castors, and, if necessary, adjust at the eccentrics
of the roller shafts.
It must be possible to just turn the
thrust bearing by hand over the entire range of
travel.
11.3.7 HORIZONTAL BRAKE
Switch on the system and check the brake for
function and readjust it if necessary.
11.3.8 RAIL SYSTEM
Clean the guide rail, check to see that it is in proper condition and grease it lightly. Check that end
stops are unscathed and fitted tightly.
Check the column with the spirit level placed on it over the entire range of travel. Correct any
deviations as required.
50
Installation Manual
0301 7201-E_R00
MAINTENANCE
11.3.9 CLEANING
Dirt that is not accessible to the customer´s cleaning personnel must be removed during maintenance
work.
Soften the contrast agent with water and remove it.
See also chapter on „Cleaning and Disinfection“ in the Operator Manual.
11.3.10 COMPLETING MAINTENANCE
After completion of the maintenance work, screw all cladding panels back on.
Perform functional check according to chapter 9.
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51
MAINTENANCE
0301 7201-E_R00
11.4 MAINTENANCE CERTIFICATE
Maintenance was carried out according to the maintenance instructions enclosed. Where necessary,
parts have been replaced only by original spare parts according to the list.
Work performed:
Date:
Company:
Signature:
Company:
Signature:
Company:
Signature:
Company:
Signature:
Company:
Signature:
Company:
Signature:
Company:
Signature:
Work performed:
Date:
Work performed:
Date:
Work performed:
Date:
Work performed:
Date:
Work performed:
Date:
Work performed:
Date:
52
Installation Manual
0301 7201-E_R00
SPARE PARTS
12 SPARE PARTS
Components that fail may be replaced only with the original parts specified. When procuring spare
parts, always indicate the type number and the serial no. of equipment, the name and the Integral
Medical order number of the part completely.
The replacement of components or assemblies may be carried out only by us directly or by
agencies that have been expressly authorised by us for this purpose.
12.1 TABLE
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53
SPARE PARTS
No.: Designation
Table with rail system
1
front cladding
2
foot pedal
3
pedal holder
4
compressing spring
5
micro-switch
6
7
flat brake magnet
8
stopper-V2
9
rubber-metal buffer_M4
10 stopper-V1
11 guide roller, small
12 guide roller, large
13 leaf spring
14 bearing with bush
15 eccentric axis, complete
16 bearing with bearing bush
17 guide shaft
18 linear ball bearing
19 rubber-metal buffer_M6
20 pushbutton
21 running roller, centre
22 running roller, eccentric
54
0301 7201-E_R00
Order-No.:
0301 1401
0301 1630
0301 1601
2510 1845
on request
3221 0001
0301 1204
2999 0108
0301 1203
0301 1116
0301 1117
0301 0401
0301 1171
2400 0924
0301 1160
0301 1112
2401 2045
2999 0104
on request
0301 1360
0301 1350
Installation Manual
0301 7201-E_R00
Installation Manual
SPARE PARTS
55
SPARE PARTS
No.: Designation
Table with rail system
7
flat brake magnet
13 leaf spring
28 guide rail, welded
29 rubber-metal buffer_M4
30 rear cladding
31 guide rail, front
32 guide rail, rear
33 rear wall
34 castor, comlete
35 magnet holder
36 castor, mountes
37 driver
38 spring
39 latching lever
40 latching lever
41 eccentric castor
42 micro switch
43 additional actuator
44 running rail
56
0301 7201-E_R00
Order-No.:
3221 0001
0301 0401
0301 1920
2999 0103
0301 1402
0301 1005
0301 1004
0301 2004
0301 1390
0301 2008
0301 2030
0301 2007
0301 1372
0301 1370
0301 1380
0301 1390
on request
on request
0301 2003
Installation Manual
0301 7201-E_R00
SPARE PARTS
12.2 COLUMN
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57
SPARE PARTS
No.: Designation
Column, complete
7
flat brake magnet
13 leaf spring
45 cable arch, welded, painted
46 head cap, welded, painted
47 scale
48 magnetic rail
49 centre cladding, top
50 centre cladding, bottom
51 cover
52 column base cladding, welded, painted
53 eccentric with bearing
54 bearing pin with bearing
55 guide pin
56 rope roll, complete
57 rope
58 cover
59 cover, welded, painted
60 cable clamp upper part, painted
61 cable clamp lower part
62 slide runner_D9
63 slide runner_D4
64 slide runner_D5
65 additional (add-on) weight
66 base weight
67 grinding jack
68 parabolic spring_M8
69 running roller, eccentric
70 running roller, centre
71 running roller pair
58
0301 7201-E_R00
Order-No.:
3221 0001
0301 0401
0301 0660
0301 0650
0301 0211
0301 0207
0301 0630
0301 0640
0301 0206
0301 0601
0301 0205 (2400 1228)
0301 0230
0301 0240
0201 0260
0301 0311
0301 0602
0301 0270
0301 0209
0301 0208
0301 0305
0301 0306
0301 0304
0301 0301
0301 0302
0301 0309
2999 0101
0301 0440
0301 0460
0301 0450
Installation Manual
0301 7201-E_R00
SPARE PARTS
12.3 TUBE SUPPORT ARM
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59
SPARE PARTS
No.: Designation
Tube support arm
72 cladding, left
73 cladding, right
74 magnete brake, complete, painted
75 spring washer, complete
76 arm cladding, right
77 arm cladding, left
78 cover, welded
79 catch
80 spring
81 arresting piece
82
83
84
60
Control arm
handle, painted
pushbutton
front foil
0301 7201-E_R00
Order-No.:
0301 0490
0301 0480
0301 1720
0301 1725
0301 0740
0301 0730
0301 0720
0301 0706
2510 0901
0301 0790
0301 0907
3348 0001
0301 0902
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0301 7201-E_R00
DISPOSAL
13 DISPOSAL
WARNING ! H AZARD CAUSED BY IMPROPER DISPOSAL !
Personal injury and damage to the environment
⋙ Do not dispose the equipment independently.
⋙ The manufacturer or distributer is responsible for the disposal of the
equipment.
⋙ There may be statutory disposal regulations that are specific to a given
country.
Before final decommissioning and disposal of the equipment, contact the
customer service!
A TTENTION !
Seperate disposal of electrical and electronic components.
The RoHS and REACH guidelines applicate at the time of equipment delivery have
been taken into consideration at the time of construction the equipment. For
more information regarding this, please contact the manufacturer.
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61
LABELLING EQUIPMENT IDENTIFICATION
0301 7201-E_R00
14 LABELLING EQUIPMENT IDENTIFICATION
Name plate
Protection class type B
Danger of tripping
62
Do not put loads
Danger of crushing
Installation Manual
0301 7201-E_R00
APPENDIX
APPENDIX
APPENDIX A – DIRECTIVE 93/42 / EEC REGARDING MEDICAL DEVICE
ARTICLE 12
Special procedure for systems and treatment units
(1) Notwithstanding article 11, this article applies to systems and treatment units.
(2) Any natural or legal person who combines products that bear the CE mark, in accordance
with their intended purpose and withhin the limitation of use provided by the manufacturer,
in order to distribute them in the form of a system or a handling unit, must submit a
declaration of the contents, stating that:
a) he has checked the mutual compatibility of the product corrsponding to the
instructions of the manufacturer and has performed the work steps corresponding to
the instructions;
b) he has packed the system or the treatment unit and has provided the relevant user
information including the relevant manufacturer instructions;
c) all of the activity was internally monitored and checked in a suitable manner.
If the conditions according to paragraph 2 are not statisfied, as is the case if the system or the
treatment unit contains products that do not bear a CE- mark or if the selected combination
of products is not compatible with their original intended purpose, the system or treatment
unit is treated as an independent product and, as such, is subject to the relevant procedure of
Article 11.
The operator is responsible for complying with and carrying out the national variations in the
EU countries!
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APPENDIX
0301 7201-E_R00
APPENDIX B – TECHNICAL DESCRIPTION
Installation together with other equipment
A TTENTION !
This system may be placed or installed and operated in the immediate vicinity of
and together with other electronic equipment. Nonetheless, should this be
necessary, the equipment must be checked for its intended and proper operation.
Use of other accessories
A TTENTION !
The use of accessories, boards and cables other than those specified, with the
exception of those boards and cables that the manufacturer of the OKS 1000
supplies as spare parts for internal components, may lead to increase emmisions
or reduces interference immunity of this system.
General safety specifications according to EN 60601-1-2
Guidelines and manufacturer`s declaration – Electromagnetic Emissions
This device is intended for operation in an environment as specified below. The customer of the user
of the OKS 1000 should ensure that it is used in such an environment.
Emission Measurements
Compliance
HF – emissions
according to CISPR 11
Class B
Harmonics
according to IEC 61000-3-2
Class A
Voltage fluctuations / Flickers
according to IEC 61000-3-3
statisfied
64
Electromagnetic Environment - Guidelines
This device is also meant for use in
premises other than residential ones and
similar, which are directly connected to a
public low-voltage mains supply that is
also used to supply residential buildings.
Installation Manual
0301 7201-E_R00
APPENDIX
APPENDIX C – TIGHTEN TORQUES FOR SCREW CONNECTIONS
Thread diameter
M2
M2,5
M3
M4
M5
M6
M8
M10
M12
0,18
0,23
0,36
0,51
0,61
0,31
0,18
0,17
--
0,37
0,46
0,74
1
1,2
0,63
0,53
0,34
--
0,67
0,83
1,3
1,9
2,2
1,1
0,82
0,62
0,1
1,5
1,9
3
4,2
5,1
2,6
2
1,4
0,2
3
3,7
6
8,4
10
5,1
3,7
2,8
0,5
5,1
6,4
10
14,4
17,3
8
6,5
4,8
1
12,6
15,8
25
36
43
20
16
11,9
2
25
31
50
70
84
39
30
23,3
3
44
55
88
123
148
69
-41,1
4
Strenght class
4.8
5.8
8.8
10.9
12.9
A2, A4
45H
CU2 (brass)
Polyamide
All tightening torques in Nm, permissible variance ±10%.
With screws of different strength classes (bolt and nut), the torque of the smaller strength class always
applies!
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65