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Industrial Terminal ST/ST-Ex
Service menu
9
6.457.98.6.01.04
Nur gültig für Deutschland:
Only valid for Germany:
Seulement valable pour l'Allemagne:
Sólo válido para Alemania:
Solo valido per la Germania:
Alle Rechte vorbehalten
All rights reserved
Tous droits réservés
Reservados todos los derechos
Tutti i diritti riservati
© 2004
Bizerba GmbH & Co. KG
72336 Balingen
Bizerba GmbH & Co. KG , Postfach 10 01 64,
72301 Balingen/Germany, Tel. (07433)12-0, Fax 3a (07433)12-2696
E-mail: [email protected] Internet: http://www.bizerba.com
ST/ST-Ex Service-Menü
LIST OF CONTENTS
LIST OF CONTENTS
Seite
LIST OF CONTENTS .....................................................................................1
1.
GENERAL .........................................................................................8
1.1.
1.2.
1.3.
1.4.
1.5.
Call and overview of the system menu ...................................................... 8
Contrast setting of the LC display .............................................................. 9
Switch-on/off of the LC display backlighting ............................................ 10
Call and overview of the setup/service menu for device settings ............ 10
Passwords................................................................................................ 11
1.5.1.
1.5.2.
Password groups .............................................................................................. 11
Input and storage of password .......................................................................... 12
1.6.
Software program licensing...................................................................... 12
1.6.1.
1.6.2.
1.6.3.
1.6.4.
Display of device ID and function table ............................................................. 13
Printing of function table.................................................................................... 14
Activation of a device function........................................................................... 14
Clearing of the activated device functions ......................................................... 14
2.
PARAMETER MENU.......................................................................15
2.1.
Selection and display ............................................................................... 15
2.1.1.
2.1.2.
2.1.3.
Verifiable scale parameters and adjustment data ............................................. 16
Function keys .................................................................................................... 16
General overview of parameters ....................................................................... 17
2.2.
General parameters ................................................................................. 17
2.2.1.
2.2.2.
2.2.3.
Countries, country and language settings, operating modes............................. 18
Number of memories......................................................................................... 19
Allocation of the scale number .......................................................................... 20
2.3.
2.4.
Channel parameters, functions and devices............................................ 21
SIO parameters ........................................................................................ 22
2.4.1.
2.4.2.
2.4.3.
2.4.4.
2.4.5.
2.4.6.
2.4.7.
2.4.8.
2.4.9.
2.4.10.
2.4.11.
2.4.12.
2.4.13.
2.4.14.
2.4.15.
2.4.16.
Net weight identifier and spontaneous data ...................................................... 22
Second analog output ....................................................................................... 22
Unit for ST remote display................................................................................. 22
Channel allocation............................................................................................. 23
Non-Bizerba printer, EPSON-compatible .......................................................... 23
Hand-held reader/bar code reader .................................................................... 23
SIO extension card............................................................................................ 24
GLP 80/160 label printer ................................................................................... 24
PC/EDP standard interface ............................................................................... 24
Siemens procedure ........................................................................................... 26
Profibus (FDL)................................................................................................... 28
GLP 58-E label printer....................................................................................... 29
IPT-E label printer ............................................................................................. 29
Display and analog output, material flow per unit of time .................................. 29
Profibus DP ....................................................................................................... 30
Ethernet parameters ......................................................................................... 30
2.5.
PIO parameters ........................................................................................ 32
2.5.1.
2.5.2.
Function numbers for parallel inputs ................................................................. 32
Function numbers for parallel outputs ............................................................... 33
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LIST OF CONTENTS
ST/ST-Ex Service-Menü
2.5.3.
2.5.4.
Assignment of PIO inputs/outputs......................................................................34
Job-specific function assignment of the PIO inputs/outputs ...............................35
2.6.
2.7.
2.8.
In-motion weighing parameters ................................................................ 36
Scale parameters ..................................................................................... 37
External scale/precision scale parameters............................................... 40
3.
PARAMETERS FOR DIGITAL FILTER AND WEIGHING
OPERATIONS ................................................................................. 41
3.1.
3.2.
3.3.
Maximum permissible errors NSW, EN 45501......................................... 41
Maximum permissible errors SWE, OIML R 51........................................ 41
Digital filter in general ............................................................................... 41
3.3.1.
3.3.2.
Kalman filter .......................................................................................................42
Quadratic Silent Filter QSF ................................................................................44
3.4.
Examples of static, dynamic and in-motion weighing operations............. 45
3.4.1.
3.4.2.
3.4.3.
Static weighing (NSW) .......................................................................................45
Dynamic weighing, filling (SWA) ........................................................................47
In-motion weighing (SWE) .................................................................................49
3.5.
3.6.
3.7.
3.8.
General weighing operation ..................................................................... 51
Weighing operation, static ........................................................................ 52
Weighing operation, dynamic ................................................................... 52
Weighing operation, in-motion.................................................................. 53
3.8.1.
3.8.2.
3.8.3.
3.8.4.
In-motion weighing operating mode ...................................................................54
Signal diagrams for in-motion weighings............................................................55
In-motion weighing with power-driven conveyor belt attached to the scale........58
In-motion weighing with conveying unit mounted to the overhead track scale ...59
4.
ADJUSTMENT MENU..................................................................... 60
4.1.
4.2.
4.3.
Adjustment possibilities ............................................................................ 62
Key functions in the adjustment menu ..................................................... 62
MBT Menu, Measuring bus user .............................................................. 63
4.3.1.
4.3.2.
4.3.3.
Address generation of IADC and digital weighing systems/load cells ................64
System extensions .............................................................................................65
Service functions................................................................................................65
4.4.
Normal adjustment of analog load receptors............................................ 65
4.4.1.
4.4.2.
4.4.3.
Preload adjustment ............................................................................................66
Range adjustment with substitution materials ....................................................66
Range adjustment..............................................................................................67
4.5.
Adjustment of digital load receptors ......................................................... 68
4.5.1.
4.5.2.
Corner adjustment .............................................................................................68
Error messages..................................................................................................70
4.6.2.
4.6.3.
Calibration curve adjustment..............................................................................71
Characteristic adjustment monitoring.................................................................72
4.7.
4.8.
Finishing of adjustment, storage of adjustment data................................ 72
Load receptors with weighing module HR................................................ 73
4.8.1.
4.8.2.
Original adjustment ............................................................................................73
Linearization.......................................................................................................74
4.9.
Load receptors with weighing module ML ................................................ 74
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4.6.
Calibration curve adjustment.................................................................... 70
9 4.6.1.
Characteristic adjustment with substitution material ..........................................70
ST/ST-Ex Service-Menü
LIST OF CONTENTS
4.9.1.
Calibration/Linearization.................................................................................... 74
4.10.
4.11.
4.12.
Resetting of manufacturing mode ............................................................ 75
Exchange of digital load cells................................................................... 76
Display verification status, safety and control of ADWs........................... 79
4.12.1. Service Logbook ............................................................................................... 80
4.12.2. Software Identification ....................................................................................... 81
5.
PRELOAD AND RANGE ADJUSTMENT MENU............................82
5.1.
Preload adjustment .................................................................................. 82
5.1.1.
Monitoring of preload adjustment ...................................................................... 82
5.2.
Analog and digital load receptor range adjustment.................................. 83
5.2.1.
Range adjustment monitoring ........................................................................... 83
6.
ADC COUNTER MENU ...................................................................84
7.
ADJUSTMENT MENU OF ANALOG OUTPUT...............................85
8.
DATA BACKUP...............................................................................86
9.
VERIFIABLE MEMORY STORAGE DEVICE/RECORD .................87
9.1.
9.2.
Activation of the verifiable memory storage device/record ...................... 87
Deleting of ES data .................................................................................. 87
10.
PRINT MENU...................................................................................88
11.
RAM CLEARING, BASIC INITIALIZATION ....................................89
11.1.
11.2.
11.3.
Small RAM clearing.................................................................................. 89
Large RAM clearing ................................................................................. 89
RAM clearing without keyboard ............................................................... 90
12.
CENTRAL DATA FIELD (CDF).......................................................91
12.1.
12.2.
12.3.
General data for parameterizing .............................................................. 91
Special data fields for bar code and print image arrangement ................ 95
All data field in numeric order................................................................... 96
13.
PROGRAM FLOW CHART ...........................................................100
13.1.
13.2.
Function groups ..................................................................................... 100
Scale functions....................................................................................... 100
13.2.1. Recording........................................................................................................ 101
13.2.2. Output ............................................................................................................. 101
13.2.3. Input ................................................................................................................ 101
13.2.4. Counting.......................................................................................................... 102
13.2.5. Controlling ....................................................................................................... 102
13.2.6. Filling............................................................................................................... 102
13.2.7. Tolerance check .............................................................................................. 102
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LIST OF CONTENTS
13.3.
ST/ST-Ex Service-Menü
Example of program flow charts............................................................. 102
13.3.1. Program flow chart without branching ..............................................................102
13.3.2. Program flow chart with branching...................................................................103
14.
PARAMETERIZING OF PRINT IMAGES AND RECORDS .......... 104
14.1.
Relation between print- send buffer and operating levels ...................... 105
14.1.1. Applications and operating levels.....................................................................105
14.1.2. Print-send buffers.............................................................................................105
14.1.3. Allocation of default data of print-send buffers to the operating levels .............106
14.2.
Allocation of a print-send buffer to an operating level ............................ 106
14.2.1. Loading of variable print-send buffer with default data.....................................107
14.3.
Editing of the variable print-send buffer.................................................. 107
14.3.1. Call...................................................................................................................107
14.3.2. Display and function keys ................................................................................108
14.4.
14.5.
14.6.
9
14.7.
14.8.
14.9.
Coordination control of IPT-E or GLP58................................................. 108
Print and send buffers ............................................................................ 110
Standard parameters of the application function 'Weighing' (print-send
buffer 1) .................................................................................................. 111
Standard parameter application function 'counting PSB 2' .................... 117
Standard parameter application function 'filling' ..................................... 120
Example parameter for EPSON with printer commands........................ 122
15.
BAR CODE PARAMETERIZING .................................................. 123
15.1.
15.2.
15.3.
15.4.
Bar code definitions ................................................................................ 123
Permitted number of decades for printers in conjunction with possible
bar codes................................................................................................ 124
Bar code setting/presetting..................................................................... 125
Print images for bar code printouts ........................................................ 127
16.
LOADING OF TEXT MEMORIES.................................................. 132
16.1.
16.2.
16.3.
16.4.
Call.......................................................................................................... 132
Default contents...................................................................................... 133
Input of hexadecimal control characters................................................. 133
Character set table of the ST display ..................................................... 134
16.4.1.
16.4.2.
16.4.3.
16.4.4.
16.4.5.
16.4.6.
16.4.7.
16.4.8.
16.4.9.
Language setting and character sets ...............................................................136
German character set table..............................................................................137
English character set table...............................................................................138
French and Italian character set table..............................................................139
Spanish character set table..............................................................................139
Czech character set table ................................................................................140
Turkish character set table...............................................................................140
Danish character set table ...............................................................................141
Cyrillic character set table ................................................................................141
17.
CONFIGURATION OF ADDITIONAL CHARACTER
SEQUENCES ................................................................................ 142
17.1.
General................................................................................................... 142
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ST/ST-Ex Service-Menü
LIST OF CONTENTS
17.1.1. Operating mode for automatic functions after input of the additional character
sequence......................................................................................................... 142
17.2.
Value and parameter presettings in the additional character sequence 143
17.2.1. Examples of a possible operating procedure .................................................. 143
17.3.
17.4.
Values and parameters that may be input in the additional character
sequences .............................................................................................. 144
Procedure for the configuration of the additional character sequence .. 145
18.
CONNECTION OF GLP PRINTER ................................................148
18.1.
Standard, ST via GxNet on the GLP ...................................................... 148
18.1.1.
18.1.2.
18.1.3.
18.1.4.
18.1.5.
18.1.6.
18.1.7.
GLP parameter settings .................................................................................. 149
GLP interface .................................................................................................. 150
Parameter settings ST Service Menu.............................................................. 150
Parameter text storage ST; Chap. 16.............................................................. 150
Parameter print storage ST; Chap. 14.3 + 14.5 .............................................. 150
Example label item recording .......................................................................... 153
Example label total recording .......................................................................... 153
18.2.
ST as slave on the GLP ......................................................................... 154
18.2.1.
18.2.2.
18.2.3.
18.2.4.
18.2.5.
18.2.6.
18.2.7.
GLP parameter settings .................................................................................. 154
Interface GLP .................................................................................................. 154
Parameter settings on the ST.......................................................................... 154
Parameter send memory ST, sections 14.3 + 14.5 ......................................... 155
Parameter text memory ST, section 16 ........................................................... 156
Parameter print memory ST, sections 14.3 + 14.5 .......................................... 158
Label example ................................................................................................. 158
18.3.
18.4.
18.5.
Customer label example ........................................................................ 159
Interface ST............................................................................................ 160
Plug pin assignment, connection between ST and GLP........................ 160
19.
OVERVIEW OF FUNCTIONS........................................................161
19.1.
19.2.
19.3.
General overview of operating structure ................................................ 161
Selection table for all applications.......................................................... 162
Overview of system and service functions............................................. 166
20.
STATUS AND ERROR MESSAGES, LOG ...................................167
20.1.
20.2.
20.3.
20.4.
20.5.
Status messages.................................................................................... 167
Softerror ................................................................................................. 167
Harderror ................................................................................................ 167
Error list .................................................................................................. 167
Error logbook.......................................................................................... 172
20.5.1. Display error logbook ...................................................................................... 173
20.5.2. Print Error Logbook ......................................................................................... 174
20.5.3. Clear Error Logbook ........................................................................................ 174
21.
SOFTWARE, HARDWARE, DEVICE CONFIGURATIONS ..........175
21.1.
21.2.
Software/Hardware versions .................................................................. 175
Hardware components ........................................................................... 175
21.2.1. Upper housing part with CPU pc board ........................................................... 175
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LIST OF CONTENTS
ST/ST-Ex Service-Menü
21.2.2. Pc board of analog-digital converter ADC and measuring cables ....................176
21.2.3. Pc board of ADC,
barrier and measuring cables .......................................177
21.2.4. Measuring bus distribution board PCB.............................................................178
21.2.5. SIO keyboard adapter PCB..............................................................................180
21.2.6. SIO-TTY PCB, 20 mA and data cables ............................................................181
21.2.7. Pc board of SIO-RS 232 C and data cables.....................................................182
21.2.8. Pc board of RS 422/485 and data cables.........................................................184
21.2.9. Bus expansion PCB with plug channel 3 and 4................................................185
21.2.10. Pc board of bus extension with Profibus DP module and data cable ...............186
21.2.11. Pc board of bus extensions with Ethernet module ...........................................188
21.2.12. Pc board of analog output 0/4 to 20 mA and data cable ..................................188
21.2.13. Pc board of PIO 2 inputs + 2 outputs, 8 inputs + 8 outputs and control cable..189
21.3.
21.4.
Device configuration ............................................................................... 190
Hardware components Ex ...................................................................... 191
21.4.1.
Upper housing part with pc board CPU .....................................................191
21.4.2.
Pc board of analog-digital converter ADC and measuring cable ...............192
21.4.3.
Pc board of SIO-TTY, 20 mA and data cable ............................................193
21.4.4.
Pc board of RS 485 and data cables.........................................................195
21.4.5.
Bus expansion PCB with channel 3 and 4 plug connector ........................196
21.4.6.
Pc board of Profibus-DP RS 485 IS and data cable..................................197
21.4.7.
Pc board of analog output 0/4 to 20 mA and data cables..........................198
21.4.8.
Pc board of PIO 4 inputs + 4 outputs and control cables ..........................199
21.5.
21.6.
Device configuration......................................................................... 200
General overview of connecting cables.................................................. 201
9
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6.457.98.6.01.04
LIST OF CONTENTS
ST/ST-Ex Service-Menü
The functions of this service manual are available from the following program
versions onwards:
Program
version
FPROM
6.457.51.003.08
1 Mbyte
6.457.51.003.09
1 Mbyte
Function
All functions described this service menu, however
without program flow chart
without input signals
X38/39/40: taring with fixed tare value memories
1/2/3
without output signals
X10: weighing conveyor belt ON
X61: hand signal
without subtractive Big-Bag weighing and with
destination container change
Section 13
Section 2.5.1
Section 2.5.1
Section 2.5.1
Index 2
Sections 7.2.3 +
7.4
Index 2
Verifiable one-component filling
tolerance values/deviations SWA in accordance with Section 9.1.1
the Weights and Measures Act 10-1 up to 2nd
amendment
Index 2
Verifiable one-component filling
Section 9.1.1
Tolerance values/deviations SWA in accordance
with the Weights and Measures Act 10-1, 3rd
amendment
Additional new functions will no longer be implemented in
program version 3.xx.
6.457.51.004.00
2 Mbytes
With input signals
X38/39/40: taring with fixed tare value memories
½/3
With output signals
X10: weighing conveyor belt ON
X61: hand signal
Verifiable one-component filling
Tolerance values/deviations SWA in accordance
with the Weights and Measures Act 10-1, 3rd
amendment
With program flow chart
With subtractive Big-Bag weighing and with
destination container change
6.457.51.004.01
6.457.51.004.10
2 Mbytes
2 Mbytes
6.457.51.004.30
6.457.51.004.31
All functions described in this service menu
2 MBytes Without error logbook
2 MBytes All functions of this service menu
6.457.98.6.01.04
Section 2.5.1
Section 2.5.1
Section 2.5.1
Index 2
Section 9.1.1
Section 13
Index 2
Sections 7.2.3 +
7.4
Section 20.4
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9
GENERAL
1.
ST/ST-Ex Service menu
GENERAL
This system and service menu permits operating modes and parameters to be
set for most diverse tasks and requirements, i. e. for
• weighing functions
• control functions and
• connection of various peripherals
Functions for commissioning, test and analysis are also available.
• This applies equally to section 4 'Adjustment menu'.
Explanation of symbols:
Reference to further explanations, limitations or extensions.
Important additional information of correct operation or
functioning of equipment.
WARNING NOTICE which must be strictly observed.
Help, to eliminate disturbances, etc.
1.1.
Call and overview of the system menu
GHI
or
t > 2 seconds
Return to application mode.
9
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6.457.98.6.01.04
GENERAL
ST/ST-Ex Service menu
Overview of system menu
Keys
Symbol/character
Significance/Explanation
Contrast setting of LC display
Setup menu for device settings:
- parameter menu
- parameters for digital filters and weighing operation
- adjustment menu for scale
- preload and range adjustment for scale
- display of ADC counter reading
- adjustment for analog output
- verifiable memory storage device/record
- channel initialization for data backup
- configuration of device and functional procedures:
- editor for the input of characters and parameters
- input of print, send and command memories
- input of text in the text memories
- input for command sequences
- loading of standard data for
print, send, text and command memories
Advancing to the next softkey level
Activation of device functions via a license code
Switch-on/off of LC display backlighting
Printout of device settings and date
Log files
Test functions
Reversing to previous softkey level
1.2.
Contrast setting of the LC display
or
GHI
t > 2 seconds
9
Return to system level.
6.457.98.6.01.04
Return to application mode.
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GENERAL
ST/ST-Ex Service menu
Mean value of contrast setting
or
Increase the contrast setting
The segment bar is moved to the right.
or
Reduce contrast setting
The segment bar is moved to the left.
Store the contrast setting.
1.3.
Switch-on/off of the LC display backlighting
or
GHI
= on
t > 2 seconds
= off
Return to system level.
1.4.
Return to application mode.
Call and overview of the setup/service menu for device settings
or
GHI
t > 2 seconds
Setup level 1
9
Return to application mode.
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6.457.98.6.01.04
GENERAL
ST/ST-Ex Service menu
Overview of the setup/service menu
Keys
Symbol/character
Significance/Explanation
Service menu for parameter settings
Adjustment menu for scale adjustment
Preload menu for scale preload adjustment
Advance to the next softkey level
ADC settings, address allocation
Display of ADC counter reading
Measuring bus user, address allocation
Preload menu for scale preload compensation
Range menu for weighing range compensation
Advance to the next softkey level
Adjustment menu for the analog output
Create passwords
Data backup with loader tool
Advance to the next softkey level,
return to setup level 1
Manufacturing mode
1.5.
Passwords
The complete parameter and application data is protected by a system
password. Additional passwords may also be activated for application data and
operating modes.
1.5.1.
Password groups
Information text
Standard
activated
Significance/Explanation
System password for Bizerba technicians.
All parameter and adjustment data is protected.
not activated User password for customer technicians.
not activated User data password for customer technicians.
All stored application data is protected.
not activated User operating mode password for customer technicians.
All set operating modes of applications are protected.
6.457.98.6.01.04
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9
GENERAL
1.5.2.
ST/ST-Ex Service menu
Input and storage of password
or
GHI
t > 2 seconds
Overview of password inputs
Keys
Symbol/character
Significance/Explanation
Selection of password groups
...
Hidden input of old system password
...
Hidden input of new system password
Hidden input of old user password
...
Hidden input of new user password
...
Hidden input of old data password
...
...
Hidden input of new data password
...
Hidden input of old operating mode
password
Hidden input of new operating mode
password
The system password permits access to
all password groups. It also permits to
allow or disallow the alteration of a
password group.
Acknowledgement of the operating mode
of the password group and subsequent
input of a new password. Entering 0
causes the password for the group to be
deactivated.
...
...
If the system password is unknown, a new standard system password is
to be loaded. The procedure is described in section 11 'RAM clearing,
basic initialization'.
1.6.
9
Software program licensing
The software licensing permits device functions to be activated for the user.
Only activated functions may be started.
• Purchased licenses: the individual functions are permanently activated.
• Demo license: all functions available in the ST are activated for a period of 4
weeks.
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6.457.98.6.01.04
GENERAL
ST/ST-Ex Service menu
or
GHI
t > 2 seconds
Start the
function
Software
licensing
Cancel function and return to the previous level
1.6.1.
Display of device ID and function table
For the activation of functions, the device ID is to be reported to
Bizerba. Bizerba then supplies a new ID to activate the functions in the
device.
Display of the
device ID:
or
Advance the device ID, function table.
Reset the function ID, function table.
Cancel the function and return to the previous level.
Function table
Error No.
License
21601
Symbol/character
Significance/Explanation
Tolerance check for weighing
21602
In-motion weighing
21603
Standard filling procedure
21604
Column filling control
21605
Big-Bag filling
21610
Keyboard MF 102
21621
Connection of precision scale
21626
Connection of bar code reader
21627
Connection of remote display
21631
Connection of matrix printer
21641
Profibus FDL interface
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9
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GENERAL
ST/ST-Ex Service menu
Error No.
License
21642
Symbol/character
Significance/Explanation
Profibus DP interface
21643
Ethernet interface
21646
Control package for static inputs/outputs
21647
Analog output interface
21651
PC/EDP interface
21652
3964 R interface
21661
Customer article file program
21662
Registration DB, registration file
Display of error
number if a nonactivated function is
activated
Function name
[ ] Function not activated
[x] Function with a purchased license permanently activated
[d] Function with a demo license activated for 4 weeks
1.6.2.
Printing of function table
Print the function
table
Printout of the complete function table. The activated functions are marked
[x] or [d].
1.6.3.
Activation of a device function
Activate a function
by a new ID
Alphanumeric input
of a new ID
Adopt the new ID
Repeat input of the
new ID
1.6.4.
9
Clearing of the activated device functions
Hidden input of
system password
After acknowledgement, the activation of function is reset to standard weighing and
counting.
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PARAMETER MENU
ST/ST-Ex Service menu
2.
PARAMETER MENU
The parameter and adjustment data of the scales and peripheral equipment
suitable for connection are selected. The data is stored in the EEPROM and
protected against power failure.
2.1.
Selection and display
or
GHI
t > 2 seconds
Hidden input of
system password
Parameters of verified
scales marked E cannot be
changed
Menu step
Direct selection via
and value presetting via
Significance of parameter
Parameter belongs to scale
Selection of value
parameter via
9
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PARAMETER MENU
2.1.1.
ST/ST Ex Service menu
Verifiable scale parameters and adjustment data
Plug
Verification flag
LPB-CPU
X9: pins 1-2
not bridged
ST: step
ST: step
Functions
After mains ON or by pressing key
420
520
620
820
Adjusting procedure for scales 1 to 3
and resetting of verification flag for
scales 1 to 4 is possible.
420
520
620
820
0 = verified
ST: step
LPB-CPU
X9: pins 1-2
bridged
Steps 1 to 667 and 801 to 855
marked E cannot be changed.
420
520
620
820
Disable
= switched off, not verified
Enable II
= verifiable scale of accuracy class 2
NSW III
= non-automatic scale of accuracy class 3
SWA III
= automatic scale of accuracy class 3
Enable IV
= verifiable scale of accuracy class 4
All other parameters may be changed at any time.
2.1.2.
Function keys
Function
keys
Explanation
Adopt display data;
advance a menu step.
Select a menu step.
Reverse a menu step.
Advance a menu step – changed new data entered is adopted.
Select the next table value.
Select the previous table value.
Select the initial table or default value.
Exit the parameter menu by storing the data in the EEPROM.
9
-16-
6.457.98.6.01.04
PARAMETER MENU
ST/ST-Ex Service menu
2.1.3.
General overview of parameters
Service menu
steps
1
21
35
40
to
to
to
to
60
62
68
69
70
to
75,
77
78
79
80
to
100 to
108 to
120 to
130 to
145, 146
148, 149
151 to
170 to
300 to
407 to
507 to
607 to
813 to
2.2.
20
34
38
43
74
76
99
107
115
129
139
153
175
319
467
567
667
855
Significance/Explanation
General parameters
Memory occupancy
Registration database
Allocation of scale number
Identifier of net weight without tare
for
BCT
Spontaneous data identifier
Second analog output
Unit of ST remote weight display
Interface physics and channel allocation
Non-Bizerba printer, Epson-compatible
Hand-held reader/bar code reader
SIO extension card
GLP 80 interface
PC/EDP standard interface
PIO inputs
PIO outputs
3964 Siemens procedure
Profibus FDL
GLP 58-E label printer
IPT-E label printer
Display and analog output, material flow per unit of time
Profibus DP
Ethernet
Scale 1
Scale 2
Scale 3
Scale 4, non-Bizerba scale/precision scale
General parameters
The parameter tables as per sections 2.2; 2.6; 2.7 and 2.8 still contain the
following information in the left column next to the menu step:
C/A data memory
E/verification dependency
C=
LPB CPU
A=
LPB ADC
E = verifiable
for verified and protected scales, the value
cannot be changed
- = not verifiable
the value may be changed
6.457.98.6.01.04
9
-17-
PARAMETER MENU
2.2.1.
Countries, country and language settings, operating modes
Menu
step
9
-18-
ST/ST Ex Service menu
Information text
Significance/Explanation
C
-
1
C
-
2
C
-
3
C
-
4
C
-
5
C
-
6
C
-
7
Country settings for special national features
OIML = Europe
USA = USA
G: gross identifier
Can
= Canada
Minimum capacity
Arg
= Argentine Exact zero
Language settings
Ger = German
Eng = English
Fra = French
Spa = Spanish
Ita
= Italian
Rus = Russian
Keyboard settings
Ger = German
Tsc = Czech
Eng = English
Trk = Turkish
Fra = French
Dan = Danish
Spa = Spanish
Kyr = Cyrillic
Ita
= Italian
Background time
1 - 255
Repetition time during which
Value x 100
the inactive scales are
ms
processed in the background.
Disabling of recording repetition, load change
to the zero range
0
= switched off
Value x range in digital increments
Disabling of recording repetition, load change
in the weighing range
0
= switched off
Value x range in digital increments
Device number, 8-digit
C
-
8
System number, 2-digit
C
-
9
C
- 10
C
- 11
C
- 12
Mains/battery operation
Mains = mains operation
Batter = battery operation
y
Time for stand-by disconnection
Value x minutes 1)
Filling, calculation of max. permissible errors
off
= switched off
EO10 eV = according to CR10, a limited
change is possible
EO10 vV = according to CR10, a complete
change is possible
Min. capacity check, disabling of recording
off
= switched off
k<20e = recording
0 and > 20e
r>20e = recording
> 20e
krnul = recording
> zero zone
Application: hooks for overhead track scales
and containers for in-motion weighing
krnul and zero zone = gross value comparison
6.457.98.6.01.04
PARAMETER MENU
ST/ST-Ex Service menu
Menu
step
C
- 13
C
- 14
Information text
Filling type
Standard
= standard filling procedure
Fassabf.
= Dosing barrel filling
Fass ZWH = Below level with weightdependent lifting filling nozzle.
Big Bag
= Dosing Big Bag
Totalis.
= Dosing totalization
Organ
= Dosing with preselectable
sequence
Coding of filling parameter record number via
inputs
off
= switched off
dir
= direct
bin
= binary coded
bcd
= binary coded, decimal
Unit changeover
off
= switched off
on
= switched on
ES/ED verifiable memory storage
device/record
off
= switched off
ES BT = ES verifiable memory storage
device - gross, tare
ED # = ED verifiable record with
consecutive No.
= ED verifiable record with date and
ED
time
VES # = verifiable memory storage device in
BCT on PC with consecutive No.
= verifiable memory storage device in
VES
BCT on PC with date and time
C E 16
C E 18
1)
2.2.2.
Significance/Explanation
Start of time measuring for stand-by disconnection:
scale in equilibrium, no serving and no interface activities.
Number of memories
Menu
step
C
- 21
C
- 22
C
- 23
C
- 24
C
- 25
C
- 26
C
- 27
C
- 28
6.457.98.6.01.04
Information text
Significance/Explanation
Number of fixed tare value memories of scale
1, basic unit
max. 99
Number of fixed tare value memories of scale
2, basic unit
max. 99
Number of fixed tare value memories of scale
3, basic unit
max. 99
Number of fixed tare value memories of scale
4, basic unit
max. 99
Number of fixed tare value memories of scale
1, converted unit
max. 99
Number of fixed tare value memories of scale
2, converted unit
max. 99
Number of fixed tare value memories of scale
3, converted unit
max. 99
Number of fixed tare value memories of scale
4, converted unit
max. 99
-19-
9
PARAMETER MENU
ST/ST Ex Service menu
C
- 29
C
- 30
Number of reference weight memories
max. 99
Number of text memories
max. 99
C
- 31
Number of filling parameter records
C
- 32
Number of customer file records
C
- 33
Number of article file records
C
- 34
C
- 35
C
- 36
Number of tolerance check parameter records
max. 99
Registry data storage
off
: Switched off
Epson
: Data for printer
Automatic
EDV
: Data for EDP
out-put
Profib
: Data for Profibus
Ethern
: Data for Ethernet
BCT-EDV : Data for BCT-EDP
CollBCT-PB : Data for BCT-Profibus ection
BCT-ETN : Data for BCT-Ethernet BCT
Number of records
C
- 37
C
- 38
max. 99
max. 999
max. 999
:
Dataset length, record
1 - 9999
: Number of datasets
Wait time for output attempt
EDP/Profibus/Ethernet
: Infinite, switched off
65535
300 – 65534 : Value x 10 ms
1 - 999
The parameters set for the number of static memories are checked by the
available complete static and dynamic 512- Kbyte RAM main memory. Capacity
conflicts will cause an error message to be output. For further analyzing
purposes, the status and occupancy of the ST RAM memory may be printed out
via the print menu as per section 10.
2.2.3.
Allocation of the scale number
Menu
step
C E 40
C E 41
C E 42
C E 43
9
Information text
Significance/Explanation
Scale No. for scale 1
1–4
Scale No. for scale 2
1–4
Scale No. for scale 3
1–4
Scale No. for scale 4
1–4
The allocation of scales S 1 – 4 is preset as standard.
S1 S2 S3: settings on the ADC, the sequence of connection and
adjustment of digital load receptors
S4:
-20-
external scale or precision scale
6.457.98.6.01.04
PARAMETER MENU
ST/ST-Ex Service menu
2.3.
Channel parameters, functions and devices
The channel parameters are used to allocate devices and functions to the
peripheral plugs on channel 1 or 2 and with the SIO extension, to channels 3
and 4. .
The devices and functions use the following identifiers:
Symbol/charact
ers
Possible
channel
No.
Significance/Explanation
1 2 3 4
off X X X X Switched off, channel not activated
Epson m - X - - EPSON with check of 'ready' line
Epson o X X X X EPSON without check of 'ready' line
IPT Bon X X - - IPT ticket printer (9600 / odd /7 ; RS 485 as an extended
minibus)
- IPT label printer (9600 / odd /7 ; RS 485 as an extended
minibus)
GLP58 Bon X X - - GLP58 ticket printer (9600 / odd /7 ; RS 232/RS 485)
GLP58 Eti X X - - GLP58 label printer (9600 / odd /7 ; RS 232/RS 485)
GLP80 PBuf X X - - GLP80 label printer
GLP80 EBuf X X - - GLP80 label printer
kEdv Anz X X - - PC/EDP, continuous transmission of weight G/N dd
(display)
kEdv int X X - - PC/EDP, continuous transmission of weight G and tare d
(internal)
kEdv din X X - - PC/EDP, continuous transmission of weight G/N d
(internal)
EDP X X - - PC/EDP dialog
ASC RK512 X X - - Transmission: ASCII, protocol RK512
IEEE RK512 X X - - Transmission: IEEE: floating point number, RK512
S5 RK512 X X - - Transmission: Simatic floating point number, RK512
3964 ASCII X X - - Transmission: ASCII, without RK512
3964 IEEE X X - - Transmission: IEEE floating point number, without RK512
PRZW X X X X Precision scale
(4800 / even / 7)
Lstift X X X X Hand-held reader
(9600 / even / 7)
Siebert X X X X Siebert display
(9600 / odd / 7, TTY / RS232)
FA-ST
X X X ST remote display weight value (9600 / odd / 7)
AO Brutto - X - - Analog output: operating mode, gross
AO Netto - X - - Analog output: operating mode, net
AO Sollw. - X - - Analog output: operating mode, net related to the nominal
value
AO DiffSw - X - - Analog output: operating mode nominal net value related
to the nominal value
AO dm/dt - X - - Analog output: operating mode, material flow per unit of
time
AO org. s - X - - Analog output: filling element control. The current increases with increasing weight. Fil. element closed:20mA
AO org. f - X - - Analog output: filling element control. The current drops
with increasing weight. Fil. element closed: 4 mA
PB-FDL X - - - Profibus FDL
IPT Eti X X -
6.457.98.6.01.04
-21-
9
PARAMETER MENU
ST/ST Ex Service menu
Identifiers for the data output to analyze the ADC and weight values on the
PC-BAWGRAF Tool (9600/o/7)
Symbol/
character
Possible
channel
No..
Significance/Explanation
1 2 3 4
101 X X X X Zero-set counter reading, unfiltered and filtered
102 X X X X Zero-set counter reading, filtered and unfiltered
103 X X X X Internal net weight, unfiltered and filtered
104 X X X X Internal net weight, filtered and unfiltered
105 X X X X Internal mean value from net weight, filtered
106 X X X X Zero-set counter reading, unfiltered and filtered
Internal net weight, filtered and net weight display. These
records are only output after execution of the
recording function 'Items adding' or 'Items non-adding'.
201 X X X X Identical to 101, additional identifiers for filling values,
stabilization, start and end of recording, filling/weighing
operation, 2 flanks each at start/end of light barrier. The
baud rate is set in menu step 79, record used with the
BAWGRAF tool.
202 X X X X Identical to 201, counter readings additionally as weight
output
2.4.
2.4.1.
SIO parameters
Net weight identifier and spontaneous data
Menu
step
2.4.2.
C
- 60
C
- 62
Information text
Identifier for net weight without tare
2BH
= + previous identifier
2AH
= * for differentiation from the gross
weight
Spontaneous data identifier
off
= no additional identifier
on
= additional identifier h0; for BCT
Second analog output
Menu
step
C
Information text
Unit for ST remote display
Menu
step
C E 69
-22-
Significance/Explanation
Second analog output plugged to the first one.
off
= switched off
AO gross/AO net / AO = operating modes
Nom.value/AO dif.value
analog output
AO dm/dt/ AO org. s /
AO org. f
- 68
9
2.4.3.
Significance/Explanation
Information text
Significance/Explanation
Unit for ST remote weight display
kg / t / lb / g = units
6.457.98.6.01.04
PARAMETER MENU
ST/ST-Ex Service menu
2.4.4.
Channel allocation
Menu
step
2.4.5.
C
- 70
C
- 71
C
- 72
C
- 73
C
- 74
Significance/Explanation
Channel physics for channel 1
IR JetEye
Channel 1 runs via the infrared
interface with JetEye
IRed
Channel 1 runs via the infrared
interface
RS xxx
Channel 1 runs via the
component-equipped channel
module
Function assignment of channel 1
off
= switched off
Identifier = as per table in section 2.3
Function assignment of channel 2
off
= switched off
Identifier = as per table in section 2.3
Function assignment of channel 3 with SIO
extension
off
= switched off
Identifier = as per table in section 2.3
Function assignment of channel 4 with SIO
extension
off
= switched off
Identifier = as per table in section 2.3
Non-Bizerba printer, EPSON-compatible
Menu
step
2.4.6.
Information text
C
- 75
C
- 76
Information text
Significance/Explanation
Non-Bizerba printer
Baud rate : 9600 / 4800 / 2400 / 1200
bits/second
Parity
: even / odd / none
Data bit
: 7/8
Non-Bizerba printer
Print end sequence
CR LF
: Carriage Return and Line Feed
CR
: Carriage Return
Hand-held reader/bar code reader
Menu
step
C
- 77
6.457.98.6.01.04
Information text
Significance/Explanation
Hand-held reader/bar code reader
Baud rate : 9600 / 4800 / 2400 / 1200
bits/second
Parity
: even / odd / none
Data bit
: 7/8
9
-23-
PARAMETER MENU
2.4.7.
SIO extension card
Menu
step
C
2.4.8.
Information text
Significance/Explanation
Extension card
(only the display cannot be changed)
disable
: not plugged
SIO_K3-K4 : plugged for SIO channels 3 + 4
PB_PB-DP : plugged for Profibus DP
AB_Ether. : plugged for Ethernet
- 78
GLP 80/160 label printer
Menu
step
C
2.4.9.
ST/ST Ex Service menu
Information text
Significance/Explanation
GLP 80/160 label printer
Baud rate : 9600 / 4800 / 2400 / 1200
bits/second
Parity
: even / odd / none
Data bit
: 7/8
- 79
PC/EDP standard interface
Identifier/designation for PC/EDP functions
Information text
kEDP Anz
kEDP int
kEDP din
EDP
20
21
22
23
Significance/Explanation
PC/EDP, continuous transmission of weight G/N dd (display).
PC/EDP, continuous transmission of weight G and tare d (internal)
PC/EDP, continuous transmission of weight G/N d (internal)
PC/EDP dialog
SIO parameters
Menu
step
C - 70
C - 71
C - 72
Information text
Significance/Explanation
Channel physics for channel 1
Channel 1 runs via the component-equipped
channel module
Function assignment of channel 1
off
= switched off
Identifiers/designation for PC/EDP functions
Function assignment of channel 2
off
= switched off
Identifiers/designation for PC/EDP functions
9
-24-
6.457.98.6.01.04
PARAMETER MENU
ST/ST-Ex Service menu
Menu
step
C - 80
C - 81
C - 82
C - 83
C - 84
C - 85
C - 86
87
C - 88
C - 89
C - 90
C - 91
Information text
Significance/Explanation
Baud rate : 115k / 19200 / 9600 / 4800 / 2400
/ 1200 / 600 / 300 bits/second
Parity
: even / odd / none
Data bit
: 7/8
Selecting process
00
= switched off
01 to 1F = settable control characters
Positive acknowledgement
00
= switched off
01 to 1F = settable control characters
Negative acknowledgement
activated by means of positive
acknowledgement
01 to 1F = settable control characters
Start character
00
= switched off
01 to 1F = settable control characters
Separator
00
= switched off
01 to 20 = settable control characters
First end character
01 to 1F = settable control characters
Second end character
00
= switched off
01 to 1F = settable control characters
Framing of selecting process
Positive and negative acknowledgement with
start and end character.
off
= switched off
on
= switched on
Timeout period (in respect of EDP response)
0 - 9999
Value x 10 ms
Minimum waiting time (in respect of ST
response)
0 - 9999
Value x 10 ms
Comma in record
on
= switched on
off
= switched off
9
6.457.98.6.01.04
-25-
PARAMETER MENU
Menu
step
C - 92
ST/ST Ex Service menu
Information text
Significance/Explanation
Block check character LRC
off
= switched off
on
= switched on
Repetition counter
off
= switched off
on
= switched on
Number of repetitions
0
= switched off
1 to 8
= number of repetitions
9
= no limitation of repetitions
Logical acknowledgement of commands
off = switched off
on = switched on
(to facilitate the programming to the
EDP station, the ST first responds to
commands requiring the stabilization
of scale by transmitting ''w5'
and subsequently the actual response
record)
ITX = acknowledgements activated
(important: the ST first answers
received commands requiring the
stabilization of scale by transmitting
'w5' and subsequently the actual
response record).
Record header
off = switched off
C - 93
C - 94
C - 95
C - 96
on = switched on
Leading zero suppression
off
= switched off
on
= switched on
EDP-Error
Soft = softerror – may be exited by the
pressing the C-key
Hard = harderror – may be corrected by
means of the test key and the
subsequently released function test
EDP initialization dialog (w9)
off
= switched off
on
= switched on
C - 97
C - 98
C - 99
2.4.10. Siemens procedure
Identifiers/designation for Siemens procedure functions
Information text
ASC RK512
IEEE RK512
S5 RK512
3964 AS512
3964 IEEE
9
-26-
24
25
26
---
Significance/Explanation
Transmission: ASCII, protocol RK512
Transmission: IEEE floating point numbers, RK512
Transmission: Simatic floating point number, RK512
Transmission: ASCII, without RK512
Transmission: IEEE floating point, without RK512
6.457.98.6.01.04
PARAMETER MENU
ST/ST-Ex Service menu
SIO parameters
Menu
step
C - 71
C -
72
C - 120
C - 121
C - 122
C - 123
C - 124
C - 125
Information text
Significance/Explanation
Function assignment of channel 1
off
= switched off
Identifiers/designation for Siemens
procedure
Function assignment of channel 1
off
= switched off
Identifiers/designation for Siemens
procedure
PC/EDP
Baud rate : 115k/19200 / 9600 / 4800 / 2400
/1200 / 600 / 300 bits/second
Parity
: even / odd / none
Data bit
: 7 / 8, identifier No. 24
Data bit
: 8, identifier Nos. 25 + 26
Character delay time
0 - 9999
Value x 10 ms
Acknowledge delay time (QVZ)
0-99990
Value x 10 ms
Reaction delay time (RVZ)
0-99990
Value x 10 ms
Transmission procedure (with/without LRC
character)
on = switched on, 3964 R-procedure
off = switched off, 3964-procedure
Destination data module
Possible channel No. 00-255
C - 126
Destination address
Possible assembly Nos. 00-255
C - 127
Coordination flag 1
00-255
C - 128
Coordination flag 2
00-255
C - 129
Header in ASCII code
off = without header
on = with header
Only for transmission in
ASCII code
9
6.457.98.6.01.04
-27-
PARAMETER MENU
ST/ST Ex Service menu
2.4.11. Profibus (FDL)
Profibus: EN 50170 FDL (DIN 19245 part 1) passive station, layer 2
Identifiers/designation for Profibus-FDL functions
Information text
Significance/Explanation
PB-FDL Profibus FDL EN 50170, passive station, layer 2
SIO parameters
Menu
step
C - 71
Information text
Significance/Explanation
Function assignment of channel 1
Identifiers/designation for Profibus FDL
C - 130
Baud rate
93750 / 57600 / 19200 / 9600 bits/second
C - 131
Device address ST
1 - 126
C - 132
Link Service Access Point (Source SAP)
1-62
00 = undefined
C - 133
Link Service Access Point (Destination SAP)
1 -63 00 = undefined
C - 134
Master destination address
0-126 0
= ACCESS ALL
C - 135
Slot time
1-2344
C - 136
C - 137
C - 138
C - 139
(bit times)
Separator
00
= switched off
01-20 settable control characters
Record header
off = switched off
on = switched on
Comma in header
on =
switched on
off =
switched off
Initialization dialog with w9 after system start
off = switched off
on = switched on
9
-28-
6.457.98.6.01.04
PARAMETER MENU
ST/ST-Ex Service menu
2.4.12. GLP 58-E label printer
Menu
step
C - 145
C
Information text
Significance/Explanation
Label length
Value x length in mm
- 146
Value x length in mm
2.4.13. IPT-E label printer
Menu
step
C - 148
Information text
Significance/Explanation
Label leader
0
= fixed to 10 mm
1 - 20
= value leader in mm
Label trailer
0
= trailing up to tearoff edge
1 - 20
= value trailer in mm
C - 149
2.4.14. Display and analog output, material flow per unit of time
Menu
step
C - 151
C
- 152
C
- 153
Information text
Significance/Explanation
Material flow check
off
: switched off
kg/h
: kg per hour
kg/min
kg per minute
kg/sec : kg per second
g/h
: g per hour
g/min
: g per minute
g/sec
: g per second
cnt
: counts/counter readings per
measuring cycle
Unit of time for calculation of mean value of
weight change
Reference value of analog output to which
the maximum value of the material flow is to
be standardized
9
6.457.98.6.01.04
-29-
PARAMETER MENU
ST/ST Ex Service menu
2.4.15. Profibus DP
Profibus: EN 50170 DP (DIN 19245 part 3) passive station, layer 7
SIO parameters
Menu
step
C - 78
Information text
Significance/Explanation
C - 171
Extension card
Menu step 78 cannot be changed. It is
automatically set by the hardware.
Output format
ST / ITE
ST DP bit control is available
from ST program version
6.457.51.004.00 onwards.
Data format
C - 172
IEEE / ISIMA (Simatic)
Device address
C - 173
1-126
Length of write register
C - 174
8 -244
Length of read register
C - 175
10 -244
Asynchronous data display time
C - 170
1 - 999
Value x 10 ms
Necessary/recommended parameters:
Output format
ST with bit control
ITE
Step
170
ST
ITE
171
IEEE
IEEE
172
21
21
173
32
8
174
64
32
175
5
-
2.4.16. Ethernet parameters
SIO parameters
Menu
step
C - 78
Information text
Significance/Explanation
Extension card
Menu step 78 cannot be changed. It is
automatically set by the hardware factors.
Baud rate 10 MB
Ethern10MB
Eth_IP100MB Baud rate 100 MB
Eth_MB100MB
9
-30-
6.457.98.6.01.04
PARAMETER MENU
ST/ST-Ex Service menu
Menu
step
C - 300
Information text
Significance/Explanation
C - 301
Socket type
UDP_SV/CL = UDP Server or Client
TCP_SERV = TCP/IP Server
TCP_CLIE
= TCP/IP Client
IP address of ST
C - 302
IP address of communication station
C - 303
Subnet mask
C - 304
Port number
C - 305
Gateway
C - 306
Communication timeout
TCP/IP Client
0-999
Value x 1 second
Start character
TCP+UDP
00
= switched off
01 - 1F
= control characters set
Separator
TCP/IP
00
= switched off
01 - 1F
= control characters set
1st end character
TCP/IP
00
= switched off
01 - 1F
= control characters set
2nd end character
TCP+UDP
00
= switched off
01 - 1F
= control characters set
Record header
TCP+UDP
off
= switched off
on
= switched on
Positive acknowl.
UDP
00
= switched off
01 - 1F
= control characters set
Negative acknowl.
UDP
01 – 1F
= control characters set
C - 307
C - 308
C - 309
C - 310
C - 311
C - 312
C - 313
C - 314
C - 315
C - 316
C - 317
C - 318
C - 319
6.457.98.6.01.04
Block check character LRC
UDP
off
= switched off
on
= switched on
Repetition counter
UDP
off
= switched off
on
= switched on
Number of repetitions
UDP
0
= switched off
1–8
= number of repetitions
9
no limitation of repetitions
Timeout period
UDP
0-9999
Value x 10 ms
Initialisation acknowl.
TCP+UDP
off
= switched off
on
= switched on
TCP Buffer memory
TCP
0 to 15
=
-31-
9
PARAMETER MENU
2.5.
PIO parameters
2.5.1.
Function numbers for parallel inputs
Function
No.
X00
X01
X02
X03
X04
X05
X06
X07
X08
X09
X10
X11
X12
X13
X14
X15
X16
X18
X19
X20
X21
X22
X23
X24
X25
X26
X27
X28
X29
X30
X31
X38
X31
X32
X33
X34
X35
X39
X40
X41
X42
X43
X44
X45
X46
X47
X48
X51
X=0
9
-32-
ST/ST Ex Service menu
Function
Input not activated
Test restart
Disabling of keyboard
Clearing of softerror
Zero setting
Taring
Tare clearing
Item recording, adding
Item recording, non-adding
Total
ST (subtotal)
BT (batch total recording)
∗S /S total (scale total recording)
Start pass, additive item recording
Forced recording for operating modes using 2 light barriers; restart release
Belt start
Scale level Signal active if scale is not aligned in the vertical direction (display of cross
segments)
Scale changeover
Start tolerance check
Filling, start
Filling, incorrect acknowledgement
Filling, interrupt (inhibit 1)
Filling, inhibit 2
Filling, cancel
Activation of filling procedure
Drip catcher has returned
Filling nozzle in the upper position
Filling nozzle in the intermediate stop position
Filling nozzle in the lower position
Container change
Source hopper change
Taring with fixed tare value memory 01
Source hopper change
Infeed flap closed
Outfeed flap closed
Hand signal Start/Stop
Call tare value from first taring
Taring with fixed tare value memory 02
Taring with fixed tare value memory 03
Nominal value No. bit 20
Nominal value No. bit 21
Nominal value No. bit 22
Nominal value No. bit 23
Nominal value No. bit 24
Nominal value No. bit 25
Nominal value No. bit 26
Nominal value No. bit 27
Belt running. Feedback signal from weighing belt
Inputs in the positive signal direction (high active)
6.457.98.6.01.04
PARAMETER MENU
ST/ST-Ex Service menu
X=1
Inputs in the negative signal direction (low active)
Special application with scale level
Signal the scale is out of the horizontal position, cross segments are indicated.
active: The signal 'Ready to operate' is inactive and PC/EDP commands are
confirmed by the transmission of a negative acknowledgement (w1).
2.5.2.
Function numbers for parallel outputs
Function
No.
X00
X01
X02
X03
X04
X05
X06
X07
X08
X09
X10
X11
X12
X13
X14
X15
X16
X17
X18
X19
X20
X21
X22
X 23
X 24
X 25
X26
X27
X28
X29
X30
X31
X32
X33
X34
X35
X36
X37
X38
X39
X40
6.457.98.6.01.04
Function
Output not activated
Ready to operate
Zero zone
Tared
Scale in equilibrium
Free
Item recording, recording procedure
Item recording, pulse after end of fixation, 500ms
Item recording, pulse after end of recording, 500ms
Idle cycle request
In-motion weighing, conveyor belt on
(166: start conveyor belt, 167: stop conveyor belt)
Limiting value 1
Limiting value 2
Limiting value 3
Limiting value 4
Limiting value 5
Limiting value 6
Limiting value 7
Limiting value 8
Analog output activated, zero setting range in order
Tolerance check, minus weight TU1
Tolerance check, weight in tolerance
Tolerance check, plus weight TO1
Piece limiting value 1
Piece limiting value 2
Piece limiting value 3
Scale 1 active
Scale 2 active
Scale 3 active
Scale 4 active
Filling, coarse
Filling, medium
Filling, fine
Filling, underfilling
Filling, filling in tolerance
Filling, overfilling
Filling, filling error
Filling, end of active filling phase
Filling, filling monitoring (dm/dt)
Filling, filling time
Lowering of filling nozzle
9
-33-
PARAMETER MENU
Function
No.
X41
X42
X43
X44
X46
X47
X48
X50
Function
No.
X51
X52
X53
X54
X55
X56
X57
X58
X59
X60
X61
X62
X63
X64
X98
X99
X=0
X=1
2.5.3.
-34-
Function
Raising of filling nozzle
Ready message
Error message
Drip catcher returned
Control package: tolerance check active
Dosing: container change active
Control package: Passage busy
Dosing: source container empty
Pusher signal, in-motion weighing has no neutral
Softerror active
Control package
Function
Dosing
Switch-over signal X64
active
Output 1
Softkey
controls
Output 2
Output 3
Output 4
Output 5
Output 6
Output 7
Output 8
W1 Inputs weighing
Parameter set Bit 20
No.
W1 Outputs weighing
Bit 21
W1 Continuous weighing
Bit 22
W1 Lock 1
Bit 23
W1 Lock 2
Bit 24
W2 Inputs weighing
Bit 25
W2 Outputs weighing
Bit 26
W2 Continuous weighing
Bit 27
Overhead track control, W2 lock 1
Overhead track control, W2 lock 2
Hand signal on (168: Hand signal Start 169: Hand signal Stop)
Tolerance check, minus weight TU 2
Tolerance check, plus weight TO 2
Switch-over signal for signals function Nos. 51 to 58
Output controlled via function key (182: Comp. 1 to 189: comp. 8)
Output controlled by EDPt
Outputs in the positive signal direction (high active)
Outputs in the negative signal direction (low active)
Assignment of PIO inputs/outputs
Menu step
C - 100
9
ST/ST Ex Service menu
Information text
Significance/Explanation
PIO input 1
C
- 101
PIO input 2
C
- 102
PIO input 3
C
- 103
PIO input 4
C
- 104
PIO input 5
C
- 105
PIO input 6
C
- 106
PIO input 7
C
- 107
PIO input 8
Possible values
as per table
Function
numbers for
parallel inputs
6.457.98.6.01.04
PARAMETER MENU
ST/ST-Ex Service menu
Menu step
C - 108
Information text
Significance/Explanation
PIO output 1
C
- 109
PIO output 2
C
- 110
PIO output 3
C
- 111
PIO output 4
C
- 112
PIO output 5
C
- 113
PIO output 6
C
- 114
PIO output 7
C
- 115
PIO output 8
Possible values
as per table
Function
numbers for
parallel outputs
Conductor color of control cable, 8 inputs/8 outputs
Conductor color of control cable, 2 inputs/2 outputs
2.5.4.
Job-specific function assignment of the PIO inputs/outputs
Menu step
Standard function assignment
Input
Core color PIO 8/8
or
Output
100
Input 1 WHGN (white/green) WH (white)
101
Input 2 BNGN (brown/green) BN (brown)
102
Input 3 WHYE (white/yellow)) GN (green)
103
Input 4 YEBN (yellow/brown) YE (yellow)
104
Input 5 WHGY (white/gray)
WHGN (white/green)
105
Input 6 GYBN (gray/brown)
BNGN (brown/green)
106
Input 7 WHPK (white/pink)
WHYE (white/yellow)
107
Input 8 PKBN (pink/brown)
YEBN (yellow/brown)
108
Output 1 WH (white)
RDBU (red/blue)
109
Output 2 BN (brown)
GYPK (gray/pink)
110
Output 3 GN (green)
VT (violet)
111
Output 4 YE (yellow)
GY (gray)
112
Output 5 BK (black)
WHBU (white/blue)
113
Output 6 VT (violet)
PKBN (pink/brown)
114
Output 7 GYPK (gray/pink)
WHPK (white/pink)
115
Output 8 RDBU (red/blue)
GYBN (gray/brown)
External GND
BU
External power supply
RD
PIO 8/8
Function assignment
according to job
Function
Function
No.
9
6.457.98.6.01.04
-35-
PARAMETER MENU
2.6.
ST/ST Ex Service menu
In-motion weighing parameters
Menu
step
Information text
Significance/Explanation
KAL
0
= switched off
1-997
= control time, value x 0,01 seconds
998,999 = waiting for forced recording
Selection of digital filter
KAL
= Filter parameters x40 to x43
QSF = Filter parameters x44 to x50
A
- 407
507
607
A
- 410
510
610
A
- 411
511
611
A
- 412
512
612
A
- 413
513
613
Delay time until ejector pusher
Value x 0.1 seconds
QSF
A
- 414
514
614
Zero threshold [d]
Number d; indicator.
Start additive item recording
QSF
A
- 415
515
615
A
- 416
516
616
Final threshold [%]
QSF
Value of goods weighed %.
Forced recording if no stabilization previously
detected.
Time monitoring in-motion weighing
QSF
Value x 0.1 seconds
A
- 417
517
617
In-motion weighing control time 2
KAL
0
= Switched off, signal belt stop
1-100 = Control time, value x 0.01 seconds
A
- 419
519
619
In-motion weighing, factor g/kg
KAL
x.xx
= Positive correction factor + / -x.xx
= Negativecorrection factor with
-0.50
= The weight value is
proportionally corrected
by 0.50 g/kg in the
negative.
Selection in-motion weighing DW
QSF
off
= Switched off
without LS = DW without light barriers
with LS
= DW with light barriers
Pulse time ejector pusher
QSF
Value x 0.1 seconds
9
-36-
6.457.98.6.01.04
PARAMETER MENU
ST/ST-Ex Service menu
2.7.
Scale parameters
Menu
step
A E 420
520
620
Information text
Significance/Explanation
Verification flag
Disable
= switched off, non-verified
NSW III
A E 421
521
621
A E 422
522
622
A E 423
523
623
A E 424
524
624
A E 425
525
625
A E 426
526
626
A E 427
527
627
A E 428
528
628
A E 429
529
629
A E 430
530
630
A
- 431
531
631
6.457.98.6.01.04
= non-automatic weighing
instrument of accuracy class 3
SWA III
= automatic weighing instrument
of accuracy class 3
Enable IV = verifiable weighing instrument of
accuracy class 4
After verification, the verification flag and the calibration jumper must be
set to position 1-2 on the CPU board X9. All menu steps marked E cannot
be changed as long as the ST is set to ‘verified’.
Weighing range with large scale interval
Value input with comma
Scale intervals for larger partial weighing
range
1 / 2 / 5 / 10 / 20 / 50
Multi-interval/multiple range scale
1T
= one-interval/one-range scale
2T
= two-interval scale
3T
= three-interval scale
2B
= two-range scale
3B
= three-range scale
Lower partial weighing range
Value input with comma
Scale intervals for lower partial weighing range
1 / 2 / 5 / 10 / 20 / 50
Medium partial weighing range
Value input with comma
Scale intervals for medium partial weighing
range
1 / 2 / 5 / 10 / 20 / 50
Unit
g / kg / t / lb
Positive g-factor, g/kg
The acceleration due to gravity at the place of
installation is lower. The scale calibration
curve is proportionally corrected toward the
positive range.
Negative g-factor, g/kg
The acceleration due to gravity at the place of
installation is higher. The scale calibration
curve is proportionally corrected toward the
negative range.
Control range of zero tracking
0
= switched off
Value x 0,1 scale interval
-37-
9
PARAMETER MENU
Menu
step
A
- 432
532
632
A
- 433
533
633
A E 434
534
634
A E 435
535
635
Significance/Explanation
Stabilization time. Time for determining KAL
weight value at rest
0
= Switched off
Value x 0.1 seconds, max. 5 seconds
Stabilization zone, area for determining KAL
the weight value at rest.
0
= Switched off, no stabilization zone
Value x 0.1 dd, scale interval
+ % Zero setting range
verifiable 0 to 4 % adjustable,
non-verifiable 0 to 99% adjustable
- % Zero setting range
Verifiable and non-verifiable 0 to 4%
adjustable
For verifiable setting the total of +% and -% must not exceed the value 4.
Taring range in % (max. 100)
0 - 100% adjustable
A E 437
537
637
Limiting the manual tare value to the range
with the smallest scale interval
off
= Limiting switched off
on
= Limiting switched on
Taring with weighed tare value
d intern
=Taring on base d (intern)
d display
=Taring on base dd (display)
A
A
A
A
- 438
538
638
- 439
539
639
- 440
540
640
- 441
541
641
- 442
542
642
A
- 443
543
643
A
- 444
544
644
- 445
545
645
- 446
546
646
A
A
-38-
Information text
A E 436
536
636
A
9
ST/ST Ex Service menu
Deviating minimum load value
Value input with decimal point
SWA III
KAL-Filter; Kalan parameter
1 - 16 = Initial damping strength
KAL
KAL-Filter; Kalen parameter
1 - 16 = Increase in damping
KAL
KAL-Filter; Parameter pd_nm
KAL
7 - 149 = Damping the mean-value generation
KAL-Filter; Parameter Kalan pd_ds
KAL
0
= Switched off
1
= Dosing: KAL- or QSF-Filter active
5 - 149 = Dosing, damping the gradient
generation
QSF-Filter; Parameter: number of nonQSF
linearized values for pre-filtering
1 - 99
QSF-Filter; Parameter: number of
QSF
prefilter values for slope calculation
1 - 16
QSF-Filter; Parameter: threshold value
QSF
for potential neutral calculation,
unloaded state
0 - 50000 %-value relative to scale interval
6.457.98.6.01.04
PARAMETER MENU
ST/ST-Ex Service menu
Menu
step
A - 447
547
647
A
- 448
548
648
A
- 449
549
649
- 450
550
650
A
A
- 451
551
651
A
- 454
554
654
A
- 455
555
655
- 456
556
656
- 460
560
660
- 461
561
661
- 462
562
662
- 463
563
663
- 464
564
664
- 465
565
665
- 466
566
666
- 467
567
667
A
A
A
A
A
A
A
A
A
6.457.98.6.01.04
Information text
Significance/Explanation
QSF-Filter; Parameter: threshold value
QSF
for potential stabilization calculation,
max. loaded state
0 - 10000 % value relative to scale interval
QSF-Filter; Parameter: proportion for
QSF
the main filtering
0 - 10000 % value relative to the set
threshold value
QSF-Filter; Parameter: number of
QSF
values for potential stabilization
1 - 99
QSF-Filter; Parameter: number of
QSF
values for stabilization after potential
stabilization available
1 - 99
QSF-Filter; Parameter: number of
QSF
stabilization values for main filtering
1 - 999
Automatic zero setting during a cold start:
within ±10% of the weighing range
off
= Switched off
on
= Switched on (default setting)
Device number load receptor display operating
instructions Reg. 1 Chap. 9.4
Device number of measuring bus user
Corner factor digital load cell 1
Corner factor digital load cell 2
Corner factor digital load cell 3
Corner factor digital load cell 4
Serial number digital load cell 1
Serial number digital load cell 2
Serial number digital load cell 3
9
Serial number digital load cell 4
-39-
PARAMETER MENU
2.8.
External scale/precision scale parameters
Menu
step
C
- 813
C E 820
C E 821
C E 822
C E 828
C E 836
9
-40-
ST/ST Ex Service menu
C
- 838
C
- 839
C
- 855
Information text
Significance/Explanation
Baud rate
Baud rate : 9600 / 4800 / 2400 / 1200
bits/second
Parity
: even / odd / none
Data bit
: 7/8
Verification flag
Disable
= not verified
Enable II = verifiable weighing instrument of
accuracy class 2
NSW III
= non-automatic weighing
instrument of accuracy class 3
SWA III
= automatic weighing instrument
of accuracy class 3
After verification, the verification flag and the calibration jumper must be
set to position 1-2 on the CPU board X3. All menu steps marked E cannot
be changed as long as the ST is set to ‘verified’.
Weighing range
Value input with comma
Verification scale interval
1 / 2 / 5 / 10 / 20 / 50
Unit
g / kg / t / lb
Tare range in %
000
= no tare function on ST
(taring = zero setting)
101
= no tare function on ST;
no transmission of function
commands to the precision
scale
001 to 100 = tare range with tare function
on ST
Precision scale as a gross
weight transducer
Taring with the tare value weighed
d_int..
= taring on the basis of dd
(precision scale display)
dd
= taring on the basis of dd
(dd display on ST)
Digits (display digits) per verification scale
interval
e
=
10 dd 10 display digits = 1e
e
=
dd
1 display digit = 1 e
Serial number of external weighing
terminal/precision scale
See operating instructions in index 1,
section 9.4
6.457.98.6.01.04
ST/ST-Ex Service-Menü
3.
PARAMETERS FOR DIGITAL FILTER AND
WEIGHING OPERATIONS
PARAMETERS FOR DIGITAL FILTER AND WEIGHING
OPERATIONS
This section describes the settings and effects of the most important parameters
of the digital filter and diverse metrological operating modes.
3.1.
Maximum permissible errors NSW, EN 45501
NSW: non-automatic weighing instruments
SWA: automatic gravimetric filling instruments
Load (m) expressed in
verification scale intervals e
on initial
verification
in service
0 < m ≤ 500
± 0.5 e
±1e
500 < m ≤ 2000
±1e
±2e
2000 < m ≤ 10000
± 1.5 e
±3e
Accuracy class
3.2.
Maximum permissible errors
Maximum permissible errors SWE, OIML R 51
Automatic weighing instrument for weighing of accuracy class Y (a) according to
OIML R 51, part 1 for dynamic single weighing operations.
SWE: automatic weighing instrument for single weighing operations
Load (m) expressed in
verification scale intervals e
Accuracy class Y (a)
3.3.
Maximum permissible errors
on initial
verification
in service
0 < m ≤ 500
± 1.5 e
±2e
500 < m ≤ 2000
±2e
±3e
2000 < m ≤ 10000
± 2.5 e
±4e
Digital filter in general
The weighing instrument is used for most diverse applications under most
diverse environmental influences.
Weighings:
Static; dynamic; in-motion
Application of load without/with vibrations
Ambient
conditions:
Disturbing influences by the environment
Vibrations: none/little/medium/heavy
9
To achieve accurate weight values at optimal stabilization times regardless
of varying environmental conditions, the system operates with a digital filter.
6.457.98.6.01.04
-41-
PARAMETERS FOR DIGITAL FILTER AND
WEIGHING OPERATIONS
3.3.1.
ST/ST-Ex Service-Menü
Kalman filter
The adaptable memory filter on the basis of the filter theory according to Kalman
provides for low damping in the event of load changes and high damping in case
that steady loads are involved. By adjusting the four parameters kalan, kalen,
pd_nm and pd_ds, the filter may be used for diverse applications, i. e.
1. normal operation: static, dynamic and in-motion weighing
2. special operation: filling
3.3.1.1.
Overview of filter parameters
Menu
step
Information display
Parameter
Range of
values
Application
Normal
operation
Normal
operation
Normal
operation
Filling
operation
A -
X40
kalan
1 to16
A -
X41
kalen
1 to16
A -
X42
pd_nm
5 to 50
A -
X43
pd_ds
0 or
5 to 50
X = 4,5,6
3.3.1.2.
Kalman parameters: 'kalan', 'kalen'
kalan: Acts in the range of steady loads and determines the initial intensity of
damping.
High value:
Low damping
Low damping is set when the application of load
involves vibrations and/or under difficult environmental
conditions.
Low value:
High damping
High damping is set when the application of load does
not involve vibrations and under good environmental
conditions.
kalen: Acts in the range of steady loads and determines the increase in
damping.
High value:
Damping increases slowly.
A slow increase in damping is set when the scale
stabilizes quickly after load change.
Low value:
Damping increases quickly.
A quick increase in damping is set when the scale
stabilizes slowly after load change.
9
General recommendation for the two parameters:
• kalan = medium high: 6 to 10
• kalen = low: 1 to 4
-42-
6.457.98.6.01.04
ST/ST-Ex Service-Menü
3.3.1.3.
PARAMETERS FOR DIGITAL FILTER AND
WEIGHING OPERATIONS
Memory parameters 'pd_nm', 'pd_ds'
pd_nm: High value:
High damping
High damping causes a slow changeover on load
change.
Low value:
Low damping
Proven values:
8
10
15
to 12
to 18
to 40
for in-motion weighing
for static weighing
for overhead track weighing
Damping of gradient forming. Special operation: filling
pd_ds:
High value:
High damping
High damping involves a long transition period from
normal to filling operation.
Low value:
Low damping
Low damping involves a short transition period from
normal to filling operation.
Proven values:
40
to 50
General recommendation for the two parameters:
value =
3.3.1.4.
multiple medium period duration of measuring signal x 0,01 seconds
Setting of 'pd_nm' parameters
First setting: kalan = 1, kalen = 1
Display of weight value at a slow load change: reduce pd _nm.
Display of weight value after an unsteady load change: increase pd_nm.
3.3.1.5.
Setting of 'kalan' and 'kalen' parameters
Second setting: kalan = 8, kalen = 2
After a load change, the scale should be observed for a brief moment.
The display deviates from the actual weight value: increase kalan, do not
change kalen or reduce kalen.
The display value varies: reduce kalan, do not change kalen or increase kalen.
3.3.1.6.
Setting of 'pd_ds' parameters for filling
Display of unstable weight value: increase pd_ds.
9
Display of weight value at a slow change of the filling material flow: reduce
pd_ds.
KAL filter; Kalan pd_ds parameter
0 = KAL filter switched off in active filling phase
1 = KAL filter switched on also in active filling phase
5 - 149 = damping of gradient forming in active filling phase
6.457.98.6.01.04
-43-
PARAMETERS FOR DIGITAL FILTER AND
WEIGHING OPERATIONS
3.3.2.
ST/ST-Ex Service-Menü
Quadratic Silent Filter QSF
The optimized digital filter QSF offers considerably improved functions for the
detection of load changes.
The complete filter consists of a prefilter and a main filter. The prefilter permits
disturbances occurred in the gross data to be eliminated.
The main filter evaluates the modifications of the prefiltered data and calculates
an optimized weight value on the basis of this evaluation.
3.3.2.1.
Overview of filter parameters
Menu
step
A
- X44
A
- X45
A
- X46
A
- X47
A
- X48
A
- X49
A
- X50
A
- X51
Information text
X = 4,5,6
The following applies to
all parameters:
3.3.2.2.
Value range
Meaning/Explanation
Number of non-linearized values for
prefiltering
Number of prefilter values for slope
1 - 16
calculation
Threshold
value for potential
0 - 50000
stabilization calculation of the
unloaded status. % value relative to
scale interval
0 - 10000 Threshold value for potential
stabilization calculation of the
maximum load state.
% value relative to scale interval
1 - 10000 Proportion for main filtering.
% value relative to the threshold
values
Number of values necessary for
1 - 99
potential stabilization
Number of values necessary for
1 - 99
stabilization after potential
stabilization available
Number
of stabilization values for
1 - 999
main filtering
Recommended parameters
1 - 99
low value
= low damping and small time delay
high value
= high damping and large time delay
Parameter settings
The recommended parameters may be used for most of the static, dynamic and
in-motion weighing operations.
An individual setting of parameters becomes necessary for
• application processes with fast weighing operation
9
•
environmental conditions subject to heavy vibrations
Adustments to customer installations are carried out with the QSFFilteranalysis Tool durchgeführt.
The procedure for setting the parameters and the standard parameters to be
set for the different applications (sections 3.6 + 3.7 + 3.8.3 + 3.8.4) are currently
determined by relevant measurements and application in customer systems.
-44-
6.457.98.6.01.04
ST/ST-Ex Service-Menü
PARAMETERS FOR DIGITAL FILTER AND
WEIGHING OPERATIONS
3.4.
3.4.1.
Examples of static, dynamic and in-motion weighing operations
Static weighing (NSW)
3.4.1.1.
KAL filter
Verification
range
Weight values
unfiltered
Loading:
d internal:
29,98 kg
29,985 kg
Weighing range:
Scale interval:
Resolution:
60 kg
0,02 kg
3000 e
Weight values
filtered
Enlarged view:
Parameters
X = 4,5,6
X07 X17 X32 X33 X40 X41 X42 X43
0
0 10 10 12 8 10 50
30,005
Weight values
filtered
Verification
range
NSW
± 0,02 kg
29,965
9
Weight values
unfiltered
6.457.98.6.01.04
-45-
PARAMETERS FOR DIGITAL FILTER AND
WEIGHING OPERATIONS
3.4.1.2.
ST/ST-Ex Service-Menü
QSF filter
kg
20
Load: 20.00 kg
d intern: 19.997 kg
Weight values
unfiltered
15
Weight values
filtered
10
Weight range:
Scale interval:
Resolution:
30 kg
0.01 kg
3000 e
5
1000
2000
3000
4000
5000
msec
Weight value is fixed for recording
Goods to be weighed are completely on the scales
X = 4,5,6
X44
7
X45
3
Parameter
X46 X47 X48
200 1600 220
X49
6
X50
9
X51
100
Enlarged view:
kg
20.04
Filtered weight
value
20.03
20.02
20.01
Transport error
NSW
20
± 0.02 kg
19.99
19.98
Unfiltered
weight values
19.97
9
19.96
2000
2500
3000
3500
4000
4500
5000
msec
Weight value is fixed for recording
Goods to be weighed are completely on the scales
These recordings were carried out with the QSF Filter Analysis Tool in a
customer installation with extremely strong vibrations.
-46-
6.457.98.6.01.04
ST/ST-Ex Service-Menü
PARAMETERS FOR DIGITAL FILTER AND
WEIGHING OPERATIONS
3.4.2.
Dynamic weighing, filling (SWA)
3.4.2.1.
KAL filter
Weighing range:
Scale interval:
Resolution:
Verification
range
NSW
60 kg
0.02 kg
3000 e
Filling
Nom. value: 30 kg
d internal: 30,000kg
Weight values
unfiltered
Weight values
filtered
Enlarged view
Parameters
X = 4,5,6
X07 X17 X32 X33 X40 X41 X42 X43
0
0 10 10 12 8 10 50
30,020
Verification range
NSW
± 0,02 kg
29,980
Weight values
unfiltered
6.457.98.6.01.04
Weight values
filtered
9
-47-
PARAMETERS FOR DIGITAL FILTER AND
WEIGHING OPERATIONS
3.4.2.2.
ST/ST-Ex Service-Menü
QSF filter
The dosing is only changed over with a later program version to the QSF-Filter.
9
-48-
6.457.98.6.01.04
ST/ST-Ex Service-Menü
PARAMETERS FOR DIGITAL FILTER AND
WEIGHING OPERATIONS
3.4.3.
In-motion weighing (SWE)
3.4.3.1.
KAL filter
Verification range
SWW/SKW
Weight values
unfiltered
Weight values
unfiltered
Weight values
filtered
Weight values
filtered
Weighing range:
Scale interval:
Resolution:
In-motion weighing
Loading: 30 kg
d internal: 29,999 kg
30 kg
0,02 kg
3000 e
Enlarged view:
30,040
Parameters
X = 4,5,6
X07 X17 X32 X33 X40 X41 X42 X43
0
0 10 10 12 8 10 50
Verification range
SWW/SKW
Weight values
unfiltered
± 0,04 kg
29,960
Weight values
filtered
6.457.98.6.01.04
9
-49-
PARAMETERS FOR DIGITAL FILTER AND
WEIGHING OPERATIONS
3.4.3.2.
ST/ST-Ex Service-Menü
QSF filter
kg
Load:
d intern:
19.28 kg
19.279 kg
15
Weight values
unfiltered
Weight values
filtered
Weight range:
Scale interval:
Resolution:
10
30 kg
0.01 kg
3000 e
5
1000
2000
3000
msec
4000
Goods to be weighed are removed
Weight value is fixed for recording
Goods to be weighed are completely on the scale
X = 4,5,6
X44
3
X45
3
X46
100
Parameter
X47 X48
120 120
X49
3
X50
5
X51
100
Enlarged view:
kg
Filtered weight
values
19.35
Transport error
SWE
19.3
± 0.03 kg
19.25
9
Unfiltered
weight values
19.2
1500
2000
2500
3000
3500
msec
Goods to be weighed are removed
Weight value is fixed for recording
Goods to be weighed are completely on the scale
-50-
6.457.98.6.01.04
ST/ST-Ex Service-Menü
3.5.
PARAMETERS FOR DIGITAL FILTER AND
WEIGHING OPERATIONS
General weighing operation
Weighing operations are carried out under most diverse conditions according to
customer requirements and local conditions.
Important parameters for weighing operations
Menu
step
Information text
Significance/Explanation
A -
X07
Maximum time to determine the weight value
A -
X10
Selection digital filter QSF or KAL
A -
X11
QSF
A -
X12
A -
X13
A -
X14
A -
X15
A -
X16
Selection in-motion weighing
with or without light barriers
Ejector pusher pulse time
Value x 0.1 seconds
Delay time until ejector pusher
Value x 0.1 seconds
Zero threshold [d]; number d; display.
Start item recording additive
Final threshold [%]; value in % of goods to be
weighed.
Forced recording if no stabilization previously
detected.
Time monitoring in-motion weighing
A -
X17
KAL
A -
X19
A -
X32
A -
X33
A -
X40
A -
X41
A -
X42
A -
X43
A -
X44
A -
X45
A -
X46
A -
X47
A -
X48
A -
X49
A -
X50
A -
X51
Period of time to calculate the mean value in forced
recording procedures
In-motion weighing positive/negative calibration
curve correction
Time to determine the weight value while the scale
is in equilibrium
Range in 0,1 scale intervals to determine the
weight value while the scale is in equilibrium
Kalman filter
initial intensity of damping
Kalman filter
increasing damping
Kalman filter
damping in mean value forming
Kalman filter
filling, damping in gradient forming
QSF filter
number of gross values for prefilter
QSF filter
number of prefilter values for calculating the
increase
QSF filter
number of value for potential stabilization
QSF filter
threshold value, scale unloaded
QSF filter threshold value, scale loaded with max.
weight (MAX)
QSF-Filter; necessary number of values for
potential stabilization
QSF-Filter; necessary number of values for
stabilization after potential stabilization available
QSF-Filter
Number of stabilization values for main filtering.
KAL
QSF
QSF
QSF
QSF
QSF
KAL
KAL
KAL
KAL
KAL
KAL
KAL
QSF
QSF
QSF
QSF
QSF
QSF
QSF
QSF
X = 4,5,6
6.457.98.6.01.04
-51-
9
PARAMETERS FOR DIGITAL FILTER AND
WEIGHING OPERATIONS
ST/ST-Ex Service-Menü
For performance-orientated systems and difficult application and environmental
conditions, the optimal parameters should be determined during
commissioning.
Control and mean value times are determined at maximum speed and longest
possible weighing material.
3.6.
Weighing operation, static
Normal weighing operation with manual or automatic loading or unloading.
Acquisition of weight value after the scale has stabilized.
X = 4,5,6
Parameters
KAL-filter
QSF-filter
X41 X42 X43 X44 X45 X46 X47 X48 X49 X50 X51
Loading
and unloading
Environment
Weighing
time
8
X07 X17
0
0
10
10
0
0
5
0
0
10
3.7.
12
10
-
3
3
150 300 100
5
5
100
normal
normal
medium
(1s)
10
3
3
80
120 120
3
5
100
without steady
vibration
fast
(0,5-1s)
10
7
3
200 160 220
0
6
9
100
with
unstea
vibration
dy
slow
>1s
Weighing operation, dynamic
Filling operations with switch-over and switch-off of filling elements.
Determination of filling result with nominal value check. Processing of weight
values during loading or unloading.
X = 4,5,6
Parameters
KAL-filter
QSF-filter
X41 X42 X43 X44 X45 X46 X47 X48 X49 X50 X51
Loading
and unloading
Environment
Weighing
time
8
normal
normal
medium
(1s)
X07 X17
0
0
10
10
12
10
50
0
0
5
10
without steady
vibration
fast
(0,5-1s)
0
0
10
10
with
unstea
vibration
dy
slow
>1s
Das Dosieren wird erst mit dem Programmstand 6.457.51.005.00 auf das QSFFilter umgestellt.
9
-52-
6.457.98.6.01.04
ST/ST-Ex Service-Menü
3.8.
PARAMETERS FOR DIGITAL FILTER AND
WEIGHING OPERATIONS
Weighing operation, in-motion
The material to be weighed is conveyed over the scale via a power-driven
conveying system. The weight values are determined during conveying of the
material.
In-motion weighing, timing of application and application/withdrawal of
loads
Control time (menu step X07)
Period of mean weight value calculation (menu step X17)
Becomes necessary if the material to be weighed does not sufficiently
stabilize during the control period.
The duration will be set to an integer multiple of the interfering frequency,
e. g. to the shaft speed.
The position of the calculation is set via the control time and relevant
duration so as to ensure that impacts caused by loading and unloading of
weight pieces do not influence the calculation of the mean value.
9
6.457.98.6.01.04
-53-
PARAMETERS FOR DIGITAL FILTER AND
WEIGHING OPERATIONS
3.8.1.
ST/ST-Ex Service-Menü
In-motion weighing operating mode
The functional procedure is controlled by parameters and signals to start and
terminate recording.
For the control time 1, see menu step X07; for the control time 2, see
menu step X17
Parameters
Signals
Functional procedure
X07
X17
Start of
record.
Forced
record.
0
0
x
-
Static weighing
Stabilization is waited for to start recording.
Value
(x 0,01s)
0
x
-
Stabilization is waited for to start recording.
After control time 1 has elapsed, the signal
for conveying stop will be output.
Stabilization is further waited for to start
recording.
Value
(x 0,01s)
Value
(x 0.01s)
x
-
Stabilization is waited for to start recording. 1)
After control time 1 has elapsed, the mean
value time 2 is calculated with evaluation of
stabilization and identification at instability of
scale.
998
Value
(x 0.01s)
x
x
Stabilization is waited for to start recording.
The signal for forced recording starts the
calculation of the mean value time 2 with
evaluation of stabilization and conveying
stop at instability of scale.
Stabilization is waited for to start recording.
999
Value
(x 0.01s)
x
x
Stabilization is waited for to start recording.
The signal for forced recording starts the
calculation of the mean value time X17 with
evaluation of stabilization and identification
at instability of scale.
1) To compensate for dynamic effects, a correction factor g/kg may be
activated in step 15 for this in-motion weighing operating mode.
9
Start of recording
by
or
threshold value
signal X 13
Forced recording
by
or
elapse of control time
signal X 14
or
signal X 13, recording function and new blanking
phase of light barrier input signal
For in-motion weighing, optimal results are achieved with:
two light barriers:
-54-
Light barrier/signals
Input signals/function No.
Application of load
X 08
Discharge of load
X 07
6.457.98.6.01.04
1)
ST/ST-Ex Service-Menü
3.8.1.1.
PARAMETERS FOR DIGITAL FILTER AND
WEIGHING OPERATIONS
With QSF Filter
The parameters for the QSF filter in conjunction with the in-motion
weighing are described in Chaps. 3.5 and 3.8.3
• Operating mode without light barriers
Start Recording
Weight of goods to be weighed exceeds the zero threshold set in
step x14.
Recording waits for stabilization.
Forced recording
Weight of goods to be weighed falls below the final threshold set in
step x15. Forced recording, if no stabilization detected up to now.
Average value calculation with stabilization assessment and
identification in the case of no stabilization.
• Operating mode with light barriers
Start Recording
Goods to be weighed reach accumulation light barrier.
Recording waits for stabilization.
Forced recording
Goods to be weighed reach discharge light barrier. Forced
recording if no stabilization detected up to now.
Average value calculation with stabilization assessment and
identification in the case of stabilization.
For in-motion weighing, the best results can be achieved with:
Two light barriers:
Light barrier/Signals
Weight accumulation
Weight discharge
Input signals, function No.
X 13
X 14
3.8.2.
Signal diagrams for in-motion weighings
3.8.2.1.
With KAL filter
Flow diagram with conveying stop after elapse of control time
Step X07 = value
Step X17 = 0
Item recording
(static input)
1
0
Control time (menu step
X07)*
1
0
In-motion stop (static output)
1
0
Weight fixation
1
0
6.457.98.6.01.04
9
-55-
PARAMETERS FOR DIGITAL FILTER AND
WEIGHING OPERATIONS
ST/ST-Ex Service-Menü
Mean value calculation and identification at instability of weight value after
elapse of control time
Step X07 = value
Step X17 = value
Item recording
(static input)
1
0
Control time (menu step X07)
1
0
Duration of mean value
calculation
Weight (menu step X17)
Weight fixation
1
0
1
0
Weight value with identifier
Mean value calculation and conveying stop at instability of weight value
after forced recording
Step X07 = 998
Step X17 = value
Item recording
(static input)
1
0
Forced recording
(static input)
1
0
Duration of mean value
calculation
Weight (menu step X17)
1
0
In-motion stop (static output)
1
0
Weight fixation
1
0
Mean value calculation and identification at instability of weight value after
forced recording
Step X07 = 999
9
Step X17 = value
Item recording
(static input.)
1
0
Forced recording
(static input)
1
0
Duration of mean value
calculation
Weight (menu step X17)
1
0
Weight fixation
1
0
Weight value with identifier
While the item recording, adding is started by the light barrier input signal
'Start of in-motion weighing' (function No. 13), item recording, adding is started
with the transition dark/light.
The forced recording procedure with the mean value calculation of the weight
value will be initiated by the output of the signal ‘forced recording’ (function No.
14) or with the next following blanking phase of the light barrier input signal.
-56-
6.457.98.6.01.04
ST/ST-Ex Service-Menü
3.8.2.2.
PARAMETERS FOR DIGITAL FILTER AND
WEIGHING OPERATIONS
With QSF filter
•
Operating mode without light barriers
Weighing conveyor running
(stat. inp. X51)
1
0
ST Ready to operate
(stat. Outp. X01)
1
0
Softerror or warning
(stat. Outp. X50)
1
0
Goods on weighing conveyor
1
0
Busy: in-motion weighing
active
(stat. Inp. X47)
1
0
Fixing weight of goods
1
0
Pulse after end of recording,
500ms; (stat. Outp. X08)
1
0
•
Accum.
Disch.
Operating mode with light barriers
Weighing conveyor running
(stat. Inp. X51)
1
0
ST Ready to operate
(stat. Outp. X01)
1
0
Softerror or warning
(stat. Outp. X50)
1
0
Goods on weighing conveyor
1
0
Accum. Light barries
(stat. Eing. X13)
1
0
Ablauf-Lichtschranke
(stat. Inp. X14)
1
0
Busy: in-motion weighing
active
(stat. Inp. X47)
1
0
Fixing weight of goods
1
0
Pulse after end of recording,
500ms; (stat. Outp. X08)
1
0
6.457.98.6.01.04
Accum.
Disch.
9
-57-
PARAMETERS FOR DIGITAL FILTER AND
WEIGHING OPERATIONS
3.8.3.
ST/ST-Ex Service-Menü
In-motion weighing with power-driven conveyor belt attached to the
scale
Light barrier/feed signal
Light barrier/discharge signal
System requirements
-
The load receptor and conveying unit must be supported in such a manner
as to prevent vibrations.
-
The conveyor belt length, speed and the maximum length of the material to
be weighed must be adjusted to one another in order to ensure a weighing
time of at least 0,5 seconds.
-
Imbalances caused by the conveyor belt should not exceed 1/2 e.
-
The material to be weighed should pass the weighing conveyor belt
individually without being exposed to vibrations and impacts. The centre of
gravity in the package or container should not change in transit.
-
The weighing conveyor belt must be mounted horizontally and flush with the
infeed and discharge conveyor belts. Junction points should be level and
smooth.
X = 4,5,6
Parameters
KAL-filter
QSF-filter
X41 X42 X43 X44 X45 X46 X47 X48 X49 X50 X51
Loading
and unloading
Environment
Weighing
time
8
normal
medium
(1 s)
X07 X17
xx
xx
10
10
xx
xx
5
xx
xx
10
12
10
-
3
3
150 300 100
5
5
100
normal
10
3
3
100 120 120
3
5
100
without steady
fast
vibration
(0,5-1 s)
10
7
3
200 160 220
0
6
6
100
with
unstea
vibration
dy
slow
(> 1 s)
9
-58-
6.457.98.6.01.04
ST/ST-Ex Service-Menü
3.8.4.
PARAMETERS FOR DIGITAL FILTER AND
WEIGHING OPERATIONS
In-motion weighing with conveying unit mounted to the overhead
track scale
Light barrier/feed signal Light barrier/discharge signal
System requirements
-
The load receptor and conveying unit must be supported or suspended in such
a manner as to prevent vibrations.
-
The length of the weighing rail and the conveying speed must be adjusted to
one another in order to ensure a weighing time of at least 0,5 seconds.
-
Imbalances caused by the conveying unit should not exceed 1/2 e.
-
The material to be weighed should pass the weighing rail individually without
being exposed to vibrations and impacts.
-
The weighing conveyor must be mounted horizontally and flush with the infeed
and discharge conveying units. Junction points should be level and smooth.
X = 4,5,6
Parameters
KAL-filter
QSF-filter
X41 X42 X43 X44 X45 X46 X47 X48 X49 X50 X51
Loading
and unloading
Environment
Weighing
time
8
X07 X17
xx
xx
10
10
xx
xx
5
xx
xx
10
12
10
-
3
3
150 300 100
5
5
100
normal
normal
medium
(1s)
10
3
3
100 120 120
3
5
100
without steady
vibration
fast
(0,5-1s)
10
7
3
200 160 220
0
6
6
100
with
unstea
vibration
dy
slow
>1s
9
6.457.98.6.01.04
-59-
ADJUSTMENT MENU
4.
ST/ST-Ex Service-Menü
ADJUSTMENT MENU
With the scale connected, the preload range and calibration curve points are
adjusted during the adjustment procedure.
The scale parameter steps 407 to 667 should be entered.
Each adjusting procedure is to be carried out with great care.
Prior to the activation of the adjustment menu, the calibration jumper X9 must
be removed.
Weighing
terminal
Scale
Calibration jumper
LPB- CPU
ST
1,2,3
X9: pins 1-2 open
Adjusting may be terminated after the determination of the first calibration curve
point and a simultaneous setting of amplification.
The order of the weight values of the 6 possible calibration curve points may be
freely selected.
Most reliable results are achieved when all 6 calibration curve points are
adjusted inclusive of ZERO and NOMINAL LOAD.
While adjusting is active, vibrations and load changes of the scale should be
avoided.
The filter settings of steps X40 to X51 apply also to the adjusting procedure.
After completion of the adjustment menu, the calibration jumper X9 is to be
plugged.
Weighing
terminal
Scale
Calibration jumper
LPB- CPU
ST
1,2,3
X9: pins 1-2 bridged
9
-60-
6.457.98.6.01.04
ADJUSTMENT MENU
ST/ST-Ex Service menu
GHI
or
t > 2 seconds
Call up the function
S-menu = parameter menu
ABGL = scale adjustment
VOR
= preload adjustment
Enter the system
password
..
GHI
Select the scale via
.
Display of the selected scale
number in the upper line (here
scale 1).
Unload the scale and start the
adjustment procedure by selecting
the operating mode.
With
normal adjustment:
adjustment of preload, amplification
and 2 to 6 characteristic points
Only for load receptors with digital load cells
9
6.457.98.6.01.04
-61-
ADJUSTMENT MENU
4.1.
ST/ST-Ex Service-Menü
Adjustment possibilities
•
Adjusting procedure – normal adjustment with loading
- Adjust the preload.
- Adjust the zero point.
- Load the scale. Range: 20 to 100 % of Max.
- Adjust the range and/or further calibration curve points.
The function for analog load receptors is described in sections 4.4 to 4.8 and
that for digital load receptors in sections 4.5 to 4.8.
•
Adjusting procedure – range adjustment
Range adjusting is only possible if a complete adjusting procedure was
carried out beforehand.
Preload and zero point are not adjusted.
- Load the scale with 20 to 100 % of the maximum weighing range.
- Start the adjusting procedure out of the adjustment menu using
.
The function is described in section 4.9.
•
Adjusting procedure – preload adjustment
Preload adjusting is only possible if a complete adjusting procedure was
carried out beforehand.
The calibration curve is not adjusted.
- Unload the scale together with the preload until zero is reached.
- Adjust to changed preload conditions.
The function is described in section 5.
4.2.
Key functions in the adjustment menu
Keys
...
GHI
Functions
Go backward in the adjustment menu.
Repeat the previous step.
Enter the value and adopt the data.
Advance in the adjustment menu.
Correct values which have been incorrectly entered.
Terminate, cancel the adjustment menu without storing data.
9
Terminate the adjusting procedure.
-62-
6.457.98.6.01.04
ADJUSTMENT MENU
ST/ST-Ex Service menu
4.3.
MBT Menu, Measuring bus user
or
GHI
Call up the function
t > 2 seconds
Enter the system
password
····
ADC/digital load cell menu
level 1
Return to the service menu.
Overview of ADC/digital load cell menu
Keys
Symbol/char
acters
Significance/Explanation
Automatic address generation of all connected IADCs and
digital load cells
Program numbers of the connected IADCs and digital load
cells
Service functions of the connected IADCs and digital load
cells
Advancing to the next softkey level
Address allocation for one connected MBT
Measuring bus function only for internal analysis with
special password.
Complete hardware reset IADW with deletion of all
EEPROM data. The ADW basic data is retained.
Advance to the next softkey level
Advance to the first softkey level
9
6.457.98.6.01.04
-63-
ADJUSTMENT MENU
4.3.1.
ST/ST-Ex Service-Menü
Address generation of IADC and digital weighing systems/load cells
For an automatic address generation, two analog load receptors with the related
IADC and one digital load receptor with a maximum of four digital load cells
may be connected.
Input number of connected
HR load receptors.
Confirmation/Acceptance
Serial No. entry
Confirmation/Acceptance
Cancel, return to the previous level.
After completion of the address determination, a complete hardware reset with
clearing of all ADC data and scale parameters is carried out. The basic ADC
data is retained. In the case of load receptors with HR weighing module an
automatic adjustment is carried out.
Before carrying out further adjustment functions, generated addresses and
scale parameters should be entered and checked if necessary.
Important
If one or more IADCs and/or digital load cells are displayed than connected to
the ST after determination of addresses, the function is to be closed using
the
key. Closing via the
key, may cause data to be destroyed in the
digital load cell.
9
-64-
6.457.98.6.01.04
ADJUSTMENT MENU
ST/ST-Ex Service menu
4.3.2.
System extensions
Functions for system extensions with connection of a maximum of three digital
load cells are not yet implemented.
4.3.3.
Service functions
These functions serve for analyzing purposes and servicing of load receptors
using digital load cells.
Functions for the
replacement of digital load
cells are not yet
implemented.
Cancel, return to the previous level.
4.4.
Normal adjustment of analog load receptors
A possible adjustment to changed preload conditions is fixed to ± 10% of the
weighing range.
Settings necessary for adjustment
Scale
LPB-CPU
X9: 1 – 2 open
LPB-IADW 40
X3: 1-2 bridged
6.457.98.6.01.04
S1
S2
S3
X1: 1-2 bridged
X1: 2-4 bridged
X1: 1-2 + 3-4
bridged
-65-
9
ADJUSTMENT MENU
4.4.1.
ST/ST-Ex Service-Menü
Preload adjustment
or
GHI
t > 2 seconds
Call up the function
Enter the system password
····
or
Select the scale
or
or
or
0% Max
Preload adjustment
The preload adjustment is over
when the CR counter no longer
changes.
4.4.2.
Range adjustment with substitution materials
The range adjustment with substitution materials is used when the full weight is
not available or if, as for a hopper scale, cannot be placed on the load receptor.
X % Max
Apply known part load.
Then operate
Known part load
is weighed.
Known part load
is weighed.
9
-66-
6.457.98.6.01.04
ST/ST-Ex Service menu
ADJUSTMENT MENU
Then operate
then
X % Max
Replace known part load
with substitution material
until counter readings are
the same.
Then operate
then
X % Max
Apply additional known
part load.
Repeat Chap. 4.4.2 substitution materials application procedure until the load
desired for the range adjustment is reached.
Continuation with Chap. 4.4.3.
4.4.3.
Range adjustment
20 bis 100% Max
Desired load for the range
adjustment is applied.
Input weight value
STU
0 = large amplification
1 = small amplification
The range adjustment is ended
when the counter reading CR no
longer changes.
Continue with characteristic adjustment Chap.- 4.6
If no non-linearity is to be anticipated in respect of the mechanical parts of
the scale, close the adjustment procedure as per section 4.7.
6.457.98.6.01.04
-67-
9
ADJUSTMENT MENU
4.5.
ST/ST-Ex Service-Menü
Adjustment of digital load receptors
The conditions and function selection for the adjustment of digital load receptors
are identical to those of normal adjustment procedures for analog load
receptors.
Numbering of digital load cells in the load receptor:
DWZ* 1
DWZ 4
Cable junction box
DWZ 2
DWZ 3
Data cable of digital load receptor
*DZW = digital load cell
The function 'Corner adjustment' generates the numbering of the digital load
cells of the load receptor on the basis of the corner loading sequence. To
ensure uniformity, the corner loading sequence should be carried out in
accordance with the scheme above.
4.5.1.
Corner adjustment
0% Max
Start the corner adjustment
Enter the weight value
(1/3 Max)
9
The adjustment is
completed as soon as the
counter reading CR remains
unchanged.
Corner 1
1
-68-
/3 Max
6.457.98.6.01.04
ST/ST-Ex Service menu
ADJUSTMENT MENU
The adjustment is
completed as soon as the
counter reading CR remains
unchanged.
The adjustment is
completed as soon as the
counter reading CR remains
unchanged.
1
/3 Max
The adjustment is
completed as soon as the
counter reading CR remains
unchanged.
The adjustment is
completed as soon as the
counter reading CR remains
unchanged.
1
/3 Max
The adjustment is
completed as soon as the
counter reading CR remains
unchanged.
The adjustment is
completed as soon as the
counter reading CR remains
unchanged.
1
/3 Max
6.457.98.6.01.04
9
-69-
ADJUSTMENT MENU
ST/ST-Ex Service-Menü
The adjustment is completed
as soon as the counter
reading CR remains
unchanged.
Continue the adjustment as per section 4.6.
If no non-linearity is to be anticipated in respect of the mechanical parts of
the scale, close the adjustment procedure as per section 4.7.
To analyze the corner load factors of the individual digital load cells, combined
counter readings may be indicated by pressing the
key. These counter
readings are used for the matrix calculation of the individual corner load factors.
4.5.2.
Error messages
After adjustment of the fourth corner, all counter values and deviations are
checked.
Display of error message
Cancel, return to the previous level.
Check the load receptor, preload, loadings and digital load cells via the counter
menu as per section 6.
4.6.
Calibration curve adjustment
The adjustment of calibration curve points may be carried out for digital and
analog load receptors.
4.6.1.
Characteristic adjustment with substitution material
The characteristic adjustment with substitution materials is used when the full
weight is not available or if, as for a hopper scale, cannot be placed on the load
receptor.
X % Max
9
Known part load for the
characteristic point is
applied.
Then operate
-70-
6.457.98.6.01.04
ADJUSTMENT MENU
ST/ST-Ex Service menu
Known part load
is weighed.
Known part load
is weighed.
The operate
then
X % Max
Replace known part load
with substitution material
until counter readings are
the same.
then confirm with
then
X % Max
apply additional known
part load.
Repeat Chap. 4.6.1 substitution materials application procedure until the load
desired for the characteristic point is reached.
Continuation with Chap. 4.6.2.
4.6.2.
Calibration curve adjustment
0 to 100% Max
Enter the weight value
VWX
MNO
The adjustment is completed as
soon as the counter reading CR
remains unchanged.
Adjustment of further calibration curve points P3 to P6 by means of weights
from 0 to 100 % Max or closing of adjustment procedure as per section 4.7.
6.457.98.6.01.04
-71-
9
ADJUSTMENT MENU
4.6.3.
ST/ST-Ex Service-Menü
Characteristic adjustment monitoring
The preload, range and characteristic adjustment sequence is checked
continuously
Cancel, return to the previous level.
Check the load receptor, preloads and loadings.
4.7.
Finishing of adjustment, storage of adjustment data
Finish the adjustment after
the 6th calibration curve
point
or
with the g-factor set:
delete the g-factor
Retain the g-factor
9
Store the data in the
EEPROM
Return to the weighing or application mode.
Plug the calibration jumper x9: pins 1-2.
The weight symbol flashes. The manufacturing mode remains open for further
adjustment procedures as well as for changes and adjustment of parameters.
-72-
6.457.98.6.01.04
ADJUSTMENT MENU
ST/ST-Ex Service menu
4.8.
4.8.1.
Load receptors with weighing module HR
Original adjustment
or
GHI
t > 2 seconds
Function call
Input system password
····
or
Scale selection
or
or
or
Unload load receptor
Apply adjustment weight to
load receptor
Input and acceptance of
adjustment weight
Unload load receptor.
Return to the the weighing or application mode.
9
6.457.98.6.01.04
-73-
ADJUSTMENT MENU
4.8.2.
ST/ST-Ex Service-Menü
Linearization
or
GHI
t > 2 seconds
Function call
Input system password
····
or
Scales selection
or
or
or
Unload load receptor.
Load receptor is unloaded,
then operate
Apply adjustment weight to
load receptor.
Load receptor is loaded
with adjustment weight,
then operate
Repeat:
4 linearization points are
recorded in total.
Or end of linearization.
Return to weighing or application mode.
4.9.
4.9.1.
9
Load receptors with weighing module ML
Calibration/Linearization
or
GHI
Function call
Input system password
····
or
-74-
t > 2 seconds
or
Scales selection
6.457.98.6.01.04
ADJUSTMENT MENU
ST/ST-Ex Service menu
or
or
Apply adjustment weight to
load receptor.
As in Chap. 4.6.1 + 2 a total of 6
characteristic points with or without
substitution material can be
recorded.
Automatically after the 6th
characteristic point or
Return to weighing or application mode.
4.10.
Resetting of manufacturing mode
The manufacturing mode is reset after installation, commissioning and testing of
the weighing system.
or
GHI
Call up the function
t > 2 seconds
Enter the system password
····
Selection for ending manufacturing
mode:
All = All scales
W1 = Only scale 1
..
W4 = Only scale 4
Reset the manufacturing
mode
9
Return to weighing mode, the weight symbol stops flashing.
Adjustment and changing of E- (verification) parameters are disabled.
6.457.98.6.01.04
-75-
ADJUSTMENT MENU
4.11.
ST/ST-Ex Service-Menü
Exchange of digital load cells
Using the approved software module, PTB test certificate number D09-03.16,
DWZ digital load cells can be exchanged whilst retaining verificatiojn validity.
Software identification
A8974ADA
or
GHI
Function call
t > 2 seconds
.......
Input system password
Scale with DWZ
W 1 or 2 or 3
Group addresses of the
individual DWZ
Counter reading for
DWZ analysis
Ending of DWZ
analysis
Start of DWZ selection
function
Selection of a DWZ and
entry of the serial
number
Acceptance and
advance
9
-76-
6.457.98.6.01.04
ST/ST-Ex Service menu
ADJUSTMENT MENU
Selection of others, 3 in
all, DWZ exchange
Selection of a DWZ and serial
number entry see above.
: New start of select
DWZ function
Completion
DWZ selection
: New start of select
DWZ function
Start of DWZ exchange
function
After the ST is switched off, the selected DWZs of the selected scales are
exchanged and finally the ST is switched on again.
On the basis of the corner loading sequence, the corner testing function
generates the numbering of the digital load cells of the load receptor. For
standardization, the corner loading sequence must be carried out as per the
diagram Chap. 4.5.
After function test and display
of the Prog No.:
DWZ testing in the scales
Group addresses of the
individual DWZ
Counter reading for
DWZ
9
6.457.98.6.01.04
-77-
ADJUSTMENT MENU
ST/ST-Ex Service-Menü
Ending of DWZ
analysis
: Return to group
addresses of the individual
DWZ
Start scale testing
0% Max
ca 1/3 Max
Corner load
Repeat load cycle 0% max
and approx 1/3 max in all 4
corners.
ca 1/3 Max
Corner load
: Return to start scales
testing
9
Automatic return to the weighing or application mode.
-78-
6.457.98.6.01.04
ST/ST-Ex Service menu
4.12.
ADJUSTMENT MENU
Display verification status, safety and control of ADWs
To prevent manipulatio of the scales, the ADW id connected to the
corresponding ST during adjustment. That way, an exchange of the ADW is no
longer possible.
When adjusting individual scales, a unique ADW identification number for each
ADW is produced after calculating the adjustment data and this is stored both in
the ADW and also in the ST EEPROM. In addition to the identification number,
the adjustment date, the type of adjustment (normal, range or corner) and the
frequency of adjustment are stored. The identification number cannot be
changed even with a RAM deletion.
To exchange a faulty ADW the safety jumper must be opened in every case.
Using the
key, the verification values Max, Min and e of the switched off
scales can be displayed.
Adjustment date
Adjustment time
Adjuxtment type
normal, corners,
range
Number of
adjustments
Return to application mode or continue with the Service Logbook, Chap
4.12.1.
6.457.98.6.01.04
-79-
9
ADJUSTMENT MENU
ST/ST-Ex Service-Menü
4.12.1. Service Logbook
The last 32 service actions S#01 (oldest) to S#32 (youngest) are stored in the
service logbook using the FIFO principle.
The entry is controlled by the ST program as per the following grouping:
Information text
Explanation
Normal adjustment
Information text
Range adjustment
Corner adjustment
New hardware
added
Manufacturing
mode reset
DWZ exchanged
Large RAM delete
carried out
New program
loaded
Error in service
action
No entries in
logbook
Explanation
Information on
scales on which the
service action was
carried out
Scales and DWZ
Number of RAM
deletions
Number of loads
Error number
For each service action there is the following data:
• Date of service action
• Time of service action
• Type of service action
• Information on service action
Date of service action
Time of service action
Type of service action
9
Information on service
action
Return to application mode.,
-80-
6.457.98.6.01.04
ADJUSTMENT MENU
ST/ST-Ex Service menu
4.12.2. Software Identification
With the approved software module, PTB test certificate number D09-03.16,
digital load cells can be exchanged while retaining the verification validity.
Software identification
A8974ADA
Software identification
number
Software module
chacksum
Return to application mode.
9
6.457.98.6.01.04
-81-
PRELOAD AND RANGE ADJUSTMENT
MENU
ST/ST-Ex Service-Menü
5.
PRELOAD AND RANGE ADJUSTMENT MENU
5.1.
Preload adjustment
A changed preload can be adjusted in the range of max. ± 10% from the
weighing range for the switched off scales.
Function call
GHI
Entry user password
.......
0 % Max
The adjustment is
completed as soon as the
counter reading CR remains
unchanged.
Store the data in the EEPROM and return to the previous level.
Return to the weighing mode with the preload changed.
5.1.1.
Monitoring of preload adjustment
The preload adjustment procedure is subject to a continuous check.
The calibration curve changes
above the maximum permitted
preload.
9
The calibration curve changes
below the maximum permitted
preload.
or
-82-
Cancel, return to the previous level.
Check the load receptor, the preload and the loadings.
6.457.98.6.01.04
ST/ST-Ex Service menu
5.2.
PRELOAD AND RANGE ADJUSTMENT
MENU
Analog and digital load receptor range adjustment
This adjustment procedure is used when:
- A complete adjustment with preload and zero point as per Chaps. 4.4 or 4.5. has already
been carried out and
- the scales are loaded with a known “weight value“ between 20 and 100 % of the maximum
weighing range (MAX).
The adjustment is made within the preload and the maximum permissible full
load.
Function call
GHI
Entry user password
.......
20 bis 100% Max
Start range adjustment
Entry weight value
STU
The range adjustment is
completed as soon as the
counter reading CR remains
unchanged.
Storing the data in the
EEPROM
Return to weighing mode.
5.2.1.
Range adjustment monitoring
The range adjustment procedure is subject to a continuous check.
Characteristic curve moves below
the minimum preload
9
Characteristic curve moves above
the maximum preload
Cancel, return to previous level.
Check load receptor, preload and weight loads.
6.457.98.6.01.04
-83-
ADC COUNTER MENU
6.
ST/ST-Ex Service-Menü
ADC COUNTER MENU
The counter menu permits analyses to be carried out for analog load receptors
using an ADC in the ST and digital load receptors using digital load cells.
Counter readings
C0:
the counter reading is set to zero, standardized and filtered
NSTW: zero setting value
CVF: the counter reading is standardized and unfiltered
CN:
the counter reading is standardized and filtered
CR:
the counter reading is not standardized and unfiltered
FE:
status filter, display of # 0 → error in the digital filter
The counter readings of the active scale are displayed.
or
GHI
t > 2 seconds
Call up the function
Counter menu of analog and
digital load receptors
may be used for a
changeover of scale
,
,
or
or
Group of the digital load receptors
related to a load receptor
or
,
,
,
or
or
Return to the previous level.
9
-84-
6.457.98.6.01.04
ADJUSTMENT MENU OF ANALOG OUTPUT
ST/ST-Ex Service menu
7.
ADJUSTMENT MENU OF ANALOG OUTPUT
A prerequisite is the function assignment along with the identifiers.
AO gross, or AO net, or AO nominal value, or AO difference value, or AO
dm/dt, or AO org. s, or AO org. f for the first (step 72) and, where appropriate,
the second (step 68) analog output
or
GHI
t > 2 seconds
Call up the function
Enter the system
password
····
Analog output adjustment,
Selection analog output A1 or A2
Assignement of scale to analog
output A1
Select the analog output
1 or 2
Minimum output
current
Make the selection
or enter the value
Adopt
Maximum output current
Make selection or
enter value
Adopt
Zero point (4 mA) output current
Make the selection
or enter the value
Adopt
Reduce the adjustment value by 1.
9
Increase the adjustment value by 1.
Close the adjustment of analog output, return to the previous level.
6.457.98.6.01.04
-85-
DATA BACKUP
8.
ST/ST-Ex Service-Menü
DATA BACKUP
GHI
or
DEF
t > 2 seconds
Hidden input of system
password
Select the transmission mode and
the baud rate
or
,
or
Start data backup
Data backup active.
Every time a record is
received, the symbol (\ - /)
is advanced.
Close data backup.
Data group
Setup data
CDF and RAM data
Database data
9
Data backup
Reloading of data
The sequence should be noted.
-86-
Significance/explanation
All service menu data
All CDF data
RAM data not organized in the database
- softkey settings
- bar code data
- limiting values
- ±- values
RAM data not organized in the database
- configuration
- operating modes
- applications
Selection of the data groups to be backed up by
means of the PC loader.
Selection of data groups to be reloaded to the ST by
means of the PC loader.
1. Setup data
2. RAM clearing
3. CDF and RAM data
4. Database data
6.457.98.6.01.04
VERIFIABLE MEMORY STORAGE
DEVICE/RECORD
ST/ST-Ex Service menu
9.
VERIFIABLE MEMORY STORAGE DEVICE/RECORD
The verifiable memory storage device (ES) (subject to approval) may be
integrated into the weighing terminal as a substitute for a separately installed
printer or be installed on the PC/EDP side.
How to display the ES data is described in index 1, section 9.1. A description of
the record structures is given in index 7, section 2.4.
9.1.
Activation of the verifiable memory storage device/record
• The calibration jumper X9 on the LPB CPU is not plugged.
• The activation in the parameter menu is as follows:
Menu
step
C
9.2.
Information text
Significance/Explanation
ES/ED verifiable memory storage
device/record
off
= switched off
ES BT = ES verifiable memory storage
device with gross and tare
ED # = ED verifiable memory storage
device with consecutive number
= ED verifiable memory storage
ED
device with date and time
VES # = verifiable memory storage device in
BCT with consecutive number on
the PC
=
verifiable
memory storage device in
VES
BCT with date and time on the PC
- 18
Deleting of ES data
Deleting must only be done on initial installation of the ES memory storage
device.
• Do not plug the calibration jumper X9 on the LPB CPU.
• Activate
ABC
PQR
(restart).
Call the function ‘Delete ES'
(will be ignored if the jumper position X9 is wrong)
Cancel the function or
start the deletion
Deletion of ES is active
After the data has been deleted, an automatic warm start is automatically carried
out.
Calibration jumper X9: bridge pins 1-2, activate the function 'Reset the
manufacturing mode' as per section 4.8. The weight symbol stops flashing.
6.457.98.6.01.04
-87-
9
PRINT MENU
10.
ST/ST-Ex Service-Menü
PRINT MENU
A ticket printer of type IPT or a GLP58 ticket printer, or an Epson list printer or
any compatible printer must be connected to the ST and be ready to operate.
or
GHI
t > 2 seconds
Call up the function
Select the print function
Start the print function
Cancel, return to the previous level
List of print functions
Information text
Significance/Explanation
Data of parameter menu
Data of fixed tare value memory
Data of operating mode
Data of tolerance check weighing
Configuration data of print and send memory 1
Configuration data of print and send memory 2
Configuration data of print and send memory 3
Configuration data of label coordinate memory 1
Configuration data of label coordinate memory 2
Configuration data of label coordinate memory 3
Configuration data of text memory
Configuration data of additional character sequences
Configuration data of bar code field 1
Configuration data of bar code field 2
Configuration data of bar code field 3
Data of active filling parameter record
Data for adjustment of ADCs
9
Customer file data
Article file data
Status of ST RAM memories
Occupancy of ST RAM memories
-88-
6.457.98.6.01.04
ST/ST-Ex Service-Menü
11.
RAM CLEARING, BASIC INITIALIZATION
RAM CLEARING, BASIC INITIALIZATION
For RAM clearing, graduated functions associated with a fixed password are
available.
Functions for both small and large RAM clearing
The complete RAM with all dynamic and static memories.
Databases
Application values
Operating modes
Basic initialization,
Softkey texts
resetting of standard values
Softkey assignment
Text, print and send memories
Data which is deleted
11.1.
Small RAM clearing
Data which is retained
Functions for small RAM clearing
Passwords
Parameter menu steps 1 to 855
Scale and adjustment data
Call up the function for
small RAM clearing.
First activate
then press
simultaneously
Enter the fixed password.
Small RAM clearing
After the RAM has been cleared, a cold start along with a function text and basic
initialization are automatically carried out.
11.2.
Large RAM clearing
Basic initialization,
Resetting to standard values
Data which is retained
6.457.98.6.01.04
Functions for large RAM clearing
Passwords
Parameter menu steps 1 to 855
Scale and adjustment data and parameters marked E,
if X9, pins 1-2 are not bridged or the manufacturing
mode is not reset
if X9, pins 1-2 are bridged and the manufacturing mode is
reset
Scale and adjustment data and parameters marked E
-89-
9
RAM CLEARING, BASIC INITIALIZATION
ST/ST-Ex Service menu
Call up the function for
large RAM clearing.
First activate
then press
simultaneously
Enter the first password.
Large RAM clearing
After the RAM has been cleared, a cold start along with a function text and basic
initialization are automatically carried out.
11.3.
RAM clearing without keyboard
If the system password is unknown, RAM clearing may be activated via a
jumper. For this purpose, the device is to be opened.
Small RAM clearing
X 8: pins 9 – 10 bridged
Large RAM clearing
X 8: pins 7 – 8 bridged
Functional sequence
X 8: Pin 9 – 10
Plug in jumper
Functional sequence
X 8: Pin 7 – 8
Plug in jumper
X 8: Pin 9 – 10 / 7 – 8 Open
jumper
Completion of small (Chap. 11.1) or large (Chap. 11.2) RAM clearing
9
-90-
6.457.98.6.01.04
CENTRAL DATA FIELD (CDF)
ST/ST-Ex Service menu
12.
CENTRAL DATA FIELD (CDF)
12.1.
General data for parameterizing
CDF numbers 51 to 53:
When using the 'q%' EDP/Profibus command in the parameterizing, the current
weight value of the scale is always output for these values..
Group
CDF
No.
CONTENTS
Variable
texts
1
2
:
50
601
602
:
699
51
1. Character block
2. Character block
:
50. Character block
1st text memory
2nd text memory
:
99th text memory
Select
Net weight, without tare
step 60
Net weight, without tare
Net weight, tare balancing
Net weight, preset tare
Net weight d10, without tare
Net weight d10, tare balancing
Net weight d10, manual tare
Net weight di, without tare
Net weight di, tare balancing
Net weight di, tare manual value
Tare weight, taring inactive
Tare weight weight
Tare weight manual entry
Tare weight merging operation
Tare weight d10, taring inactive
Tare weight d10 weighed
Tare weight d10 manual entry
Tare weight d10 merging operation
Tare weight di, taring inactive
Tare weight di, weighed
Tare weight di, manual entry
Tare weight di, merging operation
Tare weight, recall from first taring
Gross weight
Gross weight d10
Gross weight di
Weight manual entry
di Internal resolution
Fixed texts
Recording/
weight
values
197
200
52
198
201
107
53
199
202
54
6.457.98.6.01.04
Print
char.
Identifiers
EDP
Sequ.
ASCII HEX
ASCII
1. 2. 1. 2. 1. 2. 3.
max. 20 |
7C - 0 1
0 2
max. 20
{
7B
-
5 0
6 0 1
6 0 2
EDP
Char.
3-23
3-23
6 9 9
max. 14 +
2B 13
*
2A
,
2C
2D
3B
max. 15 ;
14
=
3D
>
3E
27
max. 17 ´
16
0
30
7
37
max. 12
11
20
.
2E
/
2F
5
35
max. 13 E
12
65
?
3F
`
60
\
5C
max. 14 ´
13
27
9
39
:
3A
J
4A
max. 12 &
26
11
max. 14 +
2B
13
max. 15 ;
3B
14
max. 17 ´
27
16
max. 14 6
36
13
d10 10-times higher resolution
-91-
9
CENTRAL DATA FIELD (CDF)
Group
CDF
No.
* values
55
56
57
58
115
60
* values
91
62
92
BT values
9
130
131
132
133
116
138
139
140
141
*W values 134
135
136
137
142
143
144
145
Continuous 59
counter
61
148
149
Presettable 113
job/order
114
counter
117
-92-
CONTENTS
ST/ST-Ex Service menu
Print
char.
Identifiers
EDP
EDP
Sequ. Char.
ASCII HEX
ASCII
1. 2. 1. 2. 1. 2. 3.
max.
15
2 0 32
13
∗ Net weight
1
31
◊ Net weight
2 1 32 31
∗ Tare weight
1
31
◊ Tare weight
2 4 32 34
∗ Gross weight
1
31
◊ Gross weight
max. 15 2 2 32 32
13
∗ Quantity
1
31
◊∗ Quantity
* Accumulated total amount block 49
2 5 32 35
1
31
◊ Accumulated total amount block 49
6
8
2 3 32 33
∗ Item counter from 0
1
31
◊ Item counter from 0
6
8
2 7 32 37
∗ Item counter from 1
1
31
◊ Item counter from 1
2 9 32 39
∗ Cancel counter from 0
1
31
◊ Cancel counter from 0
2 : 32 3A
∗ Cancel counter from 1
1
31
◊ Cancel counter from 1
max. 15 3 0 33 30
13
BT net weight
BT tare weight
1
31
BT gross weight
4
34
BT number of pieces
2
32
10
BT accumulated total character block 49
5
35
13
BT item counter from 0
3
33
6
8
BT item counter from 1
7
37
BT cancel counter from 0
9
39
BT cancel counter from 1
:
3A
4 0 34 30
21
20
∗ S net weight
1
31
∗ S tare weight
4
34
∗ S gross weight
2
32
17
∗ S number of pieces
6
3
33
8
∗ S item counter from 0
7
37
∗ S item counter from 1
9
39
∗ S cancel counter from 0
:
3A
∗ S cancel counter from 1
6
Z 0 5A 30
8
Continuous number
Continuous cancellation number
3
33
4
34
∗ W continuous number
5
35
∗ W continuous cancellation number
Counting in recording function *
Z 1 5A 31
Counting in recording function BT
Z 2 5A 32
Counting in recording function +
Z 6 5A 36
6.457.98.6.01.04
CENTRAL DATA FIELD (CDF)
ST/ST-Ex Service menu
Group
CDF
No.
Date
89
152
109
108
88
151
150
90
94
209
87
159
67
68
69
70
170
176
171
177
63
64
65
66
181
182
183
71
72
73
75
76
77
78
79
80
172
81
82
83
84
85
Time
System
data
Tolerance
check
values
Counting
values
Filling
values
6.457.98.6.01.04
CONTENTS
Current date (DD.MM.YY)
Date of last item (DD.MM.YY)
Current date (DD.MM.YYYY)
Date of last item (DD.MM.YYYY)
Current time (HH:MM:SS)
Time of last item (HH:MM:SS)
Time of last item (HH:MM)
System number
Scale number
Device number ST
Overhead track control, S1
Overhead track control, S2
Digital increments
Result symbol
Nominal value
Deviation
Upper tolerance +T 1
Upper tolerance +T 2
Lower tolerance -T 1
Lower tolerance -T 2
Number of pieces
Reference weight
Number of reference pieces
Nominal number of reference pieces
Limiting value 1 for pieces
Limiting value 2 for pieces
Limiting value 3 for pieces
Nominal value
Deviation
Result (tolerance symbol)
Current parameter record No.
Text of current parameter record
Cutoff value coarse
Cutoff value medium
Cutoff value fine
Final cutoff value, internal
Final cutoff value, display
Final nominal value evaluation
Nominal value, average
Cutoff value, coarse, master data
Cutoff value, medium, master data
Cutoff value, fine, master data
di internal resolution
Print
char.
Identifiers
EDP
Char.
EDP
Sequ.
ASCII HEX
ASCII
1. 2. 1. 2. 1. 2. 3.
Q 1 51 31
8
10
2
32
3
33
10
12
4
34
P 1 50 31
8
10
2
32
6
3
33
7
2
k
6B 3
1
]
5D
2
8
9
1
B 1 42 31
3
2
32
3
I
49 4
1
n
6E 2
11
o
6F
11
12
p
70
12
11
^ 1 5E 31
11
2
32
_ 1 5F 31
2
32
10
8 0 38 30
9
13
1
31
15
6
2
32
5
5
3
33
4
5
35
10
9
6
36
7
37
9
q
71 11
12
r
72
16
1
s
73
2
2
p
70
3
0 1
21
p
70
21
12
16
w
77
x
78
y
79
11
z
7A
15
9
m
6D
11
11
}
7D
16
9
~
7E
11
12
16
t
74
u
75
v
76
d10 10-times higher resolution
-93-
9
CENTRAL DATA FIELD (CDF)
Group
CDF
No.
Database 501
values
502
503
504
505
506
...
511
512
513
514
515
516
517
518
519
520
521
522
523
524
525
526
Actual
230
values of
ope.func.
240
243
231
241
244
9
232
242
245
233
234
235
-94-
CONTENTS
ST/ST-Ex Service menu
Identifiers
EDP
EDP
Sequ. Char.
ASCII
HEX
ASCII
1. 2. 1. 2. 1. 2. 3.
Customer: number
8
a 1 61 31
10
Customer: name
20
2
32
22
Customer: postal code
5
3
33
7
16
18
Customer: city
4
34
Customer: street
5
35
Customer: phone number
15
6
36
17
...
...
... ...
...
Article: number
8
10
b 1 62 31
Article: text
20
2
32
22
Article: item counter (starting value 1)
6
3
33
8
Article: net total
18
4
34
20
Article: item counter BT (starting value1)
6
5
35
8
18
20
Article: net total BT
6
36
Article: piece total
7
37
Article: piece total BT
8
38
Article: reference weight
14
9
39
16
Article: piece total
:
3A
18
20
Article: piece total BT
;
3B
Article: parameter record No. to be activated
2
<
3C
4
Article: gross total
=
3D
18
20
Article: tare total
>
3E
Article: gross total BT
?
3F
Article: tare total BT
@
40
max. 14 *
13
Net weight, without tare
2A
Net weight, tare balancing
Net weight, manual tare
Net weight d10, without tare
Net weight d10, tare balancing
Net weight d10, manual tare
Net weight di, without tare
Net weight di, tare balancing
Net weight di, tare manual value
Tare weight, taring inactive
Tare weight weighrd
Tare weight manual entry
Tare weight merging operation
Tare weight d10, taring inactive
Tare weight d10 weighed
Tare weight d10 manual entry
Tare weight d10 merging operation
Tare weight di, taring inactive
Tare weight di, weighed
Tare weight di, manual entry
Tare weight di, merging operation
Gross weight
Gross weight d10
Gross weight di
Quantity
Reference weight
Number of reference items
di
Internal resolution
Print
char.
,
2C
2D
3B
max. 15 ;
=
3D
>
3E
27
max. 17 ´
0
30
7
37
max. 12
20
.
2E
/
2F
5
35
max. 13 E
65
?
3F
`
60
\
5C
max. 14 g
67
9
39
:
3A
J
4A
max. 14 +
2B
max. 15 ;
3B
max. 17 ´
27
8 0 38 30
10
13
1
31
6
2
32
d10 10-times higher resolution
14
16
11
12
13
13
14
16
9
15
5
6.457.98.6.01.04
CENTRAL DATA FIELD (CDF)
ST/ST-Ex Service menu
12.2.
Special data fields for bar code and print image arrangement
For bar code inputs, CDF numbers must always be terminated with
CR (CDF No. 97) before other control characters can follow (CDF Nos. 96,
98,99).
CDF numbers 110 to 112: the bar code numbers 1 to 3 are assigned with the
required bar codes from the central data fields 100 to 106 via bar code
settings/presetting (section 15.2).
Group
Bar codes
Print
image
configuration
Character
sets
GLP 58
CDF No.
100
101
103
102
104
105
106
110
111
112
95
96
97
98
99
901
902
:
909
250
CONTENTS
Bar code 2/5 interleaved
Bar code 2/5 interleaved, doubled
Bar code ALPHA 39
Bar code 128
Bar code EAN 8
Bar code EAN 13
Bar code EAN 128
Bar code No. 1
Bar code No. 2
Bar code No. 3
Blanks
(presetting of number of blanks in the next following block)
FF
Form Feed (4 lines IPT)
CR
Line End
LF
Line Feed
CR + LF Line End and Line Feed
Number of printouts: 1
Number of printouts: 2
:
Number of printouts: 9
Buffer end
Character
120
121
122
123
124
125
126
127
128
129
210
211
212
213
214
215
216
217
218
219
220
221
222
223
6.457.98.6.01.04
PC 850 Multilingual
PC 437 Greek
PC 855 Cyrillic
PC 852 Eastern
Europe
Character size
(w x h) mm
(w x h) DOT
6 x 12
0,88 x 1,5
11 x 16
1,6 x 2
16 x 24
2,4 x 3
22 x 32
3,3 x 4
33 x 48
4,9 x 6
48 x 72
7,1 x 9
6 x 12
0,88 x 1,5
11 x 16
1,6 x 2
16 x 24
2,4 x 3
22 x 32
3,3 x 4
33 x 48
4,9 x 6
48 x 72
7,1 x 9
6 x 12
0,88 x 1,5
11 x 16
1,6 x 2
16 x 24
2,4 x 3
22 x 32
3,3 x 4
33 x 48
4,9 x 6
48 x 72
7,1 x 9
6 x 12
0,88 x 1,5
11 x 16
1,6 x 2
16 x 24
2,4 x 3
22 x 32
3,3 x 4
33 x 48
4,9 x 6
48 x 72
7,1 x 9
Intermediate space
mm
DOTS
0,125
1
0,125
1
0,25
2
0,25
2
0,375
3
0,5
4
0,125
1
0,125
1
0,25
2
0,25
2
0,375
3
0,5
4
0,125
1
0,125
1
0,25
2
0,25
2
0,375
3
0,5
4
0,125
1
0,125
1
0,25
2
0,25
2
0,375
3
0,5
4
Characters/line
60
32
22
16
11
7
60
32
22
16
11
7
60
32
22
16
11
7
60
32
22
16
11
7
-95-
9
CENTRAL DATA FIELD (CDF)
12.3.
All data field in numeric order
CDFCONTENTS
No.
1
Character block, variable text
2
Character block, variable text
:
Character block, variable text
50 Character block, variable text
51 Net weight, without tare
Net weight, without tare
Net weight, tare balancing
Net weight, preset tare
52 Tare weight, taring inactive
Tare weight, weighed
Tare weight, preset
Tare weight , merging operation
53 Gross weight
54 Weight, manual input
55 ∗ Net weight
◊ Net weight
56 ∗ Tare weight
◊ Tare weight
57 ∗ Gross weight
◊ Gross weight
58 ∗ Number of pieces
◊∗ Number of pieces
59 Consecutive number
60 ∗ Item counter from 0
◊ Item counter from 0
61 Consecutive cancellation number
62 ∗ Cancel counter from 0
◊ Cancel counter from 0
63 Number of pieces
64 Reference weight
65 Number of reference pieces
66 Nominal number of reference pieces
67 Digital increments
68 Result symbol
69 Nominal value
70 Deviation
71 Nominal value
72 Deviation
73 Result (tolerance symbol)
75 Current parameter record No.
76 Text of current parameter record
77 Cutoff value, coarse
78 Cutoff value, medium
79 Cutoff value, fine
80 End-Cutoff value, internal
81 Nominal final value evaluation
82 Nominal value, average
83 Cutoff value, coarse, master data
84 Cutoff value, medium, master data
85 Cutoff value, fine, master data
9
-96-
ST/ST-Ex Service menu
CDFNo.
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
103
102
104
105
106
107
108
109
110
111
112
113
114
115
CONTENTS
Overhead track control, S1
Current time (HH:MM:SS)
Current date (DD.MM.YY)
System number
116
117
Scale number
Blanks in the next following block
FF form feed (4 lines IPT)
CR line end
LF line feed
CR + LF line end + line feed
Bar code 2/5 interleaved
Bar code 2/5 interleaved, doubled
Bar code ALPHA 39
Bar code 128
Bar code EAN 8
Bar code EAN 13
Bar code EAN 128
Tare weight from initial taring
Date of last item (DD.MM.YYYY)
Current date (DD.MM.YYYY)
Bar code No. 1
Bar code No. 2
Bar code No. 3
* Presettable job/order counter
BT presettable job/order counter
* accumulated quantity of B-block 49
◊ accumulated quantity of B-block 49
BT accumulated quantity of B-block 49
+ presettable job counter
120
121
122
123
124
125
126
127
128
129
Character set PC 850 multilingual,1,5 mm
Character set PC 850 multilingual, 2 mm
Character set PC 850 multilingual, 3 mm
Character set PC 850 multilingual, 4 mm
Character set PC 850 multilingual, 6 mm
Character set PC 850 multilingual, 9 mm
Character set PC 437 Greek, 1,5 mm
Character set PC 437 Greek, 2 mm
Character set PC 437 Greek, 3 mm
Character set PC 437 Greek, 4 mm
6.457.98.6.01.04
ST/ST-Ex Service menu
ZDF
CONTENTS
No.
130 TP Net weight
131 TP Tare weight
132 TP Gross weight
133 TP Stückzahl
134 ∗ W Net weight
135 ∗ W Tare weight
136 ∗ W Gross weight
137 ∗ W Stückzahl
138 TP Item counter from 0
139 TP Item counter from 1
140 TP Cancel counter from 0
141 TP Cancel counter from 1
142 ∗ W Item counter from 0
143 ∗ W Item counter from 1
144 ∗ W Cancel counter from 0
145 ∗ W Cancel counter from 1
146
147
148 ∗ W continuous number
149 ∗ W continuous cancel number
150 Time last item (HH:MM)
151 Time last item (HH:MM:SS)
152 Date last item (TT.MM.JJ)
153 Tare merging operation
154 Limit/threshold value
155 Tolerance 1=2
156 Recording start after limit/threshold
value
157 EDP data output
158 Taring after fixing
159 Overhead track control, W2
160 Operating mode external printer
161 Refixing at tolerance check
162 Recording tolerance check
163 Operation tolerance check
164 Display tolerance check
165 Signal tolerance check
166 Operating mode reference weight
scale
167 Reference weight optimization
168 Automatic end of counting
169 Item recording after additional
character entry
170 Lower tolerance –T 1
171 Upper tolerance +T 1
172 Final switch-off time display
173 Manual components
174 Component scales
175 Componenten desired value di
176 Upper tolerance +T 2
177 Lower tolerance –T 2
178 Upper dosing display
179 Lower dosing display
6.457.98.6.01.04
CENTRAL DATA FIELD (CDF)
ZDF
CONTENTS
-No.
180 Operating mode Taraoffset
181 Piece limit value 1
182 Piece limit value 2
183 Piece limit value 3
184 Operating mode counting piece removal
185
186
187
188
189
190
191
192
193
194
195 Assignemnt counter registry DB
196 Print counter registry-DB
197 Net weight d10
198 Tare weight d10
199 Gross weight d10
200 Net weight di, without tare
Net weight di, without tare
Net weight di, tare balancing
Net weight di, manual tare value
201 Tare weight di, taring inactive
Tare weight di, weighed
Tare weight di, manual entry
Tare weight di, merging operation
202 Gross weight di
203 Key code
204 Scanner/Hand held reader reading data (max
50)
205 Cold start analog output
206 EPROM Date
207 EPROM Time
208 Dimension reference weight
209 Device number ST
210 Character set PC 437 Greek; 6 mm
211 Character set PC 437 Greek; 9 mm
212 Character set PC 855 Cyrillic; 1,5 mm
213 Character set PC 855 Cyrillic; 2 mm
214 Character set PC 855 Cyrillic; 3 mm
215 Character set PC 855 Cyrillic; 4 mm
216 Character set PC 855 Cyrillic; 6 mm
217 Character set PC 855 Cyrillic; 9 mm
218 Character set PC 852 Eastern Europe; 1.5 mm
219 Character set PC 852 Eastern Europe; 2 mm
220 Character set PC 852 Eastern Europe;3 mm
221 Character set PC 852 Eastern Europe; 4 mm
222 Character set PC 852 Eastern Europe; 6 mm
223 Character set PC 852 Eastern Europe; 9 mm
-97-
9
CENTRAL DATA FIELD (CDF)
ZDFCONTENTS
No.
230 Current net weight
231 Current tare weight
232 Current gross weight
233 Current quantity
234 Currents reference weight
235 Current number of reference items
236 Current desired number of reference items
237 Current piece limit value 1
238 Current piece limit value 2
239 Current piece limit value 3
240 Current Net weight d10
241 Current Tare weight d10
242 Current Gross weight d10
243 Current Net weight di
244 Current Tare weight di
245 Current Gross weight di
246
247
248
249
250
260
270
280
281 Number of cycles coarse flow
282 Number of cycles medium flow
283 Number of cycles fine flow
284
290
300
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
319
320
9
-98-
FPV Complete storage
FPV Current proportion random samples
FPV Minimum proportion random samples
FPV Weight range distribution
FPV Distribution index
FPV Qn class distribution identifier
FPV Random sample adjustment
FPV Permissible minus deviation
FPV Random sample number step
FPV Width of weight range
FPV Process dispersion aptitude index
FPV Process position aptitude index
FPV Current lower limit
FPV Nominal weight Qn
FPV Upper tolerance limit TO
FPV Lower tolerance limit TU1
FPV Lower tolerance limit TU2
FPV Maximum value of TO
FPV Minimum value of TO
FPV Subtotal
FPV Weight limit 01
di Internal resolution
ST/ST-Ex Service menu
ZDFCONTENTS
No.
Output to
Profibus
DP
321 FPV Weight limit 02
322 FPV Weight limit 03
323 FPV Weight limit 04
324 FPV Weight limit 05
325 FPV Weight limit 06
326 FPV Weight limit 07
327 FPV Weight limit 08
328 FPV Weight limit 09
329 FPV Weight limit 10
330 FPV Weight limit 11
331 FPV Weight limit 12
332 FPV Weight limit 13
333 FPV Weight limit 14
334 FPV Weight limit 15
335 FPV Weight limit 16
336 FPV Weight limit 17
337
338
339
340
350 FPV Overall number of checks
351 FPV Number under TU2
352 FPV Number from TU2 to TU1
353 FPV Number from TU1 to TO
354 FPV Number above TO
355 FPV heaviest package
356 FPV lightest package
357 FPV Average value
358 FPV Remainder of average value
359 FPV Standard deviation
360 FPV Total of overfills
361 FPV Variance
362 FPV Remainder of variance
363 FPV Distribution Class 01
364 FPV Distribution Class 02
365 FPV Distribution Class 03
366 FPV Distribution Class 04
367 FPV Distribution Class 05
368 FPV Distribution Class 06
369 FPV Distribution Class 07
370 FPV Distribution Class 08
371 FPV Distribution Class 09
372 FPV Distribution Class 10
373 FPV Distribution Class 11
374 FPV Distribution Class 12
375 FPV Distribution Class 13
376 FPV Distribution Class 14
377 FPV Distribution Class 15
378 FPV Distribution Class 16
379 FPV Distribution Class 17
380 FPV Distribution Class 18
d10 10-times higher resolution
6.457.98.6.01.04
CENTRAL DATA FIELD (CDF)
ST/ST-Ex Service menu
ZDFNo.
381
CONTENTS
390
391
392
393
394
395
396
397
398
FPV Sortout total number
FPV Sortout number under TU2
FPV Sortout number from TU2 to TU1
FPV Sortout number from TU1 to TO
FPV Sortout number a over TO
FPV Sortout heaviest package
FPV Sortout lightest package
FPV Sortout average value
FPV Sortout Remainder of average
value
FPV Sortout standard deviation
FPV Sortout total of overfills
FPV Sortout variance
FPV Sortout Remainder of variance
FPV Sortout Distribution Class 01
FPV Sortout Distribution Class 02
FPV Sortout Distribution Class 03
FPV Sortout Distribution Class 04
FPV Sortout Distribution Class 05
FPV Sortout Distribution Class 06
FPV Sortout Distribution Class 07
FPV Sortout Distribution Class 08
FPV Sortout Distribution Class 09
FPV Sortout Distribution Class 10
FPV Sortout Distribution Class 11
FPV Sortout Distribution Class 12
FPV Sortout Distribution Class 13
FPV Sortout Distribution Class 14
FPV Sortout Distribution Class 15
FPV Sortout Distribution Class 16
FPV Sortout Distribution Class 17
FPV Sortout Distribution Class 18
399
400
401
402
403
404
405
406
407
408
409
410
411
412
413
414
415
416
417
418
419
420
421
430 FPV Result of sorting
431 FPV Process trend
432 FPV Number of the next random sample
433
434
435
6.457.98.6.01.04
ZDFNo.
500
501
502
503
504
505
506
507
508
509
510
CONTENTS
Customer: NumBer
Customer: Name
Customer: Post Code
Customer: Town
Customer: Street
Customer: Telephone number
511
512
513
514
515
516
517
518
519
520
521
522
523
524
525
526
Article: Number
Article: Text
Article: Item counter (Start value 1)
Article: Net total
Article: Item counter TP (Start value 1)
Article: Net total TP
Article: Quantity Total Piece
Article: Quantity Total Piece TP
Article: Reference weight
Article: piece total
Article: piece total TP
Article: param. set No. to be activated
Article: gross total
Article: Tare total
Article: gross total TP
Article: Tare total TP
601
602
:
699
Text memory 01, constant text
Text memory 02, constant text
:
Text memory, constant text
901
902
:
909
Number of copies; 1 time
Number of copies; 2 times
:
Number of copies; 9 times
9
-99-
PROGRAM FLOW CHART
13.
ST/ST-Ex Service-Menü
PROGRAM FLOW CHART
The PC-PAP tool permits functions and command sequences to be compiled on
the PC and to be loaded to the ST.
The previous parameterizing of print images and records is retained (see section
14).
13.1.
Function groups
Scale functions
Recording
Output
Input
Counting (in planning stage)
Control (in planning stage)
Filling (in planning stage)
Tolerance check (in planning stage)
13.2.
Scale functions
9
-100-
6.457.98.6.01.04
ST/ST-Ex Service-Menü
PROGRAM FLOW CHART
13.2.1. Recording
13.2.2. Output
13.2.3. Input
9
6.457.98.6.01.04
-101-
PROGRAM FLOW CHART
ST/ST-Ex Service-Menü
13.2.4. Counting
In planning stage
13.2.5. Controlling
In planning stage
13.2.6. Filling
In planning stage
13.2.7. Tolerance check
In planning stage
13.3.
Example of program flow charts
13.3.1. Program flow chart without branching
9
-102-
6.457.98.6.01.04
ST/ST-Ex Service-Menü
PROGRAM FLOW CHART
13.3.2. Program flow chart with branching
9
6.457.98.6.01.04
-103-
PARAMETERIZING OF PRINT IMAGES AND
RECORDS
14.
ST/ST-Ex Service menu
PARAMETERIZING OF PRINT IMAGES AND RECORDS
The storage values may be protected in the setup menu by means of a data
password.
or
GHI
t > 2 seconds
Call up the configuration
menu
Return to the previous level.
Overview of configuration menu
Keys
Symbol/characters
Significance/Explanation
Assignment of function keys F1 to F7, index 1,
section 10.2
Identification of function keys, index 1, section 10.3
Text memory for fixed texts
Advancing to the next softkey level
Print-send buffers
Loading of variable print-send buffer with default data
Allocation of print-send buffer to the operating level
'Application'
Advancing to the next softkey level
Additional character sequences
Bar code settings/presettings
Advancing to the next softkey level 1
9
-104-
6.457.98.6.01.04
ST/ST-Ex Service menu
14.1.
PARAMETERIZING OF PRINT IMAGES AND
RECORDS
Relation between print- send buffer and operating levels
14.1.1. Applications and operating levels
The following applications are currently available:
– weighing operation
– counting operation
– tolerance check weighing
– dosing/filling
The application is selected via the main menu (long depressing of key, > 2
seconds, key C). See the operating instructions as per section 3.
Operating levels are always allocated to an application in which case the
application may contain several operating levels.
An operating level always contains the softkeys F1 to F7 (main level). It may be
extended by a 2nd softkey level (extension level) by assigning the F7 softkey
accordingly.
The following operating levels are currently available:
Cons.
No.
1
Operating level
Application
Weighing
Weighing
2
Counting inactive
Counting
3
Counting active
4
Tolerance check inactive
5
Tolerance check active
6
Dosing/filling
Symbol
Tolerance check
weighing
Dosing/filling
14.1.2. Print-send buffers
A total of 7 separate print-send buffers is available.
The print-send buffers 1 to 3 are variable, i. e. variable printed records and data
strings may be defined via the configuration menu.
The print-send buffers 4 to 7 are fixed. They contain the standard printed
records and data strings.
No. Name
1
Print-send buffer 1
Contents
Variable
2
Print-send buffer 2
Variable
3
Print-send buffer 3
Variable
4
Print-send buffer 4
Weighing, fixed
5
Print-send buffer 5
Counting, fixed
6
Print-send buffer 6
Tolerance check, fixed
7
Print-send buffer 7
Dosing/filling, fixed
6.457.98.6.01.04
9
-105-
PARAMETERIZING OF PRINT IMAGES AND
RECORDS
ST/ST-Ex Service menu
14.1.3. Allocation of default data of print-send buffers to the operating
levels
Defaulted allocation (after small RAM clearing):
14.2.
No.
Operating level
1
Weighing
Print-send buffers
Print-send buffer 1
2
Counting inactive
Print-send buffer 1
3
Counting active
Print-send buffer 2
4
Tolerance check inactive
Print-send buffer 3
5
Tolerance check active
Print-send buffer 3
6
Dosing/Filling
Print-send buffer 7
Allocation of a print-send buffer to an operating level
The operating level must be activated.
or
GHI
t > 2 seconds
Call up the function
Variable configuration of print-send buffer 1
Variable configuration of print-send buffer 2
Variable configuration of print-send buffer 3
Fixed configuration of print-send buffer 4 for weighing
Fixed configuration of print-send buffer 5 for counting
Fixed configuration of print-send buffer 6 for tolerance check
weighing
Fixed configuration of print-send buffer 7 for filling
Select a print-send buffer
Adopt
Return to the previous level
9
-106-
6.457.98.6.01.04
PARAMETERIZING OF PRINT IMAGES AND
RECORDS
ST/ST-Ex Service menu
14.2.1. Loading of variable print-send buffer with default data
or
GHI
t > 2 seconds
Call up the function
Select the destination print-send
buffer (1..3)
using
Select the source
using
Return to the previous level.
The selected variable print-send buffer is loaded with standard printed records
and data strings of the print-send buffer selected.
14.3.
Editing of the variable print-send buffer
14.3.1. Call
or
GHI
t > 2 seconds
Call up the function
Select the destination print-send
buffer (1..3)
9
Advance to the print-send buffer.
Return to the print-send buffer.
Return to the previous level.
6.457.98.6.01.04
-107-
PARAMETERIZING OF PRINT IMAGES AND
RECORDS
ST/ST-Ex Service menu
14.3.2. Display and function keys
Memory enable /disable
Memory location No.
Memory No.
CDF No.
CDF contents
Select the
memory
Print memory
Item recording, adding
Paste
Clear
Memory on/off - enable/disable
Coordinates
Memory full
Reversing to memory location
Adoption and advancing of memory
location
Advancing to memory location
14.4.
Coordination control of IPT-E or GLP58
The print image of GLP 58-K/E or IPT-E with bar codes and texts is controlled
by the specification of coordinates.
X-coordinate:
horizontal plane, thermal strip
max. x-value = 430; number of dots
Y-coordinate:
vertical plane, conveying direction
max. y-value = 999; number of dots
DOT geometry:
8 dots/mm
0.125 mm/dots quadratic
Horizontal print:
0
X-coordinate
0
9
430
(53,75 mm)
Text/bar code
Print in the horizontal plane, text/bar code
crosswise to the conveying direction
Coordinate reference point on the upper left,
text/bar code field
(124,9 mm)
999
-108-
6.457.98.6.01.04
PARAMETERIZING OF PRINT IMAGES AND
RECORDS
ST/ST-Ex Service menu
Vertical print turned by 90°
Vertical printout turned by
270°
Printout in the vertical plane,
text/bar code in the conveying
direction
Printout in the vertical plane,
text in the conveying direction,
not for bar code
0
X-coordinate
0
0
430
X-coordinate
0
(53,75 mm)
(53,75 mm)
Text/bar code
Text
(124,9 mm)
999
999
Coordinate reference point on the
upper left,
text/bar code field
Group
Character
sets
GLP 58
CDF No.
(124,9 mm)
Coordinate reference point on
the upper left,
text field
CONTENTS
Character set
120
121
122
123
124
125
430
PC 850 Multilingual
Character size
(w x h) mm
(w x h) DOT
0.88 x 1,5
1.6 x 2
2.4 x 3
3.3 x 4
4.9 x 6
7.1 x 9
6 x 12
11 x 16
16 x 24
22 x 32
33 x 48
48 x 72
Intermediate spacing
mm
DOT
0.125
0.125
0.25
0.25
0.375
0.5
1
1
2
2
3
4
Characters/
line
60
32
22
16
11
7
The same values for an effective size of the characters apply also to the PC
437 Greek, PC 855 Cyrillic and PC 852 Eastern Europe character sets.
Select the
memory
Print memory
Item recording, adding
9
Display of
coordinate plane
6.457.98.6.01.04
-109-
PARAMETERIZING OF PRINT IMAGES AND
RECORDS
ST/ST-Ex Service menu
Print direction
Select the print
direction
Print direction
Value input for x-coordinate
Print direction
Adopt and advance
Value input for y-coordinate
Adopt and reverse
to the print buffer
The coordinates and the print information apply to all data to be printed up to
the control character Carriage Return, CDF = 97.
A Carriage Return, CDF = 97 to the left of the control character 'Bufend CDF' =
250. causes the ticket to be fed to the tearoff edge.
In label printing, the 'dir' byte of the bar code is not evaluated. The print
direction of the coordinate field is used.
The coordinates of the control characters of the CDF=95-99 and 250 as well
as of the characters sets of CDF=120-129 and 210-223 are not evaluated.
They need not be entered either.
14.5.
Print and send buffers
Both a print (P) and a send buffer (E) are allocated to each recording
function. To print out header data, a separate print buffer (K) is
available. A separate send buffer is also available for the PC/EDP
command q%.
The memory numbers are identical with the function numbers of the
recording functions.
Function No.
11
12
13
14
15
16
23
24
25
28
9
-110-
Functions
Manual input of weight value, addition
Manual input of weight value, subtraction (cancellation)
Calculation of last item (cancellation)
Wastage weighing/rewrap (cancellation)
Item recording, non-adding
Item recording, adding
Batch total recording
Subtotal recording
Total recording
Scale total recording
6.457.98.6.01.04
ST/ST-Ex Service menu
PARAMETERIZING OF PRINT IMAGES AND
RECORDS
The numbers of the central data fields are entered in the print and send buffers
(section 12.).
Display
Functions
Header data (does not apply to label printing)
Print memory of the relevant recording functions
Send memory of the relevant recording functions
Send memory for the q % command
Send memory for the data output of the Profibus-DP
For the 'qPr' command, the memories 51, 52 an 53 are not read out of the CDF
but from the actual scale.
'dpo' is only active when the Profibus-DP runs. In this case, 'qPr' cannot be
configured (fixed output of the net value (CDF 51).
Information concerning the print memory
• The CDF numbers 901 to 909 as the first entry indicate the number of
printouts from 1 to 9. Without these CDF numbers preset, the printout is
carried out only once.
• The CDF numbers 120 to 129 or 210 to 223 as the first or second entry or
appearing after the control character Carriage Return CDF=97 preset the
character set for the printout. Without these CFD numbers preset, the
character set is normally activated with a font height of 3mm.
14.6.
Standard parameters of the application function 'Weighing' (printsend buffer 1)
Print memory 11P; manual input of weight, addition
Control tape printer GLP58 K
st
1 line: date
st
1 line: time
nd
2 line: text for scale number
nd
2 line: scale number value
rd
3 line: text for manual addition
th
4 line: weight value, manual addition
5th line: text for item
5th line: item value
Print direction
9
Feed to tearoff edge.
Y-coordinate
X-coordinate
Print memory with CDF number
6.457.98.6.01.04
-111-
PARAMETERIZING OF PRINT IMAGES AND
RECORDS
ST/ST-Ex Service menu
Send memory 11E; manual input of weight value, addition
Transmission of record to PC/EDP:
(scale No.), ∗ item counter starting counting at 1, manual weight value input.
Print memory 12P; manual input of weight value, subtraction (cancellation)
Control tape printer GLP58 K
Feed to tearoff edge
Send memory 12E; manual input of weight value, subtraction (cancellation)
Transmission of record to PC/EDP:
(scale No.), ∗ cancel counter starting counting at 1, manual weight value input.
Print memory 13P; calculation of last item (cancellation)
Control tape printer GLP58 K
Feed to tearoff edge
9
Send memory 13E; calculation of last item (cancellation)
Transmission of record to PC/EDP:
(scale No.), ∗ cancel counter starting counting at 1, gross weight, tare weight, net
weight.
-112-
6.457.98.6.01.04
ST/ST-Ex Service menu
PARAMETERIZING OF PRINT IMAGES AND
RECORDS
Print memory 14P; wastage weighing/rewrap (cancellation)
Control tape printer GLP58 K
Feed to tearoff edge
Send memory 14E; wastage weighing/rewrap (cancellation)
Transmission of record to PC/EDP:
(scale No.), ∗ cancel counter starting counting at 1, gross weight, tare weight,
net weight.
Print memory 15P; item recording, non-adding (#)
Control tape printer GLP58 K
Feed to tearoff edge
6.457.98.6.01.04
9
-113-
PARAMETERIZING OF PRINT IMAGES AND
RECORDS
ST/ST-Ex Service menu
Send memory 15E; item recording, non-adding (#)
Transmission of record to PC/EDP:
(scale No.) ∗ item counter starting counting at 1, gross weight, tare weight,
net weight.
Print memory 16P; Item recording, adding (+)
Control tape printer GLP58 K
Feed to tearoff edge
Send memory 16E; item recording, adding (+)
Transmission of record to PC/EDP:
(scale No.) ∗ item counter starting counting at 1, gross weight, tare weight,
net weight.
9
-114-
6.457.98.6.01.04
ST/ST-Ex Service menu
PARAMETERIZING OF PRINT IMAGES AND
RECORDS
Print memory 23P; batch total recording (BT)
Control tape printer GLP58 K
Feed to tearoff edge
Send memory 23E; batch total recording (BT)
Transmission of record to PC/EDP:
(scale No.) BT item counter starting counting at 0. BT gross weight,
BT tare weight, BT net weight.
Print memory 24P; subtotal recording (◊)
Control tape printer GLP58 K
Feed to tearoff edge
Send memory 24E; subtotal recording (◊)
9
Transmission of record to PC/EDP:
(scale No.) ∗ item counter starting counting at 0. ∗ gross weight,
∗ tare weight, ∗ net weight.
6.457.98.6.01.04
-115-
PARAMETERIZING OF PRINT IMAGES AND
RECORDS
ST/ST-Ex Service menu
Print memory 25P; total recording (∗)
Control tape printer GLP58 K
Feed to tearoff edge
Send memory 25E; total recording (∗)
Transmission of record to PC/EDP:
(scale No.) ∗ item counter starting counting at 0. ∗ gross weight,
∗ net weight, ∗ tare weight.
Print memory 28P; scale total recording (∗S)
Control tape printer GLP58 K
Feed to tearoff edge
Send memory 28E; scale total recording (∗S)
9
Transmission of record to PC/EDP:
∗S item counter starting counting at 0. ∗S gross weight, ∗S tare weight,
∗S net weight.
-116-
6.457.98.6.01.04
ST/ST-Ex Service menu
14.7.
PARAMETERIZING OF PRINT IMAGES AND
RECORDS
Standard parameter application function 'counting PSB 2'
Print memory 15P; item recording, non-adding
Control tape printer GLP58 K
Feed to tearoff edge
Send memory 15E; item recording, non-adding
Transmission of record to PC/EDP:
(scale No.) ∗ item counter starting counting at 1, gross weight, tare weight,
net weight, reference weight, number of pieces.
Print memory 16P; item recording, adding
Control tape printer GLP58 K
9
Feed to tearoff edge
6.457.98.6.01.04
-117-
PARAMETERIZING OF PRINT IMAGES AND
RECORDS
ST/ST-Ex Service menu
Send memory 16E; item recording, adding
Transmission of record to PC/EDP:
(scale No.) ∗ item counter starting counting at 1, gross weight, tare weight,
net weight, reference weight, number of pieces.
Print memory 23P; batch total recording (BT)
Control tape printer GLP58 K
Feed to tearoff edge
Send memory 23E; batch total recording (BT)
Transmission of record to PC/EDP:
(scale No.) BT item counter starting counting at 0. BT gross weight,
BT tare weight, BT net weight, BT number of pieces.
Print memory 24P; subtotal recording
Control tape printer GLP58 K
9
Feed to tearoff edge
-118-
6.457.98.6.01.04
ST/ST-Ex Service menu
PARAMETERIZING OF PRINT IMAGES AND
RECORDS
Send memory 24E; subtotal recording
Transmission of record to PC/EDP:
(scale No.) ∗ item counter starting counting at 0. ∗ gross weight,
∗ tare weight, ∗ net weight, ∗ number of pieces.
Print memory 25P; total recording (∗)
Control tape printer GLP58 K
Feed to tearoff edge
Send memory 25E; total recording (∗)
Transmission of record to PC/EDP:
(scale No.) ∗ item counter starting counting at 0. ∗ gross weight,
∗ net weight, ∗ tare weight, ∗ number of pieces.
Print memory 28P; scale total recording (∗S)
Control tape printer GLP58 K
9
Feed to tearoff edge
6.457.98.6.01.04
-119-
PARAMETERIZING OF PRINT IMAGES AND
RECORDS
ST/ST-Ex Service menu
Send memory 28E; scale total recording (∗S)
Transmission of record to PC/EDP:
∗S item starting counting at 0. ∗S gross weight, ∗S tare weight,
∗S net weight, ∗S number of pieces.
14.8.
Standard parameter application function 'filling'
Print memory 16P; item recording, adding
Control tape printer GLP58 K
Feed to tearoff edge
Send memory 16E; item recording, adding
Transmission of record to PC/EDP:
(scale No.) ∗ item counter starting counting at 1, gross weight, tare weight,
net weight, nominal value deviation, filling result.
Print memory 24P; subtotal recording
Control tape printer GLP58 K
9
Feed to tearoff edge
-120-
6.457.98.6.01.04
ST/ST-Ex Service menu
PARAMETERIZING OF PRINT IMAGES AND
RECORDS
Send memory 24E; subtotal recording
Transmission of record to PC/EDP:
(scale No.) ∗ item counter starting counting at 0. ∗ net weight.
Print memory 25P; total recording
Control tape printer GLP58 K
Feed to tearoff edge
Send memory 25E; total recording
Transmission of record to PC/EDP:
(scale No.) ∗ item counter starting counting at 0. ∗ net weight.
9
6.457.98.6.01.04
-121-
PARAMETERIZING OF PRINT IMAGES AND
RECORDS
14.9.
ST/ST-Ex Service menu
Example parameter for EPSON with printer commands
The printer commands described in the EPSON printer handbook can be
parameterized in text storage.
Print
Place-No.
storage 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20
PSB1 16 P 902 097 097 097 638 640 109 095 010 639 640 150 097 097 097 636 606 640 001 637
21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
097 097 097 610 640 091 097 097 097 636 603 640 051 637 097 096 098
Text
storage 1
603
606
607
610
636
Information text
21
Text
storage
Information text
1
21
637
638
639
640
Text storage containing EPSON printer commands
Text
Information text
stoarge 1
636
637
640
ASCII
ESC W 1
ESC W 0
HT
Dec.
figure code
027 087 049
027 087 048
009
Hex.
EPSON
function
1B 57 31 Wide print ON
1B 57 30 Wide print OFF
09
Horizontal tabulation
Input of hex control characters for the EPSON printer commands
Prolonged keying
Prolonged keying
and
and
and then
and then
VWX
and then
and then
ABC
GHI
9
-122-
6.457.98.6.01.04
BAR CODE PARAMETERIZING
ST/ST-Ex Service menu
15.
BAR CODE PARAMETERIZING
The bar code to be printed out is to be preset here, i. e.
• bar code type
• bar code height in mm
• Bar code with/without plain text line (OCR line)
• horizontal print direction (standard setting) or vertical direction
• module width (bar code width of thin code bar)
• start positions and selection/deselection of data fields in the bar code
printout
Three different bar code types may be set on the ST via the following
memories:
• bar code Nos. 1, 2, 3
Memory calls and thus calls for definition functions of the bar code to be
,
and
printed are made via
(see CDF) and the user password.
STU
STU
STU
STU
STU
STU
STU
VWX
The input procedure is as described in the following.
15.1.
Bar code definitions
To describe a bar code, various data must be preset.
Three different data groups from the CDF may be preselected along with the
position and length.
Overview of abbreviations for the memories
Information text
Significance/Explanation
Selection of bar code, e. g. 2 out of 5 interleaved (100)
Bar code height in mm
With/without OCR line (plain text)
Print direction horizontal (standard)
vertically turned
Module width (code bar width ) 0 - 9: 0 = standard,
1 - 9 = module width (small code module)
Start position 1 of data 1
(data 1 from CDF)*
Number of decades of data 1 (code-dependent)
Start position 2 of data 2
(data 2 from CDF)
Number of decades of data 2 (code-dependent)
Start position 3 of data 3
(data 3 from CDF)
Number of decades of data 3
Total code length
9
The total code length ‘Code length’ must not be less than the
number of decades 1 + number of decades 2 + number of decades 3, otherwise
an error message will be output.
6.457.98.6.01.04
-123-
BAR CODE PARAMETERIZING
ST/ST-Ex Service menu
• When setting the decade length to 99 (only possible for NumOfDecades1),
the weight value will appear without comma and the data value will be
padded with leading zeros if the weighing range is not fully utilized by the
data. Data 2 and data 3 fields are not available in this case.
The code length corresponds to the number of range digits of the scale (= L
NumOfDecades1).
• The coordinates are also effective for TICKET printing.
• For TICKET label printing the "dir"-Bit has an effect on the coordinate
line
(see Chap. 14.3.4. Coordinates Input for the GLP58 print output).
The bar codes are selected in the parameter field by means of the CDF
numbers 110, 111 and 112.
- Number of digits displayed = number of digits of the weighing range
e.g. 150,00 kg weighing range ⇒ load 24,35 kg
Printout if:
99 = NumOfDecades1: 02435
98 = NumOfDecades1: 024.35
Code 2/5 interleaved and 2/5 interleaved, doubled
An odd number of digits of the weighing range is automatically complemented
to an even number:
Example:
a weighing range of 150,00 kg corresponds to 5 digits, load 24,35 kg:
printout if 99 = number of decades1: 002435
− Only applicable to Alpha 39, code 128 or EAN 128 code:
a decade length of 98 (only possible in conjunction with NumOfDecades1)
causes only the weight value with the comma to be indicated via the memory
NumOfDecades1 (number from CDF).
Data 2 and data 3 fields are not available in this case.
The code length corresponds to the number of range digits of the scale (= L
NumOfDecades1). As long as these settings are selected, all numeric codes
will be rejected (an attempt made to print any other code will cause the error
message 20654 to be output).
15.2.
9
Permitted number of decades for printers in conjunction with
possible bar codes
(applies to the memories 'Start position 1'- 'Start position 3' and 'Number of
decades1' - 'Number of decades3' for the standard character set 3 with a
character height of 3mm)
• Barcode for printer GLP 58 or IPT:
2/5-Interleaved:
Alpha 39:
Code 128:
EAN 8:
EAN 13
-124-
Not turned
=
=
=
=
=
Length
22
Turned
11
12
8
13
=
=
=
=
=
72
37
43
8
13
6.457.98.6.01.04
BAR CODE PARAMETERIZING
ST/ST-Ex Service menu
15.3.
Bar code setting/presetting
STU
STU
or
STU
STU
STU
or
STU
STU
VWX
Barcode No.
1 (110), 2 (111), 3 (112)
or
GHI
or
t > 2 seconds
Barcode No. 1
Call up function
Barcode selection
Acceptance
Value entry and und
acceptance
Selection
Acceptance
for selected GLP 58
Selection for selected GLP
58
Acceptance
for selected IPT
Selection for selected IPT
Acceptance
9
Value entry
Acceptance
6.457.98.6.01.04
-125-
BAR CODE PARAMETERIZING
ST/ST-Ex Service menu
Value entry
Acceptance
Value entry
Acceptance
Value entry
Acceptance
Value entry
Acceptance
Value entry
Acceptance
Value entry
Acceptance
Value entry
Acceptance
Value entry
Acceptance
Value entry
Acceptance
Value entry
Acceptance
Advance
Switch back
Return to previous level
The total code length "Code length" must not be smaller than decade
number1 + decade number2 + decade number3, or an error message will
result.
9
-126-
6.457.98.6.01.04
BAR CODE PARAMETERIZING
ST/ST-Ex Service menu
15.4.
Print images for bar code printouts
Memory for bar code No. 1 (
Memory
Contents
CODE
Bar code height
OCR line
Print direction
Module width
Start position1
Data1
NumOfDecades1
Start position2
Data2
NumOfDecades2
Start position3
Data3
NumOfDecades3
Code length
103
20
1
0
0
1
51
11
0
0
0
0
0
0
11
Memory for bar code No. 1 (
Memory
STU
STU
Printout
STU
STU
Contents
CODE
103
Bar code height
20
OCR line
1
Print direction
0
Module width
0
Start position1
1
Data1
51
NumOfDecades * 98
Start position 2
0
Data2
0
NumOfDecades2 0
Start position 3
0
Data3
0
NumOfDecades3 0
Code length
98
* Decade length LEN 1 is set to 98:
6.457.98.6.01.04
), 'CODE Alpha 39'
), 'CODE Alpha 39'
Printout
The printout only comprises the
weight value including comma.
9
-127-
BAR CODE PARAMETERIZING
Memory for bar code No. 1 (
Memory
Contents
CODE
Bar code height
OCR line
Print direction
Module width
Start position1
Data1
NumOfDecades1
Start position2
Data2
NumOfDecades2
Start position3
Data3
NumOfDecades3
Code length
102
20
1
0
0
1
51
11
0
0
0
0
0
0
11
Memory for bar code No. 1 (
Memory
Contents
CODE
Bar code height
OCR line
Print direction
Module width
Start position1
Data1
NumOfDecades1
Start position2
Data2
NumOfDecades2
Start position3
Data3
NumOfDecades3
Code length
104
20
1
0
0
1
51
8
0
0
0
0
0
0
8
ST/ST-Ex Service menu
STU
STU
), 'CODE 128'
Printout
STU
STU
), CODE 'EAN 8'
Printout
9
-128-
6.457.98.6.01.04
BAR CODE PARAMETERIZING
ST/ST-Ex Service menu
Memory for bar code No. 1 (
*without OCR line
Memory
Contents
CODE
Bar code height
OCR line*
Print direction
Module width
Start position1
Data1
NumOfDecades1
Start position2
Data2
NumOfDecades2
Start position3
Data3
NumOfDecades3
Code length
105
20
0
0
0
1
51
13
0
0
0
0
0
0
13
Memory for bar code No. 1 (
**with OCR line
STU
STU
), CODE 'EAN 13';
Printout
STU
STU
), CODE 'EAN 13';
Please note that the first digit of this code must be 4; other digits are read as an
UPC code.
‘4’ is the identifier for the EAN 13 code.
The number of useful characters of this code is limited to 10.
Memory
Contents
CODE
Bar code height
OCR line**
Print direction
Module width
Start position1
Data1
NumOfDecades1
Start position2
Data2
NumOfDecades2
Start position3
Data3
NumOfDecades3
Code length
105
10
1
0
3
1
50
1
2
1
6
8
51
5
13
Printout
9
Country prefix
40 ... 43
6.457.98.6.01.04
Check digit
-129-
BAR CODE PARAMETERIZING
Memory for bar code No. 1 (
*vertical printout
Memory
Contents
CODE
Bar code height
OCR line
Print direction*
Module width
Start position1
Data1
NumOfDecades1
Start position2
Data2
NumOfDecades2
Start position3
Data3
NumOfDecades3
Code length
105
20
1
1
9
1
51
13
0
0
0
0
0
0
13
Memory for bar code No. 1 (
Memory
Contents
ST/ST-Ex Service menu
STU
STU
), CODE 'EAN 13',
Printout
STU
STU
), CODE '2/5 interleaved'
Printout
CODE 2/5 interleaved
Bar code height
20
OCR line
1
Print direction
0
Module width
0
Start position1
1
Data1
53
NumOfDecades1 5
Start position2
6
Data2
51
NumOfDecades2 5
Start position3
0
Data3
0
NumOfDecades3 0
Code length
10
9
-130-
6.457.98.6.01.04
BAR CODE PARAMETERIZING
ST/ST-Ex Service menu
Memory for bar code No. 1 (
doubled'
Memory
Contents
STU
STU
), CODE '2/5 interleaved,
Printout
CODE 2/5 interleaved
Bar code height
20
OCR line
1
Print direction
0
Module width
0
Start position1
1
Data1
53
NumOfDecades1*
99
Start position2
0
Data2
0
NumOfDecades2
0
Start position3
0
Data3
0
NumOfDecades3
0
Code length
99
*Decade length LEN 1 set to
99:
The weight value is printed without comma. Data
values are zero-filled (depending on the weighing
range of the scale).
Bar code 2/5 interleaved
Bar code
9
6.457.98.6.01.04
-131-
LOADING OF TEXT MEMORIES
16.
ST/ST-Ex Service menu
LOADING OF TEXT MEMORIES
For printing and transmitting of texts, 99 text memories (601 to 699) are
available each offering 20 locations. Characters are entered in the memories in
ASCII code or hexadecimal codes.
Printout: the contents of the text memories may be printed out via the 'PRINT'
function in the system menu and be protected by means of a data password.
16.1.
Call
or
GHI
t > 2 seconds
Call up the function
Alphanumeric input
Character selection
Adopt and advance in the
text memory
Advance in the text memory
Reverse in the text memory.
Return to the previous level.
9
-132-
6.457.98.6.01.04
LOADING OF TEXT MEMORIES
ST/ST-Ex Service menu
16.2.
Default contents
Text
memory
Information text
601
602
603
604
605
606
607
608
609
610
611
612
613
614
615
616
617
618
619
620
Text
memory
Information text
621
622
623
624
625
626
627
628
629
630
631
632
633
634
635
636
637
638
639
640
Depending on the setting made in menu step 30, up to 99 text memories with
the CDF numbers 601 to 699 are available.
16.3.
Input of hexadecimal control characters
Hold key depressed
and
enter a 3-digit
numeric code
VWX
ABC
Example: ESC character:
hexadecimal code 1C, decimal code 027
9
6.457.98.6.01.04
-133-
LOADING OF TEXT MEMORIES
16.4.
ST/ST-Ex Service menu
Character set table of the ST display
0x00
0x10
0x20
0x30
0x40
0x50
0x60
0x70
0x80
0x90
0xA0 0xA0 0xA0 0xB0 0xC0 0xD0 0xE0
0xF0
0x00
000
016
032
048
064
080
096
112
128
144
160
160
160
176
192
208
224
240
0x01
001
017
033
049
065
081
097
113
129
145
161
161
161
177
193
209
225
241
0x02
002
018
034
050
066
0082
098
114
130
146
162
162
162
178
194
210
226
242
003
019
035
051
067
083
099
115
131
147
163
163
163
179
195
211
227
243
004
020
036
052
068
084
100
116
132
148
164
164
164
180
196
212
228
244
005
021
037
053
069
085
101
117
133
149
165
165
165
181
197
213
229
245
006
022
038
054
070
086
102
118
134
150
166
166
166
182
198
214
230
246
0x07
007
023
039
055
071
087
103
119
135
151
167
167
167
183
199
215
231
247
0x08
008
024
040
056
072
088
104
120
136
152
168
168
168
184
200
216
232
248
0x09
009
025
041
057
073
089
105
121
137
153
169
169
169
185
201
217
233
249
0x0A
010
026
042
058
074
090
106
122
138
154
170
170
170
186
202
218
234
250
011
027
043
059
075
091
107
123
139
155
171
171
171
187
203
219
235
251
012
028
044
060
076
092
108
124
140
156
172
172
172
188
204
220
236
252
013
029
045
061
077
093
109
125
141
157
173
173
173
189
205
221
237
253
0x0E
014
030
046
062
078
094
110
126
142
158
174
174
174
190
206
222
238
254
0x0F
015
031
047
063
079
095
111
127
143
159
175
175
175
191
207
223
239
255
0x03
0x04
0x05
0x06
0x0B
0x0C
0x0D
9
3-digit numeric code
of the ST display character
Selection according to
the language setting
in the service menu
step 3:
Ger or Eng
Fra or Ita
Spa
-134-
6.457.98.6.01.04
LOADING OF TEXT MEMORIES
ST/ST-Ex Service menu
Table ST-display figure, hex and ASCII code
Fig.
000
001
002
003
004
005
006
007
008
009
010
011
012
013
014
015
016
017
018
019
020
021
022
023
024
025
026
027
028
029
030
031
032
033
034
035
036
037
038
039
040
041
042
043
044
045
046
047
048
049
050
051
Hex ASCII
00
NUL
01
SOH
02
STX
03
ETX
04
EOT
05
ENQ
06
ACK
07
BEL
08
BS
09
HT
0A
LF
0B
VT
0C
FF
0D
CR
0E
SO
0F
SI
10
DLE
11
DC1
12
DC2
13
DC3
14
DC4
15
NAK
16
SYN
17
ETB
18
CAN
19
EM
1A
SUB
1B
ESC
1C
FS
1D
GS
1E
RS
1F
US
20 Spac
21
!
22
"
23
#
24
$
25
%
26
&
27
´
28
(
29
)
2A
*
2B
+
2C
,
2D
2E
.
2F
/
30
0
31
1
32
2
33
3
6.457.98.6.01.04
Fig.
052
053
054
055
056
057
058
059
060
061
062
063
064
065
066
067
068
069
070
071
072
073
074
075
076
077
078
079
080
081
082
083
084
085
086
087
088
089
090
091
092
093
094
095
096
097
098
099
100
101
102
103
Hex ASCII
34
4
35
5
36
6
37
7
38
8
39
9
3A
:
3B
;
3C
<
3D
=
3E
>
3F
?
40
@
41
A
42
B
43
C
44
D
45
E
46
F
47
G
48
H
49
I
4A
J
4B
K
4C
L
4D
M
4E
N
4F
O
50
P
51
Q
52
R
53
S
54
T
55
U
56
V
57
W
58
X
59
Y
5A
Z
5B
[
5C
\
5D
]
5E
^
5F
_
60
`
61
a
62
b
63
c
64
d
65
e
66
f
67
g
Fig.
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
Hex ASCII
68
h
69
i
6A
j
6B
k
6C
l
6D
m
6E
n
6F
o
70
p
71
q
72
r
73
s
74
t
75
u
76
v
77
w
78
x
79
y
7A
z
7B
{
7C
|
7D
}
7E
~
7F
80
81
82
83
84
85
86
87
88
89
8A
8B
8C
8D
8E
8F
90
91
92
93
94
95
96
97
98
99
9A
9B
Fig.
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
Hex ASCII
9C
9D
9E
9F
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
AA
AB
AC
AD
AE
AF
B0
B1
B2
B3
B4
B5
B6
B7
B8
B9
BA
BB
BC
BD
BE
BF
C0
C1
C2
C3
C4
C5
C6
C7
C8
C9
CA
CB
CC
CD
CE
CF
Fig.
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
251
252
253
254
255
Hex ASCII
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
DA
DB
DC
DD
DE
DF
E0
E1
E2
E3
E4
E5
E6
E7
E8
E9
EA
EB
EC
ED
EE
EF
F0
F1
F2
F3
F4
F5
F6
F7
F8
F9
FA
FB
FC
FD
FE
FF
-135-
9
LOADING OF TEXT MEMORIES
ST/ST-Ex Service menu
16.4.1. Language setting and character sets
The language and keyboard settings in the service menu steps 2 and 3 affect
the time and date format as well as the character sets available.
The alphanumeric input is carried out from the left to the right.
The assignment of keys
and
is the same for all languages.
Legend of characters:
TA = number of key activations (for t < 0,7 seconds each) of numeric
keys
Not activated in the display: upper case letters
Activated in the display:
lower case letters
Change-over from upper to lower case letters and vice versa by pressing the
key.
9
-136-
6.457.98.6.01.04
LOADING OF TEXT MEMORIES
ST/ST-Ex Service menu
16.4.2. German character set table
Key / Key combination
TA
ABC
DEF
$
JKL
GHI
$
$
MNO
$
STU
PQR
$
$
VWX
$
YZ
$
$
$
$
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
9
24
25
26
6.457.98.6.01.04
-137-
LOADING OF TEXT MEMORIES
ST/ST-Ex Service menu
16.4.3. English character set table
Key / Key combination
TA
ABC
DEF
$
JKL
GHI
$
$
MNO
$
STU
PQR
$
$
VWX
$
YZ
$
$
$
$
1
2
3
4
5
6
7
8
9
10
11
•
•
•
to be continued as per table 16.5.1
9
-138-
6.457.98.6.01.04
LOADING OF TEXT MEMORIES
ST/ST-Ex Service menu
16.4.4. French and Italian character set table
Key / Key combination
TA
ABC
DEF
$
JKL
GHI
$
$
MNO
$
STU
PQR
$
$
VWX
$
YZ
$
$
$
$
1
2
3
4
5
6
7
8
9
10
11
•
•
•
to be continued as per table 16.5.1
16.4.5. Spanish character set table
Key / Key combination
TA
ABC
DEF
$
JKL
GHI
$
$
MNO
$
STU
PQR
$
$
VWX
$
YZ
$
$
$
$
1
2
3
4
5
6
9
7
•
•
•
6.457.98.6.01.04
to be continued as per table 16.5.1
-139-
LOADING OF TEXT MEMORIES
ST/ST-Ex Service menu
16.4.6. Czech character set table
Key / Key combination
TA
ABC
DEF
$
JKL
GHI
$
$
MNO
$
STU
PQR
$
$
VWX
$
YZ
$
$
$
$
$
$
$
1
2
3
4
5
6
7
8
•
•
•
to be continued as per table 16.5.1
16.4.7. Turkish character set table
Key / Key combination
TA
ABC
DEF
$
JKL
GHI
$
$
MNO
$
STU
PQR
$
$
VWX
$
YZ
$
1
2
3
4
5
6
9
•
•
•
-140-
to be continued as per table 16.5.1
6.457.98.6.01.04
LOADING OF TEXT MEMORIES
ST/ST-Ex Service menu
16.4.8. Danish character set table
Key / Key combination
TA
ABC
DEF
$
JKL
GHI
$
$
MNO
$
STU
PQR
$
$
VWX
$
YZ
$
$
$
$
$
$
$
1
2
3
4
5
6
7
8
9
10
•
•
to be continued as per table 16.5.1
16.4.9. Cyrillic character set table
Key / Key combination
TA
ABC
DEF
$
JKL
GHI
$
$
MNO
$
STU
PQR
$
$
VWX
$
YZ
$
1
2
3
4
5
6
7
9
8
9
10
•
•
6.457.98.6.01.04
to be continued as per table 16.5.1
-141-
CONFIGURATION OF ADDITIONAL
CHARACTER SEQUENCES
ST/ST-Ex Service menu
17.
CONFIGURATION OF ADDITIONAL CHARACTER SEQUENCES
17.1.
General
The input of product-related data via the ST terminal is carried out along with
additional character sequences.
An additional character sequence is comprised of:
– fixed text
– information about variable text to be entered
– additional information
Additional character sequences operate with additional character blocks (CDF 1
... 50) and text memories (CDF 601 .. 699) of the central data field. It is also
possible to make parameter presettings for which normally softkey or MOD
functions are to be used.
Fixed texts may
be entered in the additional character sequence and stored there by
presetting a CDF No. (CDF 1 .. 50) for a printout and an EDP output
or
-
be removed from the text memories by presetting a CDF No. (CDF 601 ..
699).
The variable texts are stored there by presetting a CDF No. (CDF 1 .. 50) for a
relevant printout and output by the EDP.
17.1.1. Operating mode for automatic functions after input of the additional
character sequence
After input of the last addition character sequence, functions may be
automatically started.
Selection table
or
ABC
No automatic action
Automatic item recording, adding
Automatic total recording
Automatic counting start with reference weight from the activated
article file
Automatic start tolerance control.
9
Automatic filling start
-142-
6.457.98.6.01.04
CONFIGURATION OF ADDITIONAL
CHARACTER SEQUENCES
ST/ST-Ex Service menu
17.2.
Value and parameter presettings in the additional character
sequence
By presetting the relevant CDF number for the variable data, specific
parameters may be entered.
Enter the CDF number for the
variable text,
for example, the article number for
access to the article file.
Here, an advantage can be seen in the fact that
1.
preset values or parameters may be integrated into the operational procedure.
2.
fixed texts for the presettings become freely selectable by the configuration of
the 'fixed text of the additional character sequence'.
17.2.1. Examples of a possible operating procedure
Example 1:
after input of an operator number, the value of the *counter (CDF 113, presetting
normally via 71) is to be entered with the text 'Start No.'. After that, it should be
possible to enter a 10-digit text for each item with the text 'Note'. After
completion of inputs, 'Item recording, adding' should automatically start.
Display
Operator No.
Start No.
Input
Close
Entry with 'ID'
______ 123456
e. g. 'autoenter'
...___321 200101
Note: __________
Explanation
RANDOM TEST
- RECORDING Note: __________
Active after item
recording
RANDOM TEST
Example 2:
Display
Input
Job/order No.
______
Nominal value
! PUT ON
STOP
120,00 100
GLASSES !
COARSE
Nominal value
6.457.98.6.01.04
123456
Close
Explanation
Entry with 'ID'
Nominal value of
active formula
-
100.00
Filling start
100,00 150,5
Active after item
recording
-143-
9
CONFIGURATION OF ADDITIONAL
CHARACTER SEQUENCES
ST/ST-Ex Service menu
Printout of configuration data of the additional character sequences for the
above example:
Additional character
sequences
17.09.2001, 10:11:04
Addit. character sequ.
03
kT:! PUT ON GLASSES !
kT CDF number
0
vT:
vT CDF number
50
Input digit places
1
Input type 1
alpha
Input type 2
can
AutoEnter
off
cl:
ak:
Addit. character sequ. 01
kT:job/order number
kT CDF number
0
vT:
vT CDF number
1
Input digit places
6
Input type 1
num
Input type 2
must
AutoEnter
off
cl: *
ak: * <>
Addit. character sequ.
kT CDF number
vT CDF number
Addit. character sequ. 02
kT:nominal value
kT CDF number
0
vT:
vT CDF number
71
Input digit places
6
Input type 1
num
Input type 2
can
AutoEnter
off
cl:
ak: +
17.3.
Values and parameters that may be input in the additional character
sequences
CDF
No.
Otherwise
direct
selection
STU
9
-144-
04
0
0
.
Max.
input digit
places
Softkeys
Remarks
The value entered within the additional character
sequence is transmitted to the tare function as a
preset tare value.
Nominal value for the active filling parameter record
Parameter record No. for filling
Text of the currently active parameter record.
Any change of number causes the parameter record
to be changed accordingly.
Setting of * counter in the CDF.
BT counter
Attribute 1 (search word) Dbm- table TA01
Attribute 2 (text) Dbm table TA01 Any changes also
causes the CDF 501 to be changed.
Attribute 1 (search word) Dbm table TA02
Attribute 2 (text) Dbm table TA02
Any changes also cause the CDF 511 to be
changed.
GHI
52
-
8
-
71
75
76
50
49
-
8
2
0
F6, F7
F6, F7
113
114
501
502
71
72
-
6
6
8
0
--F6, F7
F6, F7
511
512
-
8
0
F6, F7
F6, F7
6.457.98.6.01.04
CONFIGURATION OF ADDITIONAL
CHARACTER SEQUENCES
ST/ST-Ex Service menu
17.4.
Procedure for the configuration of the additional character sequence
The additional character sequences are organized in a table of the ST
database.
A maximum of 25 additional character sequences is available.
GHI
or
t > 2 seconds
Call up the function
Additional character
sequence 1
Select the addit. character
sequence 1-25
Enter the value or
the fixed text
Enter the CDF number for
the fixed text
Variable text
Number of digits
Numeric or
alphanumeric
Enter the variable text
Enter the CDF number
9
'Can' or 'Must' input
6.457.98.6.01.04
-145-
CONFIGURATION OF ADDITIONAL
CHARACTER SEQUENCES
ST/ST-Ex Service menu
Close the input/
adopt
on: automatically after
the input
off: manually with
Delete the additional
character input
after item recording, adding
after item recording, nonadding
after total recording
after subtotal recording
after batch total recording
after scale total recording
Activate the additional
character input
after item recording, adding
9
after item recording, nonadding
-146-
6.457.98.6.01.04
ST/ST-Ex Service menu
CONFIGURATION OF ADDITIONAL
CHARACTER SEQUENCES
after total recording
after subtotal recording
after batch total recording
after scale total recording
Additional character
sequence 2
Select the operating mode
Adopt and advance
Advance
Reverse
Return to the previous level
9
6.457.98.6.01.04
-147-
CONNECTION OF GLP PRINTER
18.
ST/ST-Ex Service menu
CONNECTION OF GLP PRINTER
The Bizerba GLP 80/160 printers are connected to the ST via a serial interface
RS 232 C.
Configurations carried out on the ST and GLP and layout arrangements made
by means of the Bizerba-Label-Designer BLD permit different operating modes
and adjustments to customer requirements to be made.
The GLP printer must be prepared for the connection to the ST weighing
terminal by parameter settings and the settingup of an interface.
In accordance with usage and national regulations, label printing may only be
carried out after prior load change.
The operating mode registered data must be switched on on the printer. Reg 1
Chap 5.13.3
18.1.
Standard, ST via GxNet on the GLP
ST
:
Active user, master
GLP 80/160
:
passiver user, slave
The print label function can be started:
• From the ST by a registry function. Reg. 1 Chap. 5
• Automatically after a load change
GLP 80/160
:
From program version
License module
ST
:
From program version
License module
8.20
ONLINE+PRICE-LABEL
4.21
--
Printer layout
The printer layout must be created with the BIZERBA Label Designer and
stored in the printer. No layout configuration can be done from the ST.
Allocation of the layout numbers, GW17 0x0117
A maximum of 50 layouts are possible.
As the ZDF number, code 97 for CR carriage return is used as a wildcard. For
this purpose, the layout number must be entered as the GXNET command, (1),
(2).
9
If no layout selection is made, the layout already enabled in the printer is used.
-148-
6.457.98.6.01.04
CONNECTION OF GLP PRINTER
ST/ST-Ex Service menu
Usable GxNet identifiers
PD00
GD02
GL16
GL6B
GL18
GT01
...
GT20
GW17
Barcodes
GxNet Command
Net
Tare
Gross, calculated from net and tare
Create a gross field in the layout
Srl. No., (Numerator for the single label)
Item counter 1 (freely usable number)
Quantity
All ZDF data can be printed out via the text
fields
51
52
53
ST ZDF
Nettogewicht
Taragewicht
Bruttogewicht
59
91
63
Continuous number
∗ Item counter from 1
Quantity
Layout selection
Barcodes must be defined in the printer. The data is taken from an allocated text
field.
18.1.1. GLP parameter settings
Operating
Parameter settings/Selection
level
Mode Labeling
level 2
Release mode
Sequence
= Remote basic
device
Mode
PASS
level 5 Interfaces
EDP interf.
EDP channels
EDP 1
=
AEDV
Interfaces
EDP interf
Settings
AEDP Parameter
01 Baud rate
=
19200
02 Data bits
=
8 Bit
03 Parity
=
ohne
04 Stop bits
=
1 Bit
05 Connection
=
EDV 1-A
06 Block check
=
LRC
07 Request character
=
5
08 Block start character =
1
09 Block end character =
3
10 Pos. ackn. character =
6
11 Neg. ackn. character =
21
12 Wait character
=
22
13 Separator
=
29
14 Dialog
=
Dialog-S
15 Repeat counter
=
ohne
16 Max. repeats
=
2
17 Buffer size
=
4096
18 Timeout
=
300
19 Conversion
= Hex ASCII
20 Escape character
=
64
21 Data length
=
8 Bit
6.457.98.6.01.04
Meaning/Explanation
GLP as remote printer
Password entry
GLP connection to ST
via EDP 1
GLP settings
for ST
Deviating from GLP
default setting
-149-
9
CONNECTION OF GLP PRINTER
ST/ST-Ex Service menu
18.1.2. GLP interface
The standard interface EDP 1 with RS 232 C is used.
Plug assignment EDP 1 with RS 232 C
D-Sub 9-pin, socket
RD
: 2
TD
: 3
GND
: 5
18.1.3. Parameter settings ST Service Menu
or
GHI
t > 2 seconds
Call up function
Enter system password
··
Select menu step 70
ABC
Menu
step
Information text
C
- 70
C
- 71
C
- 79
Meaning/Explanation
Channel 1 operates via the loaded channel
module
SIO channel 1 step 71 or 2 step 72 can be
assigned a channel module RS 232 C
GLP 80/160 Label printer
Baud rate : 19200 bit/s
Parity
: No
Data bits : 8
18.1.4. Parameter text storage ST; Chap. 16
The standard text is used, Chap. 16.2-
18.1.5. Parameter print storage ST; Chap. 14.3 + 14.5
The print image configuration for the GLP is controlled via the printer memory.
All memory can be assigned the function numbers 11 to 16, 23,24,25 and 28.
or
GHI
Call up function
t > 2 seconds
or
Selection Variable Print-Send-Buffer PSB1 or
2 or 3
Select print memory
or
Print memory item recording, weighing application
Place
No
Information text
Meaning/Explanation
Wildcard for layout number
1
Layout number of the label in the GLP, 1 to 50
9
Date with 4-figure year number; ZDF-No. 109
2
Allocation text field 01
Switch-over for the GXNET command allocation with function key
Reset with function key
-150-
.
.
6.457.98.6.01.04
CONNECTION OF GLP PRINTER
ST/ST-Ex Service menu
Print memory item recording, weighing application
Place
No
3
Information text
Meaning/Explanation
Time; ZDF No. 150
Allocation text field 02
4
Text from ST ZDF-No. 619
Allocation text field 03
5
Value from ST ZDF-No. 94
Allocation text field 04
6
Text from ST ZDF-No. 606
Allocation text field 05
7
Value from ST Beizeichenblock 01
Allocation text field 06
8
Text from ST ZDF-No. 601
Allocation text field 07
8
Value from ST ZDF-No. 53
Allocation text field 08
10
Text from ST ZDF-No. 602
Allocation text field 09
11
Value from ST ZDF-No. 52
Allocation text field 10
12
Text from ST ZDF-No. 603
Allocation text field 11
13
Value from ST ZDF-No. 51
Allocation text field 12
14
Text from ST ZDF-No. 610
Allocation text field 13
15
Value from ST ZDF-No. 91
Allocation text field 14
16
6.457.98.6.01.04
9
Buffer end
-151-
CONNECTION OF GLP PRINTER
ST/ST-Ex Service menu
Print memory total recording, weighing application
Place
No
1
Information text
Meaning/Explanation
Wildcard for layout number
Layout number of label in the GLP, 1 to 50
2
Date with 4-figure year number
Allocation text field 01
3
Time
Allocation text field 02
4
Text from ST ZDF-No. 619
Allocation text field 03
5
Value from ST ZDF-No. 94
Allocation text field 04
6
Text from ST ZDF-No. 607
Allocation text field 05
7
Value from ST ZDF-No. 60
Allocation text field 06
8
Text from ST ZDF-No. 601
Allocation text field 07
8
Value from ST ZDF-No. 57
Allocation text field 08
10
Text from ST ZDF-No. 602
Allocation text field 09
11
Value from ST ZDF-No. 56
Allocation text field 10
12
Text from ST ZDF-No. 603
Allocation text field 11
13
Value from ST ZDF-No. 55
Allocation text field 12
9
14
-152-
Buffer end
6.457.98.6.01.04
ST/ST-Ex Service menu
CONNECTION OF GLP PRINTER
18.1.6. Example label item recording
StorAge
16 P
Place-No.
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21
97 109 150 619 94 606 1 601 53 602 52 603 51 610 91 250
1 01 02 03 04 05 06 07 08 09 10 11 12 13 14
Text fields of label in the GLP
ZDF data level
Layout number of label in the GLP
Coordinates/Command-level
Label
Additive item recording
18.1.7. Example label total recording
Storage
25 P
Place-No.
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21
97 109 150 619 94 607 60 601 57 602 56 603 55 250
2 01 02 03 04 05 06 07 08 09 10 11 12
Text fields of label in the GLP
ZDF data level
Layout number of label in the GLP
Coordinates/Commando level
Label
Total recording
9
6.457.98.6.01.04
-153-
CONNECTION OF GLP PRINTER
18.2.
ST/ST-Ex Service menu
ST as slave on the GLP
GLP 80/160
:
Active user, master
ST
:
Passive user, slave
The label printing function can be started:
• From the ST by a registry function. Reg. 1 Chap. 5
• From the GLP by operating the PRINT key
• Automatically after a load change
The GLP printer must be prepared for the connection to the ST terminal by
parameter settings and the setting up of an interface.
GLP 80/160
:
From program version
7.20
License module
ST
:
21
From program version
3.08
License module
--
18.2.1. GLP parameter settings
Operating
level
Mode Labeling
level 2
Mode
level 5
Parameter settings/Selection
Meaning/Explanation
Labeling mode
= Weight Weight labeling
Release
mode/Sequence
= Autom. Label printing by ST registry
function or after load change
= Manual Label printing by operating
the PRINT key on the GLP
Password entry
PASS
Interfaces
EDP interf.
EDP channels
EDP 2 or EDP 3
=
ITX
Connection GLP to ST via
EDP 2 or 3
18.2.2. Interface GLP
EDP channels
9
EDP 3
EDP 2
Connector assignment EDP 2 or EDP 3 with RS 232 C
D-Sub 9-pin, socket
RD
: 2
TD
: 3
GND
: 5
18.2.3. Parameter settings on the ST
-154-
6.457.98.6.01.04
CONNECTION OF GLP PRINTER
ST/ST-Ex Service menu
or
GHI
t > 2 seconds
Call up the function
Enter the system password
····
Select menu step 6
PQR
Menu
step
C
-
C
- 21
C
- 22
C
- 23
C
- 24
C
- 70
C
- 71
C
- 72
C
- 79
Information text
Significance/Explanation
Disabling of recording repetition, load change
within a weighing range of 20 d
Nmb. of fixed tare value memories, basic unit
„
Scale 1
=99
Nmb. of fixed tare value memories, basic unit
„
Scale 2
=99
Nmb. of fixed tare value memories, basic unit
„
Scale 3
=99
Nmb. of fixed tare value memories, basic unit
„
Scale 4
=99
Channel physics for channel 1
RS xxx
Channel 1 runs over the component-equipped channel
module
Function assignment of channel 1
Identifier = print memory allocated to GLP
80/160
Function assignment of channel 2
Identifier = send memory allocated to GLP
80/160
GLP 80/160 label printer
Baud rate : 9600 bits/second
Parity
: none
Data bits : 8
6
By selecting the function identifier GLP80 Ebuf, two printers may be operated
in parallel. The send memory will then no longer be available to the recording
function used for the transmission of records to the EDP.
18.2.4. Parameter send memory ST, sections 14.3 + 14.5
The send memory for the interface command q% is used to define data which is
to be transmitted and to control operating modes.
or
GHI
Call up the function
t > 2 seconds
or
or
Select the variable print-send buffer 2 or 3
Select the send memory q%
9
6.457.98.6.01.04
-155-
CONNECTION OF GLP PRINTER
ST/ST-Ex Service menu
Send memory for the q % command
Location No.
Information text
Significance/Explanation
1
Gross weight of actual scale
2
Tare weight of actual scale
3
Digital increments of actual scale
4
Additional character block as a control function
The content is not evaluated.
Memory full
5
Additional
character block
Without
01
02
Significance/Explanation
Basic functions
Basic functions and automatic item recording, non-adding may be started
after start of ST recording functions, load change or activation of PRINT
key on the GLP.
Basic functions and automatic item recording, adding may be started after
start of ST recording functions, load change or activation of the PRINT
key on the GLP.
The content of the additional character blocks 1 and 2 is not evaluated. The
character blocks may be used for character inputs and additional
configurations.
18.2.5. Parameter text memory ST, section 16
Text memories contain information about the label, and in some applications,
also print data for a customer label.
Text memory 6xx t
Memory location Octal code
1
Significance/Explanation
1tg
t
: label type
2
1nn
g : label size
nn : label No.
3
1ff
ff : label field
0 = no label change
1 = standard label
2 = customer label
3 = special label
1 to 7= only required for standard label
0 = no label change
1 to 77= label No.
0 to 12= No. of label field
Special features
• Label field No. ff = 0
Net and tare weight are printed out in the standard label fields.
9
• No data allocated to a label field number in the send-print buffer will cause
this label field to be deleted.
• Data and texts having the same label field number are printed out in
ascending order.
-156-
6.457.98.6.01.04
CONNECTION OF GLP PRINTER
ST/ST-Ex Service menu
The Octal code may be entered in the following table by pressing the
key
and holding it depressed and by the entry of a 3-digit decimal code, or directly
via the ST keyboard.
100 101 102 103 104 105 106 107 110 111 112 113 114 115 116 117
Octal code
Decimal code 064 065 066 067 068 069 070 071 072 073 074 075 076 077 078 079
Display
Key
3
Key activations 4
7
7
7
8
8
8
9
9
9
4
4
4
5
5
5
2
3
4
2
3
4
2
3
4
2
3
4
2
3
4
120 121 122 123 124 125 126 127 130 131 132 133 134 135 136 137
Octal code
Decimal code 080 081 082 083 084 085 086 087 088 089 090 091 092 093 094 095
Display
Key
6
6
6
1
1
1
2
2
2
3
3
0
0
0
0
0
Key activations 2
3
4
2
3
4
2
3
4
2
3
22
23
24
25
26
140 141 142 143 144 145 146 147 150 151 152 153 154 155 156 157
Octal code
Decimal code 096 097 098 099 100 101 102 103 104 105 106 107 108 109 110 111
Display
Key
--
$7
$7
$7
$8
$8
$8
$9
$9
$9
$4
$4
$4
$5
$5
$5
Key activations --
2
3
4
2
3
4
2
3
4
2
3
4
2
3
4
160 161 162 163 164 165 166 167 170 171 172 173 174 175 176 177
Octal code
Decimal code 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127
Display
Key
$6
$6
$6
$1
$1
$1
$2
$2
$2
$3
$3
--
--
--
--
--
Key activations 2
3
4
2
3
4
2
3
4
2
3
--
--
--
--
--
The
($).
key alternates between upper case letters ( ) and lower case letters
or
GHI
Call up the function
t > 2 seconds
Select the text memory (601 to 640)
Text
memory 1.
Information text
5.
11.
Significance/Explanation
21.
636 t
6.457.98.6.01.04
1.
= 100 Octal
t
g
=0
=0
2.
= 100 Octal
nn
= 00
no label change
specification of label size not
required
no label change
3.
= 101 Octal
ff
= 01
No. of label field
:
:
:
: :
No. of label field
11.
= 111 Octal
ff
= 11
No. of label field
:
9
-157-
CONNECTION OF GLP PRINTER
ST/ST-Ex Service menu
18.2.6. Parameter print memory ST, sections 14.3 + 14.5
The print image structure for the GLP is controlled via the print memories. All
print memories of the function numbers 11 to 16, 23,24,25 and 28 may be
occupied.
The first entry to be made in the print memory is the address of the text memory
in which the information about the label is contained.
or
GHI
Call up the function
t > 2 seconds
or
Select the variable print-send buffer 1 or 2, or 3
or
Select the print buffer
Print buffer of the relevant recording function
Location
No.
Information text
Significance/Explanation
2
Text memory 636 with information about the
label
Tare weight of the actual scale
3
Net weight of the actual scale
4
Text memory 601, fixed text
5
Gross weight of the actual scale
6
Line feed
7
Text memory 602, fixed text
8
Tare weight of the actual scale
9
Text memory 603, fixed text
10
Net weight of the actual scale
11
Buffer full
1
18.2.7. Label example
Memory
Location No.
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21
9
q%
053 052 067 002 250
15 P
636 053 052 250
16 P
636 053 052 250
636 t
Allocation of data from the central data field to the label field No.
-158-
6.457.98.6.01.04
CONNECTION OF GLP PRINTER
ST/ST-Ex Service menu
The ST supplies the weight and tare
values. All other data is supplied by the
GLP.
18.3.
Customer label example
Exhibition stand
ST with GLP 160
Label dimensions
100 mm x 150 mm
Label layout
established with the BLD version 3.02
Memory
Location No.
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21
q%
051 052 067 250
16 P
636 001 002 003 004 005 053 052 051 639 250
636 t
639 t
Allocation of data from the central data field to the label field No.
No. of Data Significance/
label field from Explanation
Logo
6.457.98.6.01.04
=111
ST
Text memory 639
=101
ST
=102
ST
=103
ST
Addit. character
block 1
12 digits num.
Addit. character
block 2
6 digits num.
Addit. character
block 3
16 digits alphan.
=104
ST
Addit. character
block 4
6 digits num.
=105
ST
=106
ST
Addit. character
block 5
16 digits alphan.
Gross weight
=107
ST
Tare weight
=108
ST
Net weight
-159-
9
CONNECTION OF GLP PRINTER
18.4.
Interface ST
Channel – Module
Typ Product No.
AMP
socket
5-pin
RS232C 4640 011
(V 24)
5
2
3
18.5.
ST/ST-Ex Service menu
Function
DSR
DTR
CTS
RTS
RD
TD
GND
Color
YE
WH
GN
Data cable with D-Sub plug
No. Number Length in
Drawing No.
of pins
m
4
6
7
8
3
2
5
9, pin
3
457.68.130.00
As per
order
max. 25
Product
No.
4640 105
4640 106
Plug pin assignment, connection between ST and GLP
ST data cable
Plug D-Sub, 9-pin plug
GLP 80/160
Plug D-Sub, 9-pin jack
TD
2
RD
RD
3
TD
GND
5
GND
9
-160-
6.457.98.6.01.04
OVERVIEW OF FUNCTIONS
ST/ST-Ex Service menu
19.
OVERVIEW OF FUNCTIONS
19.1.
General overview of operating structure
Key activation
Functions/Explanations
Start of function test
Standby
Basic weighing functions
:
STU
Numeric input
Input of digits
:
Repetition time
Hold key depressed
t < 0,7 seconds
STU
Alphanumeric input
Character selection
Alternating between upper - ( ) and lower case letters ($)
Hold key
depressed
Continuous pressing of key and input of a 3-digit numeric
code for the character selection from the table as per section
2.7.
and
STU
YZ
JKL
Deletion of single characters
hold key
depressed
t > 2 seconds
Deletion of input block
Closing of input, acknowledgement
Application and recording functions
Hold key
depressed
t > 2 seconds
Exiting of application function
Main menu – selection of application
Selection table of device settings, storage values, operating
modes. Advancing by an information and input block
..
GHI
or
Functions, device settings, storage values,
operating modes for direct selection.
Reversing by one information or input block
Display of verification data
Max, Min, e=
9
Press simultaneously
Information text for function keys
+
Hold key
depressed
t > 2 seconds
6.457.98.6.01.04
Setting and setup level
-161-
OVERVIEW OF FUNCTIONS
19.2.
ST/ST-Ex Service menu
Selection table for all applications
Information text
max. 17 characters
Direct
select.
STU
1.
10.
.
17.
0
Unit change-over kg/lb
all
1
Ident No., additional character sequence
all
6
Display of gross weight
all
7
Display of tare weight
all
8
Calling up of tare from initial tare
all
10
Input of fixed tare value
all
11
Manual input of weight, addition
all
12
Manual input of weight, subtraction
all
13
Calculation of last item
all
14
Wastage weighing/rewrap
all
15
Item recording, non-adding
all
16
Item recording, adding
all
17
Display of total memory
all
18
Display of total memory BT
all
19
Display of total memory S
all
23
Batch total recording
all
24
Subtotal recording
all
25
Total recording
all
27
Increased resolution weight display
all
28
Scale total recording
all
30
Counting function selection
31
Counting by calling up the reference weight
from the ref. weight memory
Storing of reference weight
33
34
35
36
37
38
39
40
1)
-162-
Ap-plication
GHI
32
9
Explanation
Counting start with 10 as the number of
reference pieces
Counting start with 20 as the number of
reference pieces
Optimization of reference weight
1)
Counting start with 20 as the number of
reference pieces
Operating mode 'Reference weight
optimization'
Operating mode 'Ref. weight scale'
Operating mode 'Autom. termination of
counting procedure'
Input of piece limiting values
Function level: counting active
6.457.98.6.01.04
OVERVIEW OF FUNCTIONS
ST/ST-Ex Service menu
Information text
max. 17 characters
Direct
select.
Explanation
.
STU
1.
6.457.98.6.01.04
10.
17.
GHI
Application
41
Input of nom. and tolerance values
42
Input of zero zone values
43
Input of limiting values 1-8
49
Filling parameter record No.
50
Nom. filling and tolerance values
51
Filling cutoff values
52
Filling scale values
53
Filling operating modes
57
Upper dosing display
58
Lower dosing display
59
Time inputs for manual learn mode
60
Filling start
61
Filling stop
62
Continuation of filling procedure
63
Filling procedure cancellation
64
Filling procedure acknowledgement
65
Filling container change
66
Acknowledging of filling container change
69
70
71
Carrying out of manual learn mode
Function after input of additional character
sequence
Job/order counter for recording function *
all
72
Job/order counter for recording function BT
all
73
Job/order counter for recording function +
all
74
Automatic item recording
75
Display of verifiable data memory
all
76
Deletion of verifiable data memory
all
77
Operating mode '+/- tolerance'
78
Transmission of recording data to printer
all
80
Transmission of recording data to EDP
all
81
Taring after fixation
all
82
Tare merging operation
all
all
-163-
9
OVERVIEW OF FUNCTIONS
Information text
max. 17 characters
ST/ST-Ex Service menu
Direct
select.
Explanation
Application
.
STU
1.
9
1)
-164-
10.
17.
GHI
83
Operating mode '+/- display'
84
Operating mode '+/- signal output'
85
Limiting values for signal output
87
Weight-dependent recording
88
Overhead track control
89
Manual input of date/time
all
93
Clear registry database
alle
94
Print out registry database
alle
95
Registry database status
alle
110
Bar code field 1 for configuration
all
111
Bar code field 2 for configuration
all
112
Bar code field 3 for configuration
all
117
Data maintenance of customer file
all
118
Data maintenance of article file
all
120
Printout of customer file list
all
121
Printout of article file list
all
122
Printout of total article file without clearing
all
123
Printout of total article file with clearing
all
124
all
125
Printout of batch total article file without
clearing
Printout of batch total article file with clearing
147
Label feed for GLP 58
all
148
Test printout for GLP 58
all
150
Display of material flow dm/dt
all 1
160
Zero setting
all
161
Tare balancing
all
162
Tare clearing
all
163
Preset tare
all
164
Start of program flow chart PAP
all
165
Closing of program flow chart PAP
all
166
Start of weighing conveyor belt
all
167
Start of weighing conveyor belt
all
168
Hand signal 'start'
all
169
Hand signal 'stop'
all
all
Display of material flow dm/dt selected in service menu steps 151 and 152
6.457.98.6.01.04
OVERVIEW OF FUNCTIONS
ST/ST-Ex Service menu
Information text
max. 17 characters
Direct
select.
Explanation
Application
.
STU
1.
10.
.................
1)
17.
GHI
171
Taring with fixed tare value memory 01
all
172
Taring with fixed tare value memory 02
all
173
Taring with fixed tare value memory 03
All
181
Selection of TF memory for offset mode
All
182
1
With 108
Function
bis
No. 98 in
the step 115
All
189
Function keys
assigned: output set
bis
when operating.
8
200
Scale switch-over
300
+/- display of nominal and tolerance value
301
+/- start
302
+/- display of nominal value
303
+/- display of tolerance +T
304
+/- display of tolerance -T
305
+/- End tolerance control
309
310
Display switch-over
number of pieces/weight
Display of net weight
311
Display of reference weight
1)
312
Display of number of reference items
1)
313
Display of piece total
1)
314
Display of accumulated piece total
1)
444
Display of individual load cells
all
462
Selection of print-send buffers
all
909
Display of static in/outputs
All
910
Automatic adjustment with HR load receptor
All
Advancing of function keys
All
Reversing of function keys
all
...
All
all
All
1)
all
Function level: counting active
Weighing
6.457.98.6.01.04
Tolerance check weighing
Counting
Filling
-165-
9
OVERVIEW OF FUNCTIONS
19.3.
ST/ST-Ex Service menu
Overview of system and service functions
Keys
Functions
Password protection
System menu
-
Setup/service
menu
System password
Data backup
-
simultaneously press
Small RAM
clearing
Preset fixed password
simultaneously press
Large RAM
clearing
or
GHI
t > 2 seconds
or
GHI
t > 2 seconds
GHI
DEF
or
t > 2 seconds
9
-166-
6.457.98.6.01.04
STATUS AND ERROR MESSAGES, LOG
ST/ST-Ex Service-Menü
20.
STATUS AND ERROR MESSAGES, LOG
The system is subject to continuous check and test routines the results of which
are output as status and error messages.
20.1.
Status messages
Status messages are an indication of malfunctions of the weighing terminal or
peripheral equipment which may be eliminated by the operator himself.
Status message
Explanation
Epson printer
Printer switched off, or offline or has run out of paper.
GLP 58 printer
Printer has run out of paper
After switch-on of printer or insertion of paper, the status message disappears,
and the recording function may be carried out.
20.2.
Softerror
To continue operation on the weighing terminal,
.
activate key
20.3.
Harderror
The error cannot be corrected.
The output signal 'Ready' is deactivated.
Activating the
key causes a function test to
be started.
If error messages recur, even you have repeatedly activated key
or
,
contact the Bizerba after-sales service by stating both the general error number
and the extended error number.
20.4.
Error list
Error number
Description
1 to 99
Error numbers of the operating system VRTX
100 to 4999
Error numbers of the operating system BOS
6.457.98.6.01.04
9
-167-
STATUS AND ERROR MESSAGES, LOG
ST/ST-Ex Service menu
BOS Operating system error numbers – Storage management –
Err
2304
Heap is too small to initialize
Err
2306
Error in heap management
Err
2351
No more free memory. RAM area too small.
Err
2352
Request error from caller.
Err
2353
Pointer is in the prohibited range.
Err
2354
Incorrect heap ID entered.
Err
2355
Heap is badly fragmented.
Err
2357
Heap is too small to store.
Err
2382
Less was transmitted than entered.
Err
2383
Heap management disrupted.
BOS Operating system error numbers – Database –
Err
4404
Database not created.
Err
4405
Function not implemented.
Err
4406
Fundamental error database manager.
Err
4419
Incorrect parameter.
Err
4451
Error when opening file.
Err
4452
Incorrect program version.
Err
4455
Incorrect attribute configuration.
Err
4456
Attribute not available.
Err
4457
Table already created.
Err
4460
Tables not available.
Err
4461
Incorrect attribute type.
Err
4470
No expansion configured.
Err
4471
Key characteristic damaged.
Err
4472
Error string.
Err
4473
Memory full.
Err
4474
Message ended.
Err
4475
No (more) data record available.
Err
4476
No such index available.
Err
4477
Syntax error in selection formula.
Err
4478
Semantics error in selection formula.
Err
4479
Error in code generation.
Err
4480
Error in execution.
Err
4481
Index reference incorrectly set.
Err
4482
Index still/already created.
Err
4483
Temporarily cleared record.
Err
4484
Balance error in index tree.
Err
4485
No Commit possible.
Err
4486
Incorrect access mode in Logfile.
Err
4487
No transaction possible.
Err
4488
Commit interrupted by power failure.
Err
4489
Poinet error in index tree.
Err
4490
Table is not global.
Internal Profibus error numbers
Err
1004
Channel cannot be installed.
Err
1005
Function not yet implemented.
Err
1015
Not enough free memory for telegrams.
Err
1051
Send parameters not permitted.
Err
1052
LSAP (Link Service Access Point) not created.
Err
1054
LSAP definition inconsistent.
Err
1055
Error in the creation of the LSAP receive queue.
Err
1056
Bus in offline state.
9
-168-
6.457.98.6.01.04
ST/ST-Ex Service-Menü
STATUS AND ERROR MESSAGES, LOG
Software licensing error numbers
Err
6604
Initialization error.
Err
6655
No valid license.
'Queue full' error numbers
Err
20002
Control queue full.
Err
20003
Editor queue full.
Err
20005
Keyboard queue full.
Err
20006
Softkey queue full.
Err
20008
Error queue full.
Err
20009
Analog output queue full.
Err
20010
EDP procedure queue full.
Err
20011
EDP evaluation queue full.
Err
20012
Tolerance check queue full.
Err
20013
Weight queue full.
Err
20014
Profibus procedure queue full.
Err
20015
Profibus evaluation queue full.
Err
20017
Fctm queue full.
Err
20018
Scale display queue full.
Err
20019
Scale leader queue full.
Err
20021
Setup queue full.
Err
20022
Verification queue full.
Err
20023
Additional character queue full.
Err
20024
Recording procedure queue full.
Err
20025
Recording queue full.
Err
20026
Control process queue full.
Err
20027
Filling process queue full.
Err
20029
Counting queue full.
Err
20030
Control input queue full.
Err
20034
Scale 4 queue full.
Err
20035
Precision scale queue full.
Err
20036
Measuring bus queue full.
Err
20090
Channel 1 queue full.
Err
20092
Channel 2 queue full.
Err
20093
Channel 3 queue full.
Err
20094
Channel 4 queue full.
Function manager error numbers
Err
20151
Function ID of main function wrong.
Err
20152
Main function not initialized.
Err
20153
Main function already entered.
Err
20154
Main function does not serve display.
Err
20155
Main function not event-controlled.
Err
20156
Main function time-controlled.
Err
20157
Function not existing in system.
Err
20158
Function already existing in system.
Err
20159
Function already active.
Err
20160
Fct_ID of acknowledgement outside function range.
Err
20161
Acknowledgement of main function.
Err
20162
Acknowledgement of missing display function.
Err
20163
Too many display functions suppressed.
Err
20164
No further dynamic memory available.
Err
20165
Pending error on FCTM queue.
Err
20166
Queue full, no further entry possible.
Err
20167
Test bit not set.
Err
20168
Display occupied by other function.
Err
20169
Job/order memory not permitted.
Err
20170
Reject function ID wrong.
Err
20171
Reject input job did not find a receiver.
6.457.98.6.01.04
9
-169-
STATUS AND ERROR MESSAGES, LOG
Err
Err
Err
Err
Err
Err
20172
20173
20174
20175
20176
20177
ST/ST-Ex Service menu
Reject input function appears although sender inactive.
Memory capacity insufficient.
Memory already released.
Function number outside range.
Memory release with NIL pointer.
SKM command table too small.
EDP error numbers
Err
20351
EDP does not respond within timeout period.
Err
20352
EDP does not understand character transmitted.
Err
20353
EDP does not adhere to dialog agreed upon.
Err
20354
EDP baud rate too small for data outputs.
Err
20355
EDP send record too large.
Err
20356
EDP send record empty.
Err
20357
Timeout period for response dialog S3964 elapsed.
Printer error numbers
Err
20451
Printer does not respond.
Err
20452
Too many characters received.
Err
20453
Parity error.
Err
20454
Line overflow.
Err
20455
Identifier incorrect or character < 20 H.
Err
20456
Picture address wrong or free address.
Err
20457
Commands incorrect/no execution of command.
Err
20458
Error in printer EPROM.
Err
20459
Printer recoding.
Recording error numbers
Err
20651
Error in printer parameterizing data.
Err
20652
Error in EDP parameterizing data.
Err
20653
Memory overflow because of too many parameterizing entries.
Err
20654
Error in printer bar code parameter data. Printer in in-motion weighing: new
recording overlaps.
Err
20655
Old recording.
ADC error numbers
Err
20851
ADC 1 defective.
Err
20852
ADC 2 defective.
Err
20853
ADC 3 defective.
Err
20861
ADC 1 checksum error.
Err
20862
ADC 2 checksum error.
Err
20863
ADC 3 checksum error.
Err
20871
ADC 1 was replaced, wrong ID.
Err
20872
ADC 2 was replaced, wrong ID.
Err
20873
ADC 3 was replaced, wrong ID.
Flash error numbers
Err
21051
Flash checksum error.
Serial interface SIO error numbers
9
-170-
SIO in general
Err
21350
Err
21351
Channel number for function incorrect.
Parameter for function incorrect.
SIO channel 1
Err
21362
Err
21366
Timeout error of SCC1 channel.
Character delay time error of SCC1 channel.
SIO channel 2
Err
21372
Err
21376
Timeout error of SCC3 channel.
Character delay time error of SCC3 channel.
6.457.98.6.01.04
ST/ST-Ex Service-Menü
STATUS AND ERROR MESSAGES, LOG
SIO channel 3
Err 21382
Err 21386
Timeout- error of SCC4 channel.
Character delay time error of SCC4 channel.
SIO channel 4
Err 21392
Err 21396
Timeout error of SCC5 channel.
Character delay time error of SCC5 channel.
Profibus application error
Err 21551
Return error during sending.
Err 21552
Status error during sending.
Err 21553
Status error during sending.
Err 21554
Length of transmission data too large.
Err 21455
Position is < 0
Err 21456
Incorrect parameter for CG-RAM output
Err 21457
No order information for display
Err 21458
Incorrect echo type for entry
Err 21459
No command text in the softkey manager
Err 21460
Echo function must be cancelled
Err 21461
No scanner data release in the Editor
Err 21462
Editor opened by another function
Profibus application error
Err 21551
Return error during sending.
Err 21552
Status error during sending.
Err 21553
Status error during sending.
Err 21554
Length of transmission data too large.
Err 21555
No connection to FDL master
Error number in the case of license violating
Err 21601
No license for tolerance check.
Err 21602
No license for in-motion weighing.
Err 21603
No license for filling.
Err 21604
No license for dosing/filling.
Err 21605
No license for Big-Bag filling.
Err 21621
No license for precision scale.
Err 21626
No license for bar code reader.
Err 21627
No license for remote display_FA.
Err 21631
No license for matrix printer.
Err 21640
No license for Mod_Bus.
Err 21641
No license for Profibus_FDL.
Err 21642
No license for Profibus_DP.
Err 21643
No license for Ethernet.
Err 21646
No license for control packages.
Err 21647
No license for analog output.
Err 21648
No license for analog input.
Err 21651
No license for data output _PC_EDP.
Err 21652
No license for data output _3964_R.
Err 21661
No database licence
Err 21662
No registry database licence
9
Error numbers of data backup with Configtool
Err 22050
Menu table index too large.
Err 22051
Step number not found.
Err 22052
Setup data outside range.
Err 22053
ST-EEPROM write error.
Err 22054
Write protection set for scale 1.
Err 22055
Write protection set for scale 2.
Err 22056
Channel in device setup not for the device.
Err 22057
Unexpected job during password input.
Err 22058
Write protection set for scale 3.
6.457.98.6.01.04
-171-
STATUS AND ERROR MESSAGES, LOG
ST/ST-Ex Service menu
Anybus module error numbers
Err
22351
Anybus
Mailbox error.
Err
22351
Anybus
Command error.
Err
22351
Anybus
Connect error.
Err
22351
Anybus
Port error.
ES memory storage device error numbers
Err
22650
Error in receive protocol.
Err
22651
Check character incorrect in ES.
Err
22652
Identifier invalid.
Err
22653
Check character incorrect in ITU.
Err
22654
Flash programming voltage not in order.
Err
22655
Flash command error.
Err
22656
Flash error during clearing.
Err
22657
Flash error during programming.
Err
22658
NAK received or ES absent.
Err
22659
General timeout.
Err
22660
Flash full.
Err
22672
ES version does not support 22-byte format.
Err
22688
ES version organized in a format different from that set in menu step 18.
Ethernet interfaces error numbers
Err
22751
Ethernet
Timeout during sending.
Err
22752
Ethernet
Send record too long.
Err
22753
Ethernet
Send record empty.
Err
22754
Ethernet
UDP send timeout.
Err
22755
Ethernet
UDP NAK error.
Err
22756
Ethernet
Driver timeout.
Editor error numbers
Err
21451
Comma input wrong.
Err
21452
Variable or fixed text or input digits too large.
Err
21453
Number of input digits <1 or >21.
Err
21454
Wrong system group selected.
Err
21455
Position < 0.
Err
21456
Parameter for CG-RAM output wrong.
Err
21457
No job/order data for display.
Err
21458
Type of echo wrong for input.
Err
21459
No command text in softkey manager.
Err
21460
Echo functions must be cancelled.
20.5.
Error logbook
A logbook function is installed in the ST. The most important error messages
are recorded in the logbook.
GHI
or
t > 2 seconds
9
-172-
6.457.98.6.01.04
STATUS AND ERROR MESSAGES, LOG
ST/ST-Ex Service-Menü
Display
Print
Error Logbook
Clear
20.5.1. Display error logbook
The current number of the displayed entry and the total number of entries is
shown in the upper display.
No. of the entry
01: oldest entry
Error number display
Service class display
Other possible
service classes
Date
Time
Date
9
Time
6.457.98.6.01.04
-173-
STATUS AND ERROR MESSAGES, LOG
ST/ST-Ex Service menu
Advance to new
entry
or
or
or
Advance to error logbook
Return to error logbook
Return to system level
Return to application mode
20.5.2. Print Error Logbook
Return to system level
Return to application mode
All error logbook entries from 01 to 25 are printed out on the current printer.
20.5.3. Clear Error Logbook
Enter system
password
9
Return to system level
-174-
Return to application mode
6.457.98.6.01.04
SOFTWARE, HARDWARE, DEVICE
CONFIGURATIONS
ST/ST-Ex Service menu
21.
SOFTWARE, HARDWARE, DEVICE CONFIGURATIONS
21.1.
Software/Hardware versions
Program version
to 6.457.51.001.07
from 6.457.51.002.00
to 6.457.51.003.09
(3.xx)
from 6.457.51.004.00
Hardware
Function
extensions
LPB-CPU
RAM
FPROM
Boot loader
6.457.50.001.03
6.457.50.001.04
256 kB
512 kB
512 kB
1 MB
1 MB
1 MB
to 1.4
to 1.4
to 1.4
Hardware
upgrading and
software update
512 kB
512 kB
2 MB
2 MB
from 2.0
from 2.0
Software
update
6.457.25.001.02
6.457.50.001.05
6.457.25.001.03
Additional new functions will no longer be implemented in the program versions 1/2/3.xx .
Function extensions are only possible in conjunction with program versions 4.xx.
21.2.
Hardware components
21.2.1. Upper housing part with CPU pc board
X1
X6
X3
X2
X8
X4
X9
X12
X5
Plugs for pc
boards and
components
X1
Bus extension channels 3+4 SIO or Profibus DP, or Ethernet
X2
Channel 1 SIO: TTY / RS232C / RS422
X3
Channel 2 SIO: TTY / RS232C / RS422 / RS485 or
2 analog output stacked on top of each other
X4
ADC; with a maximum of 3 ADCs stacked on top of one another
X5
Connector for digital load cells
X6
PIO: 2 inputs + 2 outputs or 8 inputs + 8 outputs
X 12
Verifiable data memory
Plug for functions X 8
X9
6.457.98.6.01.04
9
Small/large RAM clearing, ST as a remote display
Calibration jumper
-175-
SOFTWARE, HARDWARE, DEVICE
CONFIGURATIONS
ST/ST-Ex Service menu
Settings
Plug X9:
Plug X8:
Significance/Explanation
pins 1-2 not bridged
Scale adjustment procedure, resetting of
verification flag is possible
pins 1-2 permanently bridged and
manufacturing mode terminated
Scale adjustment procedure, resetting of
verification flag disabled
Small RAM clearing
pins 9-10 bridged and
Large RAM clearing
pins 7-8 bridged and
pins 1-2 permanently bridged
applies only to LPB-CPU 6.457.50.001.05
Write protection for the first 16k-block FPROM
21.2.2. Pc board of analog-digital converter ADC and measuring cables
X3
Terminal block
SP +
SP –
R+
Rfree
E–
E+
free
X1
Type ADC
1)
Drawing No.: 6.457.30.001.xx
Significance/Explanation
pin 1-2 bridged
Normal and adjusting operation
Plug X1:
pin 1-2 bridged; remaining pins not bridged
ADC address 1
pin 3-4 bridged; remaining pins not bridged
ADC address 2
pin 1-2 + 3-4 bridged; remaining pins not
bridged
ADC address 3
2
3
5
6
7
8
+/-E
-/+E
-/+R
+/-R
-/+SP
+/-SP
Conductor Coupl. Coupl.
colour
Socket Plug
*
*
BN (brown)
WH (white)
PK (pink)
GY (gray)
YE (yellow)
GN (green)
4
3
1
2
6
5
*
-176-
Product No.: 1)
Plug X3:
Terminal FuncNo. on pc
tion
board ADC
E
green
yellow
gray
pink
free
white
brown
free
The ADC is contained in the specimen of most diverse ST versions.
ST versions: without ADC; with 1 or 2, or 3 ADCs.
Settings
9
GN
YE
GY
PK
free
WH
BN
free
Measuring signal, signal
R
4
3
1
2
6
5
Measuring cable
With
coupling
no
Length in m
no
no
no
6
4640 052
10
4640 053
acc. to order
4640 054
(max. 300)
1,7
4640 055
0,7
4640 056
568.40.421.00 4640 057*
3
acc. to order 568.40.210.00 4640 058*
(max. 300)
no
no
yes
yes
3
Drawing No.
Product
No.
568.40.400.00 4640 051
Plug-in measuring cable
Feedback signal, reference
SP Supply
6.457.98.6.01.04
SOFTWARE, HARDWARE, DEVICE
CONFIGURATIONS
ST/ST-Ex Service menu
21.2.3. Pc board of ADC,
barrier and measuring cables
Terminal block
X3
SP +
SP –
R+
Rfree
E–
E+
free
X1
Type ADC barrier
1)
Drawing No.: 6.457.31.001.xx
green
yellow
gray
pink
free
white
brown
free
Product No.: 1)
The ADC is contained in the specimen of most diverse ST versions.
ST versions: without ADC; with 1 or 2, or 3 ADCs.
Settings
Significance/Explanation
Plug X3:
pin 1-2 bridged
Normal and adjusting operation
Plug X1:
pin 1-2 bridged; remaining pins not bridged
ADC address 1
pin 3-4 bridged; remaining pins not bridged
ADC address 2
pin 1-2 + 3-4 bridged; remaining pins not
bridged
ADC address 3
Terminal Func- Conductor Coupl. Coupl.
No. on Ex i tion
colour
socket Plug
pc board
*
*
ADC
2
+/-E BN (brown)
4
4
3
-/+E WH (white)
3
3
5
-/+R
PK (pink)
1
1
6
+/-R GY (gray)
2
2
7
-/+SP YE (yellow)
6
6
8
+/-SP GN (green)
5
5
*
E
GN
YE
GY
PK
free
WH
BN
free
Measuring signal, signal
R
Ex i measuring cable
With
coupl.
Length in m
no
3
no
no
no
no
no
yes
yes
Drawing
No.
Product
No.
568.40.410.00 4640 061
6
4640 062
10
4640 063
acc. to order
4640 064
(max. 300)
1,7
4640 065
0,7
4640 066
3
568.40.422.00 4640 067
acc. to order 568.40.430.00 4640 068
(max. 300)
Plug-in measuring cable
Feedback signal, reference
SP Supply
9
6.457.98.6.01.04
-177-
SOFTWARE, HARDWARE, DEVICE
CONFIGURATIONS
ST/ST-Ex Service menu
21.2.4. Measuring bus distribution board PCB
X5
X5
X5
Type Measuring bus
:
distribution board
Drawing No.: 6.457.38.001.xx
Product No.: 4640 032
The measuring bus distribution board is plugged in on the x4 connector instead of an ADW. In this way,
there are 3 other x5 connectors available for connections for the data cable measuring bus, digital
weighing system and load cells
21.2.4.1. Load receptor with digital weighing system ML / HR
Data cable measuring bus with circular connector socket 4-pin
LPB CPU
Function
Color
Circular
Length in
Drawing No.
connector
m
AMP 4-pin socket
socket
1
RD/TD +
WH
1
3
457.68.290.00
2
RD/TD BN
2
As per
3
V-ADW (+10V)
GN
3
order
4
GND
YE
4
max. 1)
1) HR 300 m
ML
90 m
Product
No.
4640 237
4640 238
21.2.4.2. Load receptor with digital load cells
A maximum of 3 scales each with up to 4 digital load cells can be connected to
the RS485 measuring bus.
Digital Load Cells
Data cable measuring
bus WS 500/1500
RD/TD +
RD/TD –
U_A
GND_A
9
-178-
WH
BN
GN
YE
Type:
WS
500
C3/500/375
C3/500/150
C3M/500/375
C7.5/500/375
Part number 6.762.01.021.xx
6.762.01.022.xx
6.762.01.023.xx
6.762.01.024.xx
Type:
WS
1500
C3/1500/750
C3/1500/375
C3M/1500/750
C7.5/1500/750
Part number 6.762.02.021.xx
6.762.02.022.xx
6.762.02.023.xx
6.762.02.024.xx
1)
The digital load cells WS 500/1500 are included in the design of the scales.
white
brown
green
yellow
6.457.98.6.01.04
SOFTWARE, HARDWARE, DEVICE
CONFIGURATIONS
ST/ST-Ex Service menu
Terminal box AK
The digital load cells are connected to the RS485 measuring bus in the load
receptor terminal box.
Data cables measuring bus
Terminal NT
WBGY
HNNE
DWZ 1
WS 500/1500
X1
YE
GN
BN
WH
X2
Type:
AK Load receptor 5
YE
GN
BN
WH
Drawing No.: 6.568.37.010.00
DWZ 3
WS 500/1500
Included in the production
of the load receptor
Meaning/Explanation
The cable terminations are in the
DWZ and IADW.
open
X1: DWZ1
YE
GN
BN
WH
X3
Settings
S1:
DWZ 4
WS 500/1500
X4
S1
YE
GN
BN
WH
DWZ 2
WS 500/1500
X5
X2: DWZ2
X3: DWZ3
X4: DWZ4
Arrangement and connection of
the DWZ
Arrangement of the digital load cells in the load receptor
DWZ1
DWZ4
AK
DWZ2
DWZ3
Data cable measuring bus RS 485 to ST terminal
9
Because of the corner loading sequence, the corner adjustment function
generates the numbering of the load receptor digital load cells.
For standardization, the corner loading sequence should be carried out in
accordance with the above diagram.
6.457.98.6.01.04
-179-
SOFTWARE, HARDWARE, DEVICE
CONFIGURATIONS
ST/ST-Ex Service menu
Data transmission and power supply are done over the shielded bus cable
LiYCY 2 x 2 x 0.25 mm2.
For safe power supply of all connected digital load cells the effective length of a
bus cable branch is limited to a maximum of 90 m.
LPB CPU
AMP socket 4-pin
1
2
3
4
Data cable measuring bus with free core ends
Function
Color
Length in
Drawing No.
m
RD/TD +
WH
3
568.40.450.00
RD/TD BN
6
V-ADW (+10V)
GN
10
GND
YE
As per
order
max. 90
Product
No.
4640 081
4640 082
4640 083
4640 084
21.2.5. SIO keyboard adapter PCB
Plug
X
Type:
Keyboard Adapter
Channel Module
Type
Product No.
AMP
Socket
6 pin
SIO
4640 022
1
Keyboard
2
adapter Drawing No.:
3
6.457.39.001.x
4
x
Drawing No.: 6.457.39.001.xx
Product No.: 4640 022
Data cable circular connector socket 8-pin
Function Color
No. Length in
Drawing No.
m
K-CLK
K-Data
GND
VCC
YE
WH
GN
BN
1
2
4
5
0,2
457.68.460.00
As per
order
max. 5
Product
No.
4640 235
4640 236
There is a short Y-shaped data cable available for service purposes, and a
standard MF 102 keyboard can be connected to it via a PS/2 connector.
Circular
connector
8-pin,
1
plug
2
4
5
6
7
9
Keyboard and mouse, Y-shaped data cable
Function
PS/2 connector
Length Drawing No. Accessory
in m
kit pouch
Keyboard
Mouse
K-CLK
5
2.4 461.61.013.xx 461.04.290
K-Data
1
.xx
GND
3
3
VCC
4
4
M-CLK
5
M-Data
1
The standard PS/2 connectors are not suitable for use in damp or dirty
environments.
Only for use in data maintenance or for servicing.
-180-
6.457.98.6.01.04
SOFTWARE, HARDWARE, DEVICE
CONFIGURATIONS
ST/ST-Ex Service menu
21.2.5.1. IP 65 keyboard MF 102
Circular
connector
8-pin,
1
plug
2
4
5
6
7
IP 65 keyboard with preassembled circular connector
Function
Description
Length
Drawing No.
in m
K-CLK
Keyboard with
2.4
461.04.180.xx
K-Data
integrated touchpad
GER-Layout
GND
461.04.181.xx
VCC
US-Layout
M-CLK
M-Data
Product No.
4640 412
4640 413
21.2.6. SIO-TTY PCB, 20 mA and data cables
Plug
X2
Type:
TTY
BR11 BR12
X X
X=X
X X
X=X
BR7: X=X
BR8: X=X
BR10: X=X
Channel Module
Type Product No.
TTY
(20 mA)
4640 014
Drawing No.: 6.457.41.001.xx
Product No.: 4640 014
Settings
BR13 BR14
X X
X=X
X X
X=X
Meaning/Explanation
BR15
X X Passive receiver; standard
X=X Active receiver
Printer connection with status signal
BR9: X X
Printer connection with inverted DTR signal:
EPSON safety printer (from interface module 8143)
AMP
socket
5-pin
4
5
1
2
Function
Color
Data cable with D-Sub plug
No. Number Length in
Drawing No.
of pins
m
RD +
RD TD +
TD -
GN
YE
WH
BN
13
25
12
24
25, plug
25,
Socket
3
As per
order
max. 300
3
As per
order
max. 300
457.68.310.00
Product
No.
4640 201
4640 202
457.68.320.00
4640 203
4640 204
9
6.457.98.6.01.04
-181-
SOFTWARE, HARDWARE, DEVICE
CONFIGURATIONS
ST/ST-Ex Service menu
21.2.7. Pc board of SIO-RS 232 C and data cables
Plug
X2
Type RS 232
60 mA
Drawing No. 457.40.001.xx
Product No.
4640 011
Type RS 232
200 mA
Drawing No. 457.40.101.xx
Product No.
4640023
The RS 232 version with a power supply of 5 V and 200 mA for direct connection of external
devices, such as hand scanners, will be introduced as standard at a later date.
Settings
Rear side
Front side
Front side
Channel Module
Type Product No.
Significance/Explanation
EPSON printer
Non-Bizerba printer
Hand-held reader
BR1: X=X
BR2: X=X
BR3: X=X
AMP
Socket
5-pin
RS232C 4640 011
(V 24)
5
2
3
4
5
2
3
Function
CD
DSR
DTR
CTS
RTS
RD
TD
GND
+5V
DSR
DTR
CTS
RTS
RD
TD
GND
Color
YE
WH
GN
BN
YE
WH
GN
Data cable with D-Sub plug
No. Number Length in
Drawing No.
of pins
m
8
6
20
5
4
2
3
7
25
4
6
7
8
3
2
5
25, plug
25,
socket
9, plug
9,
socket
3
As per
order
max. 25
3
As per
order
max. 25
3
As per
order
max. 25
3
457.68.110.00
Product
No.
4640 101
4640 102
457.68.120.00
4640 103
4640 104
457.68.130.00
4640 105
4640 106
457.68.140.00
As per
order
max. 25
4640 107
4640 108
Hand-held reader with integrated decoder
• Hand-held reader
DL910-11 Data Logic
Product No.
9220 034
The hand-held reader inclusive of 1,8 m data cable is directly connected to the
channel module SIO RS 232 of ST by means of a cable gland.
9
Hand scanner
•Hand scanner
DLC 6065
DLC 7070
Product No.
Product No.
9220 061
9220 062
The hand scanner inclusive of 2 m data cable is directly connected to the
channel module SIO RS 232 (200 mA) of ST/ST-Ex by means of a cable gland.
Power supply to ST: 5V ; max. 200 mA
-182-
6.457.98.6.01.04
ST/ST-Ex Service menu
SOFTWARE, HARDWARE, DEVICE
CONFIGURATIONS
Hand held reader with built-in decoder
● Hand held reader
Barcodat ST 6180
Product No.:
9220 063
The hand held reader including 1.8 m of data cable is connected directly to the
SIO RS 232 channel module in the ST by a cable gland.
Supply from the ST: 5V ; max. 35 mA
Default setting for operation with ST/ST-Ex:
ENTER
Initialize configuration.
W.A.
Configuration interface and code.
DEFAULT
Basic settings
VI
Operating Mode
C
Flashing after reading.
O (YES)
Confirmation
II
Parity
B
Space
III
Data record heading
(without code identifier).
EXIT
Close configuration,
store values.
9
6.457.98.6.01.04
-183-
SOFTWARE, HARDWARE, DEVICE
CONFIGURATIONS
ST/ST-Ex Service menu
21.2.8. Pc board of RS 422/485 and data cables
Plug
X2
RS 485
Plug
X3
RS 422
Type RS 485 / 422
Drawing No. 457.43.001.xx
Settings
Significance/Explanation
Front side BR1 X=X connected
BR2/BR3:
X=X
Channel Module
Type Product No.
RS422
4640 012
AMP
socket
4-pin
1
2
4
3
Product No. 4640 013/012
RS 422
Connector X3
BR4/BR5:
X X
Standard line termination resistors: receiver
active, sender not active
BR 6:
X X=X(1 2 3)
No feedback to send data
Function
Color
Data cable with D-Sub plug
No. Number Length in
Drawing No.
of pinsl
m
RD +
RD TD +
TD -
WH
BN
YE
GN
4
11
2
9
15 plug
15
socket
3
457.68.410.00
As per
order
max. 600
3
4640 225
4640 226
457.68.420.00
As per
order
max. 600
Settings
Product
No.
4640 227
4640 228
Meaning/Explanation
Front side BR1: X X open
RS 485
BR2/BR3:
BR2/BR3:
Cable termination resistances inactive
Cable termination resistances active
X X
X=X
Connection X2
Profibus FDL
Channel Module
Type
Product No.
RS 485
4640 013
Data cable with D-Sub plug
Number of Length in m Drawing No. Product No.
pins
RD/TD + 3
9, plug
3
457.68.210.00 4640 151
RD/TD - 8
As per order
4640 152
max. 10
Function
The user devices at both ends of the bus cable must be provided with a cable termination.
This can be on the channel module RS485 in the ST.
9
-184-
6.457.98.6.01.04
SOFTWARE, HARDWARE, DEVICE
CONFIGURATIONS
ST/ST-Ex Service menu
For connecting to the Bizerba Profibus Cabling System with a splitting box for each bus user.
The cable termination is activated in the splitting box at both ends of the bus cable.
Channel Module
Type Product No.
4640 013
RS 485
Function
RD/TD +
RD/TD -
Data cable with AMP plug
Number of Length in m Drawing No. Product No.
pins
3
1
AMP
457.68.240.00 4640 159
2 4, socket As per order
4640 160
max. 10
There is a PC/AT Profibus interface available for connecting an IBM-compatible PC to the
Profibus (Profibus DIN 19245 Part 1 active or passive user, layer 2).
Designation
PC/AT Profibus-Interface
Product No.:
9562 021
Data cable splitting box PC
4771 213
Splitting box IP65
4771 018
Shielded bus cable LIYCY 2 x 2 x 0.25; black.
7107 092
21.2.9. Bus expansion PCB with plug channel 3 and 4
Plug bus expansion PCB on connector
X300 and X301 of the CPU PCB.
X3
X2
X2 Channel 3
1 SIO: TTY / RS 485 /
TTL / keyboard adapter
X3 Channel 4
1 SIO: TTY / RS 485 /
TTL / keyboard adapter
The TTY / RS 485 / TTL / keyboard
adapter PCBs are to be positioned on
channel 1 with standard.
Fixing holes for channel module distance
bolts
Type:
Bus expansion
Drawing No.: 6.457.47.001.xx
Product No.: 4640 029
9
6.457.98.6.01.04
-185-
SOFTWARE, HARDWARE, DEVICE
CONFIGURATIONS
ST/ST-Ex Service menu
21.2.10. Pc board of bus extension with Profibus DP module and data cable
Profibus DP module of type Anybus RS
485 fastened to the bus extension pc
board
S
A1
A1, A2
Address switch
S
Switch
Line termination resistors
A2
At the
top
not active
At the
bottom
active
Terminal block
X5
Type Profibus DP
Drawing No.: 6.457.48.001.xx
RS 485
Product No. 4640 020
Part list No.: 71054 437
Settings
Significance/Explanation
Address switch on Anybus module: A1,A2 = 00
Permitting the address setting to be
controlled via software.
Switch on Anybus module: S = at the top
Line terminating resistor inactive.
Profibus-DP module with ST bus extension
Type
Product No.
Anybus
RS 485
4640 020
Profibus cable 150 Ω, violet
Lapp-Bus L2/F.I.P. 1 x 2 x 0.25
Article No.:
Function
Terminal
RD/TD RD/TD +
A3 and B3
A4 and B4
2170220
Product No.
4640 282
Preparation and connection
9
-186-
1.
Cut the cables to the required length.
2.
Skin the cables and remove the sheathing.
6.457.98.6.01.04
SOFTWARE, HARDWARE, DEVICE
CONFIGURATIONS
ST/ST-Ex Service menu
Screen mesh, screen foil and inner
sheath cut off
Contact pin
crimped mit with
crimping pliers
RC-Z2378
(CONINVERS Co.)
or soldered
External sheath cut off
Stripped
3.
Assemble both cables together through a cable gland
Sealing grommet
Pull back the screen
mesh from both cables
over the sealing
grommet (EMC)
4.
Assemble the cable gland on the ST housing using the expansion nut and the M16 nut
Expansion nut M16/M20
5.
Connect red and green cable cores to the X5 terminal block. Terminal 1: 2 of green
cable cores. Terminal 2: 2 of red cable cores.
Terminal 4: RD (red); B (pos.); (RD/TD +)
Terminal 3:
Terminal 4:
Terminal 3: GN (green): A (neg.); (RD/TD -)
9
Standard: the line termination of the bus cable is to be provided by the customer.
kbits/second
Mbits/second
Transmission rate
9,6
19,2
93,75
187,5
500
1,5
3
6
12
Length in m
per bus segment
Length in m for
10 bus segments
1000
1000
1000
1000
400
200
100
100
100
10000 10000 10000 10000
4000
2000
1000
1000
1000
6.457.98.6.01.04
-187-
SOFTWARE, HARDWARE, DEVICE
CONFIGURATIONS
ST/ST-Ex Service menu
21.2.11. Pc board of bus extensions with Ethernet module
The module of type Anybus Ethernet is
fastened to the pc board of the bus extension
S
Switch
S
At the
top
not active
at the
bottom
active
Terminal block
X5
Type
Product No. 4640 021
Drawing No. 6.457.48.001.xx
Anybus
Ethernet
10 Mbits/second
Parts list No. 71054 438
Settings
Significance/Explanation
Switch at the Anybus module: S = at the top
Permitting all settings to be controlled via
software.
Ethernet module
ST bus extension
Type
Product No. Function Terminal
module
Anybus
4640 021
TD +
3
Ethernet
TD 4
RD +
7
10 Mbits/
RD 8
second
Data cable Ethernet
RJ 45
plug
1
2
3
6
Length in m
Drawing No.
2,5
457.68.450.00
acc. to
order (max.
10)
Product
No.
4640 321
4640 322
21.2.12. Pc board of analog output 0/4 to 20 mA and data cable
Plug
X3
0–10 V
9
Plug
X2
0/4–20 mA
Type Analog output
Drawing No. 6.457.45.001.xx
Settings
Rear side
-188-
BR 6: X=X X(1 2 3)
BR 6: X X=X(1 2 3)
Product No. 4640 019
Significance/Explanation
Standard; 1 analog output
2nd analog output, stacked
6.457.98.6.01.04
SOFTWARE, HARDWARE, DEVICE
CONFIGURATIONS
ST/ST-Ex Service menu
Channel module
Data cable with conductor end sleeves
Type
Product No. Function
Colour
Length in m Drawing No. Product No.
Analog
4640 019
+
WH (white)
3
457.67.130.00
4640311
output
BN (brown) acc. to order
4640312
0/4-20 mA
(max. 300)
21.2.13. Pc board of PIO 2 inputs + 2 outputs, 8 inputs + 8 outputs and
control cable
Plug
X2
Type PIO 2 In + 2 Out
Drawing No. 6.459.42.001.xx
Settings
BR1: X=X
BR1: X X
Product No. 4640 015
Significance/Explanation
BR6+7: X X
BR6+7: X=X
External supply
Internal supply
Plug
X2
Type PIO 8 In + 8 Out
Drawing No. 6.457.42.001.xx
Settings
BR5: X=X
BR5: X X
Type
Product No.
PIO
2 IN, 2 OUT
4640 015
PIO
8 IN, 8OUT
4640 016
6.457.98.6.01.04
Significance/Explanation
BR1+2: X X
BR1+2: X=X
Channel module
Product No. 4640 016
External supply
Internal supply
Control cable with conductor end sleeves
Function
Length in m
Drawing No.
Product No.
Function selection
3
in the service
acc. to order
menu
(max. 300)
457.67.120.00
4640 299
3
acc. to order
(max. 300)
4640 300
457.67.110.00
4640 301
4640 302
-189-
9
SOFTWARE, HARDWARE, DEVICE
CONFIGURATIONS
21.3.
ST/ST-Ex Service menu
Device configuration
Standard weighing system, 3 load receptors with/without leverwork and 1-4
DMS-(strain gauge) load cells as an alternative.
Desktop scale
Bench scale
Floor scale
Overhead track
scale
Hopper
scale
3 load receptors with/without leverwork
and 1 – 4 DMS load cells as an
altenative. Min. impedance 58 Ω each
Max. 300m per measuring
cable
Total impedance 58 Ω + 87 Ω + 87 Ω
Load receptor with weighing system
ML / HR
Load receptor with digital load cells
System bus
Profibus FDL
IEC61158
or
Profibus DP
IEC61158
or
Ethernet
Printer:
GLP58
GLP80/160
or Epson
or Mannesmann
Bar code
Hand-held
reader
or
Hand
scanner
Precision scale
Remote
display
PC or EDP
Analog
Relay
output
interface or
0/4-20 mA
SPC
or ST as a
remote
weight
display
9
-190-
6.457.98.6.01.04
SOFTWARE, HARDWARE, DEVICE
CONFIGURATIONS
ST/ST-Ex Service menu
21.4.
21.4.1.
Hardware components Ex
Upper housing part with pc board CPU
X301
X300
X2
X5
X3
X9
X8
Plug for pc
boards and
components
Plug for
functions
X300
X301
Bus extension channels 3+4 SIO or
Profibus DP RS 485 IS
X2
ADC; maximum 2 ADCs, stacked on top of each other
X3
Channels 1+2 SIO: TTY / TTL bar code reader / RS485 / analog
output; maximum 2 SIO or
1 SIO and 2 analog outputs stacked on top of one another
X5
PIO: 4 inputs + 4 outputs, maximum 2 stacked on top of each other
KL2
Connection for digital load cells, colour assignment from left to right:
GN/YE; BN; WH; GN/YE; PK; GY; YE; GN
X8
Small/large RAM clearing, ST as a remote display
X9
Calibration jumper
Settings
Plug X9:
Plug X8:
KL2
Significance/Explanation
pins 1-2 not bridged
Scale adjustment procedure,
resetting of verification flag is
possible
pins 1-2 permanently bridged and
manufacturing mode terminated
Scale adjustment procedure,
resetting of verification flag is
disabled
pins 9-10 bridged and
Small RAM clearing
pins 7-8 bridged and
Large RAM clearing
pins 1-2 permanently bridged
Write protection for first 16k-block
FPROM
applies only to LPB-CPU
9
6.457.25.001.03
6.457.98.6.01.04
-191-
SOFTWARE, HARDWARE, DEVICE
CONFIGURATIONS
21.4.2.
ST/ST-Ex Service menu
Pc board of analog-digital converter ADC and measuring cable
X3
SP +
SP –
R+
Rfree
E–
E+
free
X1
Type ADC
1)
Drawing No. 6.457.30.001.xx
Product No: 1)
versions: without ADC; with 1 or 2 ADCs.
Settings
Significance/Explanation
Plug X3:
pin 1-2 bridged
Normal and adjusting operation
Plug X1:
pin 1-2 bridged; remaining pins not bridged
ADC address 1
pin 3-4 bridged; remaining pins not bridged
ADC address 2
pin 1-2 + 3-4 bridged; remaining pins not
bridged
ADC address 3
Terminal Func- Conductor Coupl. Coupl.
Ex i measuring cable
No. on Ex i tion
colour
socket Plug
With Length in m Drawing No.
pc board
*
*
coupl.
ADC
2
3
5
6
7
8
+/-E
-/+E
-/+R
+/-R
-/+SP
+/-SP
BN (brown)
WH (white)
PK (pink)
GY (gray)
YE (yellow)
GN (green)
4
3
1
2
6
5
*
E
green
yellow
gray
pink
free
white
brown
free
versions.
The ADC is contained in the specimen of most diverse ST
ST
GN
YE
GY
PK
free
WH
BN
free
Measuring signal, signal
R
4
3
1
2
6
5
no
no
no
no
no
no
yes
yes
3
Product
No.
568.40.410.00 4640 061
6
4640 062
10
4640 063
acc. to order
4640 064
(max. 300)
1,7
4640 065
0,7
4640 066
568.40.422.00 4640 067
3
acc. to order 568.40.430.00 4640 068
(max. 300)
Plug-in measuring cable
Feedback signal, reference
SP Supply
9
-192-
6.457.98.6.01.04
SOFTWARE, HARDWARE, DEVICE
CONFIGURATIONS
ST/ST-Ex Service menu
21.4.3.
Pc board of SIO-TTY, 20 mA and data cable
X2
Plug
X3
Type TTY
Drawing No. 6.457.21.001.xx
Settings
Significance/Explanation
X2 1
3
5
2
4
6
X
X
X = X
X = X
X
X
X = X
X = X
BR2: X=X BR3: X=X BR4: X=X
BR2: X X
BR3: X X
BR4: X X
BR1: X X
BR1: X=X active
passive
BR7: X X Standard
BR7: X=X
1
2
3
BR5
X
X = X
X
X = X
BR6
X
X = X
X
X = X
Ex i channel
module
Type
Product
No.
TTY
(20 mA)
4640 025
6.457.98.6.01.04
Product No. 4640 025
Channel 1 or 3
Channel 2 or 4
Standard TTY 20 mA
TTY 10 mA
Sender
EPSON safety printer (from interface module 8143)
Printer connection with status signal for channel 1 or 3
Printer connection with status signal for channel 2 or 4
Standard
Printer connection with inverted DTR signal
Ex i data cable with wire-end ferrules
AMP
Function Color Func- Terminal Length in Drawing No.
Product
socket
ST
tion
/
m
No.
8 pin
Sleeve
1
RD
GN
TD +
1
3
457.68.510.00 4640 291
2
RD +
at DTW 1
As per
4640 292
3
RD GND YE
TD 2
order
4
RD 20mA
max. 300
7
TD +
BN
RD +
4
8
TD WH
RD 3
1
2
7
8
RD RD +
TD +
TD -
YE
GN
BN
WH
TD TD +
RD +
RD -
3
1
5
4
1
2
7
8
RD RD +
TD +
TD -
YE
GN
BN
WH
TD TD +
RD +
RD -
8
7
2
1
3
457.68.520.00 4640 293
at DTW 2
4640 294
As per
order
max. 300
3
457.68.530.00 4640 295
at ST-Ex FA 4640 296
As per
order
max. 300
-193-
9
SOFTWARE, HARDWARE, DEVICE
CONFIGURATIONS
21.4.3.1.
ST/ST-Ex Service menu
Pc board of SIO TTL and bar code reader/hand scanner
S6
S5
S4
X2
S3
S2
Plug
X3
S1
Type TTL bar code reader
Drawing No. 6.457.22.001.xx
Settings
Product No.
Significance/Explanation
X2 1
3
5
2
4
6
X
X
X = X
X = X
X
X
X = X
X = X
S1
S2
S3
S4
S5
S6
X=X X X X X X X X X X=X
X=X X=X X=X X=X X=X X X
Channel 1 or 3
Channel 2 or 4
Bar code reader
Barcodat ST 6180 Ex, hand-held reader
Extec EXDL 910-5-C-5d, hand scanner
Hand-Scanner
●
Hand-Scanner
ELB Type: SK - 200
Product No.:
9220 059
The hand scanner including 2 m data cable is connected directly to the channel
module SIO TTL in the ST via a Unidicht threaded joint.
Supply from ST: 5V ; max. 175 mA
Scanner setings
For operation with ST-Ex the scanner can be operated in its basic works setting.
If the scanner is programmed otherwise, restore the basic works settings by
scanning in the “Recall Defaults” code from the scanner programming menu.
Note:
To scan in the “Recall Defaults“, no additional “Enter/Exit
Configuration Mode“ code is required. For all other code
programming, the “Enter/Exit Configuration Mode“ code must be
scanned in at the start and end of the programming.
9
-194-
6.457.98.6.01.04
SOFTWARE, HARDWARE, DEVICE
CONFIGURATIONS
ST/ST-Ex Service menu
Example for programming with individual codes:
1. Start of programming
2. Baud rate
3. Parity
4. Number of data bits
5. End of programming
Dataset construction with above settings:
• The dataset starts immediately, i.e. without any leading or empty characters.
•
A CR/LF is “attached” immediately to the actual dataset.
Hand-held reader with built-in decoder
●
Hand-held reader
Barcodat ST 6180 Ex
Product No.:
9220 058
The hand-held reader including 1.8 m of data cable is connected with a threaded
cable connection directly to the channel module SIO TTL in the ST.
Supply from ST: 5V ; max. 35 mA
Standard setting for operating with ST/ST-Ex: see Chap. 21.2.5
21.4.4.
Pc board of RS 485 and data cables
X3
S1
Plug
X2
X4
Type RS 485
6.457.98.6.01.04
Drawing No. 6.457.27.001.xx
Product No. 4640028
-195-
9
SOFTWARE, HARDWARE, DEVICE
CONFIGURATIONS
ST/ST-Ex Service menu
Settings
1
3
5
X
X = X
X
X = X
X
X = X
X
X = X
X X not active
X3
X4
X3
X4
S1:
Ex i channel
module
Type
Product
No.
RS
485
4640 028
Significance/Explanation
2
4
X = X
X
S1:
6
X
Channel 1 or 3
X = X
Channel 2 or 4
X=X
active
Line terminating resistors
Ex i data cable with AMP plug
Function
Number of
pins
Length in m
RD/TD + 1
RD/TD - 2
9, pin
3
Drawing No.
Product
No.
457.68.550.00 4640 288
The stations at both ends of the bus line must be provided with a line
termination. This may be done on the channel module RS485 of the ST.
:
Product No.
21.4.5.
Distribution box IP65
4771 018
Bus line shielded LIYCY 2 x 2 x 0,25 ; blue
7107 093
Bus expansion PCB with channel 3 and 4 plug connector
Plug in bus expansion PCB to the X300
and X301 connectors of the CPU PCB.
X3
X2
X2 Channel 1 SIO: TTY / RS 485 / TTL
3
X3 Channel 1 SIO: TTY / RS 485 / TTL
4
The TTY / RS 485 / TTL PCBs are to
be set to channel 1 with standard.
9
Fixing holes for channel modules distance
bolts
Type:
-196-
Bus expansion
Drawing No.: 6.457.28.001.xx
Product No.: 4640 031
6.457.98.6.01.04
SOFTWARE, HARDWARE, DEVICE
CONFIGURATIONS
ST/ST-Ex Service menu
21.4.6.
Pc board of Profibus-DP RS 485 IS and data cable
Module of type Anybus Profibus DP soldered
on the pc board.
S1
S2
Plug
X5
X5
Type Profibus-DP
With plugged terminal block
Drawing No. 6.457.28.101.xx
Settings
S1:
S1:
X X
X=X
S2:
S2:
Significance/Explanation
X X
X=X
Line terminating resistors not active
Line terminating resistors active
Ex i Module Profibus-DP RS 485 IS
Type
Product
Function
Plug X5
No
Anybus
RS 485 IS
4640 030
A (RD/TD -)
B (RD/TD +)
Ex i Profibus cable 150 Ω, blue
Lapp-Bus: FD P L2/F.I.P
1 x 2 x 0.25; outer sheath PUR, blue
Product No. 4640 030
1
2
Core color
GN
RD
green
red
Ex i data cable
Length in m
As per order,
max. table
Part No.:
7107009
Product
No
4640 284
Product No
4640 284
9
6.457.98.6.01.04
-197-
SOFTWARE, HARDWARE, DEVICE
CONFIGURATIONS
ST/ST-Ex Service menu
Preparation and connection:
For prefabricating, points 1 to 4 are identical to those for normal data cable,
Chap. 21.2.10.
5.
Connect red and green cable cores to X5 terminal block. Terminal 1: 2 of green cable
cores. Terminal 2: 2 of red cable cores.
Terminal 2: RD (red); B (pos.); (RD/TD +)
Terminal 1:
Terminal 2:
Terminal 1: GN (green): A (neg.); (RD/TD -)
The cable termination for the bus cabling is done by the customer.
Transmission rate kbit/s
Max. Length in m
per bus segment
Max. Length in m
per 10 bus segments
21.4.7.
9.6
1000
19.2
1000
93.75
1000
187.5
1000
500
400
1500
200
10000
10000
10000
10000
4000
2000
Pc board of analog output 0/4 to 20 mA and data cables
Plug
X3
passive
output
X4
Plug
X2
active
output
Type Analog output
Drawing No. 6.457.29.001.xx
Settings
X4
9
-198-
Significance/Explanation
1
3
5
X
X = X
X
X = X
Ex i channel module
Type
Product
No.
Analog
4640027
output
0/4-20mA
Product No. 4640 027
Standard, 1st analog output
2nd analog output, stacked
Function
+
-
Ex i data cables with conductor end sleeves
Color
Length in m Drawing No.
Product
No.
WH (white)
3
457.67.530.00 4640315
BN(brown) acc. to order
4640316
(max. 300)
6.457.98.6.01.04
SOFTWARE, HARDWARE, DEVICE
CONFIGURATIONS
ST/ST-Ex Service menu
21.4.8.
Pc board of PIO 4 inputs + 4 outputs and control cables
X6
Plug
X3
placeholder
position
X7
X4
X12 X11
Plug
X2
active
position
X14 X13
X5
Drawing No. 6.457.24.001.xx
Type
Settings
1
3
X = X
5
X
1)
X
X =
1
3
X = X
X
X
1
3
X
X =
X
5
7
X
X
X = X
5
7
X
X5
1)
X5
1)
X5
1)
X5
X
X
X
X
X = X
X
X
X
X
X = X
X
X
X
X
X = X
X = X
X =
1)
X5
X
X
X = X
1)
Plugs X 11, 12, 13, 14
X6
X7
X4
7
X
Product No. 4640 026
Significance/Explanation
2
4
X = X
X
2
X
X
2
X
8 Changeover of 2nd PIO
Inputs/outputs 1 – 4; PIO 1
6
X
X = X
4
6
X
X
X = X
4
6
X = X
8
X
X
8
Inputs/outputs 5 – 8; PIO 2
Function inputs
Passive inputs
Active inputs to NAMUR
Function outputs
Passive outputs to NAMUR with line
monitoring, Rs = 500 Ω
X
X
X
X = X
X
X
X
X
X
X
X = X
X = X
X
X
X
X
X
X
X =
X
X = X
X
X
X = X
X
Active outputs; Rs = 500 Ω
Application
for Samsomatic
X = X
magnetic valves.
Rs Protective resistor
X
X
Ex i channel module
X
Passive outputs without line
X monitoring, without Rs
Passive outputs without line
X monitoring, Rs = 500 Ω
Active outputs
X
Ex i data cable with conductor end sleeves
Type
Product No.
Function
Length in m
Drawing No.
Product
No.
PIO
4 in/4
outputs
4640 026
8 in/8 outputs
with 2 channel
modules
Function selection
in service menu
3
457.67.510.00
4640 305
6.457.98.6.01.04
acc. to order
(max. 300)
4640 306
-199-
9
SOFTWARE, HARDWARE, DEVICE
CONFIGURATIONS
21.5.
ST/ST-Ex Service menu
Device configuration
Standard weighing system, 2 load receptors with/without leverwork and 1-4 load
cells as an alternative.
Desktop scale
Bench scale
Floor scale
Hopper scale
2 load receptors with/without
leverwork and 1 - 4 DMS load cells
as an alternative.
Minimum impedance 87 Ω each
Max. 300 m per measuring
cable
Total impedance 87 Ω + 87 Ω
Barcodat ST 6180 Ex
Extec EXDL 910
Profibus FDL
RS 485 Ex i
Profibus DP
RS 485 IS
Separate
repeater
ST-Ex as a
remote weight
display
Ex precision scale
Data
buffer stage
0/4-20 mA
Hazardous area
Safe area
Data
buffer stage
Control
buffer stage
9
System bus
Profibus FDL
IEC 61158
or
Profibus DP
IEC 61158
-200-
Printer:
GLP58
GLP80/160
or Epson
or Mannesmann
PC or
EDP
Relay interface
or
SPC
6.457.98.6.01.04
SOFTWARE, HARDWARE, DEVICE
CONFIGURATIONS
ST/ST-Ex Service menu
21.6.
General overview of connecting cables
Bus or
peripheral
connection
PC/EDP
interface
Specification
RS232C
Explanations
CD-DSR-DTR and
CTS-RTS bridged
in plug
DSR-DTR and
CTS-RTS bridged
in plug
TTY
(20mA)
RS422
ST as an external
scale on ITU
TTY
(20mA)
TD+RD
passive
TTY
(20mA)
RS232C
RS422
6.457.98.6.01.04
D-Sub,
25 -pin, pin
D-Sub,
25 -pin, jack
D-Sub,
9 -pin, pin
D-Sub,
9 -pin, jack
D-Sub,
25 -pin, pin
D-Sub,
25 -pin, jack
D-Sub,
15 -pin, pin
D-Sub,
15 -pin, jack
AMP, 4 -pin, jack
BT as an external
scale on ST
AMP, 4 -pin, jack
from ST-Ex
to DTW 1
from DTW 1 to
peripheral device
AMP, 2x4 -pin,
jack
D-Sub,
25 -pin, pin
D-Sub,
25 -pin, jack
AMP, 2x4 -pin,
jack
D-Sub,
25 -pin, pin
D-Sub,
25 -pin, jack
D-Sub,
9 -pin, pin
D-Sub,
9 -pin, jack
D-Sub,
25 -pin, pin
D-Sub,
25 -pin, jack
D-Sub,
15 -pin, pin
D-Sub,
15 -pin, jack
from ST-Ex
to DTW 2
from DTW 2 to
peripheral device
CD-DSR-DTR and
CTS-RTS bridged
in plug
TTY
(20mA)
Plug on
peripheral
device
from DTW 2 to
peripheral device
from DTW 2 to
peripheral device
Cable length
in
m
3
t.o.
3
t.o.
3
t.o.
3
t.o.
3
t.o.
3
t.o.
3
t.o.
3
t.o.
3
t.o.
3
t.o.
3
t.o.
3
t.o.
3
t.o.
3
t.o.
3
t.o.
3
t.o.
3
t.o.
3
t.o.
3
t.o.
3
t.o.
3
t.o.
3
t.o.
Drawing
No.
Product
No.
457.68.110.00
4640 101
4640 102
4640 103
4640 104
4640 105
4640 106
4640 107
4640 108
4640 201
4640 202
4640 203
4640 204
4640 225
4640 226
4640 227
4640 228
4640 229
4640 230
max.
m
25
457.68.120.00
25
457.68.130.00
25
457.68.140.00
25
457.68.310.00
300
457.68.320.00
300
457.68.410.00
500
457.68.420.00
500
500
457.68.430.0
+ reduction
7117925
457.68.430.00
500
457.68.510.00
300
451.68.110.00
300
451.68.120.00
300
451.68.520.00
300
457.68.170.00
25
457.68.180.00
25
457.68.250.00
25
457.68.240.00
25
451.68.110.00
300
451.68.120.00
300
451.68.150.00
600
451.68.160.00
600
4640 229
4640 230
4640 291
4640 292
4771 251
4771 252
4771 253
4771 254
4640 293
4640 294
4771 271
4771 272
4771 273
4771 274
4771 259
4771 260
4771 257
4771 258
4771 251
4771 252
4771 253
4771 254
4771 231
4771 232
4771 233
4771 234
-201-
9
SOFTWARE, HARDWARE, DEVICE
CONFIGURATIONS
Bus or
peripheral
connection
System
bus
Profibus
FDL
Specification
RS485
Explanations
Ethernet
RS485
Printer
RS485
RS232C
TTY
(20mA)
TTY
(20mA)
RS232C
TTY
(20mA)
RS232C
9
Bar code
reader
RS232C
Cable length
in
m
3
Bus distributor to
bus distributor
AMP on both
ends,
4 -pin, jack
D-Sub,
9 -pin, pin
AMP, 4 -pin, jack
t. o.
1200*
3
t.o.
3
1200*
t.o.
1200*
AMP, 4 -pin, jack
3
t.o.
3
t.o.
Drawing
No.
Product
No.
457.68.240.00
4640 159
457.68.550.00
4771 540
451.68.130.00
457.68.550.00
4771 211
4771 212
4640 288
-
7107 093
457.68.560.00
4640 289
4640 290
4771 211
4771 212
max.
m
AMP, 4 -pin, jack
Bus distributor to
bus distributor
to DU 155 G/K
RS485
Plug on
peripheral
device
to bus distributor
to divider acc. to
EN 50170
to bus distributor
Profibus
DP
ST/ST-Ex Service menu
1200*
451.68.130.00
D-Sub,
from DU 155 G/K
9 -pin, pin
to divider
1200*
EN 50170
Profibus cable, violet
- Bizerba shielded cable, litz wire, part No. 7107 008
- Lapp UNITRONIC Bus-L2/FIP, wire, article No. 2170 220
- Siemens PROFIBUS, wire, order No. 6XV1 830-0AH10
Profibus cable, blue
- Bizerba shielded cable, litz wire, part No. 7107 009
RJ 45 plug
IPT-K/E; GD
Round
6 -pin, pin
GLP 58-K/E
D-Sub
GLP 80/160
9 -pin, pin
D-Sub
EPSON, OKI,
25 -pin, pin
C-ITOH, CITIZEN
DTR on ST-RD
EPSON # 8143
D-Sub
or C823081
25 -pin, pin
AMP,
from ST-Ex
2x4 -pin, jack
to DTW 2
D-Sub,
from DTW 2 to
25 -pin, pin
EPSON printer
DTR on ST-RD
D-Sub,
from DTW 2 to
25 -pin, pin
EPSON # 8143
or C823081
D-Sub,
from DTW 2 to
9 -pin, pin
GLP 58-K/E
GLP 80/160
D-Sub,
CD-DSR-DTR and
25 -pin, pin
CTS-RTS bridged
in plug
Hand-held reader with integrated
decoder ST 6180
Hand scanner DLC 6065
Hand scanner DLC 7070
Conductor end
sleeves
3
t.o.
0,5
3
t.o.
3
t.o.
3
t.o.
3
t.o.
3
t.o.
3
t.o.
457.68.450.00
10
457.68.230.00
600
457.68.130.00
25
457.68.170.00
25
457.68.330.00
300
457.68.520.00
300
451.68.260.00
25
4640 205
4640 206
4640 293
4640 294
4771 223
4771 224
451.68.200.00
4771 205
4771 206
451.68.250.00
4771 259
4771 260
457.68.110.00
4640 101
4640 102
1
457.16.101.00
9220 063
2
2
t.o.
457.68.190.00
9220 061
9220 062
4640 208
3
t.o.
300
3
t.o.
25
3
t.o.
25
TTY
300
457.68.340.00
Siebert
(20mA)
display
* Bus cabling: total length of all connecting cables in the bus system: max. 1200 m
-202-
4640 321
4640 322
4640 155
4640 157
4640 158
4640 105
4640 106
4640 117
4640 118
6.457.98.6.01.04
SOFTWARE, HARDWARE, DEVICE
CONFIGURATIONS
ST/ST-Ex Service menu
Bus or
peripheral
connection
Specification
ST rem. wgt.
display
RS422
Explanations
TTY
(20 mA)
Precision
scale
RS232C
GE and Sartorius
series
HW/HWI series
EL series
TTY
(10 mA)
Static
in/outputs
Analog
output
Measuring
cable
PIO
2In+2Out
PIO
8In+8Out
PIO
8In+8Out
0/4 - 20
mA
DMS load
cells
Sartorius
Function
selection in
parameter menu
2 Channel
module
4In+4Out
Gross/net
Nom. net value
Difference from
nom. value
6.457.98.6.01.04
DMS load
cells
AMP, 2x4-pin,
jack
D-Sub,
25 -pin, pin
Round,
3 -pin, pin
D-Sub,
9 -pin, pin
D-Sub,
25 -pin, pin
3
t.o.
3
t.o.
3
t.o.
3
t.o.
3
t.o.
3
t.o.
3
t.o.
3
t.o.
Conductor end
sleeves
Conductor end
sleeves
For higher
mechanical
stress
2
Li2YYCU 3x2x1
Conductor end
sleeves on
intermediate
cable junction
boxes
Conductor ends
for solder
connection
Round plug
connection
7-pin
ST: 0,5m jack
LR: 3m / t.o. pin
m
3
t.o.
Conductor ends
for solder
connection
For higher
mechanical
stress
2
Li2YYCU 3x2x1
Cable
length in
AMP, 2x4-pin,
jack
Shielding cable
Liv6YCY or
Liv51YCY
3 x 2 x 0,342
Shielding cable
Liv6YCY or
Liv51YCY
3 x 2 x 0,342
Measuring
cable
plugable
Plug on
peripheral
device
Conductor end
sleeves on
intermediate
cable junction
boxes
Conductor ends
for solder
connection
3
t.o.
3
t.o.
3
6
10
t.o.
0,7
1,7
t.o.
Drawing
No.
Product
No.
457.68.430.00
4640 229
4640 230
457.68.530.00
4640 295
4640 296
4640 109
4640 110
4640 113
4640 114
4640 105
4640 106
4640 285
4640 286
4640 299
4640 300
4640 301
4640 302
4640 305
4640 306
max.
m
25
25
457.68.150.00
25
457.68.180.00
25
457.68.130.00
25
457.68.540.00
300
457.67.120.00
300
457.67.110.00
300
457.67.510.00
300
457.67.130.00
4640 311
4640 312
457.67.530.00
4640 315
4640 316
4640 051
4640 052
4640 053
4640 054
4640 055
4640 056
4877 035
300
300
568.40.400.00
300
300
568.40.300.00
3
6
10
t.o.
0,7
1,7
t.o.
300
568.40.290.00
3
t.o.
300
568.40.421.00
+
568.40.210.00
4640 057
4640 058
3
t.o.
300
568.40.422.00
+
568.40.430.00
4640 067
4640 077
568.40.410.00
300
4640 061
4640 062
4640 063
4640 064
4640 065
4640 066
4771 538
-203-
9