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IEEE E Guid de for Cab ble Co onnection ns forr IEEE Std d 90003™-2 Gas--Insu ulated d2008 Sub bstatiions IEEE Std d 90003™-2 2008 IEEE Power & Energy y Societty Sponsore ed by the Insulated d Conductors Comm mittee IEEE nue 3 Park Aven New York, NY 10016-5 5997 USA 5 Jan 2012 IEE EE Std 1300™-201 11 (Revision of IEEE Std d 1300-1996) IEEE Std 1300™-2011 (Revision of IEEE Std 1300-1996) IEEE Guide for Cable Connections for Gas-Insulated Substations Sponsor Insulated Conductors Committee of the IEEE Power & Energy Society Approved 7 December 2011 IEEE-SA Standards Board Abstract: This guide establishes typical dimensions for connections of a gas-insulated substation (GIS) to extruded, self contained fluid-filled, and high pressure fluid-filled (pipe-type) cables in single and three phase arrangements for voltages 72.5 kV to 550 kV. Keywords: cable connections, gas-insulated substations, GIS, IEEE 1300, terminations IEEE thanks the International Electrotechnical Commission (IEC) for permission to reproduce information from its International Publication IEC 62271-209 ed.1.0 (2007). All such extracts are copyright of IEC, Geneva, Switzerland. All rights reserved. Further information on the IEC is available from www.iec.ch. IEC has no responsibility for the placement and context in which the extracts and contents are reproduced by IEEE, nor is IEC in any way responsible for the other content or accuracy therein. The Institute of Electrical and Electronics Engineers, Inc. 3 Park Avenue, New York, NY 10016-5997, USA Copyright © 2012 by the Institute of Electrical and Electronics Engineers, Inc. All rights reserved. Published 5 January 2012. Printed in the United States of America. 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Comments and recommendations on standards, and requests for interpretations should be addressed to: Secretary, IEEE-SA Standards Board 445 Hoes Lane Piscataway, NJ 08854 USA Authorization to photocopy portions of any individual standard for internal or personal use is granted by The Institute of Electrical and Electronics Engineers, Inc., provided that the appropriate fee is paid to Copyright Clearance Center. To arrange for payment of licensing fee, please contact Copyright Clearance Center, Customer Service, 222 Rosewood Drive, Danvers, MA 01923 USA; +1 978 750 8400. Permission to photocopy portions of any individual standard for educational classroom use can also be obtained through the Copyright Clearance Center. Introduction This introduction is not part of IEEE Std 1300-2011, IEEE Guide for Cable Connections for Gas-Insulated Substations. This guide serves to describe the coordination of design, material supply, installation, and test procedures required for the connection of a cable to gas-insulated substation (GIS). This is a revision of the guide IEEE Std 1300TM-1996 that was reaffirmed in 2002. This revision now includes dimensional requirements of drytype terminations for extruded cables as specified in IEC 62271-209 (2007-08). It also describes typical dry-fit installation of pipe-type cable terminations into GIS and clarifies responsibilities in supply of the support structures for both GIS enclosure and cable termination. Notice to users Laws and regulations Users of these documents should consult all applicable laws and regulations. Compliance with the provisions of this standard does not imply compliance to any applicable regulatory requirements. Implementers of the standard are responsible for observing or referring to the applicable regulatory requirements. 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Interpretations Current interpretations can be accessed http://standards.ieee.org/findstds/interps/index.html. at the following URL: Patents Attention is called to the possibility that implementation of this standard may require use of subject matter covered by patent rights. By publication of this standard, no position is taken by the IEEE with respect to the existence or validity of any patent rights in connection therewith. If a patent holder or patent applicant has filed a statement of assurance via an Accepted Letter of Assurance, then the statement is listed on the IEEE-SA website http://standards.ieee.org/about/sasb/patcom/patents.html. Letters of Assurance may indicate whether the Submitter is willing or unwilling to grant licenses under patent rights without compensation or under reasonable rates, with reasonable terms and conditions that are demonstrably free of any unfair discrimination to applicants desiring to obtain such licenses. 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Participants At the time this IEEE guide was completed, the Guide for Cable Connections for Gas-Insulated Substations Working Group had the following membership: Milan Uzelac, Chair Frank Frentzas, Vice Chair Pierre Argaut David Campilii Robert Gear, Jr. Les Hinsman Henk Geene Grace Jang Donald Johnsen Albert Kong Pierre Mirebeau Ted Nishioka Mohammad Pasha Hon Suen Raymond Whiteside Shayne Wright The following members of the individual balloting committee voted on this guide. Balloters may have voted for approval, disapproval, or abstention. William J. Ackerman Roy Alexander Arun Arora Ali Al Awazi Peter Balma Earle Bascom III George Becker Steven Bezner William Bloethe Kenneth Bow Kent Brown Arvind K. Chaudhary Robert Christman Carlo Donati Gary Donner Gary Engmann Markus Etter Patrick Fitzgerald Rostyslaw Fostiak Frank Frentzas David Giegel David Gilmer Edwin Goodwin Todd Goyette James Graham Randall Groves Steven Hensley Lee Herron Gary Heuston Dennis Johnson Andrew Jones Hermann Koch Joseph L. Koepfinger Jim Kulchisky Chung-Yiu Lam Benjamin Lanz Hua Liu Albert Livshitz Greg Luri Michael Maytum William McBride William McDermid Georges Montillet Michael S. Newman vi Copyright © 2012 IEEE. All rights reserved. Lorraine Padden Bansi Patel Robert Resuali Michael Roberts Bartien Sayogo Devki Sharma Gil Shultz James Smith Jerry Smith David Solhtalab John Spare Nagu Srinivas Gary Stoedter Ryan Stone James Timperley Raul Velazquez John Vergis Jane Verner Kenneth White Raymond Whiteside James Wikston James Wilson When the IEEE-SA Standards Board approved this guide on 07 December 2011, it had the following membership: Richard H. Hulett, Chair John Kulick, Vice Chair Robert M. Grow, Past President Judith Gorman, Secretary Masayuki Ariyoshi William Bartley Ted Burse Clint Chaplin Wael Diab Jean-Philippe Faure Alexander Gelman Paul Houzé Jim Hughes Joseph L. Koepfinger* David J. Law Thomas Lee Hung Ling Oleg Logvinov Ted Olsen Gary Robinson Jon Walter Rosdahl Sam Sciacca Mike Seavey Curtis Siller Phil Winston Howard L. Wolfman Don Wright *Member Emeritus Also included are the following nonvoting IEEE-SA Standards Board liaisons: Satish Aggarwal, NRC Representative Richard DeBlasio, DOE Representative Michael Janezic, NIST Representative Julie Alessi IEEE Standards Program Manager, Document Development Erin Spiewak IEEE Standards Program Manager, Technical Program Development vii Copyright © 2012 IEEE. All rights reserved. Contents 1. Overview .................................................................................................................................................... 1 1.1 Scope ................................................................................................................................................... 1 1.2 Purpose ................................................................................................................................................ 1 2. Normative references.................................................................................................................................. 2 3. Definitions .................................................................................................................................................. 2 4. Limits of supply.......................................................................................................................................... 4 4.1 General ................................................................................................................................................ 4 4.2 Over voltage protection ....................................................................................................................... 5 5. Typical dimensions..................................................................................................................................... 5 6. Ratings...................................................................................................................................................... 12 6.1 General .............................................................................................................................................. 12 6.2 Rated voltage ..................................................................................................................................... 12 6.3 Rated impulse withstand voltage ....................................................................................................... 12 6.4 Rated normal current and temperature rise........................................................................................ 12 6.5 Rated short circuit fault current and rated duration of short circuit ................................................... 13 6.6 Rated internal pressure of dielectric fluid for cable system............................................................... 13 7. GIS compartment gas pressure ................................................................................................................. 13 8. Dielectric-type test.................................................................................................................................... 13 8.1 General .............................................................................................................................................. 13 8.2 Cable termination dielectric-type test ................................................................................................ 14 8.3 Cable connection enclosure dielectric-type test................................................................................. 14 8.4 Isolating gap ...................................................................................................................................... 14 9. Mechanical force (short circuit and other)................................................................................................ 14 10. Cable connection support structures....................................................................................................... 15 11. Grounding............................................................................................................................................... 15 12. Installation .............................................................................................................................................. 18 13. Field tests................................................................................................................................................ 19 13.1 Dielectric field tests ......................................................................................................................... 19 13.2 Other field tests................................................................................................................................ 19 14. Operation and maintenance .................................................................................................................... 19 15. Special accessories ................................................................................................................................. 20 15.1 Vent and sample valve for fluid-filled cables .................................................................................. 20 15.2 Detection of cable fluid leaks inside cable termination enclosure ................................................... 20 15.3 Viewports ........................................................................................................................................ 20 15.4 Treating/sampling valve and maintenance opening......................................................................... 20 Annex A (informative) Bibliography ........................................................................................................... 21 viii Copyright © 2012 IEEE. All rights reserved. IEEE Guide for Cable Connections for Gas-Insulated Substations IMPORTANT NOTICE: This standard is not intended to ensure safety, security, health, or environmental protection. Implementers of the standard are responsible for determining appropriate safety, security, environmental, and health practices or regulatory requirements. This IEEE document is made available for use subject to important notices and legal disclaimers. These notices and disclaimers appear in all publications containing this document and may be found under the heading “Important Notice” or “Important Notices and Disclaimers Concerning IEEE Documents.” They can also be obtained on request from IEEE or viewed at http://standards.ieee.org/IPR/disclaimers.html. 1. Overview The end users of the switchgear and cable system will be able, by referencing this guide, to assure interchangeability of the cable terminations and GIS housings in their systems. Manufacturers of both GIS and cable terminations will have guidance in design, type test arrangement, installation, grounding connections, and field tests of the components in their responsibility. 1.1 Scope This guide establishes typical dimensions for connections of a gas insulated substation (GIS) to extruded, self contained fluid-filled, and high pressure fluid-filled (pipe-type) cables in single and three phase arrangements for voltages 72.5 kV and above. The guide applies to both fluid filled and dry type cable terminations with insulating barrier separating SF6 gas in GIS housing from the termination fluid. It also determines the arrangement for dielectric tests of the termination with simulated GIS enclosure. Responsibilities in grounding connections, installation, and field tests are also defined. 1.2 Purpose Connection of a GIS to cables typically requires the coordination of design, material, installation, and test procedures of several parties. This guide provides detailed directions for such coordination. 1 Copyright © 2012 IEEE. All rights reserved. IEEE Std 1300-2011 IEEE Guide for Cable Connections for Gas-Insulated Substations The guide establishes limits of supply between cable termination and switchgear manufacturers and assures interchangeability of the terminations and GIS enclosures. 2. Normative references The following referenced documents are indispensable for the application of this document (i.e., they must be understood and used, so each referenced document is cited in text and its relationship to this document is explained). For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments or corrigenda) applies. IEC 62271 “High-voltage switchgear and controlgear-Part 209: Cable connections for gas-insulated metalenclosed switchgear for rated voltages above 52 kV—Fluid-filled and extruded insulation cables—Fluidfilled and dry-type cable-terminations. 1 IEEE Std 48TM, IEEE Standard for Test Procedures and Requirements for Alternating-Current Cable Terminations Used on Shielded Cables Having Laminated Insulation Rated 2.5 kV through 765 kV or Extruded Insulation Rated 2.5 kV through 500 kV. 2,3 IEEE Std C37.100.1TM, IEEE Standard of Common Requirements for High-Voltage Power Switchgear Rated Above 1000 V. IEEE Std C37.122TM, IEEE Standard for High Voltage Gas-Insulated Substations Rated Above 52 kV. IEEE Std C37.122.1TM, IEEE Guide for Gas-Insulated Substations. IEEE Std 575TM, IEEE Guide for the Application of Sheath-Bonding Methods for Single-Conductor Cables and the Calculation of Induced Voltages and Currents in Cable Sheaths. 3. Definitions For the purposes of this document, the following terms and definitions apply. The IEEE Standards Dictionary: Glossary of Terms & Definitions 4 should be referenced for terms not defined in this clause. Figure 1 illustrates typical parts of a cable connection assembly for gas-insulated substations, some of which are defined in this clause. cable connection assembly: The combination of the cable termination, cable connection enclosure, GIS conductor end, and/or removable conductor link that mechanically and electrically connect the cable to the gas-insulated, metal enclosed switchgear. cable connection enclosure: The part of the GIS that houses the cable termination and conductor current connection interface. The “cable connection enclose” is interchangeably used with “GIS enclosure” throughout the document. 1 IEC publications are available from the Sales Department of the International Electrotechnical Commission, 3 rue de Varembé, P.O. Box 131, CH-1211, Geneva 20, Switzerland (http://www.iec.ch/). IEC publications are also available in the United States from the Sales Department, American National Standards Institute, 25 West 43rd Street, 4th Floor, New York, NY 10036, USA (http://www.ansi.org). 2 The IEEE standards or products referred to in this clause are trademarks of the Institute of Electrical and Electronics Engineers, Inc. 3 IEEE publications are available from the Institute of Electrical and Electronics Engineers, 445 Hoes Lane, Piscataway, NJ 08854, USA (http://standards.ieee.org/). 4 IEEE Standards Dictionary: Glossary of Terms and Definitions is available at http://shop.ieee.org. 2 Copyright © 2012 IEEE. All rights reserved. IEEE Std 1300-2011 IEEE Guide for Cable Connections for Gas-Insulated Substations cable termination: Components (equipment) assembled onto the end of the cable to provide the electrical and mechanical interface into the gas-insulated environment. Typically, this includes a solid insulation barrier between the cable/cable fluid and the gas insulation of the GIS. design pressure of the gas insulation in enclosure: The maximum gas pressure to which a gas-insulated switchgear enclosure will be subjected under normal service conditions. dry-type cable termination: A cable termination that comprises an elastomeric electrical stress control component in intimate contact with a separating insulating barrier (insulator) between the cable insulation and the gas insulation of the switchgear. The cable termination does not require any insulating fluid. The dry-type cable termination may be of plug-in or not plug-in type. fluid-filled cable termination: A cable termination that comprises of a separating insulating barrier between the cable insulation and the gas insulation of switchgear. The cable termination includes an insulating fluid as part of the cable connection assembly. GIS conductor end: The end of the GIS high-voltage conductor inside the cable connection enclosure. main-circuit connection interface: A part of the main circuit providing the current path between the GIS conductor and the cable termination. metal-oxide surge arrester (MOSA): A surge arrester utilizing valve elements fabricated from nonlinear resistance metal-oxide materials. pipe-type cable termination: A cable termination that comprises separating insulating barrier and other termination components that are designed to withstand high fluid pressures of the pipe-type cable system. removable link connector: A removable connector between the GIS conductor and the end of the cable termination. sheath voltage limiter (SVA): A device connected to a sheath or to the sheaths of specially bonded cables intended to limit sheath voltages. The three main types are: gapless metal-oxide surge arrester, nonlinear resistances in series with spark gaps, and spark gaps. surge suppressor: A device operative in conformance with the rate of change of current, voltage, power, etc., to prevent the rise of such quantity above a predetermined value. This device, commonly comprised of one or more valve elements (non linear resistors) is commonly used for cable connection parts that are separately grounded. valve element: A resistor that, because of its nonlinear current-voltage characteristic, limits the voltage across the arrester terminals during the flow of discharge current and contributes to the limitation of follow current at normal power-frequency voltage. 3 Copyright © 2012 IEEE. All rights reserved. IEEE Std 1300-2011 IEEE Guide for Cable Connections for Gas-Insulated Substations To GIS GIS end con necto r (Main- cir cu it en d ter mi nal) Re movable lin k conn ector Mai n-circuit con nection interface Termin ation end con necto r Cable con necti on enclosur e Gas A ir Insul ato r Cab le te rmination (sup plied a s a package ) Insula tor flang e or ada pte r for extr uded cabl e o r pipe- stub i nsulator for pipe -type cabl e No n-lin ear resistor (surge sup pressor), if re quire d So lid gro und or Cable ja cket fo r e xtrud ed cable S hea th voltage li mi ter (S VL) for spe cia lly bo nde d e xtrud ed cable or Pola rization cell fo r ca tho dic p rotectio n of pip e-type ca ble Cable she ath for extrude d ca ble or metal riser pipe for pip e type cable Cable in su lation Cable con ducto r Figure 1 —Typical components of a cable connection assembly for gas-insulated substation 4. Limits of supply 4.1 General The usual limits of supply for each party are shown in Figure 2 for one type of construction with fluid-filled cable terminations frequently used for extruded dielectric cables, in Figure 4 for a type of construction with dry-type cable terminations for extruded cables, and in Figure 6 for a type of construction used with pipetype cables. The limits of supply shown in Figure 2 and Figure 4 in this document are per IEC 62271-209 ed.1.0 (2007). NOTE—The limits of supply for a type of construction with self-contained fluid-filled (SCFF) cables may be either per Figure 2 (fluid-filled cable terminations on extruded cables) or per Figure 6 (pipe-type cables) and need to be agreed 5 upon between user and cable termination manufacturer. 5 Notes in text, tables, and figures of a standard are given for information only and do not contain requirements needed to implement this standard. 4 Copyright © 2012 IEEE. All rights reserved. IEEE Std 1300-2011 IEEE Guide for Cable Connections for Gas-Insulated Substations 4.2 Over voltage protection If a metallic ground connection between part 6 or part 11 and part 13 of Figure 2 for fluid-filled cable terminations and Figure 4 for dry-type cable terminations, and across part 16 in Figure 6 for pipe-type cable terminations is not feasible, non-linear resistors (part 15 in Figure 2 and Figure 4 and part 19 in Figure 6) may be connected across the insulated junction to limit the voltage under transient conditions. For further details, refer to Clause 11. 5. Typical dimensions Typical dimensions for cable connections are given in Figure 3 for a type of construction with fluid-filled cable terminations frequently used with extruded dielectric cables, Figure 5 for a type of construction with dry-type cable terminations for extruded cables, and in Figure 7 for a type of construction frequently used with pipe-type cables. Typical dimensions shown in Figure 3 and Figure 5 are in millimeters. All dimensions in Figure 3 and Figure 5 comply with corresponding figures in IEC 62271-209 ed.1.0 (2007). NOTE—Typical dimensions for a type of construction with SCFF cables may be either per Figure 3 (fluid-filled cable terminations on extruded cables) or per Figure 7 (pipe-type cables). 5 Copyright © 2012 IEEE. All rights reserved. 6 Copyright © 2012 IEEE. All rights reserved. 6 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 No. Main circuit end terminal Connection interface Connection interface Insulator Cable connection enclosure Enclosure flange or interface plate Seal Hardware Insulator flange or adaptor Intermediate gasket Flange Electrical stress control component Cable gland Gas Non-linear resistors Insulating fluid Seal Description 1 3 14 Copyright 2007 IEC, Geneva, Switzerland. www.iec.ch. Figure 2 —Fluid-filled cable connection assembly – typical arrangement 6 X X X X X X X X X X (if needed) X (if needed) X X X X (if needed) X X Manufacturer Switchgear Cable termination 2 4 5 Limit of supply 8 16 9 15 11 (if needed) Cable termination manufacturer limit of supply 10 (if needed) This drawing is borrowed from IEC Publication 6 2271-2 09 ed.1.0 limit of supply Switchgear manufacturer 7 6 17 13 12 IEEE Std 1300-2011 IEEE Guide for Cable Connections for Gas-Insulated Substations Copyright © 2012 IEEE. All rights reserved. 7 0.5 See Footnote 6. 550 to 750 850 to 1050 123 to 170 245 to 300 112 110 110 100 100 300 300 d3 d4 d5 max. min. min. +3.0 200 -0.0 +0.5 255 -0.0 d6 L2 +0.5 246 -0.0 +0.5 299 -0.0 d7 0.6 B d3 d4 +0.3 245 -0.3 +0.3 298 -0.3 d8 139 202 200 140 480 L10 250 196 b) 350 300 Figure 3 —Fluid-filled cable connection assembly – assembly dimensions 7 21 21 18 18 +2.0 960 -2.0 +2.0 1400 -2.0 +1.0 583 -1.0 +1.0 757 -1.0 L7 6 6 5.5 5.5 110 110 85 85 30 30 30 30 70 70 50 50 105 105 55 55 m1 m2 d7 m2 0.5 d8 M12 M16 M12 M16 M10 M12 M10 M10 s1 s2 This drawing is borrowed from IEC Publication 62271-209 ed.1.0 100 100 50 50 L8 L6 d6 Number of screws n1 Sealing surface R max 6.3 L6 L7 L8 L9 L10 max. min. max. max. min. L5 L9 L9 d5 r1 r1 L5 0.2 B d9 d10 L1 L 2 L3 L4 max. min. max. max. Contact surface d2 m1 L4 2.5 A Cable connection enclosure +5.0 +0.5 +0.3 559 440 620 560 480 -0.0 -0.3 -0.0 +5.0 +0.5 +0.3 1175 362 to to 139 252 250 140 540 540 618 617 500 690 1550 550 -0.0 -0.0 -0.3 a) If d5 > d6. b) d9 and corner radius shall not interfere with d6 and r2 100 100 325 to 450 72.5 to 100 112 d1 d2 max. min BIL [kVp] Connection interface Rated Voltage [kV] 90° t1 d1 Connection interface Main-circuit end terminal (only an example) r1 r1 Former dimension L1 was deleted 7 r2 Former dimension L 3 was deleted one or two grooves for single or double seal 20 16 12 8 n1 s4 B d9 1x45° Intermediate gasket (if needed) a) 10 a) 10 10 10 2.5 2.5 1.5 1 550 490 257 205 612 554 294 613 555 551 491 295 266 241 242 206 r1 r2 s1 s2 s3 s4 min. min. min. max. min. max. A s3 Sealing surface R max 6.3 Insulator flange or adaptor +0.3 110 -0.3 +0.3 110 -0.3 +0.3 80 -0.3 +0.3 80 -0.3 t1 +0.5 582 -0.5 +0.5 640 -0.5 +0.5 270 -0.5 +0.5 320 -0.5 t2 t2 0.5 d10 Flange(if needed) IEEE Std 1300-2011 IEEE Guide for Cable Connections for Gas-Insulated Substations 8 Description Main circuit end terminal Connection interface Connection interface Insulator Cable connection enclosure Enclosure flange or interface plate Seal Hardware Insulator flange or adaptor Intermediate gasket Flange Electrical stress control (elastomeric) Cable gland Gas Non-linear resistors No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1 Copyright © 2012 IEEE. All rights reserved. 8 See Footnote 6. X X X X X Switchgear X X 12 3 3 X (if needed) X X (if needed) X (if needed) X X X X Manufacturer Cable termination 2 4 Figure 4 —Dry-type cable connection assembly – typical arrangement 8 5 6 Limit of supply Switchgear manufacturer 6 7 7 8 8 9 10 (if needed) 13 11 (if needed) 9 11 (if needed) 12 15 (if needed) for types A and B Cable termination manufacturer limit of supply This drawing is borrowed from IEC Publication 62271-209 ed.1.0 4 14 14 5 IEEE Std 1300-2011 IEEE Guide for Cable Connections for Gas-Insulated Substations See Footnote 6. Copyright © 2012 IEEE. All rights reserved. 9 Figure 5 —Dry-type connection assembly – assembly dimensions 9 325 to 450 550 to 750 850 to 1050 1175 to 1550 72.5 to 100 123 to 170 245 to 300 362 to 550 a) If d5 > d6. BIL [kVp] Rated Voltag e [kV] 90 ° t1 d1 0.5 139 139 100 100 250 200 110 110 140 140 100 100 d4 min. 540 400 300 300 d5 min. +3.0 200 -0.0 +0.5 255 -0.0 +5.0 385 -0.0 +5.0 540 -0.0 d6 +0.5 246 -0.0 +0.5 299 -0.0 +0.5 455 -0.0 +0.5 618 -0.0 d7 d8 c) +0.3 245 -0.3 +0.3 298 -0.3 +0.3 454 -0.3 +0.3 617 -0.3 L2 m1 d2 d4 L4 500 375 250 196 b) d9 max. L1 100 100 50 50 L2 max. L3 21 21 18 18 L4 min. L5 L6 L8 r1 d6 r2 6 6 5.5 5.5 110 110 85 85 30 30 30 30 70 70 50 50 105 105 55 55 m2 M12 M16 M12 M12 M10 M12 M10 M10 m1 L7 20 16 12 8 n1 A s3 s4 0.5 d7 d8 m2 s1 s2 This drawing is borro wed from I EC Publication 62271-209 ed.1.0 a) 10 10 10 10 r1 min. d9 1x45° 2.5 2.5 1.5 1 550 390 258 205 c) 612 450 294 241 c) 613 451 295 242 551 391 266 206 r2 s1 s2 s3 s4 min. mi n. max. mi n. max. B Insul ator flange or adaptor Intermedi ate gasket (if needed) Sealing surface R ma x 6.3 Number of scr ews n1 L6 L7 L8 L9 L10 max. min. max. max. min. L5 d5 +1.0 310 -1.0 +1.0 470 -1.0 +2.0 620 -2.0 +2.0 960 -2.0 0.2 B r1 L9 r 1 L9 r1 Sealing sur face R max 6.3 c) Val ues as indicated ar e tentative only. Small er dimensions ar e und er consi deration c) 690 500 350 300 d1 0 max. 0.6 B L10 2.5 A Cable conne ction Enclosure contact surface d3 b) d9 and corner radius sh all not interfere wi th d6 and r 2 252 202 112 112 d1 d2 d3 max. min. max. Connection i nter face Main circuit end ter mi nal (only an example) Former dimensi on L1 was delete d 9 For mer di mension L3 was delete d one or two grooves for single or double seal +0.3 80 -0.3 +0.3 80 -0.3 +0.3 110 -0.3 +0.3 110 -0.3 t1 t2 0.5 d10 c) +0.5 270 -0.5 +0.5 320 -0.5 +0.5 475 -0.5 +0.5 640 -0.5 t2 Flange (i f needed) IEEE Std 1300-2011 IEEE Guide for Cable Connections for Gas-Insulated Substations Copyright © 2012 IEEE. All rights reserved. 10 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 No. 5 Gas Description 8 G round shield (I f ne eded) 6 Bleed/sa mpling valve (if required) x (if needed) x x (if ne eded) x x Figure 6 —Pipe-type cable connection assembly – typical arrangement x x x x (if needed) Provided by others x x x x x (if needed) x x x x x x 10 Seal Cable terminati on Manufact urer 7 Insulat or Swi tchgear 9 GIS enclosure f la nge or int erface pla te Removable link or GIS end con necto r Termination end conn ector Terminat io n corona shie ld G IS en clo sure Gas Bleed/sampling va lve Insulator Ground shield GIS enclosu re flange or interf ace plate S eal Hardware Terminat io n body f la nge Oil sensor Insulating fluid Electrical st re ss-con trol compone nt Sheath sect io nalizing insula tor Termination mounting plate Stand-off insu lators wit h hardwa re Non-lin ear resistors Support st ru cture with hardware for en clo sure Support structure for te rmin ation 4 G IS en clo sure with optional opening f or access to b le ed valve 3 Corona shield with opt io nal open in g fo r access t o ble ed valve 1 Removable link or GIS end connector 2 Termination end connector 2 1 Support stru cture for termin ation *) Limits of supply arrangement is typical only 20 Suppo rt structure with hardware f or GIS enclosure Switchgear manufacturer limits of sup ply *) 18 Stand -o ff in sulators with hard ware 17 Termina tion mou nting plate 19 No n linea r resistors (if needed ) 16 Sh eath se ctionalizing in sulator Cable termination manufacturer limit s of su pply *) 1 5 Electrical stress control componen t 14 Insu la ting f lu id 13 Oil se nsor (if needed) 12 Termin ation bod y flang e 11 Hardware IEEE Std 1300-2011 IEEE Guide for Cable Connections for Gas-Insulated Substations t1 m1 Copyright © 2012 IEEE. All rights reserved. 11 L1 Figure 7 —Pipe-type cable connections – dimensions 384 (15.13) 384 (15.13) 155.6 (6.13) 155.6 (6.13) 230 345 702 (27.63) 578 (22.75) 892 (35.13) 725 (28.53) 371.5 490 (14.63) (19.25) 720 (28.34) 480 (18.9) 420 (16.5) b) 705 (27.75) 581 (22.88) m2 - 480 (18.9) - c) d6 min. m m (in) d6 375 (14.75) d3 a) 1094 (43.06) 960 (37.8) 1092 (43) 1092 (43) 932 964 (36.68) (37.94) L1 L2 mm (in) mm(in) L3 t2 1/2"-13 1/2"-13 3/8"-16 m1 m2 5/8"-11 5/8"-11 b) If ground shiel d is us ed 50.8 (2.0) 50.8 (2.0) 38.1 (1.5) L3 mm (in) L2 24 24 16 n2 T ermination mounting plate 92 (3.63) 92 (3.63) 49.2 (1.94) t1 838 (33) 582 (22.91) 432 (17) t2 Support s truc ture for termination c) If ground shield is not used 6 6 4 n1 Sheath sectionalizing insulator 1/2"-13 Termination body flange Opening for oil sensor (if required) Support structure with hardware for GIS enc losure (if neded) n2 Number of holes d4 GIS enclosure flange or interface plate a) Ground shiel d is not required if GIS housing with the ID smaller than d3 is utilized. 238 (9.38) 90.5 (3.56) 72.5 - 145 d1 d2 max d3 max . d4 max d5 min mm (in) mm (in) mm (in) mm (in) mm (in) GIS Enclos ure Termination end connector d5 System voltage [kV] Bleed/Sampling valve d2 d1 n1 Number of holes Ground shield (if provide d) IEEE Std 1300-2011 IEEE Guide for Cable Connections for Gas-Insulated Substations IEEE Std 1300-2011 IEEE Guide for Cable Connections for Gas-Insulated Substations 6. Ratings 6.1 General The following should be specified and considered in design of the cable connection, and values should be chosen from IEEE Std 48 with due consideration being given to gas-insulated switchgear (GIS) ratings from IEEE Std C37.122. a) the rated voltage b) the number of phases in one enclosure c) the rated impulse withstand voltage d) the rated normal current and temperature rise e) the rated short-time and peak withstand currents f) the rated duration of the short circuit g) the rated internal pressure of dielectric fluid for cable system Of the preceding list items, rated normal current, short-time current, peak short circuit current, and internal dielectric fluid pressure for cable system are system dependent and should be referred to the cable termination manufacturer. 6.2 Rated voltage The rated voltage for the equipment (Ur) of the cable connection is equal to the lowest of the values for the cable and the gas-insulated metal-enclosed switchgear and may be selected from the following standard values: 72.5 kV – 100 kV – 123 kV – 145 kV – 170 kV – 245 kV – 300 kV – 362 kV – 420 kV – 550 kV NOTE—This standard uses voltage ratings based on maximum design voltage of the termination instead of nominal system voltage. For higher voltages, consult with the manufacturer. 6.3 Rated impulse withstand voltage The rated impulse withstand voltage for the cable connection assembly shall be selected from the values given in Table 1 of IEEE Std C37.122. 6.4 Rated normal current and temperature rise The connection interface between the cable and the GIS-conductor should be designed, as a minimum, to meet the cable current rating. There shall be no heat transfer from the GIS-conductor end to the cable. The temperature rise of connection interface should not exceed values specified in Table 3 of IEEE Std C37.100.1. 12 Copyright © 2012 IEEE. All rights reserved. IEEE Std 1300-2011 IEEE Guide for Cable Connections for Gas-Insulated Substations NOTE—As the maximum conductor temperature for cables is limited by the maximum operating temperature for the cable insulation, there are certain cable dielectrics that cannot withstand the maximum temperature specified for gasinsulated metal-enclosed switchgear if there is heat transfer across the connection interface to the cable terminations. Conductor contact interface surfaces, if aluminum, should be treated with a conductive plating or coating to ensure long-term stability of current transfer. In all cases, care should be taken to ensure a reliable contact and field measurement of resistance after assembly. 6.5 Rated short circuit fault current and rated duration of short circuit Short circuit fault current as well as the duration of short circuit shall, as a minimum, match the levels of the cable system. 6.6 Rated internal pressure of dielectric fluid for cable system The nominal internal pressure of the cable insulating fluid for which the termination is designed to operate when this pressure is greater than one atmosphere absolute under standard conditions, shall be as specified by IEEE Std 48. 7. GIS compartment gas pressure For cable connections where the gas is SF6, the design pressure should not exceed 0.85 MPa absolute, (123.3 psia), 0.75 MPa relative (108.8 psig). Dielectric-type tests should be done at the minimum operating pressure of the SF6 gas as specified by Table 1. Table 1 —Gas-pressure limits for dielectric-type test of cable terminations Range of rated voltages Minimum SF6 gas pressure Minimum SF6 gas pressure U kV rms (absolute) at 20 °C (relative) at 20 °C phase-to-phase MPa (psia) MPa (psig) 72.5 0.10 (14.5) 0 (0) 100–170 0.30 (43.5) 0.20 (29) 245–300 0.35 (50.8) 0.25 (36.3) 362–550 0.40 (58) 0.30 (43.5) NOTE— For Table 1, the minimum gas pressures are intended as a test guideline for the manufacturer of the cable termination. Higher values are permissible but should not exceed 0.85 MPa absolute pressure (123.3 psia). Alarm settings shall meet the minimum requirements. If a gas other than SF6 is used, the minimum gas pressure should be chosen to give the same dielectric strength. 8. Dielectric-type test 8.1 General The dielectric-type tests of the cable termination fitted with a representative cable shall be performed in an enclosure as per 8.2 and filled with insulating gas at the pressure not exceeding minimum gas pressure as specified in Clause 7. If a shield is an integral part of the cable termination design, it shall be mounted in its service position during the test. 13 Copyright © 2012 IEEE. All rights reserved. IEEE Std 1300-2011 IEEE Guide for Cable Connections for Gas-Insulated Substations An additional test shield may be used to screen the exposed connection interface, if required by the cabletermination manufacturer, provided it does not overlap the connection interface by more than the distance l2 specified in relevant Figure 3 and Figure 5. 8.2 Cable termination dielectric-type test The cable termination should be able to pass a dielectric-type test to the levels of IEEE Std 48, with due consideration being given to GIS ratings from IEEE Std C37.122. The tests may be done with simulated enclosures consisting of metal cylinders as appropriate for the symmetrical single-phase test arrangement. The single phase test arrangement using the single phase cable connection enclosure from the GIS covers the test requirements of the cable termination in a three phase enclosure as it imposes the most severe dielectric stress to the test object. It is, therefore, the referenced type test arrangement. An additional test shield may be added to shield the end of the cable termination if it does not electrically overlap the termination end in a way that would alter the electric field distribution of the cable termination itself. In general, the cable termination manufacturer is responsible for performing the type tests on new termination designs. In case of older designs that have been proven in the field, the type tests, if required by the customer, will be agreed among all parties involved. 8.3 Cable connection enclosure dielectric-type test The cable connection enclosure may be dielectric-type tested without the cable termination using an additional test shield on the GIS conductor end, but this shield should not alter the electric field distribution that will exist on the GIS parts with the cable termination in place. 8.4 Isolating gap An isolating gap is needed between the GIS conductor end and the cable termination end to allow separate testing of the GIS and cable. This gap is usually provided by a removable conductor link and, if necessary, shields on the ends of the GIS conductor and/or the cable termination end. No special dielectric type tests are considered necessary for this condition since it is only present during field tests, and separate dielectrictype tests of the cable termination and cable termination enclosure demonstrate adequate withstands with suitable shields. 9. Mechanical force (short circuit and other) The manufacturer of the cable termination in a three-phase connection shall take into account the total dynamic forces generated during short circuit conditions. These forces consist of those generated within the cable termination and those coming from the main circuit of the switchgear. The maximum additional transverse force transferred to the termination end connector shall not exceed 5 kN (1124 lbf). For singlephase cable connections, the transverse force applied to the cable termination end shall not exceed 2 kN (450 lbf). It is the responsibility of the switchgear manufacturer to ensure that the specified forces are not exceeded. For both single-phase and three-phase connections, additional forces and movements from the switchgear can be experienced due to temperature variations and vibrations in service. These forces can act on both 14 Copyright © 2012 IEEE. All rights reserved. IEEE Std 1300-2011 IEEE Guide for Cable Connections for Gas-Insulated Substations switchgear and cable termination and depend largely on the switchgear layout, termination installation, cable design, and the methods of mechanical support. The cable termination manufacturer shall be responsible for proper restraint of cable forces acting on the cable terminations. 10. Cable connection support structures The GIS manufacturer should be responsible for proper support of the cable connection enclosure and the cable termination itself, taking into account the forces expected to be transferred from the cable to the cable termination. Being part of GIS, the cable connection enclosure has to be supported independently of the termination. In the case of pipe-type cable terminations, supports for the connection enclosure and the mounting plate should be adjustable in all three axes. The cable termination manufacturer is responsible for defining allowable forces and deflections allowed. Coordination between the GIS manufacturer, the cable termination manufacturer, and the cable installer is required to assure that proper cable clamping and support is provided, along with adequate separation and proper orientation between the two supports. Caution should be exercised in design of support structure not to create magnetic loops, which could cause heating of the support structure. For both three-phase and single-phase connections, the design of any support structure shall take into account forces due to temperature variations and vibrations in service. It is particularly important that the support for the switchgear shall not be affixed to termination components (parts 9 and 11 of Figure 2 and Figure 4 and part 12 of Figure 6). 11. Grounding The cable connection enclosure should be electrically connected to the station ground. The cable termination should include an electrically insulating shield sectionalizing insulator between the parts electrically connected to the cable connection enclosure and the cable’s metallic ground shield and/or pipe (for pipe-type cable terminations). The sheath sectionalizing insulator allows separate grounding and a cable jacket integrity test in case of extruded cables and cathodic protection of the pipe-type cables. It also facilitates limiting circulating currents in the cable’s metallic shield and/or pipe. In some cases, the shield sectionalizing insulator may not be needed, or may be needed for test only, in which case the cable termination manufacturer should supply the shorting provisions. GIS switching transients with very fast rise times may cause short duration over voltages between cable connection parts that are separately grounded. Adequate electrical insulation shall be provided between such parts both internally and externally. Bypass surge suppressors may be required if a shield sectionalizing insulator exists. The most commonly used bypass surge suppressor for this application is nonlinear resistor; although, in some instances capacitors might be considered [B8] 10. Since the transients have very short rise times (in the nanosecond range), the bypass surge suppressors need to be mounted very close to the gap to be protected and connected by short, low-impedance leads. Some connections of bypass surge suppressors are shown physically in Figure 8 and schematically in Figure 9. Shield sectionalizing insulators are subjected to over voltages for several reasons as described in IEEE Std C37.122.1 and in IEEE Std 575, and as in [B4], [B5], [B8], [B3], and [B13]. Depending on the layout of the grounding system of both cable and GIS, hazardous voltages might develop in grounding connections during normal operation and/or during switching operation and system disturbances. 10 The numbers in brackets correspond to those of the bibliography in Annex A. 15 Copyright © 2012 IEEE. All rights reserved. IEEE Std 1300-2011 IEEE Guide for Cable Connections for Gas-Insulated Substations NOTE—The number and characteristics of the non-linear resistors shall be determined and supplied by the cable termination manufacturer taking into consideration the requirements of the user and the switchgear manufacturer. Ty pical c on nection o f extru d ed cab le in to GIS Stati on ground She ath sectionaliz i ng insulator Surge suppressor (Nonl inear resistor) Ty pical c on nection o f pip e-typ e ca ble into G IS Stat ion gr ound Sheath sectional izing insulator Surge suppressor (Nonl inear resistor) Stand-off insulator Pol arization cell of ca thodic protection Stati on ground Figure 8 —Typical physical location of bypass surge suppressors 16 Copyright © 2012 IEEE. All rights reserved. IEEE Std 1300-2011 IEEE Guide for Cable Connections for Gas-Insulated Substations Cable termination in air Cable connection for GIS (or transformer) Sheath sectionalizing insulator Surge suppresor (non linear resistor) Sheath voltage limiter Ground (may include cathodic protection) Air termination on tower to GIS Air termination next to tower to GIS Air termination in substation to GIS GIS to transformer GIS to GIS Figure 9 —Schematic examples of connections of bypass surge suppressor and cable grounding 17 Copyright © 2012 IEEE. All rights reserved. IEEE Std 1300-2011 IEEE Guide for Cable Connections for Gas-Insulated Substations 12. Installation Coordination of the fit is required between the GIS parts and the termination parts. This shall include review of the interfaces and the tolerances of each part and review of the cable installation procedure. This coordination is especially critical in case of pipe-type cable or large size extruded cable that is difficult to move during installation of cable accessory and if the cable is secured in its final position prior to installation of the termination. Unless otherwise specified, the GIS manufacturer and/or GIS installer is not responsible for installing the cable termination on the cable. Normally, the GIS is installed and tested prior to the cable termination being installed. In this case, the GIS manufacturer should supply a suitable permanent cap for the opening in the cable connection enclosure that will later be used for the cable termination. This cap should allow complete GIS testing. The cable connection enclosure may have to be removed to accommodate installation of the cable termination. The design of the GIS cable interface should ensure that there is sufficient room for the jointing crew to work on the installation of the cable termination. If the GIS housing is close to the floor and the termination base plate is below floor grade, the GIS manufacturer should ensure that the opening in the floor is such to provide sufficient room for cable termination installation work. In case of pipe-type cable terminations, the alignment of all termination and GIS components is critical. It is therefore good practice to perform the “dry-fit” test with major components prior to start of the termination installation. An example of the dry-fit set-up is shown in Figure 10. GIS Bus GIS cable connection enclosure Support structure for GIS enclosure (adjustable in 3 axes) Support structure for GIS bus GIS interface plate Termination body Pipe-stub insulator Subassembly of termination base-plate and pipe-stub Termination mounting plate Stand-off insulator Support str ucture for termination (adjustable in 3 axes) Collar Riser pipe Figure 10 —Typical dry-fit set-up for pipe-type cable terminations 18 Copyright © 2012 IEEE. All rights reserved. IEEE Std 1300-2011 IEEE Guide for Cable Connections for Gas-Insulated Substations In many cases, installation of cable connections for 230 kV and above and for large conductor size 138 kV extruded cables should have similar attention as installation of the pipe-type cable connections. These cables are difficult to move and have to be secured in their final position prior to installation of the terminations. In this case, the GIS cable connection enclosure is installed last, and alignment of the enclosure with the termination and the GIS bus is critical. The layout of the GIS gear shall allow for the installation and removal of the GIS enclosure without affecting the final position of the cable termination. 13. Field tests 13.1 Dielectric field tests To allow separate testing of GIS and cable, the cable connection should include the following: a) Removable conductor link—removable connector between cable termination end and GIS conductor end, of suitable length, and shielded so that voltage may be independently applied to either the GIS or the cable. The end of the part not being tested should be grounded. b) Any special tools (e.g., shields, grounding connectors for use inside the cable termination enclosure) needed for setting up a suitable condition for test shall be provided by the GIS manufacturer. c) Test bushing—when the field test voltage is applied at the cable connection, the GIS manufacturer shall supply a suitable test bushing or bushings. This may be the case when the GIS has no SF6-air bushings and the cable is terminated at its other end in an enclosed manner. d) Detailed instructions for removal and replacement of the conductor link, including a checklist of steps and detailed descriptions of any tools needed, shall be provided by the GIS manufacturer. 13.2 Other field tests Other tests as appropriate for either the GIS or the cable may be performed. Consult with the GIS and cable manufacturers prior to dc voltage testing. 14. Operation and maintenance The practice of reclosing should be avoided when attempting to locate faults internal to the GIS, cable connection enclosure, or cable. To facilitate fault location, current transformers may be required at the cable connections. The gas pressure (density) is monitored as a part of the GIS alarms and controls. The cable fluids (if any) are monitored per cable and/or cable termination according to the manufacturer’s requirements. Other devices (high-voltage lightning arrester, voltage transformer, ground switch, current transformers, etc.) are sometimes installed in the same GIS enclosure as the cable termination. If any of these devices need to be removed for access or test, the GIS manufacturer shall provide suitable secure covers for the openings left by removal of the device. 19 Copyright © 2012 IEEE. All rights reserved. IEEE Std 1300-2011 IEEE Guide for Cable Connections for Gas-Insulated Substations 15. Special accessories 15.1 Vent and sample valve for fluid-filled cables The user may specify a vent and sample valve at the high voltage end of the cable termination. 15.2 Detection of cable fluid leaks inside cable termination enclosure For high-pressure fluid-filled, pipe-type cables it may be appropriate to provide for an alarm if a significant amount of cable fluid leaks into the cable termination enclosure. The fluid will collect at the bottom of the cable termination enclosure where a sensor can detect the presence of the cable fluid. 15.3 Viewports For especially critical applications or difficult working site conditions, a viewport on the cable termination enclosure may be specified to allow visual inspection of the internal connection. 15.4 Treating/sampling valve and maintenance opening For high-pressure fluid-filled and low-pressure fluid-filled cables, it might be appropriate to provide a valve at the termination top. This valve can be used to bleed gasses that might accumulate in the termination in case of loss of fluid pressure in the cable system. Also, the valve can be used for sampling the fluid for diagnostic testing to determine the condition of the cable termination. To access the treating/sampling valve at the cable termination top (if supplied), it might be appropriate to provide maintenance opening(s) in the GIS termination enclosure. 20 Copyright © 2012 IEEE. All rights reserved. IEEE Std 1300-2011 IEEE Guide for Cable Connections for Gas-Insulated Substations Annex A (informative) Bibliography Bibliographical references are resources that provide additional or helpful material but do not need to be understood or used to implement this standard. Reference to these resources is made for informational use only. [B1] Arkell, C. A., Galloway, S. J., and Gregory, B., “Supertension Cable Terminations For Metalclad SF6 Insulated Substations,” IEEE PES 1981 Transmission and Distribution Conference and Exposition, Minneapolis, MN, Apr. 1, 1981, Paper no. 81 TD 689-9; Transactions on Power Apparatus and Systems, vol. PAS-101, no. 5, pp. 1021-1029, May 1982. [B2] CEA 072T223, “Development of improved sheath cross-bonding joint protectors for self-contained underground cables,” Prepared by Ontario Hydro for Canadian Electrical Association, Principal investigators: Erven, C. C., and Ringler, K. G., Dec. 1986. [B3] CIGRE TB 035, “Monograph on GIS Very Fast Transients”. [B4] CIGRE WG 21.07, “Design of Specially Bonded Cable Systems,” Part I, Electra, no. 28, pp. 55-81; Part II, Electra, no. 47, pp. 61-86; Errata, Electra, no. 48, p. 73. [B5] CIGRE WG 23.10, “Earthing of GIS—An Application Guide,” Electra, no. 151, pp. 31-51, Dec. 1993. [B6] Electric Power Research Institute (EPRI), Underground Transmission Systems Reference Book, 2006 Edition, 1018480, Palo Alto, California, USA. [B7] Fujimoto, N., “Practical Considerations in Protecting Gas-Insulated Substation to Cable Interfaces,” CEA Spring Meeting, Mar. 1987, Vancouver, B. C. [B8] Fujimoto, N., Croall, S. J., and Foty, S. M., “Techniques For the Protection of Gas-Insulated Substation to Cable Interfaces,” IEEE PES Summer Meeting, San Francisco, 1987, Paper no. 87 SM 530-9, Trans-PWRD, vol. 3, no. 4, pp. 1650-1655, Oct. 1988. [B9] IEC 62271-203 (2003), Gas-Insulated Metal-Enclosed Switchgear for Rated Voltages Above 52 kV. 11 [B10] IEEE Standards Dictionary: Glossary of Terms and Definitions. [B11] IEEE Std C62.22TM, Guide for the Application of Metal-Oxide Surge Arresters for AlternatingCurrent Systems. 12 [B12] Ishikawa, M., Oh-hashi, N., Ogawa, Y., Ikeda, M., Miyamoto, H., and Shinagawa, J., “An approach to the suppression of sheath surge induced by switching surges in a GIS/power cable connection system,” IEEE Transactions on Power Apparatus and Systems, vol. PAS-100, no. 2, pp. 528-538, Feb. 1981. [B13] Parmigiani, B., et al., “Zinc oxide sheath voltage limiter for HV and EHV power cable: Field experience and laboratory tests,” IEEE Transactions on Power Delivery, vol. 1, pp. 164-170, Jan. 1986. 11 IEC publications are available from the Sales Department of the International Electrotechnical Commission, 3 rue de Varembé, PO Box 131, CH-1211, Geneva 20, Switzerland (http://www.iec.ch/). IEC publications are also available in the United States from the Sales Department, American National Standards Institute, 25 West 43rd Street, 4th Floor, New York, NY 10036, USA (http://www.ansi..org). 12 IEEE publications are available from the Institute of Electrical and Electronics Engineers, 445 Hoes Lane, Piscataway, NJ 08854, USA (http://standards.ieee.org/). 21 Copyright © 2012 IEEE. All rights reserved.