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Product Specification SG6105 Power Supply Supervisor + Regulator + PWM FEATURES DESCRIPTION PC half-bridge (or 494) power supply supervisor + two 431 + PWM High integration & few external components Over-voltage protection for 3.3V, 5V and 12V Under-voltage protection for 3.3V, 5V and 12V Under-voltage protection for –12V and/or –5V Over-power and short-circuit protection Power-down warning circuitry Power good circuitry Delay time for PSON and PG signal Remote ON/OFF function On-chip oscillator and error amplifier Two shunt regulator for 3.3V and 5V-Standby Latching PWM for cycle-by-cycle switching Push-pull PWM operation and totem pole outputs Soft-start and maximum 93% duty cycle APPLICATIONS Switching mode power supply for Computers, such as: ATX NLX SG6105 controller is designed for switching mode power supply for desktop PCs. It provides all the functions necessary to monitor and control the output of the power supply. Remote ON/OFF control, power good circuitry, some protection features against over-voltage and over-power are implemented. It directly senses all the output rails for OVP without the need of external dividers. An innovated AC-signal sampling circuitry provides a sufficient power-down warning signal for PG. A built-in timer generates accuracy timing for control circuit including the PS-off delay. The cycle-by-cycle PWM switching prevents the power transformer from the saturation and ensures the fastest response for the short-circuit protection which greatly reduce the stress for power transistors. Two internal precision TL431 shunt regulators provide stable reference voltage and driver for 3.3V and 5V-standby regulation. Utilizing minimum number of external components, the SG6105 includes all of the functions for push-pull and/or half-bridge topology, decreasing the production cost and PCB space, and increasing the MTBF for power supply. SFX (micro-ATX) MARKING DIAGRAMS PIN CONFIGURATION 20 SG6105TP XXXXXXXYYWWV 1 T: D = DIP P : Z = Lead Free Null=regular package XXXXXXX: Wafer Lot YY: Year; WW: Week V: Assembly Location ©System General Corp. Version 2.4(IRO33.0011.B1) -1- PSON 1 20 VCC V33 2 19 RI V5 3 18 SS OPP 4 17 IN UVAC 5 16 COMP NVP 6 15 GND V12 7 14 FB1 OP2 8 13 VREF1 OP1 9 12 VREF2 PG 10 11 FB2 www.sg.com.tw Apr.7, 2004 Product Specification SG6105 Power Supply Supervisor + Regulator + PWM ORDERING INFORMATION Part Number Package SG6105D 20-Pin DIP SG6105DZ 20-Pin DIP(Lead Free) PIN DESCRIPTIONS Name Pin Type Function VCC 20 Supply Supply voltage. 4.5V ~ 5.5V. It is connected to 5V-standby. PG 10 Logic output V33 2 Analog input 3.3V over-voltage/under-voltage control sense input. 5V over-voltage/under-voltage control sense input. V5 3 Analog input V12 7 Analog input OPP 4 Analog input Power Good logic output, 0 or 1 (open-collector). PG = 1 means that the power is good for operation. The PG delay is 300 msec. 12V over-voltage/under-voltage control sense input. Over-power sense input. This pin is connected to driver transformer or the output of current transformer. When not in use, this pin should be grounded. Remote On/Off logic input for CPU or controller. Turn on/off the PWM Output after the 7.5 msec / 26 PSON 1 Logic input msec delay. PSON = 0 means that the main SMPS is operational. PSON =1 means that the main SMPS is off and the latch is reset. NVP 6 Analog input UVAC 5 Analog input The protection input for negative output, such as –12V and/or –5V. Trip voltage = 2.1V. AC fail detection, detect main AC voltage under-voltage and/or failure. COMP 16 Analog output Error amplifier output and the input of the PWM comparator. IN 17 Analog input The negative input of error amplifier. The positive input of error amplifier is a 2.5V reference voltage. SS 18 Analog input OP1/OP2 9/8 Analog output The soft-start. It is settable through external capacitor. The current source output at this pin is 8uA and the voltage is clamped at 2.5V. The totem-pole output drivers of push-pull PWM. The output are enabled (low) only when the NAND gate inputs are high, the maximum duty cycle on an output (OP1 or OP2) is 46%. FB1 14 Analog output Output for first converter regulation loop. VREF1 13 Analog input Reference comparison input for first converter regulation loop. 2.5V. FB2 11 Analog output Output for second converter regulation loop. VREF2 12 Analog input Reference comparison input for second converter regulation loop. 2.5V. RI 19 Program. Connected to external resistor for the reference setting. GND 15 Analog input RI = 75k ohms. Supply Ground. ©System General Corp. Version 2.4(IRO33.0011.B1) -2- www.sg.com.tw Apr.7, 2004 Product Specification SG6105 Power Supply Supervisor + Regulator + PWM BLOCK DIAGRAM V33 V5 V12 UVAC RI PG GND VCC 2 3 7 5 19 10 15 20 DSD 2uA UV Detector Vref 0.7V + Delay 3sec UV Protector 3.2V FB1 13 VREF1 11 FB2 12 VREF2 Delay 300msec OV Protector 5V 14 _ COMP _ COMP + 64uA 2.1V NVP 6 2.4V OPP 4 _ COMP 2.5V D D _ COMP _ 8uA Q + CK Delay 7msec + Buffer Vcc Delay 7msec + Buffer R Q CK _ Q 9 OP1 8 OP2 COMP + _ 1.4V PSON 1 _ COMP + On/Off Delay 26msec 7.5msec ©System General Corp. Version 2.4(IRO33.0011.B1) O.S.C Error Amp Delay 15msec Vcc S Delay 2msec Q R 18 17 16 SS IN COMP -3- www.sg.com.tw Apr.7, 2004 Product Specification SG6105 Power Supply Supervisor + Regulator + PWM TIMING DIAGRAM VCC PSON 3.3V,5V,12V tPSON(ON) tUVP NVP SS(on/off) PG tNVP tPSON(OFF) tPSOFF tPG VCC PSON Voltage < VUVAC UVAC OPP tOPP SS(on/off) PG ©System General Corp. Version 2.4(IRO33.0011.B1) -4- www.sg.com.tw Apr.7, 2004 Product Specification SG6105 Power Supply Supervisor + Regulator + PWM ABSOLUTE MAXIMUM RATINGS Symbol Parameter Value VCC DC Supply Voltage at Pin 20 16 Unit V VFB Shunt Regulator Output at Fb1, Fb2 Pins 16 V IOUT Output Current at PG, Fb1, Fb2 Pins 30 mA PD,25℃ Power Dissipation (TA=25℃) 1.5 W PD,90℃ Power Dissipation (TA=90℃) 0.5 W TSTG Storage Temperature Range -55 to +150 ℃ RθJA Thermal Resistance, Junction-To-Air 82.5 ℃/W TJ,MAX Operating Junction Temperature 150 ℃ TA,MAX Operating Ambient Temperature -30 to +125 ℃ TL Lead Temperature (Soldering, 10sec) 260 ℃ ESD Capability, HBM model 3.0 kV Unit Note: All voltage values, except differential voltage, are with respect to network ground terminal. RECOMMENDED OPERATING CONDITIONS Symbol Parameter Value VCC DC Supply Voltage at Pin 20 4.5 to 5.5 V VFB Shunt Regulator Output at Fb1, Fb2 Pins 4 to 16 V TOPER Operating Ambient Temperature Range -25 to +85 ℃ ELECTRICAL CHARACTERISTICS (VCC = 5V, TA = 25°C) Symbol Parameter Test Condition Min. Typ. Max. Unit ICC Total Supply Current PG High - 5 10 mA VOVP1 Over-Voltage Protection 3.3V - 3.9 4.1 4.3 V VOVP2 Over-Voltage Protection 5V - 5.8 6.1 6.5 V VOVP3 Over-Voltage Protection 12V - 13.9 14.5 14.9 V VUVP1 Under-Voltage Protection 3.3V - 2.0 2.6 2.8 V VUVP2 Under-Voltage Protection 5V - 3.0 3.6 3.9 V VUVP3 Under-Voltage Protection 12V - 6.0 7.2 8.0 V VUVS1 Under-Voltage Sense 3.3V for PG Low - 2.5 2.8 3.0 V VUVS2 Under-Voltage Sense 5V for PG Low - 4.0 4.3 4.5 V Under-Voltage Sense 12V for PG Low - 9.4 10.1 10.4 V V VUVS3 VOPPS* 1 Over-Power Protection. VUVAC = 1.5V 2.02 2.4 2.66 VNVP Negative Voltage Protection: Voltage Level - 2.0 2.1 2.2 V INVP Negative Voltage Protection: Source Current RI = 75kΩ 57 64 72 uA tOVP Timing for Over-Voltage Protection RI = 75kΩ 0.37 0.7 1.35 ms tUVP Timing for Under-Voltage Protection RI = 75kΩ 0.8 2.4 3.75 ms tUVS Timing for Under-Voltage Sense for PG Low RI = 75kΩ 0.37 1.2 1.88 ms tOPP Timing for Over-Power-Protection RI = 75kΩ 3.3 7 11.3 ms tNVP Timing for Negative Voltage Protection RI = 75kΩ 3.3 7 10.2 ms Note *1: VOPPS = (2/3) x VOPP + (1/3) x VUVAC ; ©System General Corp. Version 2.4(IRO33.0011.B1) -5- www.sg.com.tw Apr.7, 2004 Product Specification SG6105 Power Supply Supervisor + Regulator + PWM Shunt Regulator (FB1, VREF1, FB2, VREF2) Symbol Parameter Test Condition Min. Typ. Max. VREF Reference Voltage IFB = 0.5mA, T A = 25℃ 2.475 2.5 2.525 Unit V VDEV, I *2 Deviation of VREF Over Load Current IFB = 0.5mA to 10mA - - 20 mV VDEV, T * 2 Deviation of VREF Over Temperature TA = -25℃ to 85℃ - 10 30 mV REGLI-FB*2 Line Regulation 4 < VFB < 16V - 1 - mV/V IOUT-FB*2 Output Sinking Current Capability VFB > 2V 10 - - mA Unit Note *2: Not tested in production test. Power Good Section Symbol Parameter Test Condition Min. Typ. Max. tPG Timing for PG Delay RI = 75kΩ 200 300 400 ms VUVAC UVAC Voltage Sense for PG - 0.65 0.7 0.75 V tR*2 PG Good Output Rising Time CL = 100pF - 1 - us tF*2 PG Good Falling Time CL = 100pF - 300 - ns VOL2 Power Good Output Saturation Level IPG = 5mA - - 0.5 V ION2 Power Good Leakage Current Collector VPG = 5V - - 1 uA Unit Remote On/Off Symbol Parameter Test Condition Min. Typ. Max. VPSON PSON Input Threshold Level - 1 1.4 2.0 V IPSON Remote Input Driving Current - - - 0.5 mA RI = 75kΩ 17 26 45 ms 5 7.5 28.8 RI = 75kΩ 1.5 2 6.3 ms Unit Timing PSON to On/Off tPSON(ON) On tPSON(OFF) Off (PS-off) tPSOFF Timing PG low to Power Off Error Amplifier Symbol Parameter Test Condition Min. Typ. Max. V2.5 Reference Voltage - 2.45 2.5 2.55 V IIB*2 Input Bias Current - - - 0.1 uA AVOL * 2 Open-Loop Voltage Gain - 50 60 - dB BW * 2 Unity Gain Bandwidth - 0.3 1 - MHz PSRR * 2 Power Supply Rejection Ratio - 50 - - dB Oscillator Section Symbol Parameter Test Condition Min. Typ. Max. Unit FOSC PWM Frequency RI = 75kΩ 60 65 70 KHz Soft-Start Section Symbol Parameter Test Condition Min. Typ. Max. Unit ISS Charge Current RI = 75kΩ 6 8 9.3 uA ©System General Corp. Version 2.4(IRO33.0011.B1) -6- www.sg.com.tw Apr.7, 2004 Product Specification SG6105 Power Supply Supervisor + Regulator + PWM Comparator Section Symbol Parameter Test Condition Min. Typ. Max. Unit DC Duty Cycle - 85 - 93 % Parameter Test Condition Min. Typ. Max. Unit VOL Output Voltage Low Io = 5mA - - 0.5 V VOH Output Voltage High V12 = 12V 4 - - V RO Output Impedance of VOH - 1.5 - 3.3 kΩ PWM Output Section (OP1, OP2) Symbol ©System General Corp. Version 2.4(IRO33.0011.B1) -7- www.sg.com.tw Apr.7, 2004 Product Specification SG6105 Power Supply Supervisor + Regulator + PWM APPLICATION 1 -12V + MAIN Transformer 12V + 5V + 3.3V + UVAC V33 V5 3.3V V12 VCC 5Vsb VREF2 5Vsb 47~100ohm STBY Transformer PG FB2 PSON VREF1 + OP1 SG6105 FB1 PSon NVP -12V RI -5V GND Vdd Pok 1Kohm IN 5V 12V COMP OP2 SS OPP ©System General Corp. Version 2.4(IRO33.0011.B1) -8- www.sg.com.tw Apr.7, 2004 Product Specification SG6105 Power Supply Supervisor + Regulator + PWM APPLICATION 2 OPP R61 CN2 3 2 1 R62 1 C39 F2 U4 SG6848 L11 2 R65 2 D29 2 1 R66 + 1 Q13 2 C48 1 1 C44 2 R71 R69 OP2 2 4 9 5 10 2 + 2 3 R75 D37 D38 R73 R77 1 2 2 BD1 2 C50 1 C49 1 1 + R74 1 2 D35 D34 T7 E16-D 4 TR2 2 10 6 8 U5 1 6 D33 2 2 4 1 2 2 T6 C47 Q14 3 3 C46 1 5 4 3 2 3 D32 2 4 1 HHV D31 R70 1 T5 D30 R67 R68 3 1 + 3 L12 1 2 NC FB GND SEN NC VDD Gate 4 2 Q12 D28 C42 C78 3 1 1 D27 8 2 7 8 RI 6 2 5 R63 1 2 1 R64 C40 2 1 OP1 D26 C45 R78 C52 1 1 C55 + R81 R82 R85 3 C56 3 Q15 1 L13 C57 2 2 VZ3 Q16 D39 2 2 2 VZ4 1 2 1 D40 1 2 1 HHV + R87 C58 7 D41 R88 5 C59 5VSB C69 14 9 8 13 12 11 UVAC 10 T8 C60 V5 5V 3 VCC V33 RI V5 SS D45 20 19 18 C61 C62 R91 -12V 5V 8 OP1 VREF2 14 13 R98 VR3 2 Q17 Q18 2 VREF2 FB2 7 5 3 11 2 12 9 FB2 D44 3 1 PG C66 1 10 D43 R99 C65 1 9 OP1 R100 1 1 L14 FB1 VREF1 2 OP2 2 VREF1 C64 R95 R97 2 FB1 OP2 12V 15 3 V12 R94 D48 SG6105 R101 C68 2 C67 D47 L15 2 FB2 1 L18 3 C73 C72 2 + 1 C74 R113 VREF2 1 L20 R115 C71 L19 -12V + + + L16 1 Q20 2 V5 R107 C75 R110 R111 2 R112 L17 2 C79 C70 + 1 10 1 R102 Q19 2 PG 1 GND 16 2 7 12V NVP COMP 1 1 6 UVAC + R96 5 3 1 UVAC C63 1 R92 R93 8 6 4 IN 2 OPP 17 3 1 4 OPP D42 D46 R90 2 PSON 2 2 3.3V -5V 1 1 U6 PSON R89 R103 1 R104 2 R86 R84 R83 C54 + VREF1 C53 R80 + + FB1 R79 1 C51 1 R76 + 1 R109 U7 LM7905 GND 3.3V C77 + 3.3VSENCE ©System General Corp. Version 2.4(IRO33.0011.B1) -9- 3 VO R106 5V VI + R116 R105 12V 2 2 C76 -5V www.sg.com.tw Apr.7, 2004 Product Specification SG6105 Power Supply Supervisor + Regulator + PWM Protection against over-voltage, short-circuit and fault conditions is mandatory in PC power supplies. These protection circuits can be realized by using many discrete components and comparators, which occupy a lot of PCB space and also add to assembling costs. This single chip controller IC provides complete protection circuits, shunt regulators, and PWM control function and with less number of components. SG6105 is an ideal controller IC for PC switching mode power supplies. threshold level. PG pin goes high when the above condition is reached. A 2K pull up resistor may connect to 5V. The VCC can be supplied from the 5V-standby. When the VCC voltage is higher than 7V, besides the shunt regulator, the circuit of SG6105 will be shutdown and reset. No extra power supply is needed. Two internal high precision 431 shunt regulators are built-in. It provides stable reference voltages. Complete PWM control circuitry including the error amplifier for push-pull or half-bridge operation. The features and benefits of this device are listed below: Supervisory Circuit Operation Example of Using SG6105 for the ATX Power Supply Over-voltage and under-voltage protection for 3.3V, 5V and 12V without external divider Over-power protection. UV protection for –12V and/or –5V. Power-down warning for power good signal. Power good signal and power-fail lockup Remote on/off control. Delay time for PSON and PS-off signal. Two shunt regulator for 3.3V and 5V-Standby regulation. Complete pulse width modulation (PWM) control circuitry. On-chip oscillator. Programmable Soft-Start. Maximum 93% duty cycle Few external components More reliable system Little space on PCB Easy trouble-shooting and implementation FEATURE DESCRIPTIONS Over voltage protection can be implemented without any additional components. Over-voltage sense Levels or 3.3V, 5V, 12V are 4.1V, 6.1V, 14.5V respectively. Over current and/or short circuit protection can also be achieved by using over-power protection, in which OPP pin is connected to the current transformer (driver transformer). The power good signal is asserted to indicate the 3.3V, 5V and 12V is above the under voltage ©System General Corp. Version 2.4(IRO33.0011.B1) - 10 - The PC generates the remote ON/OFF logic (PSON), which is “Low” for power supply “On” and “High” to switch off the power supply. The remote ON/OFF is connected to PSON input. APPLICATION GUIDES Introduction The application guide shows the key-feature of SG6105 and illustrates how to use in an ATX switching mode power supply (SMPS). SG6105 is suitable for half-bridge, push-pull topology. It incorporates with a 4-channel supervisor, including 5V-standby. The PWM section of SG6105 comprises a built-in 65kHz oscillator and high immunity circuits, which protect the system from noise interference and provide more noise margins for improper PCB layout. SG6105 has OVP and UVP for 12V, 5V and 3.3V. Besides, the NVP is used for negative voltage protection, such as –12V and/or –5V. The UVAC (AC fails detection) is applied to detect AC line condition. Two built-in internal precision TL431 shunt regulators can be used for 3.3V or 5V auxiliary standby power. AC Fails Detection Through a resistor divider, UVAC is connected to the secondary power transformer for detecting the AC line condition. Once the voltage of UVAC is lower than 0.7V for a period of time, such as 200usec, the PG (power good) signal will be pulled low to indicate an AC line power-down condition. The voltage amplitude of the www.sg.com.tw Apr.7, 2004 Product Specification SG6105 Power Supply Supervisor + Regulator + PWM PWM switching signal in the secondary power transformer is proportional to the AC line voltage. Adjust the ratio of resistor divider to decide the threshold of power-down warning. A small capacitor is connected from UVAC to ground for filtering the switching noise. VS Vo Vin R1 + R2 C1 UVAC 0.7V Negative Voltage Protection The NVP provides an UVP (under voltage protection) for negative voltage outputs. An under-voltage represents the phenomenal of the overload condition in negative voltage output. For example, the –12V output may drop to –10V during the overload situation. A resistor determining the threshold of the protection is connected from pin NVP to the negative voltage output. Via this resistor, NVP outputs a 64uA constant current to the negative voltage output. When the NVP voltage is over 2.1V and the situation kept for longer than 7 msec, 6105 will lock the power outputs off. VNVP = 64 uA × (R1 + R2) – V-12V Over Power Protection (OPP) The OPP (over power protection) is used for detecting over power and/or short-circuit conditions. When OPPS voltage (p.4, Note-1) is higher than 2.1V and this situation existed for longer than 7 msec, 6105 will pull the PG low and lock off the power outputs. The power outputs will be locked off when VNVP ≥ 2.1V. 64uA R1 + OP1 R2 -12V 2.1V -5V Vdd R1 OP2 R2 OPP C1 ©System General Corp. Version 2.4(IRO33.0011.B1) R3 - 11 - www.sg.com.tw Apr.7, 2004 Product Specification SG6105 Power Supply Supervisor + Regulator + PWM MECHANICAL DIMENSIONS 20 PINS – DIP (D) θ D 20 11 E1 eB E 10 1 A2 L A e b1 A1 b Dimension Symbol A A1 A2 b b1 D E E1 e L eB θ˚ Millimeter Min. Typ. Max. Inch Min. Typ. 5.334 0.381 3.175 24.892 6.223 2.921 8.509 0˚ ©System General Corp. Version 2.4(IRO33.0011.B1) 3.302 1.524 0.457 26.162 7.620 6.350 2.540 3.302 9.017 7˚ 3.429 0.015 0.125 26.924 0.980 6.477 0.245 3.810 9.525 15˚ 0.115 0.335 0˚ - 12 - Max. 0.210 0.130 0.060 0.018 1.030 0.300 0.250 0.100 0.130 0.355 7˚ 0.135 1.060 0.255 0.150 0.375 15˚ www.sg.com.tw Apr.7, 2004 Product Specification SG6105 Power Supply Supervisor + Regulator + PWM DISCLAIMERS LIFE SUPPORT System General’s products are not designed to be used as components in devices intended to support or sustain human life. Use of System General’s products in components intended for surgical implant into the body, or other applications in which failure of the System General’s products could create a situation where personal death or injury may occur, is not authorized without the express written approval of System General’s Chief Executive Officer. System General will not be held liable for any damages or claims resulting from the use of its products in medical applications. MILITARY System General's products are not designed for use in military applications. Use of System General’s products in military applications is not authorized without the express written approval of System General’s Chief Executive Officer. System General will not be held liable for any damages or claims resulting from the use of its products in military applications. RIGHT TO MAKE CHANGES System General reserves the right to change this document and/or this product without notice. Customers are advised to consult their System General sales representative before ordering. ©System General Corp. Version 2.4(IRO33.0011.B1) - 13 - www.sg.com.tw Apr.7, 2004