Download AXON-PVH-AS-PRO-6001A1 aligment and additional stoppers installation v3

INTELLIGENCE BEYO
STELL
After-Sales Procedure
AxONE Multirow
Aligment and additional
stoppers Installation
AXONE-PVH-AS-PRO-6001A1
KEYPOINTS
●
ROWS ALIGMENT CHECK MUST BE DONE PRIOR TO STOPPER INSTALLATION
●
ALIGMENT CRITERIA WILL BE DEFINED IN THIS PROCEDURE
●
STOPPER INSTALLATION IS DONE TO PREVENT ROWS MOVEMENT CAUSED BY SLOPE “STOPPING SLIPPING”
●
○
NORTH SLOPE →Stoppers should be installed in the south face of the posts.
○
SOUTH SLOPE →Stoppers should be installed in the north face of the posts.
○
NO SLOPE →Stoppers should be installed in both, facing south and north face of the posts.
ADITTIONAL STOPPERS ARE INSTALLED TO PREVENT POSTHEAD BENDING
○
2 | After-sales Procedure
The total slope force is distributed by installing more total postheads
AXONE-PVH-AS-PRO-6001A1
PERSONAL PROTECTIVE EQUIPMENT
3 | After-sales Procedure
Personal protective equipment
Tools and equipment
Safety Helmet
Work Gloves.
Safety Shoes
Safety Vest
Long Sleeve Shirt
Safety Glasses
Work Clothing Uniform/ Trouser
Laser Level & String Line
Piece of Wood
Torque Wrench
Open and Box Wrench
Hydraulic Jack
Ratchet Strap / Lashing Strap
Vehicles (Pickup/ Trucks)
AXONE-PVH-AS-PRO-6001A1
INTELLIGENCE BEYO
STELL
ALIGMENT CRITERIA
AXONE-PVH-AS-PRO-6001A1
CHECKING CURRENT ALIGMENT
You must set the tacker at 0º to be able to perform the works correctly.
Before starting the repair, you need to know how much the deviation of
the Driveline is in each of the rows that are part of the set.
The Drive arm is placed in the centre of the torque tube and must
coincide considering the tolerances in the manual and therefore the
possible deviations with average distance between the two central posts.
You need to know if this requirement is met in the first and last row of the
set. If both rows are in their correct situation, meaning that the centre of
the tube and the average distance between the central posts coincide,
you can use them as a reference for the rest and check the alignment of
the whole set.
If, on the other hand, some of these rows or both are misaligned, you
must begin correcting these so that they serve as a reference for the rest.
You can make the longitudinal alignment
5 | After-sales Procedure
AXONE-PVH-AS-PRO-6001A1
DRIVELINE ALIGMENT RECTIFICATION
As previously stated, in order to realign the rows which
have been displaced as a consequence of the slope of the
trackers you need them to be placed with the modules at
0º to be able to exert a force on the rod
6 | After-sales Procedure
The criteria to accept an aligned driveline
must be 2 cm maximum deviation from his
center measured with a plumb-line.
AXONE-PVH-AS-PRO-6001A1
MECHANICAL PROCEDURE
You can use as a fixed point the IPE next to you and a hydraulic jack to exert the force which causes the
displacement of the torque tube. We will move the torque tube until the centre of the rod coincide with the laser ray.
7 | After-sales Procedure
AXONE-PVH-AS-PRO-6001A1
INTELLIGENCE BEYO
STELL
BENDED POSTHEAD
ACCEPTANCE CRITERIA
AXONE-PVH-AS-PRO-6001A1
MEASUREMENT CRITERIA
The criteria that determines if a
bended posthead must be repaired is
1,5º measured in the middle of the
posthead.
MEASUREMENT
POINT
Bended postheads must be rectified
by applying ratchet belt force and the
special tool.
9 | After-sales Procedure
AXONE-PVH-AS-PRO-6001A1
INTELLIGENCE BEYO
STELL
STOPPER
INSTALLATION
CRITERIA
AXONE-PVH-AS-PRO-6001A1
Traker Model: AxOne multirow
Torque tube Slope: NO slope – 0º
Stoppers to install: 2 units
Two posible locations on the central piles:
Option : Inside the central piles, if there is place between the post-head and the panel rail clam. red stopper.
Option 2: Outside the central piles, if there is no place between the post-head and the panel rail clam. blue stopper
Note: The stopper can’t touch the post-head joining bolt, so may be the stoppers has to have cutted two edges.
If there is no space in central posts, stoppers can be installed in posts 4 and 7.
11 | After-sales Procedure
AXONE-PVH-AS-PRO-6001A1
Traker Model: AxOne multirow
Torque tube Slope: YES – to NORTH
Stoppers to install: 2 units at SOUTH position
OPTION 2- 1stopper in central piles and 1 stopper in exterior piles, if
there is not space .They should be installed according to local
avaiability. There are 4 valid options:
STOPPER 1
Central pile number
OPTION 1- 2 stoppers in the central piles. If there is enough space
the stoppers should be installed in pilles 5 and 6 (central piles)
North slope
(measured on the
torque tube)
STOPPER 2
External pile number
5
4
5
7
6
4
6
7
?
North slope
(measured on the
torque tube)
NORTH
NORTH
12 | After-sales Procedure
AXONE-PVH-AS-PRO-6001A1
Traker Model: AxOne multirow
Torque tube Slope: YES – to SOUTH
Stoppers to install: 2 units at NORTH position
OPTION 2- 1stopper in central piles and 1 stopper in exterior piles, if
there is not space .They should be installed according to local
avaiability. There are 4 valid options:
STOPPER 1
Central pile number
OPTION 1- 2 stoppers in the central piles. If there is enough space
the stoppers should be installed in pilles 5 and 6 (central piles)
STOPPER 2
External pile number
5
4
5
7
6
4
6
7
?
South slope
(measured on the
torque tube)
South slope
(measured on the
torque tube)
SOUTH
13 | After-sales Procedure
SOUTH
AXONE-PVH-AS-PRO-6001A1
Traker Model: AxOne multirow
Torque tube Slope: YES – misaligment in opposite direction
Stoppers to install: 3 units
OPTION 1- 2 stoppers against slope (red) + 1 stopper against misalignment (blue)
Note: Stoppers should be installend in central piles & piles 4 or 7.
North slope
(measured on the
torque tube)
NORTH
14 | After-sales Procedure
South slope
(measured on the
torque tube)
SOUTH
Displacement is cuased against slope due to the effect of tracker misalignment
AXONE-PVH-AS-PRO-6001A1
INTELLIGENCE BEYO
STELL
ASSEMBLING NOTES
AXONE-PVH-AS-PRO-6001A1
ASSEMBLING KEYPOINTS
The PVC bearing position
should be maximized.
Stopper must be installed when
the PVC bearing is displaced to
the headpost at maximum.
The stopper should be
installed upside down .
16 | After-sales Procedure
AXONE-PVH-AS-PRO-6001A1
CONTACT
PV HARDWARE
Polígono Industrial Castilla, Vial 1,
parcela 13 (46380) Cheste Valencia
(+34) 960 918 522
[email protected]