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Hollowcore Roof & Floor Systems Roof & Floor Systems Two Rivers Senior Housing • 8” and 12” Hollowcore • Precast columns • Precast Inverted Tee Beams Commercial Applications CO U NT Y MAT ERI A LS CORP OR ATION Hollowcore Roof & Floor Systems Wilmar Wastewater Treatment Project Wilmar, Minn. • 8” and 12” Hollowcore • Precast Columns • Precast Inverted Tee Beams Wilmar Wastewater Treatment Project Wilmar, Minn. • 8” and 12” Hollowcore • Precast Columns • Precast Inverted Tee Beams County Materials’ Hollowcore Roof and Floor Systems: • Hollowcore plank - Manufactured in depths of 8”, 10”, 12” and 16” - Allows for spans up to 60’ • Beams and Columns • Inverted Tees • Custom concrete components CO UNT Y MAT ER I A L S CO R PO R ATIO N Rib Mountain Safety Building Rib Mountain, Wis. • 8” and 12” Hollowcore Rib Mountain Safety Building Rib Mountain, Wis. • 8” and 12” Hollowcore Diverse Applications Versatile building material with proven performance County Materials’ Hollowcore Systems offer an efficient and economical solution for applications that require high load capacities, long spans and reduced building heights. Hollowcore’s strength is enhanced from pretensioned steel strands embedded in high strength concrete. Continuous voids reduce the planks overall weight without sacrificing strength. Prestressed plank are used in conjunction with columns and beams to serve as both a ready-made sub floor and a ceiling for an unlimited number of project applications. Experience you can trust County Materials’ experienced drafting professionals get involved early in the planning stages to assist you from start to finish. We provide comprehensive estimates, detailed drawings, scheduling and proper installation methods for a successful project. Our manufacturing plant is certified by the Precast/Prestressed Concrete Institute. With year-round production cycles, County Materials produces plank of uniform quality and tight tolerances that meets efficient production schedules. Field installation is performed by an experienced erection crew to complete the final step in our commitment to ensuring your complete satisfaction and product performance. • Multi-family housing • S enior living facilities and nursing homes •H igh and Low-rise office buildings • Industrial facilities • Hotels • Student housing • Health care facilities •P arking structures/ subterranean parking • Swimming pools • Athletic complexes • Educational buildings • Retail outlets • Government institutions • Prisons and justice facilities • Financial institutions • Residential construction •W ater treatment facilities • F ire stations and safety buildings COU N T Y MAT ERI A LS CORPOR ATION Hollowcore Roof & Floor Systems Speed up the construction schedule Maximize Space Hollowcore helps maximize the construction process and meet project timelines. County Materials’ manufacturing facility produces plank year-round in a climate-controlled facility. Components are custom made per job and delivered to the site ready to be installed, in nearly any weather. Subterranean construction requires special considerations for which County Materials’ Hollowcore, corbel columns and inverted tee beams are particularly well suited. On typical subterranean construction sites with limited space, Hollowcore plank provides ease of installation. Hollowcore plank also offers ease of installation and is compatible with other building materials, including concrete masonry, steel framing and cast-inplace wall systems. Planks are sawed to specified lengths for each project, accommodating plans with unique angles and curves. Hollowcore eliminates the need for extra load-bearing columns and beams or interior walls, and creates large, open spaces with unobstructed ceilings. Depth requirements for each project are dependent upon plank spans and loading requirements. Hollowcore can sustain added concrete topping and roof loads, as well as loading requirements for partition walls, tile and stone floors, and even masonry fireplaces. Once installed and grouted, Hollowcore provides an immediate work deck and protected space that accommodates other trades, from heating and airconditioning, to plumbing and electrical. Required openings can be pre-cut prior to shipping, while the respective trades provide smaller, field-cut notches. Anchoring and fastening piping and conduit to Hollowcore plank is no more difficult than it is with other systems, and is often easier and less expensive because of the hollow cores. As demand for more multi-unit housing on smaller urban lots increases, developers must also maximize onsite usable space with underground parking, mechanical and electrical rooms and additional storage. Ceiling heights from 10-16’ can be achieved with 1- to 4-way adjustable corbel columns. Not only do they help to reduce a building’s overall height, but they can be used to install plank up to a 5-story building with a single column height. Added to this, Hollowcore saves precious outdoor space for aesthetic use and provides a multi-functional, insulated division between garage and first floor living spaces. University of Wisconsin – Eau Claire Education Building Eau Claire, Wis. Waterford of Eau Claire Eau Claire, Wis. • 8” and 12” Hollowcore • 8” Solid Slabs • Precast inverted Tee Beams • Precast Columns • 12” and 16” Hollowcore • 16”D x 60’ L Hollowcore • Precast columns CO UNT Y MAT ER I A L S CO R PO R ATIO N The Centre New Richmond, Wis • 12” Hollowcore The Centre New Richmond, Wis • 12” Hollowcore Lyndale Commons Minneapolis, Minn. More for the money Projects that are finished faster mean a better return on investment. Earlier occupancy generates revenue sooner and helps ensure better sale and resale values. In the long run, Hollowcore can also add up to more savings through reduced maintenance costs and lower fire insurance rates. Surfaces do not deteriorate over time, and they resist damage from fire, people, termites, rodents and even Mother Nature. Additional savings can be realized because of Hollowcore’s uniform finished top and bottom surfaces. Texture can easily be sprayed on exposed ceilings, or drop-ceiling tiles can be installed with no other finishing required. Carpet or other floor coverings can also be installed with minimal preparation. • 12” Hollowcore • Precast Columns • Precast Inverted Tee Beams COU N T Y MAT ERI A LS CORPOR ATION Hollowcore Roof & Floor Systems University of Wisconsin – Eau Claire Education Building Eau Claire, Wis. • 12” and 16” Hollowcore • 16”D x 60’ L Hollowcore • Precast Columns CO UNT Y MAT ER I A L S CO R PO R ATIO N UW-Stout – Red Cedar Residence Hall Menomonie, Wis. • 8” Hollowcore • Precast Columns • 6” Solid Slabs Quiet, safe and secure living environments Severe weather, fire and mold may threaten lesser building materials, but Hollowcore helps keep people safe and possessions protected. Made of high-strength, steel-reinforced concrete, Hollowcore is virtually decay-proof, maintaining its structural integrity and resisting insects, mold and fire. Hollowcore does not burn – meeting fire ratings of up to three hours. It won’t give off lethal fumes and smoke, or fuel fire. A multi-family structure built with Hollowcore, combined with masonry or poured concrete dividing walls, meets fire and noncombustible ratings. Residents and building owners will appreciate the sense of security and permanence offered by a structure that is solidly built. Tenants of multi-family housing enjoy the added benefit of quieter living environments. Hollowcore greatly reduces sound transmission coming through floors and ceilings in any building to increase the comfort of residents. Building Green Concrete is safe, dependable and one of the world’s most commonly used building materials. Added to that, it’s inert and made from abundant, natural materials, making it an environmentally sound choice with sustainable benefits. Hollowcore Roof and Floor Systems from County Materials are extremely durable, resisting fire, mold, decay, termites and even severe weather. Today, more industry professionals are choosing Hollowcore for high quality structures with enhanced energy efficiency, safety, comfort and reduced lifetime building costs. Consider the Advantages • Environmentally sound material choice • Meets IBC and UBC standards, and UL fire ratings up to 3 hours • All-weather installation minimizes down time • Instant, stable work deck speeds construction schedule, cuts costs • Works effectively with other building trades • Creates wide, open column-free spaces • Supports high load capacities over long spans • Highly resistant to insects, fire, wind and mold • Low life-cycle costs • Better acoustical dampening than other sub flooring • Maintains comfortable indoor temperatures COU N T Y MAT ERI A LS CORP OR ATION Hollowcore Roof & Floor Systems University of Wisconsin – Eau Claire Education Building Eau Claire, Wis. • 12” and 16” Hollowcore • 16” D x 60’ L Hollowcore • Precast Columns County Materials is recognized for state-of-the-art manufacturing of concrete building and landscaping products, including Hollowcore Roof and Floor Systems. Our products ensure consistency, lasting strength and are available in designs and sizes to meet the challenges of diverse installations. Call us today for more information on County Materials’ Hollowcore Roof and Floor Systems: (800) 426-1126. Charter Bank Eau Claire, Wis. • 12” Hollowcore (800) 426-1126 www.countymaterials.com ©2012 County Materials Corporation 0379_1212