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TQCSI Auditor Training AUDIT SUMMARY (WI 29 ANNEXES A-C) Auditor Information • Website/Auditors Area • TQCSI Forums (www.tqcsi.com/forums) – General, QA, EMS, OHS, FS, Health, ROs • ISO Systems Policies • Audit Pack emails • respective WIs • respective Standard. TQCSI Auditor Training Stage 1 & Follow-Up Audits • review amended Presentation in Auditor Training - #03. TQCSI Auditor Training Stage 1 Audits • it’s not part of the Stage 2 Audit! • respective Checklist must be completed between the Stage 1 & Stage 2 Audits • Audit Summary - only sections with *. TQCSI Auditor Training Follow-Up Audits • only review the major NCRs (although a major NCR might be a total systemic failure) • other minor NCRs & Disc as time allows • Audit Summary – scope, documentation, section relevant to major NCR, outstanding action & recommendation • always list Outstanding NCRs & Disc. TQCSI Auditor Training AUDIT SUMMARY WI 29: • Annex A – QMS/EMS/SMS • Annex B – FSMS/FSSC/HACCP • Annex C – ISMS/AMS • have it next you when drafting the audit report • each subject listed must be discussed in the respective section. TQCSI Auditor Training Which Sections? • topics not in italics are compulsory for all audits • topics in italics are optional but compulsory for SA & TA • those sections marked with an asterisk (*) are only required for Stage 1 Audits. TQCSI Auditor Training Scope of the audit? • list major process – don’t just regurgitate the Capability Description & don’t just refer to it • N/A clauses, no exemptions • boundaries of certification. TQCSI Auditor Training Documentation? • list versions of main documents reviewed • this should be the only part of the Audit Summary referring to form/record numbers and dates, etc - the rest of the Report should read fluently • effectiveness of doc control. TQCSI Auditor Training Context of the organisation? • often not addressed correctly • clients don’t have to document issues and interested parties but it’s a good idea for a starting point in MR for their review • System implementation. TQCSI Auditor Training Auditing ‘Context of the organisation’ • often reviewed at Entry Meeting or discussion with GM • most mature businesses would comply but it is a reference for other parts of the Standard • eg 9001, 4.3 – scope & 6.1.1 – risks & opportunities. TQCSI Auditor Training Leadership? • Policy and roles • QMS – customer focus SA/TA • FSMS - FST. TQCSI Auditor Training Planning? • risks and opportunities – QMS not documented • objectives and targets – must be documented. TQCSI Auditor Training Auditing ‘Planning’ • • • • QMS - risks and opportunities EMS – Env Aspects & Impacts Register SMS – Hazards Register QMS/EMS/SMS - objectives and targets. TQCSI Auditor Training Support? • • • • employees communication calibration SA/TA - resources for operations not just the System • SA/TA – organisational knowledge - not documented. TQCSI Auditor Training Auditing ‘Organisational knowledge’ • discussion during audit with respective managers • look for risks (eg 30 year Factory Manager, specialised staff, particular technology, etc) • almost supersession plan but no requirement • courses, qualifications, outsourcing, mentoring, redundancy training • doesn’t have to be documented. TQCSI Auditor Training Operations? • • • • • • operational processes emergency plans (EMS/SMS) NCRs, complaints, trends external providers SA/TA – QMS – a number of extra issues coded audit to audit Operations. TQCSI Auditor Training Performance evaluation? • what is monitored/measured, KPIs • EMS/SMS – compliance evaluation. TQCSI Auditor Training Effectiveness of internal audits? • • • • • when is it an NCR – 18 month rule schedule, last done issues raised, followed up reliance process effective. TQCSI Auditor Training Effectiveness of management review? • • • • when is it an NCR – 18 month rule schedule, last done issues raised, followed up effectiveness of process. TQCSI Auditor Training Improvement? • • • • how NCRs, env/OHS incidents reported customer complaints trend, handled corrective action root cause analysis. TQCSI Auditor Training Program specific? • discuss progress towards meeting the requirements of the new Standards (eg 2015) • 9001 – capability to repeatedly produce • 14001 – significant env aspects/impacts • 4801 – significant OHS risks, Hazards Register. TQCSI Auditor Training Significant changes & positive aspects? • significant changes since last audit – staff, processes, plant/equipment, System • for TAs – significant changes since last TA! TQCSI Auditor Training Effectiveness of the system? • maturity, effectiveness of System • achievement of objectives • employee involvement in System. TQCSI Auditor Training Risk statement? • risk to certification if NCRs have been raised! • legal requirements • standard phrase. TQCSI Auditor Training Intended improvements? • improvements to the business • not about addressing this audit’s findings. TQCSI Auditor Training Comparison with previous audits? • compares similarly or favourably or less favourably • standard phrase. TQCSI Auditor Training Outstanding action? • what’s outstanding – discuss important issues. TQCSI Auditor Training Issues raised this audit? • standard phrases • summarise most important issues. TQCSI Auditor Training Recommendation? • certification, continued certification or recertification • standard phrases. TQCSI Auditor Training TQCSI Thank you! TQCSI Auditor Training