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Proceedings of Pile 2013, June 2-4th 2013 QUANTIFYING THE EFFECT OF LIMITED SITE INVESTIGATION ON THE COST OF BUILDING CONSTRUCTION WITH PILE FOUNDATION A. Arsyad, A. Djamaluddin, A. Thaha. T. Harianto, L. Samang ABSTRACT: It is widely accepted that soil investigation conducted in construction projects is limited. The scope of soil investigation is dictated by budget allocation rather than the proper need of characterizing soil properties. The budget allocated for soil investigation ranges from 0.1% to3% of the construction budget. Poor soil investigation can result in foundation failure leading to construction delay or even structural damage with live loss. Otherwise, it can cause over-design of foundation with consequence of high project cost. This paper investigated the effect of limited soil investigation on the cost of foundation work in a building construction project. Case study was undertaken on the project of Engineering Faculty New Campus in Gowa South Sulawesi Indonesia, located in the sedimentary deposit of River Jeneberang. To characterize the soil properties of the Geology Building with the area of 200×116 m2, soil investigations were conducted with limited amount, consisting of 4 CPTs and 2 SPTs. The limited site investigation was found to increase additional cost of pile foundation, accounted for 21% of the total pile foundation cost. Therefore, Geostatistical methods including Kriging and Inverse Distance were employed to estimate bearing stratum of pile foundation with limited site investigation. The use of Geostatistical methods was found to reduce the additional cost to be 7.14% and 6.21% for Kriging and Inverse Distance respectively. The addition of 3 CPTs into the existing site investigation conducted was also found to reduce additional cost of pile foundation to be 4.93%. The results suggested that sufficient amount of site investigation with the use of Geostatistical method could enhance the design of pile foundation and reduce unpredicted cost of pile foundation during construction. Keywords: Soil Variability, Pile Foundation, Limited Soil Investigation, Construction Cost. INTRODUCTION Over the last 30 years, site investigations (SI) have been undertaken in construction projects within limited amount (Institute of Civil Engineers 1991). This is due to budget allocated for SI is often minimized in order to reduce preliminary cost of project, rather than being allocated to characterize properly soil properties. It is well understood that ground risk is one of the highest risk in design and construction of civil engineering and building project (Littlejohn et al, 1994). Thus, limited SI will increase the risk, either the risk foundation/structural design failure or the risk of additional cost for repair and additional construction with the consequence of over budget (ASFE 1996). There is no clear guidance of determining the scope of SI for building and civil engineering projects. Several countries have established such code of determining the scope of SI, including Malaysia, Singapore, Hong Kong, Taiwan, and China (Moh, 2004). In contrast, Indonesia has no such guidance of proper amount of SI. This has resulted in determining the amount of SI on the basis of common practice and personal experience of engineer. This study investigates the effect of limited SI on cost of building construction project, particularly on the cost of pile foundation. Case study was undertaken on limited SI performed in the New Campus Project of Faculty of Engineering, Hasanuddin University in Gowa South Sulawesi. The study evaluates its effect on the project cost. Later, in the final section of this paper, the study proposes a number of geostatistical methods and additional SI to enhance the reliability of SI and design of pile foundation. CASE STUDY The project of Engineering Faculty New Campus, Hasanuddin University’s is located about 19 km southeast of Makassar, the capital of South of Sulawesi. The project has been constructing several buildings over the area of 630×330 m2, including Faculty and Center of Technology, Civil Engineering, Architecture, Electrical Engineering, Mechanical Engineering, Geology Engineering, and Naval Engineering Buildings. The object of the study is Geology Building, whose pile foundations have been constructed since 2011 and recently its structure is under construction. The Geology Building stands on the area of 200×116 m2. For designing pile foundation of the Geology Building, the project characterized the soil properties with 4 cone penetration tests (CPTs) and 2 standard penetration tests (SPT-borehole). The amount of those Sis was suggested to be adequate to cover all variabilities of the soil. CPTs consist of S42, S43, S44, S45 while SPT-boreholes are B17 and B18. Figure 1 presents the distribution of CPT and SPT data across the field. It can be seen that SI sampling is combination of 2 CPTs and one SPT-borehole for one building area. Figure 2 presents the data of CPTs and SPT across the Geology Building. Due to pile foundation is endbearing pile supported by bearing stratum, the CPTs and SPTs must identify the level where bearing stratum lying. It was found that the bearing stratum varies from the shallowest (-5.80 m) to the deepest one (-12.20 m). The SPTs shows -9.25 m and -10.25 m. The bearing stratum consists of dark grey sand and fine gravel with some breccias. As we can see in Figure 2, the bearing stratum is located under 6 meters yellowish brown silty clay layer with low plasticity. On the top of silty clay, there are 2 meter reddish brown clay. The stratigraphy indicates such transported sediments compacted and deposited overlying volcanic rock of Batu RappeCindako formation. The sediment is agented by River Jeneberang, a main river located 1.5 km south from The Geology Building. High variability of bearing stratum levels, as seen Figure 2, make determining planned pile length quite difficult. That is why the contractor ordered concrete pile (PC Spun type) within various lengths, such as 10 m, 11 m and 12 m as bottom pile and 6 m as top pile. The 10 m pile can be planted in the northern side of the building due to the S-42 and B-17 indicated 5.8 meter and 9.25 m depth of the bearing stratum. 10 m pile was considered more than enough to cover the northern side. Otherwise, 12 m pile into the southern side is due to the S-43 and S-44 showing the bearing stratum at around 10.25 meters. In the south-eastern site, the bearing stratum is very deep (12.2 m). Therefore, the contractor planned 12 + 6 m piles to be planted there. Difference between Designed Pile Length and Driven Pile Length As the driving of piles into the ground was undertaken, the length of pile needed to reach bearing stratum different than the designed pile length. As a consequence, the contractor had to order more additional piles. For instance, nearby Building Geology B, the contractor estimated that bearing stratum at -10.4 meter from the CPT S 44b and planted 12 meters pile. Yet, this estimation was not valid as the driven pile over 14 m. The pile driving needed several additional 6 m piles, and the pile constructed became 12 + 6 meter. Such inaccurate estimation of the bearing stratum was also found in the eastern part of planned Geology Building B. The CPT S45 indicates the bearing stratum at 12.20 meters, but the driven pile is around 8-9 meters. S 42 B 17 Geology A S 45 B 18 Geology B S 43 S 44 Figure 1. Planned Geology Building and Distributions of CPTs and SPT-Boreholes Figure 2. CPTs and SPT-Boreholes on Planned Geology Building. estimated as the difference between planned and It is It is shown by Figure 3, the difference between designed pile and driven pile is so significant. The project must extend the length of pile driven. The piles need extension is about 35% of the total piles. The bearing stratum seems to be underestimated. It is around 17% of the total piles, the pile had to be cut since the bearing stratum was overestimated. Only 48% of the total piles were well estimated length. If the cost of pile extension was quantified, in which the construction cost of pile with 500 mm diameter is assumed to be 1.5 million rupiahs per meter, it was found that the extension of pile has led to additional cost, about 21% of the total budget allocated (Table 1). Table 1. Estimated and Real Cost of Pile Foundations Configurations of pile foundations Estimated Cost (in million rupiahs) Real Cost (in million rupiahs) Additional cost (in million rupiahs) 45× 10 m 36×12 m 675 648 828 756 153 108 7×8 m 8×6 m 84 72 84 126 0 54 1.479 100% 1.794 121% 315 21% Total Percentage existing CPTs and SPTs to achieve more accurate estimated bearing stratum. Geostatistical Method Kriging and Inverse Distance methods were employed to estimate the contour of bearing stratum. Kriging (1951), is a geostatistical estimator used to estimate a value of a random field at empty soil data, whereas inverse distance is multivariate interpolation for a known scattered set of soil data points. In this study, by using Kriging and later compared with Inverse Distance Methods, we estimated bearing stratum depths at locations where CPTs and SPTs do not exist. It can be seen in Figure 4 that the bearing stratum contours generated using Kriging Method is different than that generated using Inverse Distance Method. Kriging Method indicates one spot in the site with the depth over -12.5 m while Inverse Distance shows two spots with the depth over -12.5 m. 12.5 12 S 42 S 45 11.5 11 10.5 10 B 17 B 18 9.5 9 8.5 S 43 8 7.5 S 44 7 6.5 6 5.5 (a) 12.5 S 42 S 45 12 11.5 11 10.5 10 B 17 B 18 9.5 9 8.5 S 43 8 S 44 7.5 7 Figure 3. Difference between Planned Pile Lengths and Planted Pile Lengths 6.5 6 5.5 ENHANCING (b) Figure 4. Bearing Stratum Contours drawn using (a) Kriging and (b) Inverse Distance Methods. In order to achieve a reliable estimation of bearing stratum of pile foundation designed for Geology Building, two techniques can be implemented. First is the use of Geostatistical method including Kriging and Inverse Distance methods to draw bearing stratum contours. Second is the addition of more 3 CPTs into the These contours were evaluated by comparing them with the bearing stratum contours generated using the data of driven piles during the construction. The “real” bearing stratum contour indicates two spots with depth about -15 m lying at the center, northern side and western side of the field (Figure 5). It was also observed PROPOSED METHOD OF ESTIMATED BEARING STRATUM that the contour generated using Inverse Distance shows more similarity to the real bearing stratum. However, both Kriging and Inverse Distance methods infer such lack of accurate estimation particularly the maximum depth of bearing stratum. In this case, either Kriging or Inverse Distance suggested -12.5 m as maximum depth while the existing bearing stratum suggested -15 m. 15 14.5 14 13.5 13 12.5 12 11.5 11 10.5 10 9.5 9 8.5 8 7.5 7 6.5 6 Figure 5. Bearing Stratum Contour Generated based on Data of Driven Piles during the Construction. Figure 6 presents the comparison between planned pile and planted pile using Kriging and Inverse Distance. Both Kriging and Inverse Distance are able to reduce the gap between the planned (designed) and planted (constructed) pile. The Inverse Distance shows more significant effect of reducing the gap compared to the Kriging method. Addition of more 3 CPTs Even though Geostatistical methods was performed, the gap between designed pile and constructed pile lengths was still found. Therefore, we added more 3 CPTs and evaluated its effect on the estimation of bearing stratum under the Geology Building. In this way, 3 CPTs were added to the existing 4 CPTs and 2 SPTs. The additional CPTs were located at the west and south corners (SA-1, SA-2) and the centers (SA-3) of the Building Geology A (Figure 7). SA-1 identifies the bearing stratum at -9 m, while SA-2 indicates the bearing stratum at -8.8 and SA-3 at -13 m. The additional CPTs appears to enhance the contour of bearing stratum (Figure 8). The contour becomes more similar to the real bearing stratum contour. The additional CPTs also can improve the designed pile lengths and its gap to the constructed pile lengths lessen. As we can see in Figure 9, the gap between the designed and constructed pile lengths becoming smaller. Table 2 shows the effect of using geostatistical method and additional SI on the discrepancy between estimated cost and real cost. The additional CPTs was found to improve the reliability of designed pile lengths and estimated cost of the pile foundation. The project just bears the additional cost, accounted for 4.93% of the total project budget. On the other hand, the use of Geostatistical method can reduce additional cost to be 7.14% and 6.21% for Kriging and Inverse Distance respectively. 16 14 10 8 6 SA-3 planned pile 4 planted pile 2 SA-1 100 103 91 94 97 82 85 No. Pile 88 73 76 79 64 67 70 55 58 SA-2 61 46 49 52 37 40 43 28 31 34 19 22 25 10 13 16 1 4 7 0 (a) Figure 7. Additional 3 CPTs in the Geology Building. 16 14 13 12 12.5 10 12 11.5 8 11 6 4 planned pile 10.5 planted pile 10 9.5 2 9 97 100 7.5 103 88 91 94 79 82 85 70 73 76 61 64 8 67 52 55 No. Pile 58 43 46 49 34 37 40 25 28 8.5 31 16 19 22 7 10 13 1 0 4 Length (m) Length (m) 12 (b) Figure 6. Comparison between Designed Pile Lengths and Constructed Pile Lengths Generated by (a) Kriging and (b) Inverse Distance 7 6.5 6 5.5 Figure 8. Bearing Stratum Contours Generated using Existing 4 CPTs and 2 SPTs and additional 3 CPTs. ACKNOWLEDGMENTS The authors would like to thank to the Project Implemented Unit (PIU) of New Campus of Engineering Faculty Hasanuddin University for sharing the data of the project. 16 14 Length (m) 12 10 8 6 planned pile 4 planted pile 2 94 97 100 103 85 88 91 76 79 73 No. Pile 82 64 67 70 52 55 58 61 43 46 49 31 34 37 40 22 25 28 13 16 19 4 7 10 1 0 Figure 8. Gap between Designed and Constructed Pile Lengths due to the additional 3 CPTs. Table 2. Estimated and Real Cost due the use of Geostatistical Method and additional CPTs Estimated Cost (in million rupiahs) 1,665.9 Real Cost (in million rupiahs) Additional cost (in million rupiahs) 1,794 128.1 (7.14%) Inverse Distance 1,682.55 1,794 111.45 (6.21%) Additional CPTs 1,705.0 1,794 88.5 (4.93%) Kriging CONCLUSSIONS 1. 2. 3. 4. Limited SI can cause additional cost of pile foundation. For the case of pile foundation at Geology Building, the project must afford 21% additional cost due to the SI with 4 CPTs and 2 SPTs is too limited to characterize properly bearing stratum of the field. The additional cost can be reduced by performing Geostatistical methods such as Kriging and Inverse Distance to estimate bearing stratum contours. The Inverse Distance seems to be more effective to estimate bearing stratum contours of pile foundation with limited SI. By adding 3 CPTs into existing 4 CPTs and 2 SPTs, the estimated bearing stratum can be enhanced. Therefore, the additional cost, which is caused by inaccurate estimated bearing stratum, can be minimized, accounted for 4.93% of the total cost of pile foundation. REFERENCES ASFE. (1996). Case Histories of Professional Liability Losses: ASFE Case Histories, ASFE: Professional Firms Practicing in the Geosciences, Maryland, USA. Institution of Civil Engineers. 1991. Inadequate site investigation, Thomas Telford, London. Krige D G. (1951). "A Statistical Approach to Some Mine Valuations and Allied Problems at the Witwatersrand," unpublished Master's Thesis, University of Witwatersrand. Littlejohn, G. S., Cole, K. W., and Mellors, T. W. (1994). "Without Site Investigation Ground is a Hazard." Proceeding of Institution of Civil Engineers, 102., pp.72-78. Moh, Z.C. (2004). Site investigation and geotechnical failures. International Conference on Structural and Foundation Failures, Singapore.