Download TITARC H01N2-D

100 V, welding cable
TITARC H01N2-D
Construction
1.
2.
Plain copper conductors (on request tinned conductor available), extra fine stranded till 95mm² 0.16m max,
from 120mm² 0.51mm max
Cross-linked synthetic elastomer with high mechanical performances EMS
Outer sheath black
Without green-yellow marking
Applications
For use between the welding generator and the hand-electrode and the workpiece. For use in the automobile
industry, shipbuilding, in transport an conveyor systems, tool making machinery, welding robots etc. These cables
retain high flexibility even under influence of ozone, light, protective gasses, oil and petrol. The robust construction
makes these cables resistant to both cold and heat as well as to flames. They are suitable for use in open spaces
and in dry and damp conditions
= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC
Characteristics
Voltage drop
-
For long cable runs, it may be necessary to choose
the cable dimension as a function of voltage drop.
The values given in table 1 are valid for a 10 meter
cable carrying 100 amperes. Values should be increased prorara for longer cables and higher currents.
Values in table 1 are applicable only to dc circuits.
Values will be higher for ac circuits and will depend
on the spacing between the two cables forming the
welding circuit. In order to reduce the effects of ac
current on voltage drop, the two cables forming the
welding circuit must be kept as close as possible.
Welding cables must not be wound together during
operation.
-
Test according to DIN VDE 0482
part 265-2-1 / EN 50265-2-1 / IEC 60332-1
(equivalent DIN VDE 0472 part 408 test
method B)
Oil resistant to DIN VDE 0472
part 803. test method A and IEC 60540
(part 803/804)
Technical data
- Harmonized welding cable with cross-linked synthetic
elastomer jacket, according to HD 22.6 S2
- Conductor resistance
according to HD 383 cl. 6
- Conductor resistance factor
see Technical Informations
- Temperature range
flexing: -25°C to +85°C
fixed: -40°C to +85°C
- Admissible working temperature
at conductor +85°C
- Nominal voltage
U0/O 100/100 V
- Test voltage
1000 V
Serving voltage
Cables are designed for welding equipment working at
phase/earth voltages not exceeding 100 volts in ac or
150 volts in dc.
Tel. +31 (0) 183 - 617 109, Fax +31 (0) 183 - 614 087, www.helmacab.nl
Technische wijzigingen voorbehouden | Aan deze informatie kunnen geen rechten worden ontleend
Subject to technicaI modifications I No rights can be derived from this information
100 V, welding cable
TITARC H01N2-D
Partnumber Dimension
Core
Coating
diameter thickness
n x mm²
21110112
21110113
21110114
21110115
21110116
21110117
21110118
1 x 16
1 x 25
1 x 35
1 x 50
1 x 70
1 x 95
1 x 120
mm
mm
5,2
6,5
7,7
9,2
11,0
12,9
14,0
2,0
2,0
2,0
2,2
2,4
2,6
2,8
Outside Ø
Copper
Approx.
in mm
weight
min - max
kg/km
8,8 - 11,0
10,1 - 12,7
11,4 - 14,2
13,2 - 16,5
15,3 - 19,2
17,1 - 21,4
19,2 - 24,0
100 %
135
85%
145
60%
175
35%
230
25
180
195
230
300
35
225
245
290
375
50
285
305
365
480
70
355
385
460
600
95
430
470
560
730
120
500
540
650
850
100% load
at 20°C Ω/km
cycle A
1,210
0,780
0,554
0,386
0,272
0,206
0,161
135
180
225
285
355
430
500
154
240
336
480
672
912
1152
204
292
388
542
756
976
1221
Voltage drop for 100 A dc and
10 m of cables at:
20°C
60°C
85°C
mm²
V
V
V
1,24
0,795
0,565
0,393
0,277
0,210
0,164
1,45
0,92
0,654
0,455
0,321
0,243
0,190
1,56
0,998
0,709
0,493
0,348
0,264
0,206
Allowable currents for repeated service based on a
repetition period of 10 minutes
Conducting
Allowable current (Amperes)
Percentage of time on load
core cross-
section
100%
135
180
225
285
355
430
500
of copper core
1 x 16
1 x 25
1 x 35
1 x 50
1 x 70
1 x 95
1 x 120
Allowable currents for repeated service based on a
repetition period of 5 minutes
16
25
35
50
70
95
120
current for a
plain copper lenght
cross section
16
mm²
of core per unit
kg/km
Nominal
core cross- Allowable current (Amperes)
Percentage of time on load
section
core cross-
cable mass
Table 1 Voltage drop
Conducting
Conducting
Max. allowable
Bending radius: approx 12 x cable diameter
Allowable currents for service in a single cycle,
with a maximum period of 5 minutes
mm²
Max resistance
Allowable current (Amperes)
Percentage of time on load
section
85% 80% 60% 35% 20%
8%
138 140 148 173 212 314
186 189 204 244 305 460
235 239 260 317 400 608
299 305 336 415 529 811
375 383 426 531 682 1053
456 467 523 658 850 1319
232 545 613 776 1006 1565
mm²
16
25
35
50
70
95
120
100% 85% 80% 60% 35% 20% 8%
135 136 136 139 150 174 243
180 182 183 190 213 254 366
225 229 231 243 279 338 497
285 293 296 316 371 457 681
355 367 373 403 482 602 908
430 448 456 498 606 765 1164
500 524 534 587 721 917 1404
The following correction factors should be applied
if the ambient temperature is not equal to 25°C
Ambient temperature (°C)
25
30
35
40
45
Multiplication factor
1
0,95
0,91
0,87
0,82
Tel. +31 (0) 183 - 617 109, Fax +31 (0) 183 - 614 087, www.helmacab.nl
Technische wijzigingen voorbehouden | Aan deze informatie kunnen geen rechten worden ontleend
Subject to technicaI modifications I No rights can be derived from this information