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User Guide LumenTrac LT1 System OE1010 SAVE THESE INSTRUCTIONS ! WARNING ! To be installed ONLY by qualified electrical personnel. ! CAUTION ! Do not exeed 300W connected load to AC Line OUT. ! CAUTION ! Properly insulate/isolate any low-voltage circuits from line-voltage circuits. ! CAUTION ! Do not exceed maximum ratings on any input or output. Document No.: 760995XX ! WARNING ! Failure to follow these instructions may result in serious injury or death. ! NOTICE ! Install in accordance with all applicable codes. Rev: 2 Product Description The LumenTrac LT1 system continuously monitors the output of a light source at the fixture level and notifies the user when the source has reached 70% of its initial output (referred to as "End-of-Life" or E.O.L.). The LumenTrac LT1 controller can be installed inside of or remote from an LED luminaire. AC power and dimming control signals pass through the LT1 controller to the LED power supply, allowing the LT1 to switch the light source on and off and enable or disable dimming as needed for measurements. When the light source’s output falls below 70% of its initial value, the indicator LED will turn on and remain on while the luminaire is powered. Additionally, the LT1 controller’s contact closure output will energize, closing the NO contact and opening the NC contact. The contact closure connections allow the LT1 system to interface with a building automation system for remote monitoring of the connected luminaire’s status. Date: 7/31/2013 The LumenTrac LT1 sensor must be mounted inside the optical housing of a luminaire. The sensor does not need to be aimed directly at the light source, except in luminaires with a fully transparent lens. Maximum Ratings Value 120-277VAC @ 50/60 Hz 6W max. (momentary only) Matches AC input voltage 300W max. Magnetic Ballast, Electronic Ballast, General Use 12-24AWG (note 1) 35VDC max. 0.5A max. 12-24AWG (note 1) 35VDC max. 0.5A max 12-24AWG (note 1) 3.3VDC 6-conductor cable w/IDC connector, see pg 3 80 C max. 80 C max. www.OldenburgElectronics.com Sheet: 1 of 4 Note 1: Solid, tinned stranded or stranded+ferrule may be inserted directly into connectors. Stranded wire requires connector clamp to be opened by inserting screwdriver into release slot before inserting wire. Eng: CMG Parameter Input Voltage Controller Power Consumption AC output voltage AC output Power AC Load Types AC input/output wire Dimming Contact Voltage Dimming Contact Current Dimming contact wire Aux Contact Voltage Aux Contact Current Aux Contact wire Sensor head voltage Sensor-controller connection Case temperature - controller Surface temperature - sensor head © Oldenburg Electronics User Guide LumenTrac LT1 System OE1010 Controller & Sensor Head Dimensions 5.23 Indicator LED .51 Sensor Connection AC IN/OUT/GND Light sensor Reset button .79 Hole for #4 fastener 2.64 DIM IN/OUT Document No.: 760995XX 5.63 .91 AUX NO/COM/NC 1.18 Slot for #8 fastener Controller connection Mode Rev: 2 Mode/Output Switches Output .26 6.13 1.47 1. 2. 3. 4. 5. 6. 8. Eng: CMG 7. A suitable enclosure must be provided for the controller. This may be the driver compartment of a light fixture. The controller is suitable for dry locations only. The "GND" terminal MUST be connected to earth ground. Each group of inputs/outputs are fully isolated from each other. Any field wiring to the controller classified as electric power wiring must be separated from any wiring classified as low-voltage wiring. A. The AC input and output terminals will always be wired to an AC power circuit. B. The Sensor input connection will always be a low-voltage Class 2 circuit. C. The dimming and auxiliary circuits may be wired as AC power or as low-voltage circuits, depending on the application. Power connections A. Connect branch circuit to AC Line IN and AC Neutral terminals. B. Connect fixture power supply AC input leads to AC Line OUT and AC Neutral terminals. Dimming connections A. Connect dimming control (if present) circuit to Dim1 IN and Dim2 IN terminals. B. Connect fixture power supply dimming control circuit to Dim1 OUT and Dim2 OUT terminals. C. NOTE: if the fixture power supply is to be connected to a dimming control, the control signals MUST be connected through the controller's DIM terminals. D. NOTE: do not use "phase-cut" or "dimmed-hot" dimming power supplies with the LumenTrac controller. Auxiliary connections A. Connect contact closure supply voltage from building automation system or indicator panel(if present)to Aux Com terminal. B. Connect contact closure input of building automation system (if present) to Aux NC or Aux NO terminal. See "Sensor Connections" section on page 3 for controller-sensor connection information. Date: 7/31/2013 Mounting & Connections - Controller Mounting - Sensor Head 1. 2. www.OldenburgElectronics.com © Oldenburg Electronics Sheet: 2 of 4 3. 4. 5. The sensor board should be mounted inside the optical chamber of the fixture. The sensor board must be installed so that the light sensor receives light from the LEDs directly, through internal reflection, or a combination of the two. Best results will be achieved when most of the light hitting the sensor is reflected off the interior of the fixture before hitting the sensor. A. If the sensor is getting too much or too little light during initialization, the controller will repeatedly perform initialiaztion tests (cycling power to the fixture on and off) until the amount of light on the sensor is within the acceptable range. B. If the sensor is getting too little light during a normal test, the indicator LED will flash on and off to indicate the problem. See the section on Indicator/Warning Codes for more information. The sensor board may be secured using fasteners through the 2 holes provided, or using double-sided adhesive tape. It is recommended that the bottom of the sensor board be insulated from earth ground. Affix the included label "REPLACE SOURCE WHEN RED LET IS ON CONTINOUS" in an area near the sensor head. User Guide LumenTrac LT1 System OE1010 Building Automation System 120-277V AC Line OUT AC Line IN AC Neutral Ground Neutral Dim1 IN Dim1 OUT Dim2 IN Dim2 OUT 0-10V or Digital 1 Gnd or Digital 2 OE1010 Controller DC V+ CC In LED+ Ground Sensor In Ground V+ Out Button In Aux NC Aux Com Aux NO Lens Document No.: 760995XX Wiring Connections Fixture Optical Chamber Dimming Control LED Driver/ Power Supply LEDs V+ Sensor Head V- Rev: 2 AC Line AC Neutral Dim 1 Dim 2 LED V+ LED V- Sensor Connections 1. Date: 7/31/2013 2. 6-conductor jacketed cable suitable for the installation should be used. A. For most applications, standard 6-conductor cable will perform acceptably. B. Using 6-conductor twisted-pair cable (3 pairs of 2 conductors) will result in better performance. LED Out and Ground should share one pair, Sensor In and Ground should share another pair, and V+ Out and Button In should share the last pair. C. If high levels of electromagnetic interference will be present, use shielded 6-conductor twisted-pair cable with a separate drain wire (shield ground). The shield ground should be connected to earth ground at the controller end of the cable. Both the controller and sensor head have sockets that mate with PTPM-series connectors from Phoenix Contact. See the table below for appropriate part numbers and wire sizes. A. Wires are terminated inside the connectors by sliding each conductor into the appropriate slot in the connector, then clamping the wire holder down to the connector housing using a pliers or similar tool. The connectors are insulationdisplacement type and do not require the wires to be stripped before insertion. Connector pin-out for controller and sensor head Viewed from top (wire) side Controller-Sensor cable Connectors Phoenix Contact Model No. Wire size(s) Max cable length 1780545 PTPM 0,4/ 6-P-2,5 22-24AWG 96 in. 1780493 PTPM 0,2/ 6-P-2,5 26AWG 72 in. Reset button Sensor Head V+ Ground Sensor output Ground Indicator LED V+ .67 .78 Eng: CMG Phoenix Contact Part No. Mode Switch Settings • Before first installation, select the appropriate operating and output modes using the selector switches on the side of the controller. Do not change settings after initialization has been completed. Mode (see pg 4) Output Setting Up Down Up Function Test every time power is turned on. Test every 30 days AUX output relay is only active when E.O.L. is detected Down AUX output relay goes active for 1 second for each "OK" test. Goes active and stays active when E.O.L. is detected. www.OldenburgElectronics.com © Oldenburg Electronics Sheet: 3 of 4 Switch User Guide LumenTrac LT1 System OE1010 Initialization 4. 5. 6. It is critical that all diffusers, lenses, housings, shields, etc. be in place during the entire initialization process. Initialization should be done as soon as possible after fixtures are installed. When the fixture is powered, pushing the reset button will trigger an initialization the next time power is turned off and back on. A. The reset button can be pushed again to cancel initialization. In switched mode, the system will store the baseline light output immediately when power is turned on. The controller will take sensor measurements both with the fixture power off and on and break the dimming circuit as needed during the measurement. After the baseline is stored, the dimming circuit will be connected for normal operation. In 30-day mode, the controller will turn the fixture on for 3 hours before measuring the output. After 3 hours, the controller will turn the power to the fixture off and on and break the dimming circuit as needed during the measurement, then leave the power on with the dimming circuit closed for normal operation after the baseline is stored. After initialization, the status LED will blink once and the baseline light output of the fixture will be stored in memory in the controller. The baseline output is kept in memory even when the fixture and controller are turned off. Operation 1. Rev: 2 2. Switched mode - for fixtures that are normally switched on and off periodically A. Every time the fixture is switched on, the system measures the output of the LEDs and compares it to the baseline value stored in memory during initialization. B. The controller will measure the ambient light with power to the LEDs off, switch on power to the LEDs with the dimming contacts open, measure the total light, and calculate the current light output. C. After each measurement and test, the dimming contacts are closed to allow normal dimming of the light source. D. A switched-mode test is completed in approximately 1 second. The indicator LED will blink once to indicate a successful test. 30-day mode - for fixtures that are left on continously for at least 30 days at a time A. When the fixture is turned on, a timer in the controller will begin counting up to 30 days from zero. B. When 30 days have passed, the controller will switch off power, measure the ambient light, switch on power to the LEDs with the dimming contacts open, measure the total light, and calculate the current light output. C. After the test is complete, the dimming contacts will close to allow normal dimming. D. A 30-day mode test is completed in approximately 3 seconds. The indicator LED will blink once to indicate a successful test. E. If power to the fixture is turned off, the 30-day timer will re-start at zero the next time power is turned on. Document No.: 760995XX 1. 2. 3. Light Source End-of-Life Detection 2. 3. 4. Three consecutive measurements below 70% of the baseline light output must be taken before the system will indicate end-oflife. When LED end-of-life is detected: A. The indicator LED on the sensor head will turn on and remain on as long as the fixture is powered. B. The auxiliary output relay will energize, connecting the NO contact to the COM contact and disconnecting the NC contact from COM. The light source will remain powered and dimming will operate normally even if end-of-life has been detected. At any time, if a measurement above 70% of the baseline is taken, the end-of-life warning will be cancelled. It is not necessary to re-initialize the fixture. A. This may be caused by conditions such as removal of foreign matter from the fixture, cleaning the interior of the fixture after heavy dirt build-up, or replacement of a failed driver or power supply. Date: 7/31/2013 1. Indications and Warnings Sensor reading too high Sensor reading too low Indication/Warning LED blinks once LED flashes for 1 second LED blinks once per second LED turns on and stays on Reposition light sensor to receive less ambient and/or light from LED source and re-initialize system. Reposition light sensor to recieve more light from LED source and re-initialize system. Mode switch in "switched" setting but LED blinks 4 times, waits 2 seconds, then power has been on continuously for at repeats. least 15 days Set mode switch to "30-day" setting and re-initialize system. Mode switch has been moved since fixture was powered up Press reset button to enter initialization mode at next power-up if mode is to be changed. Otherwise return mode switch to original position. www.OldenburgElectronics.com LED blinks 5 times, waits 2 seconds, then repeats. © Oldenburg Electronics Sheet: 4 of 4 During initialization: cycle repeats until good measurements taken. During normal test: LED blinks 3 times, waits 2 seconds, then repeats (requires 3 consecutive "too high" readings). During initialization: cycle repeats until good measurements taken. During normal test: LED blinks 2 times, waits 2 seconds, then repeats (requires 3 consecutive "too low" readings). Corrective Action None. None. Press reset button again to cancel if initialization is not required. Replace light source and re-initialize system. Eng: CMG Condition Test completed OK Power-up in 30-day mode Reset button pressed, will initialize at next off/on cycle LIght source EOL detected (below 70% of baseline)