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Robotics: Unit-IV Sensors DEFINITIONS, CLASSIFICATIONS, GENERAL REQUIREMENTS Some general statements Sensors/actuators are common Usually integrated in a system (never alone) A system of any complexity cannot be designed without them Very difficult to classify Difficult to get good data on them Definitions and terms are confusing Introduction Industrial robot requires sensory feedback to: 1. 2. 3. 4. 5. Locate randomly placed object; Allow for variations in shape of objects; Protect against dangerous and unexpected situations. Especially if the robot must work close to humans: Allow “intelligent” recovery form error conditions; Perform quality control. The main objective of incorporating sensors in robotic system is to enable robots to work in nonstructural and random environments. Sensors will make robots more intelligent. But the associated robotic software must have the ability to receive data from the sensors and to process the necessary real time information and commands needed for the decision making. 3 What is Sensing ? Collect information about the world Sensor - an electrical/mechanical/chemical device that maps an environmental attribute to a quantitative measurement Each sensor is based on a transduction principle conversion of energy from one form to another Human sensing and organs Vision: eyes (optics, light) Hearing: ears (acoustics, sound) Touch: skin (mechanics, heat) Odour: nose (vapor-phase chemistry) Taste: tongue (liquid-phase chemistry) Counterpart? Transduction to electronics Thermistor: temperature-to-resistance Electrochemical: chemistry-to-voltage Photocurrent: light intensity-to-current Pyroelectric: thermal radiation-to-voltage Humidity: humidity-to-capacitance Length (LVDT: Linear variable differential transformers) : position-to-inductance Microphone: sound pressure-to-<anything> Sensors Sensors that tell the robot position/change of joints: odometers, speedometers, etc. Force sensing. Enables compliant motion--robot just maintains contact with object (video: compliant) Sonar. Send out sound waves and measure how long it takes for it to be reflected back. Good for obstacle avoidance. Vision systems Extended ranges and modalities Vision outside the RGB spectrum ◦ Infrared Camera, see at night Active vision ◦ Radar and optical (laser) range measurement Hearing outside the 20 Hz – 20 kHz range ◦ Ultrasonic range measurement Chemical analysis beyond taste and smell Radiation: a, b, g-rays, neutrons, etc More confusion Sensor can mean: transducer actuator transducer can be part of a sensor sensor can be part of a transducer Many sensors can work as actuators (duality) Many actuators can work as sensors What is it then? - All of the above! Our definitions: Sensor A device that responds to a physical stimulus. Transducer A device that converts energy of one form into energy of another form. Actuator A device or mechanism capable of performing a physical action Our definitions: Stimulus The quantity that is sensed. Sometimes called the measurand. Definitions - Sensors Also called: transducer, probe, gauge, detector, pick-up etc. Start with the dictionary: A device that responds to a physical stimulus and transmits a resulting impulse. (New Collegiate Dictionary) A device, such as a photoelectric cell, that receives and responds to a signal or stimulus. (American Heritage Dictionary, 3rd ed., 1996) A device that responds to a physical stimulus (as heat, light, sound, pressure, magnetism, or a particular motion) and transmits a resulting impulse (as for measurement or operating a control) . (Webster, 3rd ed., 1999) Definitions - Transducer A device that is actuated by power from one system and supplies power usually in another form to a second system. (New Collegiate Dictionary) A substance or device, such as a piezoelectric crystal, that converts input energy of one form into output energy of another. (from: Transducere – to transfer, to lead) (American Heritage Dictionary, 3rd ed., 1996) A device that is actuated by power from one system and supplies power usually in another form to a second system (a loudspeaker is a transducer that transforms electrical signals to sound energy) . (Webster, 3rd ed., 1999) Definitions - Actuator A mechanism for moving or controlling something indirectly instead of by hand. (New Collegiate Dictionary) One that activates, especially a device responsible for actuating a mechanical device such as one connected to a computer by a sensor link (American Heritage Dictionary, 3rd ed., 1996) One that actuates; a mechanical device for moving or controlling something. (Webster, 3rd ed., 1999) Sensors - What Can Be Sensed? Light ◦ Presence, color, intensity, direction Sound ◦ Presence, frequency, intensity, content (mod), direction Heat ◦ Temperature, wavelength, magnitude, direction Chemicals ◦ Presence, concentration, identity, etc. Object Proximity ◦ Presence/absence, distance, color, etc. Physical orientation/attitude/position ◦ Magnitude, pitch, roll, yaw, coordinates, etc. Sensors - What Can Be Sensed? Magnetic & Electric Fields ◦ Presence, magnitude, orientation Resistance (electrical) ◦ Presence, magnitude, etc. Capacitance (via excitation/oscillation) ◦ Presence, magnitude, etc. Inductance (via excitation/oscillation) ◦ Presence, magnitude, etc. What Sensors Are Out There? Feelers (Whiskers, Bumpers) – Mechanical Photoelectric (Visible) – Active & Passive Infrared (light) – Active & Passive Ultrasonic (sound) – Active & Passive Sonic – Active & Passive Resistive/Capacitive/Inductive – Active & Passive What Sensors Are Out There? Visual – Cameras & Arrays (Active & Passive) Color Sensors (Active & Passive) Magnetic (Active & Passive) Orientation (Pitch & Roll) GPS (location, altitude) Compass (orientation) Voltage – Electric Field Sensors Current – Magnetic Field Sensors Chemical – Smoke Detectors, Gas Sensors Sensors Used in Robot Gas Sensor Gyro Accelerometer Pendulum Resistive Tilt Sensors Metal Detector Piezo Bend Sensor Gieger-Muller Radiation Sensor Pyroelectric Detector UV Detector Resistive Bend Sensors Digital Infrared Ranging CDS Cell Resistive Light Sensor Pressure Switch Miniature Polaroid Sensor Limit Switch Touch Switch Mechanical Tilt Sensors IR Pin Diode IR Sensor w/lens Thyristor IR Reflection Sensor Magnetic Sensor Magnetic Reed Switch IR Amplifier Sensor Hall Effect Magnetic Field Sensors Polaroid Sensor Board IRDA Transceiver Lite-On IR Remote Receiver Radio Shack Remote Receiver IR Modulator Receiver Solar Cell Compass Compass Piezo Ultrasonic Transducers Classification of Sensors and Actuators Based on physical laws Based on any convenient distinguishing property Possible to a certain extent - some devices defy classification 1. Active and Passive sensors 2. Contact and non-contact sensors 3. Absolute and relative sensors 4. Other schemes Sensors used in robot navigation Resistive sensors ◦ bend sensors, potentiometer, resistive photocells, ... Tactile sensors ◦ contact switch, bumpers… Infrared sensors ◦ Reflective, proximity, distance sensors… Ultrasonic Distance Sensor Inertial Sensors (measure the second derivatives of position) ◦ Accelerometer, Gyroscopes, Orientation Sensors ◦ Compass, Inclinometer Laser range sensors Vision Global Positioning System Classification of Sensors Internal state (proprioception) v.s. external state (exteroceptive) ◦ feedback of robot internal parameters, e.g. battery level, wheel position, joint angle, etc, ◦ observation of environments, objects Active v.s. non-active ◦ emitting energy into the environment, e.g., radar, sonar ◦ passively receive energy to make observation, e.g., camera Contact v.s. non-contact Visual v.s. non-visual ◦ vision-based sensing, image processing, video camera Robotic Sensor Classification In general, robotic sensors can be divided into two classes: i. Internal state sensors - device being used to measure the position, velocity and acceleration of the robot joint and/or end-effector. These devices are potentiometer, tachometers, differential transformers, optical interrupters, optical encoders and accelerometer. ii. External state sensors – device being used to monitor the relationship between the robot kinematics and/or dynamics with its task, surrounding, or the object being manipulated. 28 1. Active and passive sensors Active sensor: a sensor that requires external power to operate. Examples: the carbon microphone, thermistors, strain gauges, capacitive and inductive sensors, etc. Other name: parametric sensors (output is a function of a parameter - like resistance) Passive sensor: generates its own electric signal and does not require a power source. Examples: thermocouples, magnetic microphones, piezoelectric sensors. Other name: self-generating sensors 2. Contact and noncontact sensors Contact sensor: a sensor that requires physical contact with the stimulus. Examples: strain gauges, most temperature sensors Non-contact sensor: requires no physical contact. Examples: most optical and magnetic sensors, infrared thermometers, etc. 3. Absolute and relative sensors Absolute sensor: a sensor that reacts to a stimulus on an absolute scale: Thermistors, strain gauges, etc., (thermistor will always read the absolute temperature) Relative scale: The stimulus is sensed relative to a fixed or variable reference. Thermocouple measures the temperature difference, pressure is often measured relative to atmospheric pressure. 4. Other schemes Classification by broad area of detection Electric sensors Magnetic Electromagnetic Acoustic Chemical Optical Heat, Temperature Mechanical Radiation Biological 4. Other schemes Classification by physical law Photoelectric Photomagnetic Magnetoelectric Thermoelastic Thermoelectric Thermomagnetic Photoconductive Thermooptic Magnitostrictive Electrochermical Electrostrictive Magnetoresistive Photoelastic 4. Other schemes (cont.) Classification by specifications Accuracy Resolution Sensitivity Linearity Stability Response time Hardness (to environmental conditions, etc.) Hysteresis Cost Frequency response Size, weight, Input (stimulus) range Construction materials Operating temperature 4. Other schemes (cont.) Classification by area of application Consumer products Transportation Military applications Automotive Infrastructure Avionic Energy Marine Heat Space Manufacturing Scientific Classification of actuators All of the above In addition: Classification of actuators by type of motion Linear Rotary One-axis Two-axes Three-axes Classification of actuators Low power actuators High power actuators Micropower actuators Connection of sensors/actuators The processor should be viewed as a general block ◦ Microprocessor ◦ Amplifier ◦ Driver Matching: between sensor/processor and processor/actuator Example - Temperature control Sense the temperature of a CPU Control the speed of the fan to keep the temperature constant