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Transcript
Nor-Par a.s ONLINE STEADY STATE PRODUCTION OPTIMIZER ONLINE DYNAMIC PRODUCTION OPTIMIZER provides the production with a cost effective optimization tool utilizing a configurable PC based steady state process simulator that replicates equipment performance and process behavior under real plant conditions, based on true data. The plant’s existing Supervisory Control And Data Acquisition SCADA system provides a visual interface in the form of mimic displays and crucially access to all ONLINE process parameters that can be downloaded to Microsoft Excel™ via data highways, for data analysis and optimization. The ONLINE INTEGRATION is achieved by automatic retrieval of real plant process data and equipment parameters from SCADA directly to the powerful and flexible steady state process simulation software CHEMCAD developed by Chemstations Inc. Nor-Par Online A/S has developed the SCADA2CC software that accomplishes the integration task in online mode. This solution has successfully simulated all the economically significant chemical processes and sustainable technologies. The software has open connectivity to provide the platform for innovative integrated solutions and customer focused development is ongoing to meet the future challenges. The ONLINE STEADY STATE PRODUCTION OPTIMIZER will be installed on a dedicated PC provided with an appropriate communications link to the existing plant SCADA system for downloading on-line plant data to drive the optimizer. The optimizer results can be fed back to the plant SCADA system to adjust process operating conditions online provided appropriate safety integrity checking procedures are implemented. PROCESS Configured to user’s production process Rendering of the real plant operation by uninterrupted series of steady states Online economic optimization with focus on energy saving and yield improvement Troubleshooting Environmental emission model (WAR technology by EPA) Process intensification studies SCADA FEATURES Industry standard control interface Plant data table configuration Data exchange protocols Security access routines Facilitates calibration of on-line model PROCESS MODELLING CAPABILITIES Renowned physical property databank from DIPPR Extensive library of thermodynamic and transport property methods including interaction parameters by DECHEMA Advanced and fully integrated electrolyte package Crude Oil Database Solids, both organic and inorganic Over 40 classes of equipment models to be used in dynamic simulation Mass and heat transfer in distillation Full integration with dynamic modules Excel, Word and VB fully integrated Possibility to build any special subprograms and to define own kinetic expressions in Visual Basic BENEFITS Process yield and cycle time optimization On-line prediction of reaction conditions Unmeasured process parameter prediction Environmental impact auditing and reporting Equipment condition monitoring Data reconciliation and fault diagnosis Plant troubleshooting and de-bottlenecking ONLINE economic calculation to reduce manufacturing cost and save energy Calibration of process model against true online production data Online optimization of production History of simulated parameters as extension to the measured SCADA data USERS Oil & Gas mining companies and pipeline operators Oil refineries and petrochemical plants including polymer producers Commodity chemical manufacturers Fine and specialty chemical producers operating continuous plants Power generation industry including Combined Heat and Power schemes Pharmaceutical industry (continuous plants including solvent recovery units) Food additives and cosmetic industry (continuous plants) Any process industry Environmental and safety departments of producing plants SCADA2CCD is a combination of SCADA-2-CCR and SCADA-2-CCDC. SCADA2CCP is a combination of SCADA-2-CCDC and SCADA-2CCPLMR Either of the modules can be licensed separately to reduce the license price. Nor-Par a.s Nordstrandvn 76, 1164 Oslo, Norway www.norpar.net email: [email protected] Phone: +47 22 28 69 00 © 2001-2002 Nor-Par Online A/S. SCADA2CC™ , SCADA2CCD™ (SCADA-2-CCR™ + SCADA-2-CCDC™) SCADA2CCP™ (SCADA-2-CCDC™ + SCADA-2-CCPLMR™), Reality Training Simulator™. All trademarks as above are with Nor-Par Online A/S