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OIL & GAS
ROSEMOUNT 5400
KAFCO Optimizes Fuel Consumption Using
Emerson’sTM RosemountTM Non-Contacting Radar
RESULTS
•Pumps prevented from running dry
•Improved control of fuel flooding
•Reduced maintenance
•Overfills avoided
•Increased site safety
APPLICATION
Level measurement and control of jet fuel
CUSTOMER
Kuwait Aviation Fuelling Company (KAFCO), Kuwait
CHALLENGE
“Instrumentation required
enhancement to conform to the
latest design and technology”
Hamad Jaber Al Rashidi
Electrical & Instrument Engineer
KAFCO, established in 1963, specializes in fueling operations for the
aviation industry. KAFCO delivers more than 600 million liters of Jet
A-1 fuel annually and its customers range from commercial carriers
to the military. The 140 000 sq. meter depot at Kuwait International
Airport hosts six storage tanks with a total capacity of 50 million liters.
The underground tanks are emptied and refilled frequently and
correct analysis of the level is crucial to ensure safe operation.
Overfilling the tanks would create a major safety hazard due to the
explosion risk, and fuel leaking into the soil could lead to extensive
environmental issues. Furthermore, an overfill situation would also
lead to costly product losses.
The process is faced with both turbulence and condensation, making
measurement accuracy and reliability a challenge. The previous
solution using floating capacitance level transmitters posed a risk
because the devices did not detect level properly and the alarm
system was inadequate. Part of the problem was that the probes
were getting bent from the force of filling and emptying of the tanks,
resulting in insufficient accuracy of stock levels. KAFCO needed a
solution that provided reliable level measurement and would detect
possible overfills in time.
The site houses five underground fuel tanks for jet fuel.
OIL & GAS
SOLUTION
Rosemount 5401 Non-Contacting Radar Transmitters were installed
in KAFCO’s underground tanks. The Rosemount 5401 provided many
benefits. A higher degree of control was achieved which prevented
pumps from running dry, resulting in optimized fuel consumption.
The non-contacting radar technology is not affected by coating or
dirty and corrosive conditions, leading to reduced maintenance.
Furthermore, with non-contacting technology there is no risk of bent
probes. The Rosemount 5401 also helped KAFCO to make the site and
the surrounding environment more secure due to enhanced overfill
prevention detection.
“KAFCO spared no effort in order
to procure equipment of the
highest standard.”
Hamad Jaber Al Rashidi
Electrical & Instrument Engineer
Replacing the old floating capacitance level transmitters with
Rosemount 5401 enabled KAFCO to avoid potential product losses
and potential fines for environmental damage.
RESOURCES
Rosemount 5400 Non-Contacting Radar
EmersonProcess.com/Rosemount/Level/Non-Contacting-Radar/5400Series
Emerson Process Management Oil & Gas Industry
EmersonProcess.com/Industries/Oil-Gas
Rosemount 5400 installed in an underground jet fuel
tank.
Standard Terms and Conditions of Sale can be found at
Emerson.com/en-us/pages/Terms-of-Use.aspx
The Emerson logo is a trademark and service mark of Emerson Electric Co.
Rosemount and the Rosemount logotype are trademarks of
Emerson Process Management.
All other marks are the property of their respective owners.
© 2016 Emerson Process Management. All rights reserved.
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