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SECTION G Engineering Guide System Controls System Controls Engineering Guide Introduction to VAV Terminal Units ENGINEERING GUIDE - SYSTEM CONTROLS The control of air temperature in a space requires that the loads in the space are offset by some means. Space loads can consist of exterior loads and/or interior loads. Exterior loads can consist of people, mechanical equipment, lighting, computers, etc. In an 'air' conditioning system compensating for the loads is achieved by introducing air into the space at a given temperature and quantity. Since space loads are always fluctuating the compensation to offset the loads must also be changing in a corresponding manner. Varying the air temperature or varying the air volume or a combination of both in a controlled manner will offset the space load as required. The variable air volume terminal unit or VAV box allows us to vary the air volume into a room and in certain cases also lets us vary the air temperature into a room. The VAV terminal unit may be pressure dependent or pressure independent. This is a function of the control package. Pressure Dependent A device is said to be pressure dependent when the flow rate passing through it varies as the system inlet pressure fluctuates. The flow rate is dependent only on the inlet pressure and the damper position of the terminal unit. The pressure dependent terminal unit consists of a damper and a damper actuator controlled directly by a room thermostat. The damper is modulated in response to room temperature only. Since the air volume varies with inlet pressure, the room may experience temperature swings until the thermostat repositions the damper. Excessive air flow may also lead to unacceptable noise levels in the space. Pressure Independent A device is said to be pressure indepen dent when the flow rate passing through it is maintained constant regardless of variations in system inlet pressure. The pressure independent control is achieved with the addition of a flow sensor and flow controller to the VAV box. The controller maintains a preset volume by measuring the flow through the inlet and modulating the damper in response to the flow signal.The preset volume can be varied between calibrated limits by the thermostat output. Pressure independence assures the proper distribution of air to the spaces that need G-4 it. More specifically, it allows you to feel comfortable that the design limits you have specified will be maintained. Each pressure independent terminal unit has minimum and maximum air flow limits preset at our factory to conform with the limits specified in your project drawings. Maximum and minimum air flow limits are most important tools for maintaining proper air distribution. • Maximum air flow limits prevent overcooling and excess noise in the occupied space. • Minimum air flow limits assure that proper ventilation is maintained. All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. © Copyright Price Industries Limited 2014. System Controls Engineering Guide Control Options There are several control options available to achieve pressure independent opera tion of a VAV terminal unit. Price offers the following three types of pressure independent control options. 1) Pneumatic With this control option the controls are powered by compressed air, usually between 15 ‑ 25 psi. All signals between the controller, thermo stat and actuator are via compressed air in the 0 ‑ 25 psi range. ENGINEERING GUIDE - SYSTEM CONTROLS The air flow signal is velocity pressure in the 0 ‑ 1.0 in. w.g. range generated by a multipoint sensor in the duct inlet. 2) Electronic Electronic controls are powered by a 24 VAC power source which is usually a transformer mounted on the terminal unit. Signals between the thermostat and controller are electronic. The damper actuator is powered either clockwise or counter‑clockwise in response to a 24 VAC signal from the controller. The air flow signal is received via a hot wire or thermistor type sensor in the inlet duct or via a velocity pressure signal from a multipoint sensor which is converted into an electronic signal by a flow transducer located on the controller. 3) Direct Digital Control (DDC) Digital controls are powered by a 24 VAC power source which is usually a transformer mounted on the terminal unit. Signals between the thermostat and controller are electronic. The damper actuator is powered either clockwise or counter‑clockwise in response to a 24 VAC signal from the controller. The air flow signal is received via a hot wire or thermistor type sensor in the inlet duct or via a velocity pressure signal from a multipoint sensor which is converted into an electronic signal by a flow transducer located on the controller. The controller contains a microprocessor which can be programmed to perform various control strategies in response to input signals. The controller is also capable of communication with local or remote terminals. Most DDC controllers support proportional internal (PI) control. This type of control eliminates off-set errors and will typically achieve the room setpoint more quickly and accurately than electronic controls. © Copyright Price Industries Limited 2014. All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. G-5 System Controls Engineering Guide Controls – Terminology 1. Direct Acting A device is said to be direct acting when an increase in input signal results in an increase in output signal. ENGINEERING GUIDE - SYSTEM CONTROLS eg: Thermostat ‑ output signal increases as temperature increases. Velocity Controller ‑ output signal increases as velocity pressure increases. 2. Reverse Acting A device is said to be reverse acting when an increase in input signal results in a decrease in output signal. eg: Thermostat ‑ output signal decreases as temperature increases. Velocity Controller ‑ output signal decreases as input velocity pressure increases. 3. Normally Open Indicates the fail safe position of the damper or valve. 4. Normally Closed Indicates the fail safe position of the damper or valve. G-6 All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. © Copyright Price Industries Limited 2014. System Controls Engineering Guide Controls – Terminology 5. Proportional Band The range of values of the controller variable over which the output of the controller goes from fully opened to fully closed at the controlled device. (aka throttling range) ENGINEERING GUIDE - SYSTEM CONTROLS eg: Thermostat-controlled variable – temperature; output – pressure psi; controlled device – valve eg: Velocity Controller - controlled variable – velocity; output ‑ pressure psi; controlled device - damper 6. Set Point The desired value of the controlled variable. eg: Thermostat ‑ temperature set-point Velocity Controller ‑ flow set-point 7. Control Point The actual equilibrium value of the controlled variable. eg: Thermostat – room temperature Velocity Controller – supply volume 8. Error Signal The differential between the set-point and actual control point. 9. Dead Band This is a range of the controlled variable over which the output of the controller does not change. eg: Thermostat – A certain value of temperature change in degrees is required to produce a change in output pressure. © Copyright Price Industries Limited 2014. All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. G-7 System Controls Engineering Guide ENGINEERING GUIDE - SYSTEM CONTROLS Controls – Terminology Proportional Control – Represents a method of control through which the output signal is proportional to the change in the input signal (often know as the error signal). A large change in the input signal, say a sudden increase in inlet static, would cause an initial change in the air flow reading. This would be a large error between this new reading and the air flow that the controller is attempting to control to. This results in a large change in damper position (output signal) to compensate for the increase in static. How large the output signal is depends on a controller parameter called gain. A gain of 1% a factor by which the error signal is multiplied by. This type of control can result in overshoot or undershoot if the gain is too large or too small respectively. Another weakness of Proportional control is that it requires a significant error signal to create an output signal. This limits proportional controls to always have some small margin of error from the desired condition. This is referred to as Offset Error. Pneumatic and electronic controls typically use proportional control, and have been 'tuned' to ensure that the proper gain values are used. Proportional Integral Control (PI) – This method of control is used to improve proportional control. It combines both proportional control with time dependent integral control. The main difference between these two methods is how the controller reacts over time. In proportional control the controller will remain at a particular output which is offset from the desired condition. With Integral control that offset is eliminated by measuring the time that the offset exists and creating an additional output signal based on that time.The illustration shows how the output eventually reaches the set-point over time. The example below will explain in more detail. Ex. If a VAV box controller is trying to control the room temperature of 70 °F but the heat in the space has made the temperature rise to 72 °F this would create a demand for cooling. In this example lets say that a 2 °F differential creates a change in the existing air flow of 300 cfm from the current value of 500 cfm, so the new desired output would be 800 cfm. To achieve this the damper position will need to change. In our Proportional control graph the damper overshoots the 800 cfm, measures the new difference, then makes another change to the output signal. This time it undershoots the set-point. It makes a third adjustment and then settles at the offset error output condition. In our Proportional Integral graph the overshooting and undershooting occurs, but over time the damper position is changed in small increments to reduce the offset error to zero. G-8 Proportional Integral Derivative Control (PID) – This control method includes both proportional control and integral control but offers a third level of control called derivative. The derivative control is used to anticipate how the error signal is changing by measuring its rate of change with respect to time. PID control is used when lightning fast and precise control is required. It is not really a necessary option for HVAC control because the rate at which the room temperature actually changes is slow, and this becomes a limiting factor in the speed at which you can control. All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. © Copyright Price Industries Limited 2014. System Controls Engineering Guide Controls - System Examples Packaged Rooftop Equipment Packaged rooftop equipment, also known as rooftop units, is very common in industrial and commercial buildings. These units typically range from 5 to 50 tons for most small to medium systems. The units supply cooling and/or heating via stages. Smaller units (such as a 5 ton) may only have one stage of cooling and heating while larger units will have multiple stages of heating and cooling. Multiple stages allow the unit to deliver the appropriate amount of cooling and heating to the space. Control System ENGINEERING GUIDE - SYSTEM CONTROLS Larger rooftop units (10 ton and above) have large capacities and proper sizing of the unit is critical. An oversized rooftop system will not provide a 'safety' factor; more likely an oversized system will suffer from frozen/ iced up cooling coils, tripping safeties on the heater side and noise in the occupied space due to excessive air pressure. These issues are difficult to correct on site and consume capital that could be used elsewhere in the project. Variable Air Volume (VAV) Zones Pressure independent VAV zones result in much better control of zones versus pressure dependent zones. Pressure independent zones have set minimum and maximum air flows. This ensures that each zone meets its minimum air flow requirements and also ensures overshoot does not occur due to constant air flow monitoring and control. This results in more comfortable zones for the occupant. Pressure dependent zones are subject to changes in duct static pressure, making duct static pressure even more critical. Standalone Rooftop Controller / System A standalone rooftop controller will control packaged rooftop equipment based on a local temperature sensor and local setpoint control. No networking or remote information is available in this system. Typically most rooftop controllers have a real time clock (RTC) which allows scheduling. Scheduling allows energy savings during unoccupied periods. Most standalone rooftop controllers are very similar to residential type thermostats, however, commercial and industrial building rooftop units typically have multiple stages of heating and cooling. For example a typical 10 ton rooftop unit will have two stages of heating (either gas or electric) and two stages of cooling.The multiple stages allow for better control. Typically the rooftop fan will run continuously during occupied periods to maintain fresh air requirements in the space. Fresh air is drawn in and mixed with the return air. The fresh air damper is typically fixed in a hard set position. However more advanced systems can module the fresh air intake based on internal carbon dioxide (CO2) levels. This type of © Copyright Price Industries Limited 2014. control can save energy since unnecessarily conditioning outside air places extra load on the entire system. Bringing in excessive outside air will pressurize the building. While this is desirable in certain situations excessive pressure can cause issues such as air dumping from return air inlets, doors not closing properly and many other factors. To deal with this issue many packaged rooftop units have an option of a pressure relief damper that will handle the excessive pressure. This relief damper is typically mechanical. For larger systems with excessive pressure problems a powered exhaust fan may be used with a differential pressure switch. This type of solution is usually not a standard option on packaged rooftop equipment. level of VAV control. For example if the rooftop controller is located in a closedoff unoccupied area, overcooling and/or heating of all zones is likely. While the VAV zone controllers will modulate to control the air flow and try to maintain their room set-points, the zones will eventually overcool or overheat due to the required minimum air flow settings in the zones.To solve these issues a networked rooftop controller can be implemented. The mode of the rooftop unit is decided by the rooftop controller based on local room temperature and set-point. Therefore the location of the rooftop controller is critical. Poor location choice will result in several uncomfortable zones regardless of their All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. G-9 System Controls Engineering Guide Controls – System Examples Networked Rooftop Controller / System A networked rooftop controller is a much more powerful controller than a standalone unit, since it needs to gather information from the network and calculate load demands. Due to it being a more powerful controller other features are typically added. Control System ENGINEERING GUIDE - SYSTEM CONTROLS Discharge Air Temperature Control One common feature on networked rooftop controllers is discharge air temperature limiting and control.This allows temperature sensors in the discharge ductwork to monitor the output of the packaged rooftop unit. If the temperature is too low or too high it can shut down stages of cooling or heating.This is important to prevent damage to the unit and prevent safeties (such as high limits) from tripping and taking the unit offline. A common problem with packaged rooftop equipment is ice building up on the cooling coils.This ice build-up prevents air flow and then causes even more ice to accumulate. Eventually almost no air can flow and it is possible to even damage (or stress) the cooling coils. Monitoring the discharge air temperature in real time and shutting down stages of cooling can prevent this from occurring. Outside Air Temperature Monitoring A rooftop controller using an outside air temperature probe can lockout heating or cooling based on the outside air temperature. This feature allows energy savings and can prevent the unit from cycling between heating and cooling modes unnecessarily. Typically when equipment is oversized the risk of heat/cool cycling increases. This oscillation between modes makes occupants uncomfortable and wastes energy. Locking out cooling during the winter and heating during the summer can prevent this. However the temperature limits must be carefully chosen to not lock out cooling or heating when it may actually be required. CONTROL TIP When rooftop equipment is oversized the risk of heat/cool cycling increases. This results in uncomfortable occupants and wastes energy. Also the risk of icing up cooling coils and tripping heater safeties increases. Real Time Clock and Calendar Networked rooftop controllers typically have a real time clock (RTC) which allows scheduling and energy savings. Some rooftop controllers offer additional features such as a real time clock/calendar (RTCC) which also allows users to program unoccupied periods during holidays such as Christmas, New Year’s Day and others. G-10 Polling Data from Network A networked rooftop controller will control the packaged rooftop unit based on data collected from each zone. The network protocol type is not critical if the system is not connected to a central building automation system (BAS). However, if it is part of a larger system the protocol should be an open protocol such as BACnet. BACnet allows devices from different manufacturers to share data.This can result in better control and allows building owners to add on to the existing BAS network. The room load data collected is typically room temperature and room set-point.This data allows the rooftop controller to determine the best mode to operate in rather than just using its local temperature sensor. This allows for much more intelligent control of the packaged rooftop unit and also allows the installer to locate the rooftop controller in any location since it is gathering information from the zones and not locally. Once the rooftop controller collects the data from the zones a strategy can be used to properly control the packaged rooftop unit. Several strategies can be created and used to suite a variety of situations. Voting Strategies - Simple Polling One of the most common strategies is a simple voting strategy that is typically used where each zone gets one vote for cooling, heating or neutral. It is possible and very likely zones will have different loads. Some may need cooling while others need heating regardless of outside air temperature. Once the votes are calculated the rooftop unit is put into one of the modes. This strategy gives each zone a single vote which is good for most systems with similar sized zones. This type of strategy however should not be used if certain zones are much larger, or if the system needs to favor heating or cooling modes. One issue with voting strategies is when the votes are 50% cooling and 50% heating. When the system is 'on edge' it can result in cycling between heating and cooling modes.To prevent this an outside air temperature probe with a lockout sequence may be necessary. All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. © Copyright Price Industries Limited 2014. System Controls Engineering Guide Controls - System Examples The weighted polling strategy is typically used where each zone gets one vote for cooling, heating or neutral, however, certain zones may get more than one vote. For example a large training or meeting room may require more votes to ensure comfort for many people versus individual offices. This strategy helps satisfy larger or very important areas (such as a president’s office). The important area is assigned a multiplier such as 2x which gives the area two votes towards either cooling, heating or neutral. This extra voting power will ensure the zone is kept comfortable, while also allowing the lower priority zones a vote as well. © Copyright Price Industries Limited 2014. Voting Strategy with weighted polling ENGINEERING GUIDE - SYSTEM CONTROLS Voting Strategies – Weighted Polling All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. G-11 System Controls Engineering Guide Controls – System Examples Voting Strategies – Non-Majority Polling Voting strategy with 1:1 polling ENGINEERING GUIDE - SYSTEM CONTROLS A non-majority polling strategy is used when the system needs to favor either the cooling or heating modes. In this case any arbitrary number can be used such as 30% cooling. So if 30% of the zones require cooling, the rooftop unit would enter cooling mode much sooner than waiting to win the vote completely. This is useful for a system that has a large solar load and needs to favor cooling more often than heating. G-12 All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. © Copyright Price Industries Limited 2014. System Controls Engineering Guide Controls – Terminology Software Package –The software package typically is installed on a computer that is on the network, and is design to interpret all the data from the controllers and display it for the end user in a coherent manner. Often the software package will have a graphical interface option. Graphical Interface – Is simply an interface with the software package that allows the user a cleaner and simpler way of viewing the data transferred to the networked computer. System Network Connection to PC ENGINEERING GUIDE - SYSTEM CONTROLS Network – A network is a system of control in which each controller is physically connected (in our case through a daisy chain connection) and is able to communicate its local data (such as air flow, temperature setpoint etc.) throughout the entire network. The information can be viewed by using a 'software package'. The software package is installed on a computer which is on the network. This is often referred as the point of control. Bacnet Router SDV SDV SDV B.A.S. (Building Automation System) – A B.A.S. is a signal that has the capabilities of controlling numerous controllers in one building. Such as: equipment control or system wide temperature setting. © Copyright Price Industries Limited 2014. All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. G-13 System Controls Engineering Guide Static Pressure Control ENGINEERING GUIDE - SYSTEM CONTROLS Static pressure control is critical to proper system operation. Excessive static pressure in the ductwork can cause excessive noise in the occupied zones. In VAV systems static pressure must be controlled via a bypass duct and/or using a Variable Frequency Driver on the rooftop unit or air handler. Bypass valve unit with DDC controller In the previous system examples, pressure control is shown with a bypass damper duct from the supply to the return. This will help the system maintain its designed static pressure. The ducted bypass however can cause the packaged rooftop equipment to ice up or overheat if too much air is bypassed. This can be solved by using discharge air temperature sensors to limit excessive cooling or heating temperatures in the duct. Bypass control can also be non-ducted, where the excess air is dumped into the plenum space. This will prevent the packaged rooftop unit from icing up or overheating in certain cases. However, if the plenum becomes over pressurized it can cause problems with air dumping out of return grilles and excessive pressure can damage ceiling tiles. To solve this issue an exhaust fan must be used in the plenum space. Another way to manage static pressure in the system is to use a packaged rooftop system with a built-in variable frequency drive (VFD). The VFD will ramp down the main fan by modulating the frequency at which the fan motor is run. This system can save energy during low system demand since the fan speed has been reduced. If the fan speed is reduced too much, however, the cooling coils may ice up and the high limit safeties may trip during heating modes. Because of this, a VFD system may still need a bypass designed into the system to prevent issues during low volume air requirements. G-14 All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. © Copyright Price Industries Limited 2014. System Controls Engineering Guide Building Automation System Network A building automation system BAS (also referred to as an intelligent building system) is a computerized, intelligent network of devices that control and monitor the HVAC system. The building automation system can also control other systems such as lighting, security and fire alarms. Building Automation Network ENGINEERING GUIDE - SYSTEM CONTROLS In a building automation system this allows energy savings through intelligent monitoring, control and shutdown of devices. Also building management is much easier with a networked BAS system since most (if not all) devices can be monitored and controlled through a PC workstation or over the internet. What makes the building automation system possible is the network. A network allows devices to share information and communicate with each other. Once the network is in place all devices on the network must communicate using the same language. This language is the communications protocol of the network. © Copyright Price Industries Limited 2014. All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. G-15 System Controls Engineering Guide Building Automation System Network Communications Protocol Communication protocols for building automation systems have features intended to ensure reliable interchange of data over a communication channel. Communication protocols are basically certain rules that are followed to ensure a system works properly. Communication protocols have to handle several factors such as bad data, bad timing, and address collisions to name a few. Multiple Floors networked to a single Front End Workstation. ENGINEERING GUIDE - SYSTEM CONTROLS Proprietary Communications Protocol In order for devices to share data they must speak the same language. Over the years several companies have developed proprietary protocols in their DDC controls. These proprietary protocols allow the controllers to share information with each other; however other vendors that do not speak the same language cannot share information or even exist on the same network wires. This requires multiple networks to be run and multiple PC workstations to monitor and control the networks. Also different networks cannot share information with each other if they do not speak the same language. Since its unlikely a single vendor can provide absolutely every piece of building automation equipment this proprietary scheme has massive disadvantages especially for the building owner. For example vendor A, vendor B and vendor C are all installed in a commercial office building. Each controller is controlling their area however vendor A and vendor B need to know the outside air temperature. Vendor C knows the outside air temperature, but cannot share that information due to speaking a different language. Therefore more outside air temperature probes must be installed and configured for each vendor. This increases costs and prevents the sharing of information. Open Protocol To allow multi-vendor networks to properly share data an open communications protocol must be used. Today in building automation nearly all proprietary schemes have been discontinued and all new systems are designed using open protocols. The two protocols typically used for building automation are BACnet and LonWorks. BACnet is an open standard developed by ASHRAE and can be implemented by anyone using any hardware type, while Lonworks was developed by Echelon Coroporation and while open requires the use of their hardware/software packages. G-16 All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. © Copyright Price Industries Limited 2014. System Controls Engineering Guide BACnet - Building Automation and Control Network Price like many others has implemented BACnet on their DDC controls. The BACnet ASHRAE standard is truly open and hundreds of manufactures have implemented BACnet in their controls. BACnet device tree Several key factors were considered as the standard was developed such as: Interoperability, Low Overhead, Compatibility with other applications and networks, layered OSI model network, flexibility, cost effectiveness, transmission reliability, priority arrays, and stability under realistic loads. BACnet ends the frustration of proprietary systems, increases competition increases building owner choices. Due to the careful development of the standard BACnet it has evolved into a very popular and robust communication protocol. BACnet Server and BACnet Client Devices BACnet Operator Workstation (B-OWS) BACnet is based on the client-server model. BACnet messages are called service requests. A client device sends a service request to a server device that then performs the service and reports the results to the client device. The B-OWS is the operator’s window into a BACnet system. While it is primarily used for the operation of a system, it may be used for configuration activities that are beyond the scope of this standard. It is not intended to perform direct digital control. Therefore it is important to realize a BACnet server cannot request information from other devices, it can only provide information to a client. Typically VAV terminal unit controllers are BACnet server devices. A BACnet client device usually handles data coming from several server devices. An example of a client device would be a networked rooftop controller that polls zones for room load data. BACnet Building Controller (B-BC) © Copyright Price Industries Limited 2014. A B-BC is a general-purpose, fieldprogrammable device capable of carrying out a variety of building automation and control tasks. Field programmable devices can be loaded with custom programs to perform virtually any function. However they are typically more costly due to the extra hardware and firmware requirements. BACnet Advanced Application Controller (B-AAC) A B-AAC is a control device with limited resources relative to a B-BC. It may be intended for specific applications and supports some degree of programmability. BACnet Application Specific Controller (B-ASC) A B-ASC is a controller with limited resources relative to a B-AAC. It is intended for use in a specific application and supports limited programmability. This type of controller is typically used on VAV boxes to support a variety of specific functions such as pre-defined sequences. While the programmability is limited this also reduces the cost and complexity of the controller. All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. G-17 ENGINEERING GUIDE - SYSTEM CONTROLS ASHRAE began working on the BACnet standard in 1987 as building automation systems and networking became very popular. System Controls Engineering Guide Building Automation System Network ENGINEERING GUIDE - SYSTEM CONTROLS BACnet Vendor ID Each BACnet device requires a vendor ID. This unique number identifies the Vendor of the BACnet device. Also the BACnet vendor ID allows a device to send non-standard (proprietary) messages that are unique to that vendor. This allows a BACnet device to still operate on a BACnet network while sharing proprietary information with other controllers. This proprietary information will be ignored by other controllers. At print of this document of 400 BACnet vendor ID’s have been officially issued by ASHRAE SSPC 135. PICS - Protocol Implementation Conformance Statement A PICS statement tells the user/installer all capabilities of a BACnet device. Every BACnet device is required to have a PICS statement. The PICs statement contains an overview of the product, details of the products BACnet capabilities, LAN options (such as MS/TP, Ethernet, IP, etc) and other possibly special features of the controller. BACnet Services The BACnet protocol defines a number of services that are used to manage communication between devices. The protocol services for handling object discovery currently include: BACnet Testing Laboratories (BTL) BACnet testing Laboratories (BTL) was established by BACnet international to support compliance testing and interoperability testing activities. BTL provides testing services through its managed BACnet laboratory. When a product passes the rigorous testing it will be awarded a BTL tested mark. Similar to a UL or ETL mark it assures the end user the product has been tested to comply with all current standards. However the BTL testing is focusing on interoperability with other devices and conformance to the BACnet standard rather than electrical safety. BTL also organizes an annual BACnet international sponsored interoperability workshop. This workshop allows vendors from all over the world to participate in connecting all their devices into a common BACnet network. This real world testing ensures true interoperability between multiple vendors. Who-Is, I-Am, Who-Has, I-Have When devices need to share/exchange data services such as: Read Property and Write Property are used. G-18 All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. © Copyright Price Industries Limited 2014. System Controls Engineering Guide Building Automation System Network There are several BACnet objects that devices can support. However each and every BACnet device needs at least one Device object. Objects may represent single physical points which perform a specific function (like an analog output - AO). Objects can also represent non-physical items like program variables (analog variables - AV), scheduling and trend log data. Each BACnet object has a listing of properties that have more detailed information about the nature of the object. Each BACnet object has some mandatory properties and some optional properties. Optional properties are not needed for BACnet compliance and can be implemented at the manufacturer’s discretion. The BACnet standard currently supports 25 object types. • Accumulator – energy tracking • Analog Input – sensor input such as a thermistor • Analog Output – control output such as 0-10VDC valve • Analog Value – Setpoint or analog control system parameter • Averaging – average value such as average power usage • Binary Input – on/off input – such as contact closure from a relay • Binary Output – on/off output – such as a single stage fan • Binary Value – control value such as an override status • Calendar – used for specifying holidays • Command • Device (mandatory object) – required for every BACnet device • Event Enrollment • File • Group • Life Safety Point • Life Safety Zone • Loop • Multi-State Input • Multi-State Output • Multi-State Value • Notification Class • Program – custom control program • Pulse Converter – takes data and scales it • Schedule – for setting up day/night schedules • Trend Log – used for data collection from the BACnet network © Copyright Price Industries Limited 2014. BACnet Priority Array for Commandable Objects Priority Level Application 1 Manual-Life Safety 2 Automatic-Life Safety 3 Available 4 Available 5 Critical Equipment Control 6 Minimum On/Off 7 Available 8 Manual Operator 9 Available 10 Available 11 Available 12 Available 13 Available 14 Available 15 Available 16 Available All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. ENGINEERING GUIDE - SYSTEM CONTROLS BACnet Objects G-19 System Controls Engineering Guide BACnet - Building Automation and Control Network Device Object The device object contains information about the controller such as model name, vendor name, firmware and software revision. It can also include other information such as network interactions (max master, retry limit, etc) for the device. Also included is an array of object types supported by the device such as Analog input, Analog variable, etc. The device object is mandatory and each BACnet device must contain this object. AI - Analog Input. For Example, a 10k thermistor for temperature measurement ENGINEERING GUIDE - SYSTEM CONTROLS Commonly Used Objects When devices are networked using BACnet the most commonly used objects are typically analog inputs (reading in temperatures and air flow transducers), analog variables (used for setting variables in controllers, i.e.: air flow limits, sequence of operations setup). Some variables (optionally) support being overridden. This allows the user to override the object and force a manual valve. For example to test a controller it may be helpful to override the room temperature via the network. This is called a commandable BACnet object. Any commandable BACnet object must support and implement a priority array. Since the object could be written to from multiple sources it’s important to have priority, since life safety would take priority over a time delay. AV - Analog Variable. For example, a software value in a controller such as damper runtime BO - Binary Output. For example, a BO would control a 24 VAC relay G-20 All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. © Copyright Price Industries Limited 2014. System Controls Engineering Guide BACnet - Building Automation and Control Network Properties The properties in a BACnet device are determined by the type of object and what the manufactures chooses to implement. Properties let other BACnet devices read information about the object containing the property. Properties can contain information such as object name, value, units and several others. Ethernet Switch A router is used to join two computers or devices together over an electronic link. The link can be a physical wire, the internet or even a radio (wireless) signal. A BACnet router is typically used to join BACNet LANs together. The most common type is an Ethernet to MS/TP BACnet router. This type of router joins a low speed MS/ TP network of devices to a higher speed Ethernet network. This allows a long trunk of MS/TP devices (such as VAV terminal unit controllers) to interface with the main building automation system. One benefit of a BACnet router using Ethernet is that it can utilize the existing Ethernet infrastructure typically already available in the building. This can reduce installation costs in most situations. Also most building Ethernets are running at 100MBs or 1GBs. This allows for large bandwidth of data and since BACnet devices are typically only using a small percentage of this they do not have any real load on the Ethernet network. One thing to remember is the BACnet router requires a unique DEVICE instance and unique MS/TP MAC address. Software Address 101 Hardware Address 1 ENGINEERING GUIDE - SYSTEM CONTROLS Routers and Gateways BACnet Router- MS/TP to Ethernet BACnet MS/TP device (Price Intelligent Controller -PIC) Software Address 201 Hardware Address 1 BACnet Router- MS/TP to Ethernet BACnet MS/TP device (Price Intelligent Controller -PIC) Software Address 301 Hardware Address 1 BACnet Router- MS/TP to Ethernet BACnet MS/TP device (Price Intelligent Controller -PIC) © Copyright Price Industries Limited 2014. All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. G-21 System Controls Engineering Guide Building Automation System Network Network Layers Almost every network being used today built upon the Open System Interconnection (OSI) standard. OSI was developed in the early 1980’s and is an ISO (International Organization for Standardization). The standard defines a set of seven layers that define how data travels across the network. Several Layers of OSI - The BACnet standard uses 4 of these At each layer data is packaged/prepared for the next stage. There are a total of 7 layers, which are broken in two sets Application and Transport. ENGINEERING GUIDE - SYSTEM CONTROLS Application Set Layer 7: Application – This layer interfaces with the operating system or whenever the user or a device moves data on the network. Layer 6: Presentation – This layer takes data from the Application layer and converts it into a standard format for lower layers. Layer 5: Session – Layer 5 begins, maintains and terminates communication with the receiving device. Transport Set Layer 4:Transport –This layer maintains the flow of data and provides verification such as error checking and data recovery between devices. The transport layer also takes data from multiple applications and integrates it into a single stream on the physical network. Layer 3: Network – Layer 3 defines how the data will be sent to the receiver device. Addressing, Protocols and Routing are handled by this layer. Layer 2: Data – This layer the physical protocol is assigned to the data and the packet sequence is also defined. Layer 1: Physical – Layer 1 defines the actual hardware used on the network. It defines all physical characteristics of the communication network such as voltage levels and timings. The OSI reference model is a guideline to handle almost any network task/type. Several protocols will combine or eliminate layer that are not required specifically for their application. The BACnet protocol uses a reduce OSI set with only four layers to simplify implementation of the standard. Basing the BACnet protocol on the OSI model is important since it allows modularity and division of function, which results in smaller more manageable tasks. G-22 All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. © Copyright Price Industries Limited 2014. System Controls Engineering Guide BACnet Layers The BACnet protocol uses four of the OSI layers: Physical, data link, network and application. BACnet Layers Equivalent OSI Layers BACnet Application Layer Application BACnet Network Layer Network ISO 8802-3 (IEEE 802.3) ARCNET MS/TP PTP Data Link LonTalk EIA- 485 EIA- 232 Physical ENGINEERING GUIDE - SYSTEM CONTROLS ISO 8802-2 (IEEE 802.2) Type 1 Physical and Data Link Layers BACnet has several options for the physical and data link layers. The physical layer can be EIA-485 (typically referred to as RS-485), EIA-232 (typically referred to as RS-232), Lontalk, ARCNET and IEEE 802.3 (typically referred to as Ethernet). The most common physical layers in use today are EIA-485 and Ethernet. While EIA-485 offers long distance runs of (ideally) up to 4000 ft (1200 m), its data throughput is much lower than Ethernet. The maximum specified data rate is 100 kbs at 4000 ft (1200 m). However even with its lower bandwidth EIA-485 offers excellent electrical noise immunity which is required in industrial buildings. It is also worth noting that the Modbus standard (which is popular in industrial automation such as manufacturing) also uses EIA-485 for its physical layer. Data signals being sent over RS-485 Standard Ethernet Cable (RJ 45) EIA-485 Signal EIA-485 networks can handle up to 32 full load devices, however most new drivers are ¼ load and therefore multi drop networks can be increased to a maximum of 128 devices. However there are several real world requirements that limit the maximum network size to much less than 128 devices. Network Layer The BACnet protocol simplifies routing issues by declaring there is only one path between any two active devices in the network. Application layer The application layer provides applications access to the BACnet data types. BACnet networking The BACnet network can exist over several different types of physical media. The network can exist over several different kinds of media such as twisted-pair copper (like CAT5 wire), coaxial cable, optical fiber, power lines and various wireless technologies. Each of these media types has several tradeoffs in cost and performance. © Copyright Price Industries Limited 2014. All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. G-23 System Controls Engineering Guide Building Automation System Network The most popular BACnet networks types are described below. DDC Controller using MS/TP connected to BACnet router BACnet over IP ENGINEERING GUIDE - SYSTEM CONTROLS Ethernet is commonly used in almost all commercial buildings for network access. This works well as a building wide network, but cannot span long distance such as cross country. Therefore multiple networks must be created and then joined together using a different technology and protocol. For multiple networks to communicate there must be a common language or protocol used by the devices on the network. That language is Internet Protocol (IP). IP is used for virtually all internet communication. Currently Internet Protocol Version 4 (IPv4) is still the most popular protocol of the internet, however Internet Protocol Version 6 (IPv6) is becoming more common as the addresses for IPv4 are eventually exhausted. BACnet IP allows users to create very large networks across the IP (internet) network. Bacnet router Bacnet ms/tp network Price BACnet Module Blue terminal block supports hardwiring of MS/TP network A, B and Ground CONTROL TIP IP Version 4 addresses are limited to 32-bit which allows a maximum of 4,294,967,296 possible unique addresses. (example IPv4 address: 192.168.0.74) IP Version 6 addresses which are 128bit, can go much higher. There are over 3.4×1038 possible unique addresses. BACnet over Ethernet Typically physical media like twisted-pair copper (CAT5E/CAT6) offer fast and robust networks. This is a main factor in Ethernets popularity in virtually all commercial buildings. The communication layer used typically used on CAT5E/CAT6 cable is called Ethernet. Ethernet has evolved greatly since its main introduction in the 1980s. Today typically Ethernet networks run at fast speeds of 100Mbit/s (100 million bits per second) or 1Gbit/s (1 billion bits per second). This allows for fast data transfers and monitoring. With so much bandwidth on most Ethernet networks it’s possible to use them for Office networks and Building Automation Networks. The advantage of using the building existing Ethernet network is that it is most likely already installed and run throughout the building. This reduces wiring cost since a completely new network does not have to be run for the building automation system. However with most DDC devices they do not directly support Ethernet connectivity. These DDC devices typically run on a subnetwork that runs at slower speeds. With G-24 most networked devices slower speeds mean lower costs. Also Ethernet over unshielded twisted pair (UTP) has some physical limitations of only being able to run a maximum of 330 ft (100 meters) before requiring a repeater or switch. BACnet over RS-485 (MS/TP) BACnet can also run over RS- 485 network using master slave/token passing (MS/TP). This is a twisted-pair local area network (LAN) operating at speeds from 9.6 kb per second to 76.8 kb per second. This type of LAN is lower-cost than Ethernet and is very well suited to VAV controllers and other HVAC equipment. Master slave token passing requires one low capacitance twisted-pair wire for networked communication plus a ground. The connections are typically labeled A, B and ground. The entire MS/ TP network must be wired in daisy chain format. Wiring in daisy chain format prevents reflections on the network and results in increased reliability. All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. © Copyright Price Industries Limited 2014. System Controls Engineering Guide BACnet - Building Automation and Control Network BACnet MS/TP Addressing BACnet devices require a unique address to function on a network. Each BACnet device has a hardware address and a software address. Addressing Scheme for each floor and area MS/TP NETWORK RUN IN DAISY CHAIN FORMAT Before adding to or creating a BACnet network some items must be considered: MAC adress 1 MAC adress 2 MAC adress 3 ENGINEERING GUIDE - SYSTEM CONTROLS 1. Network type 2.Network speed 3.Number of devices 4.Addressing scheme 5.Working with existing devices/networks 6.Terminating 7. Wire type 1. Network Type – The network type using BACnet on lower level devices is typically MS/TP (Master Slave Token Passing). MS/TP allows for several devices to operating on a single network segment. MS/TP has benefits such as being lower cost and less demanding on controllers than Ethernet. MS/TP uses the EIA-485 signaling standard. This is a robust standard that uses one twisted pair with a ground to transfer data. Dip switch for setting MAC address 2.Network Speed – All devices running together on a network segment must be using the same speed also known as baud rate. The BACnet standard current allows devices to use four speeds. These are: a.9600 b.19200 c.38400 d.76800 – (Price factory default speed) On communication networks higher speeds have will of course have faster performance, however higher speed networks are more sensitive to electrical noise and poor installation practices. Therefore if a BACnet network seems unreliable one solution is to drop the BACnet MS/TP speed to a lower rate. This can help the network perform better. However if the network is unreliable there is probably another issue such as duplicate addresses, incorrect baud rate or crossed 24 VAC hot and common power supplies. 3.Number of devices On a MS/TP network the maximum number up devices is technically up to 127. However due to system noise, grounding and general EMI interface this is not a practical number for the real world. Price recommends keeping MS/TP networks to 30 devices or less. This recommendation allows for fast and stable networks that are much easier to troubleshoot. Also remember if a BACnet device on the MS/TP network goes down and clamps/shorts the network it will take down the entire segment. A large segment will also be very difficult to troubleshoot. © Copyright Price Industries Limited 2014. Dip Switch ON Value 1 1 2 2 3 4 4 8 5 16 6 32 7 64 8 128 Notes Price uses DIP switch 8 for enabling R/C termination of the MS/TP network CONTROL TIP When networking BACnet devices never use a bus or star network. This will result in an unreliable network and will be very difficult to troubleshoot. Ensure the entire network is run in a daisy chain format. All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. G-25 System Controls Engineering Guide ENGINEERING GUIDE - SYSTEM CONTROLS BACnet - Building Automation and Control Network 4.Addressing Scheme – Addressing is very important with BACnet especially if you are building the foundation for a larger network. There are two types of addresses used with BACnet. The base level address is the MAC address, which is the physical network address. The MAC must be unique on the network segment. While the MAC can technically go from 0-127, Price recommends limited the MAC address from 1 – 99. This allows special devices (such as routers) to use MAC 0 and not exceeding 99 allows an elegant network scheme. The second type of address is the device instance. This is the software address for BACnet and of course allows BACnet to support more that 127 devices in a building/ campus. The device instance is typically added to the BACnet MAC address has a range from 1 – 4,194,303. This allows for the creation of very large networks. Price recommends a logical addressing scheme. For example once the MAC addresses (DIP switches) have been assigned add 10,000 (device instance) to all devices on the first floor. Then add 20,000 to all devices on the second floor and so on. For different areas/ building use other device instances such as 15,000 (first floor – expansion) and so on. Also ensure that any existing addressing scheme is followed. G-26 Addressing Scheme for each floor and area Floor 4 Floor 3 Floor 2 Floor 1 40200 40100 30200 30100 20200 20100 10200 10100 All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. © Copyright Price Industries Limited 2014. System Controls Engineering Guide BACnet - Building Automation and Control Network 6.Terminating – MS/TP networks can be terminated using a resistor and/or resistor capacitor (RC). The intent of the terminating is to reduce network reflections/noise. Price recommends terminating MS/TP networks once at the beginning and once at the end of the network. It is important to only terminate the network segment a total of two times. Multiple termination can drag down network signals and can create the problems you are trying to avoid. If termination is needed DIP switch number 8 (TRM) on Price Controllers with BACnet module will enable an R/C across the network (A/B). Each DDC Controller needs a unique Hardware or MAC address BACnet Router- MS/TP to Ethernet Hardware adress 1 Hardware adress 4 © Copyright Price Industries Limited 2014. Hardware adress 2 Hardware adress 5 All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. Hardware adress 3 ENGINEERING GUIDE - SYSTEM CONTROLS 5. Working with existing devices/ networks – If a BACnet network already exists in the building ensure any new devices get a unique MAC addresses on their network segment. Therefore you must know exactly what is already on the network and what (if any) addresses are free. Also you must ensure the devices added to an existing network segment are running at the same speed. If you add a new device at a different BAUD rate it will crash the network. Hardware adress 6 G-27 System Controls Engineering Guide BACnet - Building Automation and Control Network ENGINEERING GUIDE - SYSTEM CONTROLS 7. Wire Type – The MS/TP network requires good quality, low capacitance network wire to ensure reliable data communications. Therefore you cannot use standard 'thermostat wire' for network wiring. Price supplies a 35 ft plenum rated CAT5 cable with each Controller with BACnet option. CAT5 cable is an excellent choice for MS/TP networks due to its low cost and excellent performance. Also it is very popular and available to most installers. PRODUCT TIP BACnet MS/TP Checklist Unique Hardware Address (for network segment) for EACH device Unique Software Address (for entire BACnet network) All Devices running at same speed (Price default is 76,800 baud) Network wiring is CAT5 or better Wiring is done in a daisy chain format 24 VAC HOT and COMMON is consistent and COMMON is earth grounded Accessing DDC controller from PC workstation Ethernet Switch Workstation with BACnet front end software Hardware adress 1 BACnet Router- MS/TP to Ethernet BACnet MS/TP device (Price Intelligent Controller -PIC) Accessing BACnet devices remotely via PC Workstation Using a PC with BACnet front end software you can monitor and control BACnet devices on the network. The PC can connect to the exisiting building ethernet network. Then in another location the BACnet router is also connected to the building ethernet network. The front end sofware can then discover all devices on the MS/TP sub network. The entire BACnet network can be monitored and controlled. Using Virtual Network Computing (VNC) also known as desktop sharing you can remotely monitor and control the BACnet devices. Most front end software also has features such as alarming, trending and email to notifiy users of critical changes in the system. G-28 All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. © Copyright Price Industries Limited 2014. System Controls Engineering Guide BACnet - Building Automation and Control Network Accessing BACnet devices remotely via the Internet Accessing your system via the internet allows world wide access to the building for fast and easier monitoring and troubleshooting. In order to access a building automation system via the internet several things must be setup and configured. PC workstation accessing building automation system (BAS) via the internet The main firewall also known as router for the LAN will need to be setup to accept incoming connections. Most routers have all incoming ports locked down for security reasons. ENGINEERING GUIDE - SYSTEM CONTROLS It is important to have a static external IP address when using remote access. A static IP will not change while a dynamic IP will change at random intervals. If the dynamic IP address changes, the old address will not work, thereby denying you access to the system. Your Internet Service Provider (ISP) can provide your external IP address. Also you can use certain web sites to determine your current external IP address such as: www.whatismyip.com. Most residential quality internet plans do not offer a static IP address and only offer dynamic IP. This makes accessing equipment difficult if the IP address must constantly be updated. One work around is to use a dynamic DDNS service. CONTROL TIP External IP addresses are accessible via the internet and are globally unique. Internal IP addresses are only accessible inside the firewall (building) and are unique to that network. © Copyright Price Industries Limited 2014. All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. G-29 System Controls Engineering Guide References ASHRAE (2006). Humidity control design guide. Atlanta, GA: American Society of Heating, Refrigerating and Air-conditioning Engineers. ASHRAE (2007a). ASHRAE handbook—HVAC applications. Atlanta, GA: American Society of Heating, Refrigeration and Air-Conditioning Engineers, Inc. ASHRAE (2007b). Standard 135.1-2007—Method of test for conformance to BACnet. Atlanta, GA: American Society of Heating, Refrigeration and Air-Conditioning Engineers. ASHRAE (2008). Standard 135-2008—A data communication protocol for building automation and control networks. Atlanta, GA: American Society of Heating, Refrigeration and Air-Conditioning Engineers. ENGINEERING GUIDE - SYSTEM CONTROLS Cisco (2009). Open system interconnection (OSI) reference model. Retrieved from: http://docwiki.cisco.com/wiki/Internetworking_Technology_Handbook Price Industries (2011). Price engineer's HVAC handbook—A comprehensive guide to HVAC fundamentals. Winnipeg, MB: Price Industries Limited. G-30 All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. © Copyright Price Industries Limited 2014. SECTION G System Controls Product Overview System Controls Pneumatic Controls CP 101, CP 100, CP 200 Price Pneumatic controls provide accurate, pressure independent control between factory preset minimum and maximum flow limits. Compatible with direct acting or reverse acting thermostats. ........................................ G34-G37 Electronic/Analog Controls Price Analog Controller (PAC) Price Analog electronic controls are an option for small to medium sized VAV applications. Precise control of air flow and room temperature can be achieved without the cost of a DDC system or a compressed air source, making them ideal for retrofits and additions. ............................................................ G38-G41 Direct Digital Controls (DDC) Price Intelligent Controller (PIC) SYSTEM CONTROLS The Price Intelligent Controller (PIC) is a cutting edge control package that offers a new level of zone control. An advanced and configurable proportional integral (PI) controller allows for exceptional user comfort and energy efficiency. Installation of the controller and thermostat is simple and error proof with RJ-45 (network type) connections to the thermostat and BACnet network. .................................................................................................................. G42-G53 Price Wireless Thermostat System PWTS The Price Wireless Thermostat System provides both sensor inputs and a point of control for Price controllers. The Dial thermostat can be mounted in any location and needs no wiring. This makes it ideal for glass offices and cubicles. .................................................................................................................. G54-G56 Prodigy® Series The Price Prodigy® diffuser features an architecturally pleasing faceplate design and high performance inner cone. A DDC controller utilizes advanced adaptive control algorithms and a high torque motor to modulate air flow and maintain constant room temperatures. The Prodigy® Series allows for true VAV control in cooling and heating cycles. Reheat, control of up to five drones, building automation, and system pressure control are all possible with the Prodigy® Series........... G59-G63 Rooftop Controls Price Rooftop Unit Controller (PRTU) The new Price Rooftop Unit controller (PRTU) is an advanced proportional integral (PI) digital controller that offers state of the art control of a packaged rooftop unit. Multiple pre-programmed and pre-tested control strategies are available for an easy to install and reliable system package. ............ G64-G-77 G-34 All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. © Copyright Price Industries Limited 2014. Product Overview System Controls Underfloor Controls Price has a full line of Underfloor controls including the UMC1, UMC3 for interior zones and the UMCB for perimeter zones requiring heating. ................................................................................................................... G80-G83 Heater Controls Price Silicon Controlled Rectifier (SCR) The Price SCR Controller is a Silicon Controlled Rectifier that provides proportional modulation to the output over its full operating range. The SCR acts like an electronic switch that turns on and off large amounts of power to the load (heater). The Price SCR uses a Zero Crossing feature that allows a soft start of the electronic load, which eliminates power surges. .............. G84-G85 The Price Silent Guard Heater Control Module provides control with a wide range of features to cover all control, safety and troubleshooting concerns. .................................................................................................................. G86-G87 Motor Speed Control Universal Speed Controller (USC) The Price USC allows for control of any PSC motor up to 1 HP within the 115 – 277 VAC range. The USC is UR certified. ....................................................... G88 Motor Speed Control ECM Standard Speed Controller The Price standard ECM speed controller allows the user to adjust the ECM motor's speed either with a manual dial or a 2 – 10 VDC analog input signal. A status LED blinks out the current mode. ....................................................... G89 Motor Speed Control ECM Deluxe Speed Controller The Price ECM deluxe speed controller offers a digital readout to display the current fan speed (in%) and the motor RPM. Adjustments are made with up/ down push buttons or remote 2 -10 VDC signal. ................................. G90-G91 Price Field Service Tools Price Bootloader: The Price Bootloader runs on the latest Price controls and can allow re-loading of firmware through the thermostats service port. Price Field Programmer: The Price Field Programmer is a small device that reprograms the controller with new firmware without the use of a computer. .................................................................................................................. G92-G93 © Copyright Price Industries Limited 2014. All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. G-35 SYSTEM CONTROLS Heater Controls Price Silent Guard (PSG) System Controls Pneumatic Controls Pneumatic Velocity Controller Types CP101 Controller The CP101 pneumatic velocity controller is the most versatile pneumatic controller available. This unique controller maintains the air flow dictated by the thermostat while compensating for changes in duct static pressure. The air flow control is pressure independent. CP101 Controller SYSTEM CONTROLS Factory calibrated to the specified maximum and minimum air volumes, the CP101 can be easily adjusted in the field. Note that field adjustment is required only when operating conditions change ‑ not as a maintenance procedure. • Provides accurate control over a duct velocity range of 0 ‑ 3000 fpm. • Operates at low system pressures. • Completely pressure independent. • Adjustable maximum and minimum air volume settings easily field adjusted if required. • Reset span remains constant regardless of maximum and minimum air volume adjustments. • Provides constant 5 psi reset span as per standard factory calibration. • Has adjustable start point for reset span to accommodate auxiliaries such as reheat coils. • Includes option to expand reset span to 10 psi to accommodate most thermostats (see notes). • Adjustable to accommodate either direct acting or reverse acting thermostats. Also settings for either normally open or normally closed damper operation without added control components (see notes). • Mounted face down as standard. All adjustments and tubing connections are directly accessible through a ceiling opening. • Air volume adjustment knobs include slots to allow screwdriver adjustment. • Models with normally open dampers can be programmed for early morning warm up or cool down. • Operates on 15 ‑ 25 psig main air source of clean, dry air (see notes). • Control air consumption no more than 0.017 cfm. Notes: 1.For a constant 10 psig reset span, the control system main air source must be maintained at a minimum of 20 psig. 2. Damper actuator will require relocation to reverse damper rotation if changing from normally open to normally closed or vice versa. G-36 CP200 Controller Reverse Acting CP100 Controller Direct Acting 3. Price cannot warrant against oil, water or other contaminants that may occur in the main control air. Neither can Price warrant against inadvertent exposure to main control pressures in excess of 25 psig as qualified above. CP100 or CP200 Controller For applications less demanding than those where the CP101 controller is required, the lower priced CP100 or CP200 can be furnished. While the start point is fixed at 8 psi, the span shifts as the maximum air volume setting is adjusted to values that are less than 100%. The conservative selection of terminal units will result in reset spans that are significantly reduced from the nominal 5 psi. For example, a maximum air volume selection made at 60% capability (1800 fpm inlet velocity) will result in a reset span in the order of 1.7 psi. More conservative selections will result in reset spans that approach a simple on/off operation. Operation is completely pressure indepen dent, with adjustable maximum and minimum air volume settings. Both the CP100 and CP200 controllers feature a constant reset start point at 8 psi. The direct acting CP100 operates from 8 psi to 13 psi. The reverse acting CP200 operates from 8 psi down to 3 psi. To minimize the outlined concerns with the CP100 or CP200 controllers, terminal unit selections should be made from the upper 25% of the performance range.To eliminate these concerns completely, consider the more versatile CP101 controllers as described earlier on this page. The available reset span will be governed by the point of selection of the terminal unit from the performance table. The full 5 psi reset span is obtained only when the maximum air volume is set at 100% of the terminal unit capability. 100% capability is defined as the air volume when the terminal inlet velocity is 3000 fpm. Performance characteristics of the CP100 controller are illustrated on page F15, Manufacturer C. All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. © Copyright Price Industries Limited 2014. System Controls Pneumatic Controls Pneumatic Velocity Controller Operation A velocity controller receives input data in the form of a velocity pressure signal from the inlet sensor. The controller compares this input data to its velocity pressure setpoint and produces the appropriate output signal (psi) to maintain this setpoint (pressure independent operation). The output signal (psi) positions the pneumatic actuator which in turn positions the damper to maintain the desired air flow. © Copyright Price Industries Limited 2014. SYSTEM CONTROLS The controller setpoint can be reset by the output signal (psi) of the thermostat in accordance with room temperature. The controller setpoint can be varied between the precalibrated minimum and maximum flow limits. The range of thermostat output pressure to which the controller varies its setpoint from minimum to maximum is known as the 'reset span' of the controller. The reset span is usually 8 ‑ 13 psi for operation with a direct acting thermostat. The pressure at which the controller setpoint begins to increase from the minimum limit is known as the 'reset start point' of the controller. The reset start point is usually 8 psi for operation with both direct and reverse acting thermostats. All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. G-37 System Controls Pneumatic Controls Pneumatic Controller Characteristics Velocity Controllers Are Not All Equal! Well-designed HVAC systems often do not perform as well as expected because the reset span (throttling range) of the installed velocity controllers is too narrow. SYSTEM CONTROLS Some conventional controllers will modulate over a full 5 psi reset span only when the maximum air volume limit is set at 100% of the air distribution assembly’s capability. Other controllers have a full 5 psi reset span only when the minimum air volume limit is zero. The reset span of other controllers may be affected by both the maximum and the minimum air volume settings, compounding the reset span reduction. Under normal operating conditions, the maximum air volume limit is more often set at less than 100% of the assembly’s capability (typically 50%), and the minimum may be above zero. As a result there are many installed controllers with effective operating reset spans reduced to only a fraction of the nominal 5 psi. This situation is analogous to oversizing a valve so that all of its regulating must be done in a nearly closed position. Accurate control is difficult at best, because of practical limits to the sensitivity of a thermostat. The curves on this page illustrate these limitations and the Price solution to this problem. Manufacturer B’s Controller Manufacturer C’s Controller Here again the full reset span (5 psi in this type) occurs only when the minimum air volume setting is zero and the maximum is 100%. In this type (eg., CP100), the full 5 psi reset span is obtained only when the minimum air volume setting is zero and the maximum is 100%, as in B’s controller at the left. The stop point is constant. Adjusting the minimum air volume will change the start point (and the reset span) substantially.This may create a problem where a reheat coil is to shut off right at the start point of the controller. However, in this type the start point is constant (coordinates well with a reheat coil) and only the stop point shifts as the maximum air volume setting is adjusted. At max./min. air volume limits of 80/20%, the reset span is 3.8 psi. Changing the limits to 60/40% further reduces the reset span to 1.7 psi. Also as in B’s controller, when the max./min. air volume limits are set at 80/20%, the reset span is only 3.8 psi. Setting these limits at 60/40% will cut the reset span to 1.7 psi. Manufacturer A’s Controller In this controller, the reset span depends upon both the maximum and the minimum air volume settings. Changing either of these settings can alter the reset span drastically. The full reset span is 6 psi, but it is available only when the maximum air volume limit is set at 100% and the minimum is set at zero. When the max./min. air volume limits are set at 80/20%, the reset span is shortened to 3.6 psi. If they are set at 60/40%, the reset span is further reduced to 1.2 psi. G-38 The Price Answer The Price CP101 controller always modulates through its full reset span, regardless of the maximum or minimum air volume setting. Hunting is avoided.The reset span can be adjusted to a maximum of 10 psi (5 psi is standard). It is then held constant, even if the air volume settings are changed. Note also that the reset start point is adjustable to match various thermostat throttling ranges such as 3‑8, 5‑10, 8‑13 or even 3‑13 psi ‑ and also to coordinate with auxiliaries such as heating coils. All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. © Copyright Price Industries Limited 2014. System Controls Pneumatic Controls Selection Criteria – Pneumatic Controls Selection Criteria for Single Duct Terminals with Pneumatic Controls There are several basic decisions that must be made prior to specifying a variable volume control system. First of all, the selection of the desired thermostat and damper action must be accomplished. The selection of this combination is generally dependent upon the climate of the area in which the units are to be installed as well as local fire and smoke prevention legislation. Direct acting thermostats are generally selected for colder climates where the desire is to fall to a heating mode, thereby protecting the building from freezing conditions. Reverse acting thermostats are generally more applicable for warmer areas as an interruption of the pneumatic power source will cause the units to fall Thermostat Type Direct Acting Reverse Acting Direct Acting Reverse Acting Terminal Unit Sizing The most important feature of the pressure independent terminal unit is its ability to accept factory calibrated minimum and maximum air flow limits that correspond to the designer’s space load and ventilation requirements for that space. Once the design minimum and maximum air flows have been determined the ductwork and terminal unit which will supply the space must be sized. The ideal selection would be accomplished by sizing the unit such that the maximum cfm limit is between 70 and 85% of its full rated capacity in accordance with catalog recommendations. There are many misconceived myths that suggest that oversizing a terminal is advantageous. Among these is the theory that oversizing the unit will make the unit operate quieter. In reality, this will simply cause the unit to operate with its damper in a near closed position most of the time, resulting in an increase in noise levels to the space. In addition, the velocity pressures that correspond to the minimum and maximum cfm limits will be significantly reduced, leading to a severe reduction in the accuracy and response time of the reset flow controller operation. In order to maintain a reasonable control range, it is recommended that the minimum limit not be set any lower than 25% of the unit’s rated capacity. Although the unit may be capable of controlling air flows lower than 25% of rated capacity, the accuracy of the commercially available flow controllers used today is reduced as the velocity pressure signal they receive from the flow sensor decreases. For optimal control, it is recommended that the 25% limit be observed. © Copyright Price Industries Limited 2014. Damper Failure Normally Open Normally Open Normally Closed Normally Closed Air Flow 100% 100% 0% 0% Resultant Action Hot Water Coil Full Open Full Closed Full Open Full Closed All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. SYSTEM CONTROLS into a full cooling mode. Normally open damper failure is generally preferable except where prohibited by local smoke control regulations. Failure to normally closed will result in the complete restriction of air flow to the space. The table above illustrates the available damper/thermostat combinations and the relations of each to a loss of main air pressure. G-39 PAC Controller PRICE ANALOG CONTROLLER The Price Analog Controller (PAC) is an ideal option for small to medium sized VAV applications. Precise control of air flow and room temperature can be achieved without the cost of a DDC system or a compressed air source, making this controller ideal for retrofits and additions. Ability to set air flow limits at the thermostat without the need to access the ceiling space True digital PI control and pressureindependent airflow tracking A low-cost pressureindependent VAV controller. Compatibility with Price Linker USB service tool for easy changes in the field www.priceindustries.com for additional product information, including product videos and brochures. System Controls Electronic Controls Electronic Controls The PAC analog electronic controller comes equipped with: • [4] 24 VAC Binary Outputs • [1] 0-10vdc Analog Output • [1] Analog Input for SAT (HCCO) Probe • [1] 24 VAC Binary Input for Contact Closure • Pre-wired damper outputs when ordered on a Terminal • Tstat connections for PAC Dial Stat operation (Field Wired -Terminals 1-8) Price analog electronic controls are available on our full line of terminals including: • Single duct (SDV) • Fan powered, constant volume (FDC) • Fan powered, variable volume (FDV) • Retrofit (RDV, IDV, SRDV) A wide variety of standard control sequences are offered for Single Duct units, Fan Powered Constant Volume units and Fan Powered Variable Volume units. A list of the more common applications include: • Heat/cool changeover • 3 stage electric heat -Analog modulating reheat • Occupancy Override through contact closure If changes to the PAC controller are necessary, they can quickly and easily be done with the Price Linker and Linkersoft software. Using the Price Linker, a simple connection from the service port on the PAC Dial Stat to a USB port on the user's laptop, will allow you to make these changes. Also available is the Price LCD-Setup tool, which allows users to setup the PAC using a portable service tool. This tool does not require a laptop and features easy to use menus on a LCD screen with push button interface. © Copyright Price Industries Limited 2014. SDV with PAC PAC Controller SYSTEM CONTROLS Price PAC analog electronic controls are an ideal option for small to medium-sized stand alone VAV applications. Each Price PAC controller comes preconfigured from the factory with pre-set air flow ranges and thermostat setpoint ranges. The Price PAC controller now eliminates the need for additional relays and switches when new strategies are required. While being an analog electric device, this controller has the functionality to accomplish any single duct or fan powered application in the field. Price PAC controls do not require compressed air, making them ideal for additions, renovations or retrofits. Ease of installation and low maintenance are other benefits of the Price PAC control system. Price can also provide a Linker Device with every PAC system, and easy to use FREE Linkersoft software that is now available on our website at http://www.priceindustries.com. The Price PAC controller comes with the PAC Dial Stat that allows for complete control of your terminal unit. The Price PAC controller comes with several pressure independent sequences that cover a wide range of control strategies and no additional hardware is required. PAC Dial Stat PAC Actuator All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. G-41 System Controls Electronic Controls Electronic Control Components Controller/Actuator Price PAC controls include a PAC analog controllerwithanonboardpressuretransducer for pressure independent operation. The transducer receives its flow signal from our standard SP300 multipoint sensor, providing accurate pressure independent control, even under conditions of non-uniform flow. Since sensitive electronic components are located outside the airstream, reliability and long term precision are increased. The actuator features 40 in-lb of torque and uses a tri-state signal to position the damper. A magnetic clutch prevents stall of the motor when an end stop is reached. On power up, the PAC controller will drive the damper fully closed and calibrate for 2 minutes. After this duration, the controller will start to control to the room demand. SYSTEM CONTROLS Room Thermostat The Price PAC Dial is an architecturally pleasing thermostat and allows for consistency throughout a building with other Price thermostats. The PAC control system requires eight wires to be connected from the controller down to the thermostat, enabling full functionality. The dial face is marked with a flame and snowflake for heating and cooling adjustments. The maximum and minimum setpoint limits are factory set to customer requirements, but also are configurable through Price's Linker software, which allows the end user to increase or decrease the dead band of the thermostat. Balancing of the VAV unit is also achieved through the Linker Software or LCD-setup service tool. User's Laptop USB-A to USB-B Cable (supplied) Linkersoft Highlights and Features Price Linkersoft software is easy to use and easy to install, and can be downloaded right from Price's website at http://www. priceindustries.com/content/uploads/assets/ software/linkersoft2.pdf. Linkersoft has many functions available that allow you to change settings and parameters if required. The featured menus are: • Balancing: which allows for onsite balancing during commissioning • VVT mode: for pressure dependent operation • VAV mode: for pressure independent operation • Setpoint allows you to adjust setpoint min. and max. ranges • Input adjustments to the change-over probe are available • Output - Fan - for fan sequences, the operation of the fan can be selected if required. - Heat - reheat type can be selected here. - Analog - the PAC controller features an analog output that can be set to control either heating or cooling analog valves. G-42 Price USB LINKER PAC Dial Stat LCD Stat RJ12 Service Cable (supplied) Connection of Linker Device to laptop computer: Price's Linker Device can be ordered with the PAC system for easy adjustment in the field, if required.The menu structure is easy to follow, and allows anyone from building owners, operators and contractors to use this software. Connections from the PAC thermostat to your laptop are simple, with both cables supplied. The RJ12 flat cable gets plugged into the Service Port of the PAC thermostat, while the other USB end gets plugged into the USB port of your computer. With the PAC controller powered with 24 VAC, the Linkersoft software can be launched, and access to the menus are now available. Remember! Support for this product is available by calling the Application Engineering Department at the Winnipeg facility. All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. © Copyright Price Industries Limited 2014. System Controls Direct Digital Controls DDC Controls Direct Digital Control The DDC terminal unit controls are sometimes specified to be supplied by the controls contractor in order to ensure compatibility with a proprietary Building Automation System (BAS). Typically the controls contractor will supply the terminal unit controller which incorporates an air flow transducer, a variety of inputs and outputs and an electric actuator. In order to simplify integration of terminal unit controls with the Building Automation System (BAS), Price will factory install DDC controls supplied by various controls manufacturers. When requested, Price will factory install, wire and mount specified control components on the terminal unit. When required a protective shroud is supplied by Price to enclose the control components. The Price multipoint flow sensor is compatible with most DDC controls on the market and is recommended for applications requiring factory mounting of DDC controls. Price will also provide operational checks and calibration of control components before factory shipment, on request. These additional services performed in the factory ensure an operational unit and reduce field labor. Price can also supply its own brand of DDC controls called the Price Intelligent Controller (PIC). This controller can operate stand alone or be networked to a Building Automation System (BAS) using the ASHRAE standard BACnet. The PIC controller is shown below on the A terminal unit. For more information, see the Price Intelligent Controller (PIC) section of the catalog. Control Components The typical DDC terminal unit will consist of the following components: Price SP300 Sensor The multi‑point flow sensor directs inlet velocity pressure data to the DDC controller. Multiple pickup points, designed to average flow across the inlet provide an accurate indication of air volume under varying flow conditions. In addition, the velocity pressure signals are amplified for increased sensitivity and control response. © Copyright Price Industries Limited 2014. Actuator 24 VAC bi‑directional actuator. SYSTEM CONTROLS Terminal Unit Controller The microprocessor based controller performs pressure independent operation of a wide range of VAV terminal box applications. Controllers can also be networked to a personal computer or building automation system for centralized monitoring and control. Flow Transducer The on-board flow transducer converts the velocity pressure signal to an electronic signal for processing by the controller. Protective Shroud When specified control components are mounted within a protective metal shroud supplied by Price. Knock‑outs are provided for field wiring. Each unit is tagged with all pertinent specifications as well as a wiring diagram. All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. G-43 Price Intelligent Controller A UNIVERSAL DDC CONTROLLER WITH BACNET INTEROPERABILITY PIC FEATURES: • Fast and errorproof RJ-45 thermostat connections. • Integrated actuator. • 24 VAC binary switched outputs that are field switchable between hot and common. • Analog (0-10 VDC) outputs that are configurable for heating, cooling, fan, and auxiliary. • Field installable expansion modules for BACnet MS/TP and VAV flow sensing. • Pluggable terminal blocks for easy field wiring. • Diagnostic LEDs showing status of each output, including damper direction. A new level of control for even the most specialized commercial building applications. Combines the accuracy of direct digital control with the flexibility of an individual room system to provide maximum control and efficiency. Various thermostat options allow the designer to match the specific needs of the customer. THERMOSTAT SUPPLIED BY OTHERS LCD THERMOSTAT WIRELESS THERMOSTAT This option allows PIC to interface to a third-party thermostat or control system. This model measures room temperature and houses a LCD screen with push button set-point adjustment. ROOM SENSOR THERMOSTAT LCD THERMOSTAT with MOTION SENSOR Provides the user with the freedom of accurate system control anywhere in the occupied space. Position in the best possible location for optimal temperature control. This model measures room temperature. Temperature set-points are set through software. DIAL THERMOSTAT All the features of the LCD Thermostat plus the added value of a motion sensor that allows for automatic detection of space occupation. This model measures room temperature and features a dial adjustment and an occupancy button with LED. Computer Accessibility If any changes are needed, the PIC interface cable and software can be used to make changes easily after installation BACnet Expansion Module This allows for full control and setup of the PIC on a BACnet MS/TP network www.priceindustries.com for additional product information, including product videos and brochures. VAV Expansion Module Using a state-of-the-art air flow sensor with the PIC’s proportional integral control allows for fast and reliable air flow control System Controls Price Intelligent Controller Introduction Direct digital control is a proven control technology that has traditionally been used in large-scale building automation systems. DDC has brought unprecedented control and efficiency to building ventilation. The PIC combines the accuracy of direct digital control with the flexibility of an individual room system, providing maximum control and efficiency. Price Intelligent Controller (PIC) SYSTEM CONTROLS The Price Intelligent Controller (PIC) is a cutting edge control package that offers a new level of zone control. An advanced and configurable proportional integral (PI) controller allows for exceptional user comfort and energy efficiency. Installation of the controller and thermostat is simple and error proof with RJ-45 (network type) connections to the thermostat and BACnet network. The PIC is designed with a modular architecture. Options such as BACnet networking and air flow sensing are offered as 'add-on modules'. This allows flexibility to the customer by providing both value in the 'core' controller as well as powerful control and communication options with the use of the expansion modules. Any PIC ordered with either the BACnet or Pressure Independent Control options will ship with the appropriate modules installed and mounted. Modules may also be fieldmounted and connected to the PIC with a single ribbon-type cable. The PIC is available with several thermostat options allowing the designer to match the specific needs of the customer. Every model of thermostat has an RJ-12 service port allowing setup and configuration access without having to access the plenum. The PRICE LINKER setup tool (combined with FREE software) can be used to reconfigure the PIC from this service port. A stand-alone setup tool 'LCD-SETUP' is available. Alternative methods of reconfiguration include the LCD thermostats, BACnet software. (see page G-21 for more information on setup tools) DDC vs. Analog Electronic Contols The PIC is a Direct Digital Controller (DDC). The PIC offers many advantages over the older analog electronic style controllers. 1.Full tunable Proportional + Integral control for fast, accurate control with little overshoot. 2.Digital thermostats with setup and balancing functions. 3.Multiple customizable outputs (Binary and Analog). 4.Native BACnet module for interface to building automation and polling systems. 5.Sequence of operation changeable in the field if required. BACnet network LINKER interface and software for local setup G-46 All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. © Copyright Price Industries Limited 2014. System Controls Price Intelligent Controller PIC Features The Price Intelligent Controller comes with the following standard features: Price Intelligent Controller (PIC) SYSTEM CONTROLS • Stand-alone or BACnet network operation (with the optional BACnet expansion module) • Integrated actuator • Service port on all thermostat models provides a computer interface (using the Price USB LINKER) for setup/balancing when LCD thermostat is not available/sufficient. • A range of thermostat options from a room sensor thermostat up to a motion controlled LCD thermostat. • Expansion modules add additional functionality when required • Fast and error proof RJ-45 thermostat connections • LED’s on the PIC indicate the status of all outputs, aiding with troubleshooting. • Adjustment of sequence parameters, settings, and balancing are possible from the password-protected service menu of LCD thermostats. • A variety of Heat control interfacing is available. 24 VAC Binary, PWM, Analog 2-10V, 0-10V, etc, (11 standard outputs in total) • 24 VAC binary switched outputs field switchable between hot and common • Analog (0-10 VDC) outputs fully configurable for heating, cooling, fan, and auxiliary • VAV module (optional) provides air flow sensing for true VAV control • BACnet module (optional) provides a native BACnet MS/TP interface Thermostat Options Room Sensor Thermostat Dial Thermostat (PIC-TS-SENS) (PIC-TS-DIAL) LCD Thermostat (PIC-TS-LCD) LCD Thermostat with Motion Sensor (PIC-TS-MOTION) PRICE Wireless Thermostat System Room Sensor Thermostat (PIC-TS-SENS) This economical model of thermostat measures room temperature. The set-point can be set from a hidden dial on the back of the T-Stat, through free setup software, or through a BACnet system. This eliminates the problem of unauthorized tampering without the need for visually unappealing thermostat lock boxes. Dial Thermostat (PIC-TS-DIAL) This model measures room temperature and features a dial adjustment and an occupancy button. Temperature set-point limits are set through software/BACnet. LCD Thermostat (PIC-TS-LCD) This model measures room temperature and features an LCD screen with an advanced menu structure and three pushbuttons. Temperature set-point limits are set through software/BACnet. Balancing and modification to the controller setup can be accomplished from the LCD screen. LCD Thermostat with Motion Sensor (PIC-TS-MOTION) This model possesses the same features as the LCDT-Stat with the addition of a passive infrared motion sensor.The motion sensor allows for automatic detection of space occupancy and therefore can save energy by shutting down during unoccupied periods. Price Wireless Thermostat The Price Wireless Thermostat System provides both sensor inputs and a point of control for Price controllers. The Dial thermostat can be mounted in any location and needs no wiring. This makes it ideal for glass offices and cubicles. © Copyright Price Industries Limited 2014. All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. G-47 System Controls CO2/Humidity Thermostat Product Information The new Price CO2/Humidity thermostat option offers the latest in sensor technologies. Using an on board nondispersive infrared (NDIR) sensor, the thermostat can accurately measure CO2 levels without the need for recalibration. (Chemical sensors on the other hand require constant replacement.) CO2 levels are displayed on the thermostat’s LCD screen and are also available as a BACnet point displaying CO2 in parts per million (PPM). CO2/Humidity Thermostat SYSTEM CONTROLS The on board surface mount technology humidity sensor is fully factory calibrated and has a wide operating range with high accuracy. The humidity reading is available on the LCD thermostat screen and as a BACnet point when used with the Price Intelligent Controller (PIC). Please note the CO2/Humidity thermostat is intended to be used with the Price Intelligent Controller (PIC) as a single device solution. (Both the thermostat (temperature/set point) and monitoring (CO2/Humidity) in one clean package.) Two pre-tested CO2 control sequences are available for the PIC. 1. Purge mode a.While the space CO2 is below the adjustable threshold, the VAV box is controlled normally based on room temperature load b.If the space CO2 level rises above the user-set threshold, the controller will command the VAV box to deliver a preset maximum air volume into the space. c.Once the CO2 level drops back below the threshold, the VAV box returns to its normal control mode based on room temperature load. Price Intelligent Controller 2.CO2 airflow control a.In this mode, the airflow through the VAV terminal is directly proportional to the CO2 level in the occupied space. b.As the CO2 level increases from a user-set minimum level, to a user-set maximum level, the airflow is increased proportionally between the pre-selected minimum and maximum airflow set points. c.This control mode is typically applied as a dedicated fresh-air terminal unit. Key CO2 Features: Key Humidity Features: • Accurate NDIR sensor • Wide range humidity readings (5-100%) • No need for replacement/recalibration • High accuracy sensor with +-3% at room temperatures • Pre-loaded sequences for handling CO2 available in the Price Intelligent Controller (PIC) for terminals • Monitoring for CO2 available as a BACnet point for BMS integration G-48 • Long life, very low drift digital sensor • Monitoring for Humidity available as a BACnet point for BMS integration All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. © Copyright Price Industries Limited 2014. System Controls Price Intelligent Controller Optional Expansion Modules BACnet Module (PIC-BAC) With native BACnet MS/TP compatibility, the PIC can tie into an existing or future BACnet compliant BAS system for maximum flexibility. BACnet Module (PIC-BAC) When connected, the network monitors all of the controller’s functions and variables, assigns set-points, and initiates occupied, unoccupied and night setback modes taking advantage of the level of control and visibility inherent to BAS systems. A computer on the BACnet network can also be used to configure the PIC instead of using the keypad on the LCD-Stat. Each PIC on the BACnet network can relay data containing a variety of setup and room condition information.This can be read by other controllers (such as the Price PRTU rooftop controller) allowing for intelligent decisions to be made at the air supplier level. See the PRTU Engineering Guide for more information. VAV Module (PIC-VAV) VAV Module (PIC-VAV) The VAV module increases the PIC’s functionality by adding pressure independent air flow control. The air flow transducer contained in this module used in conjunction with Price's SP300 flow sensor provides consistent, highly accurate readings. For applications that require lower minimum airflow a VAV-LF module is available. This option allows minimum flows that are approximately 50% lower than standard. This allows energy savings during low load requirements and helps prevent overcooling (or needing reheat) for the occupied space. This also extends the range of a terminal unit allowing a single size to cover a larger load range. SYSTEM CONTROLS Low Flow VAV Module (VAV-LF) Low Flow VAV Module (VAV-LF) Installation and Setup Installation and configuration of the PIC is simple. All wiring terminals are of the pluggable type – allowing the contractor to make connections quickly and easily. Thermostat Price Intelligent Controller Thermostat and BACnet network connections are made using modular (RJ-45) connectors. Plenum-rated and factory tested RJ45 cables are provided by Price where required. The PIC comes factory calibrated and mounted to Price VAV boxes, but may also be ordered stand-alone for retrofit jobs. Installing the PIC 1. Mount the controller onto the duct with the damper shaft going through the PIC’s actuator. Tighten the screws on the actuator. 2.Secure the back end of the controller using the supplied antirotational bracket. 3.Connect any of the controller’s outputs as required. 4.Power the PIC using 24 VAC. Installing a Thermostat 1.Install the thermostat back-plate to a standard electrical box or directly to drywall using anchors (supplied by others.) 2.Connect the T-Stat to the PIC’s T-Stat jack using the supplied plenum-rated modular (network type) cable. 3.Clip the thermostat onto the back-plate and tighten the set screw © Copyright Price Industries Limited 2014. All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. G-49 System Controls Price Intelligent Controller Setup of the PIC The PIC comes pre-calibrated from the factory. However if field conditions require readjustment the Service/Maintenance personel may change PIC settings. There are several ways to access setup variables in the PIC: SYSTEM CONTROLS 1.Through the password protected menu structure built into the LCD thermostats 2.Through the BACnet network (for controllers ordered with the BACnet option, or those with the BACnet module field-installed) 3.Through the service jack located on the bottom of each thermostat and the Price LINKER. The LINKER is a USB 2.0 interface to Price controls. It is used in conjunction with FREE setup and balancing software available from Price. 4.Using the stand-alone setup tool: LCD-SETUP. This special setup tool resembles the LCD thermostat in both appearance and menu function. It can be plugged into either the Dial Thermostat or the Room Sensor Thermostat and used to setup the controller when a computer is not available. LCD Thermostats BACnet Module Price LINKER (Setup Tool) Stand-alone LCD-SETUP Typical Application - Overview The PIC can be factory configured to any one of more than 35 standard sequences, as well as special sequences if required. There are three categories of sequences: Single Duct, Constant Volume Fan Powered (series box), and Variable Volume Fan Powered (parallel box). Each of these types have different options: VAV vs VVT, field wired vs factory wiring, cooling-only vs HCCO, and various heat control types. The following is a description of the different options. VAV (Pressure Independent) vs VVT (Pressure Dependent) Variable air volume (VAV) control can maintain the conditions in a space more accurately. This is due to pressure independence. When the VAV module is present the PIC can maintain air flow at a constant volume independent of duct static pressure changes. Variable VolumeTemperature (VVT) is pressure dependant. This is a more economical technology (initial investment) which will modulate the damper position (%) and does not measure actual air volume entering the space. Actual air volume will vary depending on duct static pressure and other variables. This is ideal for small systems such as rooftop. All Pressure Independent (VAV) sequences start at 2800, 6800, and 8800 (depending on box type). All Pressure Dependent (VVT) sequences start at 2850, 6850, and 8850. Field vs Factory wiring Many sequences may appear to be the same with simply the wiring type (field vs. factory) changing. A 'factory wired’ sequence is chosen if the terminal is to have a factory-mounted electric duct heater installed. In these cases, the Price Factory will wire the PIC controller to the duct heater. Field-wired sequences are used with equipment such as perimeter radiation (baseboard heat) or hot water valves (either mounted to the terminal or externally). These must be wired to the controller's outputs during installation in the field. Cooling Only vs Heating/Cooling Changeover (HCCO) All PIC sequences are designed for both cooling-only applications (where only cool air is supplied to the terminal) and for HCCO applications (where both warm or cool air can be supplied to the box). The optional changeover probe (PIC-PRB) allows HCCO operation. If no probe is connected to the PIC, the controller assumes it is receiving cool supply air, and acts accordingly. Options There are several optiona that are available on every sequence 1. BACnet network interface- A BACnet MSTP interface to connect to a BACnet BMS network. 2.Changover probe - A supply air temperature sensor (required for heating/cooling changeover systems) 3.Thermostats - Five models of thermostats are available for every PIC sequence. G-50 All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. © Copyright Price Industries Limited 2014. System Controls Price Intelligent Controller Networking With native BACnet MS/TP compatibility, the PIC can tie into an existing or future BACnet compliant BAS system for maximum flexibility. When connected, the network monitors all of the controller’s functions and variables, assigns set-points, and initiates occupied, unoccupied and night setback modes taking advantage of the level of control and visibility inherent to BAS systems. Network Diagram A computer running BACnet communication software can connect to each controller. Master Slave Token Passing (MS/TP) The network wire is connected in a daisy chain configuration to each controller. Typically the terminals are labeled plus (+) and minus (-), but sometimes can be labeled (A) and (B). MS/TP is much more robust and economical than Ethernet although has a lower data speed. For example Ethernet can only be run a maximum of 330 ft without a repeater, while RS-485 (MS/TP) can be run up to 4000 ft without a repeater. Presently it is not cost effective to put Ethernet on each device. Price recommends keeping MS/ TP network length reasonable to ensure reliable communication and simplify troubleshooting, therefore the maximum MS/TP network segment should ideally not exceed 1050 ft and have no more than 30 devices. Network Compatibility: Along with the capability for independent control, the PIC offers native BACnet MS/TP compatibility, enabling the package to work with an existing or future BACnet compliant BAS network for maximum flexibility. Once a network of controllers is setup using MS/TP the network segment is typically connected to a computer running a graphical software package (sometimes referred to as a front-end). PIC and PRTU: The PIC can be used in conjuction with the PRTU. This allows for polling of each zone's demand so that intelligent decisions can be made by the rooftop controller. The software package graphics can typically, show all networked controllers and their variables, trend log and schedule devices and objects. This allows for energy savings and easier setup and maintenance of the system. See the Price Rooftop Unit Controller (PRTU) for more information. For more information, see the PRTU in this section of the catalog. BACnet network continues up a recommended 30 devices. © Copyright Price Industries Limited 2014. All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. G-51 SYSTEM CONTROLS MS/TP stands for Master Slave Token Passing which is a robust low cost strategy for networking controllers. BACnet MS/TP uses the RS-485 standard which uses one pair (2-wires) and a ground connection. System Controls Price Intelligent Controller Typical Applications Single Duct Cooling or Heat/Cool Changeover Single Duct Cooling or Heat/Cool Changeover In this application, the damper is modulated based on the zone temperature and duct air temperature (with optional chaveover probe) within the minimum and maximum air flow limits. Sequence diagrams: 2800 and 2850 Single Duct Cooling/HCCO With 1-3 Stages of Electric Heat In electric heat applications, the damper is modulated based on the zone temperature within the minimum and maximum air flow limits. In this application, up to three outputs perform staged on/off control of the heat. Each stage is energized independently based on the heat requirement. Sequence diagrams: 2801, 2802, 2851, and 2852. Single Duct Cooling/HCCO With 1-3 Stages of Electric Heat Single Duct Cooling/HCCO SYSTEM CONTROLS With Tri-State Modulating Heat In tri-state modulating heat (usually hot water) applications, both the damper and the hot water valve are modulated based on zone temperature. PI control sends a corresponding clockwise (CW) or counterclockwise (CCW) signal to a tri-state actuator positioning the valve. 1 stage of additional 24VAC binary heat can also be used.) Sequence diagrams: 2803, 2853. Single Duct Cooling/HCCO With Tri-State Modulating Heat Single Duct Cooling/HCCO With Analog Modulating Heat In modulating heat (usually hot water or SCR electric) applications, both the damper and the hot water valve are modulated based on zone temperature. PI control determines the desired valve position or SCR heat level and sends a corresponding 0-10V DC signal to the motorized actuator or SCR heater controller. Sequence diagrams: 2804, 2805, 2854, and 2855. Single Duct Cooling/HCCO With Analog Modulating Heat Series Fan Powered and Electric Coil or Proportional Heat In constant volume applications, the fan operates continuously during occupied periods. The primary flow is modulated between the minimum and maximum cooling set-points based on the thermostat demand. When the zone temperature falls below the zone set-point the stages of heat will be energized. During unoccupied periods the primary air system is off and the fan runs intermittently to maintain the zone temperature between the night setpoints. If zone temperatures can not be maintained by the fan alone, heating coils will be energized. G-52 Series Fan Powered and Electric Coil or Proportional Heat All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. © Copyright Price Industries Limited 2014. System Controls Price Intelligent Controller Applications Parallel Fan Powered and Electric or Proportional Heat Parallel Fan Powered and Electric or Proportional Heat When a variable volume terminal unit is used the fan is off when room temp is above the thermostat set-point. During these periods primary air flow modulates within the minimum and maximum limits based on the zone temperature. If the zone temperature cannot be maintained by the fan alone, heating coils will be energized .When the zone temperature drops below the heating set-point, the fan is turned on. When the zone temperature rises above the set-point, the fan is turned off. In all cases, the fan is subject to a minimum cycle time which is adjustable to prevent short cycling. Night Setback Night Setback SYSTEM CONTROLS Night setback provides a means of conserving energy by changing the temperature set-points in the unoccupied hours when environmental requirements are reduced. By default, PIC controllers with any sequence can enter night setback. Sequence 9999 details night setback operation and how a controller may enter or exit night setback. Typically, the heating set-point will be reduced to 62 ºF. The primary trigger for the PIC to enter night setback mode is primary air flow failure. This will occur when the main fan is shut down. The heating setpoint is then automatically changed to a configurable night set-point (62°F by default). If the room temperature falls below the heating set-point the box’s auxiliary heat will be energized. While in the night setback condition, the box damper is parked slightly open in order to sense the return of primary air flow, at which point the PIC will automatically return to normal operation. See sequence 9999 for more details. © Copyright Price Industries Limited 2014. All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. G-53 System Controls Price Intelligent Controller Applications PIC and SCR (Silicon Controlled Rectifier) SCR (Silicon Controlled Rectifier) The PIC outputs an analog (0-10V) signal for heat applications. For the electric heat, this signal would be tied directly into a SCR device, which provides modulation of an electric duct heater or an electric perimeter heater.This configuration allows full 0-100% control of the electric heater ensuring that the room set-points are accurately met without overshoot. This method of control is much more accurate than standard on/off (digital) or staged control. SYSTEM CONTROLS Benefits of SCR control • Energy efficient - room set-points are accurately maintained. Undershoot and overshoot are minimized, thereby increasing comfort while reducing operating costs. • Noise reduction - Mechanical contactors are eliminated. Noise from contactor switching is completely eliminated resulting in silent operation. • Increased Reliability - The SCR is a solid state device with no moving parts to wear or break down. G-54 All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. © Copyright Price Industries Limited 2014. System Controls Price Intelligent Controller Specifications - PIC Power Requirements 24 VAC, 47-63 Hz 6 VA (not including output loading) NEC Class II. Price Intelligent Controller (PIC) Ambient Ratings 32º to 131 ºF [0º to 55 ºC] 10 to 90% RH (non-condensing) Outputs 24 VAC Binary (x7). Max 0.5Amps each, MAX 1.85A total Switched HOT or Switched COMMON SYSTEM CONTROLS • Fan • Stages of heat or heat open/close (x3) • Cooling • Damper CW • Damper CCW Analog 0-10 VDC (x4). Max: 10mA each. • Fan (ecm) • Heat • Cool • Aux Inputs Changeover sensor (10k Type J thermistor) Contact closure (night setback) Airflow sensor (optional) Thermostat inputs • Room set-point dial • Temperature sensor (10K Type J thermistor) o Accuracy of ± 0.5 °F from 55 °F to 85 °F [± 0.25 °C from 13 C to 25 °C] Communication ports BACnet MS/TP Connection (optional) • Communication speeds: 9,600, 19,200, 38,400, 76,800 (default), • Maximum recommended nodes per MS/TP segment: 30 LINKER port • For local setup using Price LINKER Actuator Specifications 35 in-lbs (nominal torque). 90 seconds running time 90º maximum angle of rotation. External slide knob for manual override. Less than 35 db (A) noise level Airflow Sensor Specifications Optional 0-1 SLM flow sensor. (0-1in. w.c. equivalent) Tubing Specifications Flow Sensor tubing must be 1/4 in. outside diameter Size 11 in. x 5.75 in. x 2.75 in. Weight 1.8 lb. [816 g] © Copyright Price Industries Limited 2014. All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. G-55 System Controls Price Intelligent Controller PIC - Table of Sequence Diagrams SYSTEM CONTROLS Number Sequence Description Controller Required Accessories Reheat 2800 Pressure Independent Cooling or HCCO* PIC 2801 Pressure Independent Cooling or HCCO - up to 3 stage Electric Heat - Factory Wired PIC EC VAV 2802 Pressure Independent Cooling or HCCO - up to 3 stage Electric Heat - Field Wired PIC 24VAC Binary External** VAV 2803 Pressure Independent Cooling or HCCO - Tri-State modulating HW heat - Field Wired PIC HW or Tri-State External VAV 2804 Pressure Independent Cooling or HCCO - Analog electric heat - Factory Wired PIC EC VAV 2805 Pressure Independent Cooling or HCCO - Analog heat - Field Wired PIC 0-10V HW or 0-10V External VAV 2850 Pressure Dependent Cooling or HCCO PIC 2851 Pressure Dependent Cooling or HCCO - up to 3 stage Electric Heat - Factory Wired PIC EC 2852 Pressure Dependent Cooling or HCCO - up to 3 stage Electric Heat - Field Wired PIC 24VAC Binary External 2853 Pressure Dependent Cooling or HCCO - Tri-State modulating HW heat - Field Wired PIC HW or Tri-State External 2854 Pressure Dependent Cooling or HCCO - Analog electric heat - Factory Wired PIC EC 2855 Pressure Dependent Cooling or HCCO - Analog heat - Field Wired PIC 0-10V HW or 0-10V External 6800 CV*, Pressure Independent Cooling or HCCO** PIC 6801 CV, Pressure Independent Cooling or HCCO - up to 3 stage Electric Heat - Factory Wired PIC EC VAV 6802 CV, Pressure Independent Cooling or HCCO - up to 3 stage Electric Heat - Field Wired PIC 24VAC Binary External*** VAV 6803 CV, Pressure Independent Cooling or HCCO - Tri-State modulating HW heat - Field Wired PIC HW or Tri-State External VAV 6804 CV, Pressure Independent Cooling or HCCO - Analog electric heat - Factory Wired PIC EC VAV 6805 CV, Pressure Independent Cooling or HCCO - Analog heat - Field Wired PIC 0-10V HW or 0-10V External VAV 6850 CV, Pressure Dependent Cooling or HCCO PIC 6851 CV, Pressure Dependent Cooling or HCCO - up to 3 stage Electric Heat - Factory Wired PIC EC 6852 CV, Pressure Dependent Cooling or HCCO - up to 3 stage Electric Heat - Field Wired PIC 24VAC Binary External 6853 CV, Pressure Dependent Cooling or HCCO - Tri-State modulating HW heat - Field Wired PIC HW or Tri-State External 6854 CV, Pressure Dependent Cooling or HCCO - Analog electric heat - Factory Wired PIC EC 6855 CV, Pressure Dependent Cooling or HCCO - Analog heat - Field Wired PIC 0-10V HW or 0-10V External 8800 VV*, Pressure Independent Cooling or HCCO** PIC 8801 VV, Pressure Independent Cooling or HCCO - up to 3 stage Electric Heat - Factory Wired PIC G-56 VAV VAV VAV EC All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. VAV © Copyright Price Industries Limited 2014. System Controls Price Intelligent Controller PIC - Table of Sequence Diagrams Number Sequence Description Controller Reheat Required Accessories VV, Pressure Independent Cooling or HCCO - up to 3 stage Electric Heat - Field Wired PIC 24VAC Binary External*** VAV 8803 VV, Pressure Independent Cooling or HCCO - Tri-State modulating HW heat - Field Wired PIC HW or Tri-State External VAV 8804 VV, Pressure Independent Cooling or HCCO - Analog electric heat - Factory Wired PIC EC VAV 8805 VV, Pressure Independent Cooling or HCCO - Analog heat - Field Wired PIC 0-10V HW or 0-10V External VAV 8850 VV, Pressure Dependent Cooling or HCCO PIC 8851 VV, Pressure Dependent Cooling or HCCO - up to 3 stage Electric Heat - Factory Wired PIC EC 8852 VV, Pressure Dependent Cooling or HCCO - up to 3 stage Electric Heat - Field Wired PIC 24VAC Binary External 8853 VV, Pressure Dependent Cooling or HCCO - Tri-State modulating HW heat - Field Wired PIC HW or Tri-State External 8854 VV, Pressure Dependent Cooling or HCCO - Analog electric heat - Factory Wired PIC EC 8855 VV, Pressure Dependent Cooling or HCCO - Analog heat - Field Wired PIC 0-10V HW or 0-10V External SYSTEM CONTROLS 8802 Notes: *VV is Variable Volume ** HCCO is 'Heating/Cooling Changeover'. (cool or warm air suppled to terminal) ***External means reheat external to the terminal - non box-mounted. (i.e. Perimeter Radiation, etc.) ****NSB is Night Setback © Copyright Price Industries Limited 2014. All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. G-57 Wireless Thermostat PLACEMENT FLEXIBILITY FOR OPTIMAL TEMPERATURE CONTROL • • Whether installed on a brick or glass wall, the Wireless Thermostat from Price provides accurate system control anywhere in the occupied space. Relocation due to office renovations is greatly simplified. The Wireless Thermostat will operate with all of the new-generation Price controls. Compatible with the Price Intelligent Controller (PIC) and the Prodigy Smart Diffuser • Simple field setup results in reduced installation and labor costs Up to 5-year battery life FCC and IC certified wireless module Off-the-shelf userreplaceable batteries Range: Up to 50 feet through typical walls www.priceindustries.com for additional product information, including product videos and brochures. System Controls Price Wireless Thermostat Kit Product Overview Introduction Occasionally an installation arises where running CAT5 and other wiring is inconvenient or even impossible. For jobs such as these, Price is proud to introduce its Wireless thermostat. Using cutting edge wireless technology, a base station mounted under the floor or in the ceiling communicates with a battery powered remote thermostat up to 50 ft away. The thermostat also contains a temperature sensor, which is linked to the base through the wireless connection as well. The remote unit requires no wiring whatsoever, making the Price Wireless Thermostat kit quick and easy to install. Wireless Thermostat - Overhead Ventilation What’s included? The Price Wireless Thermostat Kit comes with everything you need to get set up. Included in the kit are: The back plate of the wireless remote thermostat can be removed and installed wherever it is most convenient. Avoid positioning on an outside wall, and mount away from metal to achieve maximum signal strength. For overhead applications the base module can be mounted directly to metal ductwork using the supplied mounting bracket for Underfloor applications use the included accessory basket for base module mounting. Price recommends mounting the accessory basket near or on top of the UMC3 or UMCB controller for easy future access. Ensure the dipswitches on both the base and remote units are set to the same positions, and lock the thermostats using the supplied set screws. For reliable operation, signal strength should be 10% or higher. For the wireless remote thermostat please use only double A lithium batteries. SYSTEM CONTROLS • Price Wireless Base Module • Price Wireless Remote Thermostat • A CAT5 data cable to connect the base module to your choice of controller. (PIC, Prodigy, etc) • Mounting br ack et f or over head applications and accessory basket for Underfloor applications. Easy Installation PIC Prodigy UMC3 UMCB The Price Wireless Thermostat System works with most Price controls including the PIC, Prodigy, UMC3 and UMCB © Copyright Price Industries Limited 2014. All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. G-59 System Controls Price Wireless Thermostat Kit Product Overview Operation The LCD screen on the base station displays a wealth of useful information related to the operation of the wireless link: Wireless thermostat - Underfloor Ventilation SYSTEM CONTROLS • Signal Strength (Ranges from 0-100%) • Battery level (Ranges from 0, indicating dead batteries, to 5, indicating fully charged batteries) • Current Room temperature • Current temperature set point All of the above variables are available for viewing through the BACNET Protocol as well. PIC Prodigy UMC3 UMCB The Price Wireless Thermostat System works with most Price controls including the PIC, Prodigy, UMC3 and UMCB G-60 All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. © Copyright Price Industries Limited 2014. PRODIGY ® SELF MODULATING DIFFUSER The Price Prodigy® diffuser features a high-torque gear motor for fast response, long life and reliable operation. A room temperature sensor provides constant feedback to the microprocessor controller located in the diffuser, enabling precise control of the space temperature. Re-heat output is available on the master unit and installation is made easy with RJ-45 connectors. BACnet compatible Compatible with the Price wireless thermostat Enhances traditional system design by adding the element of personal control. Universal junction panel on Prodigy® master Optional IR remote www.priceindustries.com for additional product information, including product videos and brochures. Personal Self-Modulating Diffusers Prodigy® Series Product Overview Prodigy® The Prodigy® self-modulating diffuser series has been designed to address many of the problems common to today’s conventional HVAC systems. DDC Personal Zone Control SYSTEM CONTROLS Most traditional approaches group rooms with similar load characteristics together to form zones. As these zones are created, multiple work spaces are controlled by a single thermostat. “Thermostat wars” ensue as occupants attempt to adjust the thermostat to their level of comfort. Complaints from occupants who are “too hot” or “too cold” are common. Often, the system works at capacity to satisfy that one occupant who represents the “worst case” within that zone. The Prodigy® enhances traditional system design by adding the element of personal control. A room temperature sensor provides constant feedback to the microprocessor controller located in the diffuser, enabling precise monitoring of the space temperature. As room load varies, the Prodigy ® compensates by controlling the flow of supply air into the space. A superior cone design maintains air performance characteristics throughout the performance range. Dif fus er response is controlled through advanced PI control algorithms. Modulation is precise and proportionate to the requirements of the space and occupant. The actuator mechanism features a high-torque, low voltage motor, which offers immediate response that is superior to the sluggish response and delayed action common to thermally activated expansion devices. A supply air temperature sensor provides automatic heating / cooling changeover. An output is available to activate supplemental perimeter heating devices if required. Three models are available with convenient set-point adjustment at the diffuser, a wall mounted thermostat or a handheld remote. A BACnet interface option allows Prodigy master units to connect to a MS/TP network. This allows the Prodigy master to share information with the building automation system. The Prodigy® Series is an evolving product line. Please contact your sales representative or visit our website www.priceindustries.com for the most current features and accessories. G-62 Additional Information Index For more information on Price VAV Diffusers see Volume 1. All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. © Copyright Price Industries Limited 2014. VAV Diffusers Prodigy® Series Model Nomenclature Prodigy® Series Model PPD1 VAV Cooling and VAV Heating Manual Adjustment PPD1 is suitable for cooling only applications and limited heating requirements, including morning warm-up cycles. • • • • Native BACnet compliant (optional). Face mounted room temperature sensor. Manual set-point adjustment at diffuser. Upgradable to PPD2 or PPD3. Prodigy® Series Model PPD2 VAV Cooling and VAV Heating Wall Mounted T-Stat PPD2 is suitable for applications that require dedicated heating and cooling cycles. To more accurately sense room temperature while in the heating mode, the unit features a wall thermostat with temperature sensor. SYSTEM CONTROLS • Native BACnet compliant (optional). • Face mounted room temperature sensor for cooling mode. • Setpoint adjustment at the thermostat. • Five thermostat options for PPD2 model - Room Sensor (Blank face) - Dial Thermostat - LCD Thermostat - LCD Thermostat with motion sensor for occupancy - Wireless Thermostat. Note: LCD models can be used to set up variables in Prodigy units such as BACnet address, set-point limits and many others. Prodigy® Series Model PPD3 VAV Cooling and VAV Heating IR Remote Control Device (hand-held) PPD3 is suitable for cooling only applications and limited heating requirements, including morning warm-up cycles. • Native BACnet compliant (optional). • Face mounted room temperature sensor. • Hand-held infrared remote control device for set-point adjustment. Master Prodigy® Series Model PPDD Drone Unit Drone units contain actuators and control circuitry to respond to signals from the master unit. The damper mechanism is synchronous with the master unit. Up to five drones can be supported by one master. Drone 1 Additional Information Index For more information on Price VAV Diffusers see Volume 1. © Copyright Price Industries Limited 2014. All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. Drone 3 Drone 2 G-63 VAV Diffusers Prodigy® Series Prodigy® Temperature Measurement and Control Supply Air Temperature Measurement SYSTEM CONTROLS Mounted near the 24VAC motor is a solid state, low drift temperature sensor that reads the supply (duct) air temperature. This temperature reading is fed into the DDC controller. Based on this supply air temperature the Prodigy® will respond as shown below: • Supply Air Temperature (2 °F) below Room Temperature → Prodigy is in cooling mode • Supply Air Temperature (2 °F) within Room Temperature → Prodigy is in neutral mode. Damper will go to neutral position. • Supply Air Temperature (2 °F) above Room Temperature → Prodigy is in heating mode. Note: Reheat output (24 VAC binary) is active in all modes. These ranges can be user specified if the BACnet option is selected. Room Air Temperature Measurement and Control The Prodigy® PPD1 (set-point is adjusted at a potentiometer located on the back of the diffuser junction panel) and PPD3 (set-point is adjusted via infrared remote control) measure the room air temperature via a solid state, low drift temperature sensor at the plaque. A small plastic port allows room air to be induced toward the sensor. This port is also used to detect infrared signals from the remote control. Please note the PPD1 and PPD3 models support VAV cooling and heating based on the plaque temperature sensor. During cooling this temperature reading will be very representative of the actual room temperature as the entire room is well mixed due to the high induction characteristics of the Prodigy® diffuser. During heating some stratification of room temperature will exist due to the buoyancy of the warm air, causing a difference in temperature reading between the plaque sensor and the temperature in the occupied zone. This difference will vary depending on the supply air temperature. To correct this temperature difference the Prodigy® controller is programmed to calculate a room temperature offset based on the duct temperature reading to more accurately determine the room temperature in the occupied zone. For applications with limited heating requirements, or for morning warm up sequences the above control strategy will provide acceptable room temperature control. For applications requiring significant hours of heating and where room temperature control is critical the PPD2 with wall mounted thermostat would be recommended. G-64 Prodigy® PPD2 Prodigy® DDC Controller USB Linker For the Prodigy ® PPD2 (set-point is adjusted via a wall mounted thermostat), temperature is measured at the thermostat. This model of Prodigy® is intended for VAV cooling and VAV heating modes. Typically, measuring the room air temperature via a wall mounted thermostat will provide reliable readings independent of heating or cooling modes. Control The Prodigy® series diffusers have several different control features available to aid in the functionality of the diffusers.The BACnet option diffuser has the distinct ability to control dozens of variables through the BAS. Minimum Air Flow and Balancing The Prodigy® has preset damper positions and can be changed either via the LCD thermostat or through the BACnet option. In order to balance a unit without a LCD thermostat remote, unplug the 24 VAC power going to the diffuser and reconnect the diffuser. Once the Prodigy® diffuser calibrates the damper to fully open, unplugging the unit will keep the damper fully open, at which point balancing can be done. Additional Information Index For more information on Price VAV Diffusers see Volume 1. All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. © Copyright Price Industries Limited 2014. VAV Diffusers Prodigy® Series Networking Networking Networking allows building systems, including the HVAC system, to share information with each other.This information includes set-points, room temperatures, room loads and much more. This allows HVAC devices to work together as a system, resulting in: Increased energy efficiency o Using schedules (Day/Night/Weekend) o Monitoring room load data o Shutting down unoccupied zones Control and monitoring of several devices from a single workstation (typically a personal computer or laptop) • Easier troubleshooting Networking with BACnet Prodigy® • • Electronic System Once the Prodigy® diffusers are networked, a software package (typically with graphics) can be used to show any device connected to the network. This allows for accurate information that is both current and accurate to be accessed by the user. SYSTEM CONTROLS Using the ASHRAE network standard BACnet allows the Prodigy® to communicate with other BACnet devices. This allows interoperability between different devices even if they are made by different manufacturers. For more information on networking and different communication protocols please see section L of the Price catalog. Networking BACnet BACnet router Also, once networked, it is possible to setup scheduling to shut down certain zones during the day or at night based on occupancy. MS/TP Network The Prodigy® uses the BACnet network type MS/TP (Master Slave Token Passing), which uses two wires in a daisy chain configuration. This network type is based RS-485 physical layer and is very robust in industrial environments, while being economical enough to be implemented on each device. The network connection between Prodigy® (with BACnet option) diffusers is done with the included plenum rated network cable. No tools needed! Connecting the Prodigy® diffusers with the BACnet interface option is very simple and efficient. Dual RJ-45 jacks on each diffuser allow daisy chaining each device without splitters or tools. Included with each Prodigy diffuser is a 35 foot plenumrated network cable to simplify installation in the field. Local addresses can be set at each Prodigy® diffuser using the on-board DIP switches. The media access control (MAC) address range is 1-99. Each device on the network segment must have a unique address, © Copyright Price Industries Limited 2014. otherwise communication errors will occur. To show proper data exchange, TX (transmit) and RX (receive) LEDs indicate when data is being sent and received. This provides a visual check of how the network is performing. For example, if the RX LED is not blinking this could indicate a cable is unplugged at the other end. Standard baud rates for the BACnet MS/TP network are 9600, 19200, 38400 and 76800. All devices on the network segment must be set to communicate at the same speed, otherwise communication errors will occur. Prodigy® Control Variables There are several control variables that can be monitored and/or adjusted via the network.These include, but are not limited to: • Room Temperature • Room Set-point • Supply Air Temperature • Supply Air Temperature switch over points (hot/cold/neutral temperatures) • Inlet Size • Reheat Type • Damper Position • Damper Target • Model Type (PPD1,PPD2,PPD3) • Ping (sounds the Prodigy beeper to help you locate the unit) • Day/Night Mode • Cooling/Heating Load (100% auto + 100%) These variables allow the user to determine the current status of a zone.This information can also be relayed to a main controller, allowing it to calculate the total heating or cooling loads. All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. G-65 Price Rooftop Unit Controller PRICE'S SECOND-GENERATION DIGITAL ROOFTOP UNIT CONTROLLER The new Price Rooftop Unit Controller (PRTU) is an advanced proportional integral (PI) digital controller that offers state-of-the-art control of a packaged rooftop unit. Multiple pre-programmed and pre-tested control strategies are available for an easy-to-install and reliable system package. PRTU FEATURES: • BACnet MS/TP networking • PI control • Standalone and network operation • Pre-programmed voting strategies Networked with such Price Controls as the Price Intelligent Controller (PIC) for VAV boxes or the Price Prodigy Smart VAV diffuser with BACnet option, this system can determine the load of each zone and intelligently control the main packaged rooftop unit. The PRTU is a flexible controller with several inputs and outputs to control even the most sophisticated rooftop package. The PRTU standard package comes with a controller, thermostat and thermostat cable, and is ready for standalone or network operation. Configuration of the PRTU controller is done through www.priceindustries.com for additional product information, including product videos and brochures. the backlit LCD thermostat. An optional web server (PRTU-WEB) can provide a graphical front-end to the user. This web server allows multiple users to monitor the system at once and is helpful for troubleshooting and remote diagnostics. System Controls Price Rooftop Unit Controller (PRTU) Price's 2nd generation digital rooftop unit Controller The new Price Rooftop Unit Controller (PRTU) is an advanced proportional integral (PI) digital controller that offers state of the art control of a packaged rooftop unit. Multiple pre-programmed and pre-tested control strategies are available for an easy to install and reliable system package. Networked with PIC or Price Prodigy Smart Diffuser (PPD), the system can determine the load of each zone and intelligently control the main packaged rooftop controller unit. The PRTU has been designed to support a large number of inputs and outputs and is fully configurable using the LCD thermostat. SYSTEM CONTROLS A web server option allows graphical monitoring and configuration using any PC with a web browser and the Adobe flash plug in. Introduction The Price Rooftop Unit Controller (PRTU) System is a reliable and technologically advanced system that provides occupant comfort and energy savings throughout an entire facility. System Overview • Can interface with virtually any packaged rooftop unit including Carrier, Lennox and Trane to control the cooling, heating stages as well as the fan operation. • Up to 30 zones per Rooftop Controller • Multiple inputs and outputs (both binary and analog) allow for a flexible and powerful system controller. • Uses the ASHRAE standard BACnet for 2 way communication between the Rooftop Unit Controller and PIC zone controllers or Prodigy smart diffuser with BACnet option. • Optional web server provides graphical front end for customers and maintenance personnel. VAV (Pressure Independent) Zone Control The new PRTU is designed to communicate with the Price Intelligent Controller (PIC) to provide the customer with a complete system package with pressure independent VAV control of each zone. The benefits of a VAV pressure independent system are tighter room temperature control through the precise control of air flow to each zone. This will also produce energy savings since air flows will be controlled to exactly the amount required, and there will be no overshooting. VVT (Pressure Dependent) Zone Control The new PRTU can also function with the Prodigy Smart Diffuser to provide the customer with excellent zone control. G-68 All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. © Copyright Price Industries Limited 2014. System Controls Price Rooftop Unit Controller (PRTU) Networked Zone Controllers The PRTU works with either the pressure independent PIC or the pressure dependent Price Prodigy Smart Diffuser (PPD). Both of these zone controllers offer excellent local air flow control and several options for reheat and heating/cooling changeover. Room Sensor Thermostat (PIC-TSSENS) This economical model of thermostat measures room temperature. The set-point can be set from a hidden dial on the back of theT-Stat, through free setup software, or through a BACnet system. This eliminates the problem of unauthorized tampering without the need for visually unappealing thermostat lock boxes. Dial Thermostat (PIC-TS-DIAL) This model measures room temperature and features a dial adjustment and an occupancy button. Temperature set-point limits are set through software/BACnet. LCD Thermostat (PIC-TS-LCD) This model measures room temperature and features an LCD screen with an advanced menu structure and three pushbuttons. Temperature set-point limits are set through software/BACnet. Balancing and modification to the controller setup can be accomplished from the LCD screen. LCD Thermostat with Motion Sensor (PIC-TS-MOTION) This model possesses the same features as the LCDT-Stat with the addition of a passive infrared motion sensor. The motion sensor allows for automatic detection of space occupancy and therefore can save energy by shutting down during unoccupied periods. Price Wireless Thermostat The Price Wireless Thermostat System provides both sensor inputs and a point of control for Price controllers. The Dial thermostat can be mounted in any location and needs no wiring. This makes it ideal for glass offices and cubicles. © Copyright Price Industries Limited 2014. PIC Prodigy Smart Diffuser with BACnet option SYSTEM CONTROLS The PRTU polls the networked zone controllers for current load information. To accomplish this the PRTU is networked with the zone controllers using BACnet MS/TP, which is a simple 2-wire system. All controllers on the network must have a unique address and run at the same baud rate/network speed. The network is daisy chained from unit to unit. Please note that when ordering the PIC or Prodigy Zone controllers that the BACnet option/ module must be selected to order to allow communication with the PRTU unit. The PIC and Prodigy Zone Controllers are available with a wide range of thermostat options for any application. All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. G-69 System Controls Price Rooftop Unit Controller (PRTU) SYSTEM CONTROLS Energy Saving Features of the PRTU 1.Scheduling/Calendaring • Scheduling allows the system to shut down during unoccupied times when cooling or heating are not required. The on board motion sensor can trigger automatic occupancy during scheduled "off hours". This ensures comfort for people working weekends/ etc. If using the motion sensor feature, please ensure the thermostat is located in a common area, such as a main hallway, so it can detect people. 2.Occupancy Control • Multiple occupancy control options including: • Scheduled occupancy control (at PRTU). • Rooftop PRTU schedule override via motion sensor or BACnet netwoerk. 3.Economizer Operations (Typically supplied by rooftop manufacturer) • Using the outside air temperature sensor the rooftop will determine the percentage of outside air to use. • This will optimize cooling by using outside air for cooling when temperatures are within the cooling air temperature range, thus saving money on cooling re-circulated air. • When supplied by manufacturer, the cooling signal from PRTU is intercepted and used to engage the Economizer module. 4.Optimized Staging (Proportional integral control) • Suspends second stage cooling or heating when the first stage continues to meet space temperature requirements. • Eliminates Offset Error. 5.Equipment Safety Timers • Programs a minimum off and minimum on time for the compressor to ensure that it does not cycle on and off too rapidly thus damaging the compressor. 6. Temperature Sensors • The PRTU supports multiple temperature sensor inputs. Discharge Air Temperature (D.A.T.) provides feedback to the PRTU. Using this information the PRTU can modulate the stages of heating and cooling to ensure the discharge air does not exceed the (adjustable) limits. This helps prevent unnecessary icing up of coils or tripping of high limits, which decreases system up time. • Similar to D.A.T. another temperature input is Return Air Temperature (R.A.T.) This provides feedback to the PRTU about the return duct air temperature. Again if the temperature is too hot/cold the PRTU can temporarily disable the cooling/heating stages to prevent tripping a safety limit. • These temperature probes help ensure the rooftop is running correctly, efficiently and helps increase the overall up time of the system, resulting in less service calls and increased occupant comfort. 10k thermistor for temperature measurement G-70 PRTU system with discharge and return air temperature probes All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. © Copyright Price Industries Limited 2014. System Controls Price Rooftop Unit Controller (PRTU) PRTU Modes (Standalone and Networked) Standalone Mode Networked Mode - Average Polling Networked Mode - Non Majority polling In this mode the PRTU will control the packaged RTU based on the local temperature conditions as measured at the PRTU thermostat. In networked mode the PRTU will poll up to 30 zone controllers (Price Intelligent Controller and/or PIC or Prodigy Smart Diffusers). The number of zones polled must be set in the field. The PRTU will poll the requested zones every 3 minutes. Data polled is room temperature and room setpoint. Non majority favours one of the 3 modes. Useful for: On an decrease in space temperature into the heating proportional band the PRTU will progressively engage stages of heating (up to 4) in the packaged rooftop unit. On an decrease of space temperature greater than the heating proportional band, all active heating stages will be energized. As the space temperature approaches the heating setpoint, the PRTU will de-energize active heating stages. Separate heating and cooling setpoints, along with adjustable changeover timers prevent system cycling between heating and cooling modes. Heating and cooling setpoints are separated by a default value of 4F (2C). Using the two included 10k thermistor probes (Type J), the PRTU will monitor the air temperature as it is discharged (D.A.T. - measured on AI1) and returned (R.A.T measured on AI2) to the rooftop unit. If either of the air temperatures exceed the adjustable limits, active heating and cooling stages are de-energized to prevent low or high temperature lockouts in the packaged rooftop unit. In average polling mode the majority demand wins and the RTU will be controlled using that information. Example: Cooling - 50%, Heat - 40%, Neutral - 10% = Cooling Wins. Avg - spring/fall Cooling - summer Each zone can be weighted. The default is 1. To add more weight to a zone. (example: a large meeting room, or VIP room) increase the weight. Increasing the weight to 3 would give that zone 3 votes instead of 1. Heating - winter To disable a zone set polling to 0.This is ideal for a zone which is poorly supplied and is influencing the system in a non-ideal way. PRTU - Stat Up/Down buttons Allow adjustment of stand alone setpoint and menu configurations. Menu button Allows selection of info menu. Hold for 5 seconds to enter SERVICE mode. System mode button Default - Automatic change over mode Cooling mode only Heating mode only Ventilation/Fan only Off This button is protected by default (requires passcode). However can be unlocked for user adjustment. Time button Allows setting of real time clock and calendar. Adjustable minimum on/off times prevent short cycling of outputs. © Copyright Price Industries Limited 2014. All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. G-71 SYSTEM CONTROLS On an increase in space temperature into the cooling proportional band the PRTU will progressively engage stages of cooling (up to 4) in the packaged rooftop unit. On an increase of space temperature greater than the cooling proportional band, all active cooling stages will be energized. As the space temperature approaches the cooling setpoint, the PRTU will de-energize active cooling stages. • Heat/cool changeover systems WITH reheat at zones (favour cooling) • Summer: Favour Cooling • Winter: Favour heating PRTU can be set to switch strategies automatically on season change via the real time clock and calendar. This must be setup in the field. System Controls Price Rooftop Unit Controller (PRTU) Features The PRTU Thermostat provides: PRTU System Thermostat SYSTEM CONTROLS • Backlit easy to read LCD display. • 5 push buttons for controlling functions and accessing menus. • Occupancy control and schedule override. • 2 way communication with each PIC zone controller or Prodigy smart diffusers using BACnet strategy communication protocol. • Built in software timer to prevent fast cycling of outputs (safeties). • Password protected menus to prevent certain users from accessing restricted functions. • Includes motion sensor for automatic occupancy. The PRTU: • Microprocessor control of all inputs and outputs. • Inputs that accept 0-10VDC, 10k Thermistor signals. • 24 VAC switched outputs at 0.5 amps each. • All zones communicate with PRTU via communication. • Programmable safeties to prevent outputs from cycling too fast. • Indicator LED's show status of each output including, ON/OFF/Fault. • Outputs switchable between 24 VAC HOT and COMMON • All outputs protected from short circuit and overload via thermal fuse Outputs • 10 Binary Outputs • 4 Analog Outputs Inputs • 6 thermistor • 6 0-10 VDC • 2 binary inputs (contact closure) Indicator LEDs • PRTU Show status of all outputs. Green = ON Red = Fault Yellow = Overridden G-72 All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. © Copyright Price Industries Limited 2014. System Controls Price Rooftop Unit Controller (PRTU) Features The PIC zone controller provides: Zone Controllers (PIC – Price Intelligent Controller) SYSTEM CONTROLS • VAV damper controller with high accuracy, low drift air flow sensor. • Controller capable of controlling 3 stages of heat, hot water valves or analog reheat depending on control sequence selected. • Controls capable of controlling heating – cooling changeover, night setback, morning-warm up, and various other sequences. • Several thermostat options are available with the PIC, including BLANK sensor, Dial, LCD, LCD with Motion and Wireless. • Set-point adjustment, and service mode with balancing and air flow factor adjustments can be done directly from LCD thermostat or via thermostat service port. The Bypass Damper (Pressure Control, Valve-PCV) provides: Bypass Damper • VAV damper controller, static pressure transducer and low leakage damper assembly. • Ability to field adjust required static pressure. • A static pressure tube installed in the supply air duct 2/3 down the longest run. • Networked and standalone options available. • Constant pressure bypass sequence number: 1550 uses PIC controller. • Also available is PIC sequence 1551 which regulates downstream pressure. © Copyright Price Industries Limited 2014. All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. G-73 System Controls Price Rooftop Unit Controller (PRTU) System Layout – PRTU BACnet MS/TP Networking with Zone Controllers (PIC and/or Prodigy) Rooftop Electrical Enclosure SYSTEM CONTROLS Bypass Damper PRTU (Mounted in Plenum) Static Pressure Sensor PIC Zone Controller or Prodigy Smart Diffuser w/BACnet PRTU-Stat *For specific wiring information see the PRTU Service & Installation Manual – Available at www.priceindustries.com The illustration above shows a typical PRTU system. • Here a series of zones are controlled using thermostats to regulate VAV dampers, and thus regulate the air flow to the corresponding zone. (Note: The can also support fan powered terminals with reheat). • Each zone controller is daisy-chained together and then to the PRTU, allowing them all to appear on the BACnet network. • Since they are all on the network the rooftop controller has the ability to take a poll, using one of the pre-programmed voting methond. • The PRTU is then wired to the PRTU-Stat. The PRTU will send the controller signals to the rooftop units electrical enclosure where it will operate the rooftop unit by turning on and off the fan, cooling and heating coils, and any other options that are available to the rooftop. • The PRTU must be mounted in the ceiling plenum and not in the rooftop unit itself. The PRTU is not rated for the temperature extremes that occur outdoors. G-74 All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. © Copyright Price Industries Limited 2014. System Controls Price Rooftop Unit Controller (PRTU) System Layout – PRTU with graphical Web Server option BACnet MS/TP Networking with Zone Controllers (PIC and/or Prodigy) Rooftop Electrical Enclosure SYSTEM CONTROLS Bypass Damper Static Pressure Sensor PRTU (Mounted in Plenum) PIC Zone Controller or Prodigy Smart Diffuser w/BACnet PRTU-Stat PRTU-BAC-RTR (BACnet Router) PRTU-WEB (web server) WAN Port connects to building LAN PRTU-IP-RTR (IP Router) *For specific wiring information see the PRTU Service & Installation Manual – Available at www.priceindustries.com The above illustration is for a typical PRTU. This system offers BACnet networking, but now with the optional graphical web server package (WEB-MASTER). This allows customers to view the entire system via a web browser with Adobe Flash. Using the graphical interface users can monitor and edit variables in the PRTU and Zone controllers. This allows for easy setup and monitoring. The web server is pre-loaded with graphics for typical rooftop units and zone controllers. On site the installer must discover and link the found devices into the graphical web page. © Copyright Price Industries Limited 2014. All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. G-75 System Controls Price Rooftop Unit Controller (PRTU) System Layout – PRTU w/graphical Web Server / Multiple Units BACnet MS/TP Networking with Zone Controllers (PIC and/or Prodigy) Rooftop Electrical Enclosure Static Pressure Sensor SYSTEM CONTROLS PRTU (Mounted in Plenum) Bypass Damper PIC Zone Controller or Prodigy Smart Diffuser w/BACnet PRTU-Stat PRTU-BAC-RTR (BACnet Router) PRTU-IP-RTR (IP Router) WAN Port connects to building LAN Rooftop Electrical Enclosure Static Pressure Sensor PRTU (Mounted in Plenum) PRTU-Stat PRTU-WEB (web server) Bypass Damper PIC Zone Controller or Prodigy Smart Diffuser w/BACnet Note: Laptop with Web Browser used for setting up the PRTU-IP-RTR and PRTU-WEB locally. After setup is complete, devices can be accessed using any computer with web browser on builiding LAN. PRTU-BAC-RTR (BACnet Router) *For specific wiring information see the PRTU Service & Installation Manual – Available at www.priceindustries.com The above illustration is for a multiple PRTU installation with BACnet networking and optional graphical web server (PRTU-WEB). The main system is setup with a PRTU and WEB-MASTER package. An additional PRTU with WEB-ADDITIONAL is shown connected along with an installers laptop. Up to 3 PRTU's can be connected to the IP router (PRTU-IP-RTR) directly. Even more systems can be added by using an IP Switch (PRTUIP-SWITCH) to add more ports for BACnet routers (PRTU-BAC-RTR). Using the graphical interface users can monitor and edit variables in the PRTU and Zone Controllers. This allows for easy setup and monitoring. The web server is pre-loaded with graphics for typical rooftop units and Price zone controllers. On site the installer must discover and link the found devices into the graphical web page. G-76 All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. © Copyright Price Industries Limited 2014. System Controls Price Rooftop Unit Controller (PRTU) Rooftop Control Packages Price Rooftop Unit Controller Typical Package Offers rooftop control capabilities such as: • Scheduling and Auto Occupancy with Motion Sensor • Rooftop and Zone Occupancy Control • Zone Demand Polling Strategies Also allows individual Variable Air Volume (VAV) zone control by means of the Price Intelligent Controller (PIC). By using the Price Intelligent Controller (PIC) to control the zones this package will allow the buildings to be completely networked, allowing the rooftop unit to make demand polls of the zones to determine what mode of operation the rooftop should be in. PRTU PRTU System Thermostat SYSTEM CONTROLS The package includes the following components: Qty: 1 PRTU Price Rooftop Unit Controller Qty: 1 PRTU-STAT PRTU System Thermostat Qty: 1 NETc35 Thermostat Cable (35 feet) Qty: 2 PRB Temperature probes (1 for D.A.T. 1 for R.A.T.) Price Rooftop Unit Controller with graphical Web Server PRTU with graphical web server provides a more advanced system package. The web server provides remote monitoring and configuration plus trend logging of variables. The package allows the user to view the network through the web server provided by Price. This web server is available with a Windows explorer type interface or an optional custom designed Graphical User Interface which allows the user to view all status variables like room temperatures, humidity levels, air flows, etc for every zone controller on the network, as well as change temperature and air flow set-points right from the PC. PRTU-WEB (Web Server) The web server uses a ethernet connection between the designated PC and the web server. The components provided by Price are: Qty: 1 Qty: 1 Qty: 1 Qty: 2 Qty: 1 PRTU PRTU-STAT NETc35 PRB WEB-MASTER Price Rooftop Unit Controller PRTU System Thermostat Thermostat Cable (35 feet) Temperature probes (1 for D.A.T. 1 for R.A.T.) Includes web server, IP system router, BACnet MS/TP Router (Each building will need 1 WEB-MASTER, additional PRTU systems in same building will require WEB-ADDITIONAL to be added to the web server) Qty: 1 WEB-ADDITIONAL © Copyright Price Industries Limited 2014. Including BACnet MS/TP Router to connect in with existing WEB-MASTER All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. G-77 System Controls Price Rooftop Unit Controller (PRTU) SYSTEM CONTROLS Price Rooftop Unit Controller – Web – (PRTU-WEB) The PRTU-WEB(web server) is a new solu tion that provides access to the new Price Rooftop Unit controls via a web browser interface. Using standard web browsers such as Internet Explorer, Google Chrome and Firefox allows multiple users access to the graphics and controls. The PRTU Front End system uses BACnet IP to communicate with MS/TP devices through a router. Points can be discovered and linked to high quality pre-loaded graphic templates. This allows for quick and consistent graphic creation User access levels can be setup to be simple “read only” to full control allowing the creation and editing of graphics. Key Features • Standard Web-Master package includes: IP router, BACnet router and Web Server • Access via any web browser with free ADOBE FLASH plug in installed • No software or USB keys • BACnet IP support • High resolution graphics • Multiple users with separate access levels • Email support for alarms PRTU – Web – (Web Server) Bacnet points are easy to adjust with the graphical interface A drop down list shows BACnet points for each device. Most points can be modified via the interface Graphical User Interface for Rooftop Monitoring and Control G-78 All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. © Copyright Price Industries Limited 2014. System Controls Price Rooftop Unit Controller System Design SYSTEM CONTROLS For an average building located in North America during the winter months the amount of sun that the south and east sides of the building receive is larger than for the north and west. The heat load supplied by the sun for a typical building might look like the illustration to the right, with the sun warming the south and east zones five to eight. Meanwhile, the north facing zones are receiving no additional heating from sunlight thereby causing those zones to become cooler than usual. Since we are considering the zone as a whole a better representation may be the illustration to the right which shows the north zones to be completely cold and the south and east zones to be warmer that usual. Zone four is shown to remain relatively unaffected by the sun's location. Under these conditions the following is required: • Zones one to three require heating • Zone four is satisfied • Zones five to eight require cooling Right away it is obvious that there is a problem. How can one rooftop provide both heating and cooling at the same time to satisfy every zone's needs? © Copyright Price Industries Limited 2014. All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. G-79 System Controls Price Rooftop Unit Controller System Design Rooftop Control with Polling Strategies only In this situation, if one were to rely simply on the polling methods, problems may arise. Since there are four zones that require cooling due to the additional sunlight and three zones that require heat due to the lack of sunlight, a typical rooftop unit would go into a cooling mode and supply 55° air. This would be fine for zones five to eight but will not help zones one to three as their dampers will close to the min cooling flow positions. With Weighted and Averaged Polling the design improves by controlling the rooftop unit to operate in the mode which is required the most. In other words, if zones five to eight only need a little cooling and zones one to three need a lot of heating, they will get their heating. However, some zones still go unsatisfied and this is often the method of choice, since it provides the best representation of the building's needs rather than one local rooftop. Rooftop Control with Polling and Secondary Strategies Using additional methods of control in conjunction with the polling strategies will help to combat these problems. With methods like room temperature limiting or heat/cool cycling the rooftop unit will switch from the poll majority operation to satisfy zones that have been allowed to drop below safe set-points or have been demanding heat for a predetermined amount of time, however, this method is not necessarily the most energy efficient. SYSTEM CONTROLS Heating/Cooling Cycling In this example zones one to three have been requesting heat for 1 hr while the majority of zones still require cooling. With heat/cool cycling the rooftop controller will switch to heating mode to satisfy zones one to three. Zone dampers in zones five to eight will close to the minimum air flows, which may not be zero. That combined with the fact that the zones are receiving extra sunlight will increase the room temperatures. Depending on how fast the demand is met in zones one to three this could be a permanent solution, switching from cooling to heating every hour. This way everyone will have a satisfied room condition at some point during the day. Duct Heater Stations Combined with the polling methods, duct heater stations are a way to provide optimum comfort for all spaces. In this example the same three north facing rooms are below the desired set-point and are calling for heat. Since zones five to eight represent the majority and are calling for cooling, the rooftop unit will supply cooling, and dampers for zones one to three will modulate to a minimum. With duct heater stations the three zones requiring heating can receive the heat they need by energizing an electric coil located upstream of the three zones. Now all the zones in the space will be satisfied. Other reheat types include: • Radiant Panels • Perimeter Radiation G-80 All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. © Copyright Price Industries Limited 2014. System Controls Price Rooftop Unit Controller Networking • Increased energy efficiency o Using schedules (Day/Night Weekend) o Monitoring room load data o Shutting down unoccupied zones • Control and monitoring of several devices from a workstation (typically a personal computer or laptop) • Easier troubleshooting Communication Language (Protocol) In order for devices to communicate with each other a common communication language must be used. There are several communication languages available for building automation systems (BAS). However this is not a good thing. Multiple communication protocols in a single building mean no devices can communicate or share information with each other since they don’t speak the same language. Because of this no software or hardware tools can work with all products. It’s like needing a different TV for every channel you want to watch. © Copyright Price Industries Limited 2014. Open Communication versus Proprietary Protocol There are several proprietary communication protocols still in use. However a proprietary communication protocol cannot interface with another manufacturer’s device without considerable effort and cooperation between the manufacturers. Since there is no public information on the protocol used this reduces the chances of interoperability. With a proprietary system devices can now no longer work together and separate networks, software tools and computers must be used, resulting in additional setup and maintenance costs for the end user. An open communication protocol means that public information is available so that any manufacturer can implement that specific protocol. Since the protocol is open manufacturers can implement it on a variety of devices including HVAC, lighting, security and other building systems. Since one manufacturer may not be able to provide all the devices and/or solutions for a single job, an open communication protocol would allow different devices to be networked and share information. An example of this would be a packaged rooftop controller sending information to a variable frequency drive (VFD) on the same communication network. An example of an open communication protocol is the ASHRAE standard BACnet. BACnet and LONmark To address this problem a standard protocol must be used. Two main protocols have emerged: BACnet and LONmark. These protocols have been standardized and can be implemented by any manufacturer who wants to support them. Price has chosen the BACnet standard for its products since it has many benefits over LONmark and is supported by ASHRAE. Some of the benefits of BACnet include: • Low cost hardware allows networking almost any device • Supports multiple LAN technologies (Ethernet/MSTP) • BACnet is an ANSI/ASHRAE standard All networked Price products use the BACnet standard for communication, meaning all products will work together as a system without any special programming or protocol converters (gateways). This ensures reliable operation in the field and allows the building owner to expand their system around a standard communication protocol. All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. G-81 SYSTEM CONTROLS Networking allows HVAC devices to share information with each other such as setpoints, room temperatures, room loads and much more. This allows HVAC devices to work together as a system resulting in: System Controls Price Rooftop Unit Controller Protocol Converter SYSTEM CONTROLS A protocol converter acts as a language translator for two different networks. The protocol converter basically 'bridges' two networks so data can flow between them. Depending on the type of job a protocol converter may or may not be the answer, when attempting to integrate systems with different protocols. Protocol Converter Benefits Protocol Converter Limitations • provides connectivity that may otherwise be impossible • may expand options for competitive bidding • permits interconnection of legacy systems with newer products • limited capacity and expandability • limited ability to translate dissimilar concepts • configuration and programming of devices through the gateway is generally not possible • failure results in communication loss between all devices on opposite sides of the gateway • possible time delay or the return of cached data that is old • cost of protocol converter not feasible for a small system add-on While the protocol converter can be a solution there are still many things to consider. The key point is that the advantages and disadvantages must be weighed for each job. Wiring G-82 All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. © Copyright Price Industries Limited 2014. System Controls Price Room Pressure Monitor (PRPM) Product Overview Models Price Room Pressure MonitorPRPM Room Pressure Monitor The Price Room Pressure Monitor (PRPM) is a cutting-edge solution for monitoring low pressure critical spaces such as isolation and operating rooms. Factory calibrated, the PRPM can support positive or negative isolation rooms. A binary input, used for delaying the alarm during room servicing, is available for door switches, and options are available for supporting an anteroom and remote nurses’ station. The Price Room Pressure Interface (RPI) mounts vertically on the wall to a standard electrical box and has a two-line LCD screen for displaying real-time pressure measurements. The LCD screen also allows for local configuration of alarms and other settings (all menus are password protected). PRPM Features • Easy-to-read backlit two-line LCD screen. • Support for displaying inches of water or Pascal. • Two large LED bars for full 180 degree viewing of room status (multiple colors and brightness levels can be selected). • Interface casing with anti-bacterial plastic, which inhibits the growth of mold. NS Features Room Pressure Interface SYSTEM CONTROLS • High accuracy and zero maintenance sensor – error proof connection with included RJ12 cable. • Resolution to .001 in. w.g. (0.25 Pa ). • Support for anteroom using same monitor. • Native BACnet MS/TP connectivity for interfacing with BMS systems. • Monitor mounted in white-powdercoated, ETL-certified enclosure with transformer and disconnect switch. • Multi-stage surge protection and fuse for protection against lightning strikes. RPI Features Remote Nurses Station • Multiple options for nurses’ station. • Audible alarm with mute/acknowledge; green and red LEDs show current status of room. © Copyright Price Industries Limited 2014. All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. G-83 Fan Powered Terminal Units FPV, FDV Series Variable Volume Parallel Flow Product Information The PIC-MB control package is an industry is an industry first standard terminal unit and controls package designed specifically for displacement and reliable discharge air temperature control that is achieved by mixing return air with primary air. FDV with PIC-MB Package The Price Intelligent Controller for Mixing Boxes (PIC-MB) comes with the following standard features: • Standard sequences displacement ventilation • Constant temperature discharge control for higher SAT applications (field adjustable) • Stand-alone or BACnet network operation (with the optional BACnet expansion module) SYSTEM CONTROLS • A range of thermostat options from a room sensor thermostat up to a motion controlled LCD thermostat • Service port on all thermostat modules, allowing a computer interface (using the Price Linker2) for setup and balancing • Fast and error proof RJ-45 thermostat connections for thermostat and BACnet connections • LEDs on the circuit board to indicate the status of all outputs • Adjustment of sequence parameters, settings, and balancing possible from the password=protected service menu of LCD thermostats • 24 VAC binary outputs, field switchable between hot and common • Analog (0-10 VDC) outputs, fully configurable for heating, cooling, fan, and auxiliary devices G-84 All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. © Copyright Price Industries Limited 2014. Underfloor Controls UMC1 Series Product Information Models Underfloor Modulating Controller UMC1 The Price Underfloor Modulating Controller will power and control up to 12 remote terminal devices, controlling the amount of airflow that enters each zone. UMC1 Features SYSTEM CONTROLS • 50 VA Class 2 Transformer. • 2 RJ12 Output jacks used to convey power and the control signal to the 12 remote terminals. • C25 plenum rated cable provided with each remote terminal. • Plug and play connections for easy installation. Note: Max 6 units per Jack Product Information Index Suggested Specification................... I137 © Copyright Price Industries Limited 2014. ✓ Product Selection Checklist 1] Select input signal (0-10 VDC or Price dial thermostat). 2] Select transformer voltage. Example: UMC1/ PCT-VVT / 115 All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. G-85 Underfloor Controls UMC3 Series Product Information Models Underfloor Modulating Controller 3 with BACnet UMC3 The Price UMC3 with BACnet can control up to 30 remote terminal devices, such as RFBs, LFGs and DBVs, controlling the amount of air flow that enters each zone based on a control signal. The UMC3 features native BACnet connectivity and is therefore able to be networked to a BAS through easy plugn-play connections.The UMC3 also features damper status lights as well as line overload indication to assist the installer. SYSTEM CONTROLS Features: • BACnet network capabilities that allow the UMC3 to be networked to a BAS. • 5 RJ12 Output jacks used to convey power and control signal to 30 DBV or RFB remote terminals • 2 RJ45 Output jacks used to convey power and control signal to 12 LFGH remote terminals • Plug and play connections for easy installation • 96 VA Class 2 Transformer • Damper status lights (Yellow LEDs) • Line Overload Indicator LEDs for each output jack • 5 new Thermostat options (Room Sensor, Dial, LCD, LCD with Motion Sensor, and Wireless). Note: Max 6 units per Jack Additional Information Index For more information on Price Underfloor Controls and other underfloor options, see Section I. Product Information Index Suggested Specification................... I137 G-86 ✓ Product Selection Checklist 1] Select input signal. 2] Select transformer voltage. Example: UMC3 / PIC-TS-LCD / 115 All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. © Copyright Price Industries Limited 2014. Underfloor Controls UMCB Series Product Information Models Underfloor Modulating Controller Box Control with BACnetUMCB The Price UMCB is used to control the FDBU (Fan Powered Booster Unit), and up to 12 remote terminal dampers. By supplying the UMCB complete with a Price thermostat, the UMCB will control the Fan operation (On/Off for standard motors, Speed Modulation for ECM motors) as well as electric heat based on the thermostat's signal. A Building Automation System (BAS) can also be used instead of a thermostat as an input for the UMCB through plug and play connections as this controller has BACnet capabilities. Features SYSTEM CONTROLS • BACnet network capabilities that allow the UMCB to be networked through user-friendly plug and play connections. • 19 terminal block connections capable of output signals such as cooling and heating control, ECM fan motor control, fan relay, reheat (binary, analog, and tristate), etc. • On-board ECM Motor controller • 2 thermistor and 1 sensor connections that can be used for humidity or pressure sensing. • 2 RJ12 Output jacks used to convey power and control signal to 12 remote terminals. • 2 RJ45 jacks for network connection • 4 new Price Thermostat options (Room Sensor, Dial, LCD and LCD with Motion Sensor). UMCB Terminal Board Designation Additional Information Index For more information on Price Underfloor Controls and other underfloor options, see Section I. Product Information Index Suggested Specification................... I138 © Copyright Price Industries Limited 2014. HOT - 24 VAC HOT AO4 - ANALOG OUTPUT 3 COM - COMMON BO1 - BINARY STAGE 1 OUTPUT 1 AI1 - ANALOG INPUT 1 BO2 - BINARY STAGE 2 OUTPUT 2 AI2 - ANALOG INPUT 2 BO3 - BINARY STAGE 3 OUTPUT 3 AI3 - ANALOG INPUT 3 BO4 - FAN RELAY COM - COM BO5 - BINARY OUTPUT 4 AO1 - ANALOG OUPUT (0-10 VDC) 1 COM - COMMON AO2 - ANALOG HEAT OUTPUT (0-10VDC) HOT - 24 VAC HOT AO3 - ANALOG OUTPUT 2 ✓ Product Selection Checklist 1] Select input signal. 2] Select sensors based on sequence. Example: UMCB / PIC-TS-LCD All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. G-87 Underfloor Controls UMCB Series UMCB Sensors Price Air Temperature Sensor The Price Temperature Sensor is a precision integrated-circuit temperature sensor with guaranteed 1.0 °F accuracy. It is a low self heating sensor, with less than 0.2 °F of self induced temperature in still air for accurate, repeatable temperature measurement. Price Air Temperature Sensor Price Humidity Sensor The Price Humidity Sensor used with the UMCB is a small dedicated humidity transducer, designed for long term stability and is unaffected by water immersion.This high reliability humidity sensor has little dependence on temperature and is calibrated to be accurate to ± 2% RH at 55% RH. Price Humidity Sensor Price Pressure Sensor SYSTEM CONTROLS The Price Pressure Sensor is an accurate, low drift differential pressure transducer, designed for underfloor applications. This precision sensor is accurate to .0025 in. w.c. and is good for pressures up to .25 in. w.c. Price Pressure Sensor Typical Applications 1.Cooling • Supplying cool conditioned air (typically 62-65 °F) to the space, from the pressurized floor plenum to the space through floor diffusers. • The amount of air supplied can be controlled by modulating dampers, by controlling the speed of booster unit fans, or by controlling the pressure in the floor plenum. 2.Auxiliary Heat • A method of supplying warm air to a space when room temperatures drop below desired set-points. • Types include, hot water coils, perimeter radiation, radiant panels, or electric coils. 3.Re-circulated Heat • A possible alternative to reheat coils, however it can be used in conjunction with them. • Draws warm air in from warm interior zones and discharges into cold exterior zones. 4.Night Setback / Occupancy Control • A method of saving energy by changing the room set-points overnight, the cooling set-point is increased so that the system is not supplying cool air during periods when the space is unoccupied. • The heating set-point is decreased so the space temperature is allowed to get lower than usual; this reduces the amount of heat required during unoccupied hours, thereby saving energy. 5.Morning Warm-Up/Cool-Down • Often used in conjunction with night setback this technique is used to bring space temperatures back to acceptable levels before occupants arrive in the morning. • Warm air is supplied to all zones for a pre-determined amount of time in the morning. With an Underfloor Air Distribution System, it is rare that warm air is supplied through the plenum space in a pressurized system. Morning warmup is generally accomplished by using the heating coils on the underfloor terminals or by a ducted air supply to perimeter zones from a rooftop or air handler. • In underfloor applications it might be desired to cool down the slab in the pressurized plenum using cool night air to eliminate any thermal loading from the previous day. 6.Pressure Control • In this control strategy a pressure transducer is used to measure the relative plenum pressure at all times. • The UMCB signals the fan motor to increase or decrease its speed in an effort to maintain the plenum pressure. Wiring The UMCB is factory wired to transformer, fan and heat connections. Connections to RFBs, LFGs and the thermostat are made during installation in the field. To ensure reliable operation, a plenum rated CAT5 cable is included with the Price thermostat. The RJ45 plug make a fast, error proof and reliable connection. The C25 plenum cable should be used for connection to LFGs and RFBs. G-88 All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. © Copyright Price Industries Limited 2014. SCR Controller SILICON CONTROLLED RECTIFIER Acts like an electronic switch that turns on and off large amounts of power to the load (heater). The Price SCR controller provides proportional modulation at the heater over its full operating range, which ensures reliable, efficient and silent operation. This controller uses a zero crossing feature that allows for a soft start of the electronic load, which eliminates power surges. Factory or field installable optional discharge air temperature (DAT) probe for limiting discharge air temperature Large, finned aluminum heat-sink provides optimal heat dissipation Avoids overshooting and undershooting, which reduces operation costs and improves occupant comfort www.priceindustries.com for additional product information, including product videos and brochures. System Controls Electronic Heating Controls Electronic Heating Controls Staged or Binary Control Staged heat is the most economical and simplest type of heat available. The binary (on/off) signal is used to close contactors to energize each stage individually. Binary heat is not the most energy efficient or comfortable way to control reheat as it can cause swings in room temperature. Heating Cycle of ON/OFF Control Mode SCR The SCR (Silicon Controlled Rectifier) option provides proportional modulation at the heater over its full operating range. Solid state electronics ensure reliable efficient, and silent operation. Heating Cycle with Time Proportional Control (SCR) SYSTEM CONTROLS Benefits of SCR • Time proportional control of the duct heater maintains room set-points more accurately than on/off or staged systems, providing maximum comfort in the space. • Energy Efficient – Because room setpoints are accurately maintained, undershoot and overshoot is avoided, reducing operating costs. • Mechanical contactors are eliminated. Zero cross switching of the thyristor prevents electrical noise. • Silent Operation – Solid state switching of the coil elements eliminates noisy contactors or the requirement for more costly mercury contactors. • SCR accepts a variety of industry standard inputs - 0-10 VDC, 4-20mA, 24 VAC (steady or pulse). Price Silicon Controlled Rectifier (SCR) 3-Phase 45 amp model shown with optional DAT probe Price Silicon Controlled Rectifier (SCR) 3-Phase 10 amp model shown SCR with Discharge Air Temperature (DAT) option All Price SCR's have the option of adding a discharge air temperature (DAT) probe. This DAT probe provides the SCR with feedback on the air temperature being providing to the space. In order to prevent stratification of warm air its important to limit the maximum discharge temperature. Benefits of Electronic Air Flow Sensor When the optional DAT probe is provided with the SCR, it must be field mounted in the duct work downstream from the heater. Price recommends mounting the probe at least 2 feet downstream from the heater. Using the on board dial of the SCR allows the installer to select anywhere in the range of 65F - 130F. ASHRAE recommends the heating air temperature does not exceed 15F above the room temperature. Therefore a DAT setting of approximately 90F is recommended for typical applications. On a call for heat (with the DAT probe connected) the SCR will cycle on and continue increasing the heat output every few seconds until the dial set point is reached. Note that any input signal (above 2 VDC for BAS, above 4mA or 24 G-90 VAC - pulse mode) will cause the SCR with DAT to target its dial set point. If the DAT probe is disconnected the SCR will revert to normal operating mode (Non DAT mode) and modulate proportionally based on input signal. The air flow sensor responds to radiant heat of the heating element which, in turn, is influenced by the air flowing through the heater to dissipate the heat. The patented air flow sensor and associated electronic controller modulate the power to the heater, adjusting the heater’s capacity to match the air flow available. This unique concept allows the heater to respond exactly to the quantity of air flowing through it as well as safely shut down in case of a total loss of air flow. All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. © Copyright Price Industries Limited 2014. System Controls Electronic Heating Controls Price Silent Guard The Price Silent Guard Heater Control Module provides efficient operation of duct heaters with a wide range of features to cover all control, safety and troubleshooting concerns. The on-board PCB relays provide quiet and reliable operation to give the end user peace of mind. PSG (Price Silent Guard) Benefits • Quiet on-board relays • Auto resetting 24VAC fuse • On-board air flow switch • Status LED to aid troubleshooting General Information SYSTEM CONTROLS The Price Silent Guard (PSG) is an all-in-one solution to duct heater control.The complex internal wiring normally associated with duct heater assemblies is eliminated and replaced with the sleek and compact allinclusive PSG circuit board. Installing the board is very straightforward: thanks to the snap-in design and fully labeled on-board connectors, wiring is quick and efficient. Features The Price Silent Guard incorporates many features on to the board to make it the safest and most reliable product possible: • Accepts either switched HOT or switched COMMON input signals. • Software averaging of input signal prevents relay chatter and extends device life. • Fan interlock option prevents coil from overheating. • FR-4 rated circuit board complies with safety standards. • PCB mounted air flow switch with Intelliflow technology. • Easy to use with One-Phase,Three-Phase Y or Three-Phase Delta power systems. • Each stage handles up to 277VAC. • Indicator lights show operation of each stage of heat and fan output. • Programmed time delay's prevent short cycling of fan or heater stages. © Copyright Price Industries Limited 2014. Installation and Maintenance Safety The design of the PSG greatly reduces installation time and increases convenience: the unit simply snaps in to the duct heater. Wiring connections for every possible configuration are labeled on the board in a straightforward manner.This reduces wiring clutter and space required for assembly. The PSG has undergone rigorous testing and earned ETL approval giving the user comfort in the safe operation of the device. Numerous innovative concepts were incorporated into the design of the circuit board ensuring not only the safety of the building and its occupants, but also the safety and longevity of the fan and heater components. Troubleshooting the unit is even easier. An on-board status LED sequentially blinks out a troubleshooting code which indicates the current status of the board. (For example: three blinks means 3 stages of heating are active, six blinks means auto reset has tripped, etc.) The indicator lights also show the user which individual circuits are currently energized. All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. G-91 System Controls Electronic Heater Controls Status LED The green status LED next to the 24 VAC POWER input blinks out codes showing the current heater controller mode. This is helpful for testing and troubleshooting the controls. BLINKS 1 Modes Notes Stage 1 of heating active Controls/Thermostat are requesting 1 stage of heat • To verify operation disconnect Controls/Thermostat and jumper Stage 1 terminal to either H or C (24 VAC hot or common). Relay(s) should click and red LED(s) should light. (see table on previous page) 2 Stage 2 of heating active Controls/Thermostat are requesting 2 stages of heat • To verify operation disconnect Controls/Thermostat and jumper Stage 1, 2 terminals to either H or C (24 VAC hot or common). Relays should click and red LEDs should light.(see table on previous page) 3 Stage 3 of heating active Controls/Thermostat are requesting 3 stages of heat • To verify operation disconnect Controls/Thermostat and jumper Stage 1,2,3 terminals to either H or C (24 VAC hot or common). Relays should click and red LEDs should light. (see table on previous page) SYSTEM CONTROLS 4 Fan (only) is engaged Controls/Thermostat are requesting fan only • To verify operation disconnect Controls/Thermostat and jumper F terminal to either H or C (24 VAC hot or common). Relay should click and FAN1 yellow LED should light. 5 Heat cannot engage due to lack of air. Single duct with Airflow Switch (AFS) • AFS must sense at least 0.05 in. w.c. of pressure for 15 seconds before it will engage • AFS must be mounted vertically, it will not function properly if mounted horizontally Fan Powered without Airflow Switch (AFS) • Heat will not engage unless Controls/Thermostat requests FAN • Fan interlock prevents heat from engaging without air flow 6 Automatic Reset has tripped Automatic Reset has trippedAutomatic reset trips when it reaches 135 °F. This will cut power to the Control Relays (E1, E2, E3). Automatic will reset after it cools. 7 Manual Reset has tripped Manual reset trips when it reached 150 °F.This will cut power to the Safety Relays (L1, L2). Manual reset requires service personal to reset.This typically means a major overheating condition has occurred in the heater. Re-check ductwork and design air flows. 8 All safeties are OK, with no No call for fan and/or heat. Controller is standing by. call for heat/fan Technical Specifications for Price Silent Guard Power: Controls 24VAC output: 24 VAC ±10% @ 50/60Hz (10VA – required for Silent Guard + Controls Load) Thermal Fuse protection (with auto reset) – limited to 25 VA maximum F, 1, 2, 3 inputs: Auto detect switched HOT or COMMON 24 VAC Operating Conditions: 32 °F to 122 °F [0 °C to 50 °C] 0% - 95% R.H. non-condensing Storage Conditions: -22 °F to 122 °F [-30 °C to 50 °C] 0% - 95% R.H. non-condensing Processor: 8-bit flash microcontroller with on board Analog to Digital Converter Inputs: 6 Analog custom, 2 digital Outputs: 5 Digital custom Relays: 277 VAC maximum, 30 Amps maximum resistive load Connections: ¼ in. Spade Terminals – Recommend 18-22AWG copper wire Dimensions: 5.5 in. by 8.55 in. [139.7 mm by 217.2 mm] Shipping Weight: 0.67 lbs [303.9 grams] Certification: ETL listed product G-92 All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. © Copyright Price Industries Limited 2014. System Controls Speed Controls Universal Speed Controller (USC) Description The Price Universal Speed Controller provides variable speed control of permanent split capacitor (PSC) motors used in Price terminal units. USC label with UR mark and model number. USC model 277-08 shown User Adjust Dial Minimum Adjust Dial The USC is a solid state device with integral heat sink/mounting plate. This results in a long life component that is easy to install. Models There are is a total of four models of USC. • 115 VAC 8 amps maximum load • 115 VAC 15 amps maximum load (large finned heat sink) • 277 VAC 8 amps maximum load (same size as 115 VAC 8 amps model but with different label) • 277 VAC 10 amps maximum load (large finned heat sink) Wiring SYSTEM CONTROLS The connection is 2-wire (no-polarity). The USC is connected in series with one of the motor lines. (Typically the hot.) Setup The USC is factory calibrated for the terminal unit it is installed on. This means the minimum adjust dial has been set to a specified voltage. The user adjust dial can then adjust the motor speed between minimum and maximum speed. Notes When measuring the voltage output from the speed controller you must use a TRUERMS volt-meter. A non TRUE-RMS voltmeter will give inaccurate readings due to the shape of the AC waveform coming from the electronic speed controller. Certification All USC models are UR (Underwriters Laboratories) Recognized components. It is not recommended to change the minimum adjust dial since running the motor at lower speed may reduce its life due to overheating the windings and stressing the shaft bearings. (Low RPM prevents lubrication of the bearings.) © Copyright Price Industries Limited 2014. All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. G-93 System Controls Speed Controls Price Standard ECM Speed Controller Description The Price ECM speed controller is specifically engineered to interface with a high-efficiency ECM motor. This low voltage speed controller offers either full manual control (VIA an on-board dial), automatic control (modulation signal from terminal unit controller), or BAS (building automation system) control of the ECM motor. Switching between the two modes is easy: just apply the BAS signal and the controller will automatically switch over from manual (dial) mode to BAS mode. SYSTEM CONTROLS Features • Low supply voltage (24 VAC). • Dual outputs to control up to 2 ECM motors. • Front facing Green Diagnostic LED – for easy troubleshooting. • On-board manual adjustment dial with front facing voltage taps for voltmeter hookup (no need to open electrical enclosure). • Building Automation System (BAS – 2 to 10 VDC) input for variable speed remote control. Diagnostic LED The Diagnostic LED blinks out the current status of the board. This information is used to determine if the speed controller is operating in Manual (Dial) or BAS (Building automation system) mode and if the current setting is OFF or CONTROL. Note: The Diagnostic LED repeatedly blinks out the sequential status code followed by a pause. • 1 Blink – Manual Off Mode • 2 Blinks – Manual Control Mode • 3 Blinks – BAS Off Mode • 4 Blinks – BAS Control Mode Building Automation System (BAS) Interface Specifications Power: 24 VAC ±10% @ 50/60Hz (2VA) Operating Conditions: 32 °F to 122 °F [0 °C to 50 °C] 0% – 95% R.H. non-condensing Storage Conditions: -22 °F to 122 °F [-30 °C to 50 °C] 0% – 95% R.H. non-condensing Processor: Inputs: 8-bit standard flash microcontroller 2 Analog (Dial input and BAS input) Outputs: 3 Digital (GO signal to ECM, Vspd PWM signal @ 80.0 Hz, Green Status LED) Connections: ¼ in. Spade Terminals – Recommend 18-22AWG copper wire Dimensions: 2.5 in. by 3.8 in. [64 mm by 96 mm] (includes mounting plate) Shipping Weight: 0.100 lbs [46 grams] The BAS interface accepts an industry standard 2-10 VDC signal from a controller or computer to vary the speed of the ECM motor. This allows remote control/shutdown of the ECM motor based on air requirements and/or occupancy modes. Note: turning off 24 VAC power to the ECM speed controller will turn off ECM motor. • 0-1 VDC BAS input – Manual Mode • 1-2 VDC BAS input – BAS Off Mode (recommend sending 1.5 VDC to turn off motor) • 2-10 VDC BAS input – Modulating control (0 – 100%) G-94 All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. © Copyright Price Industries Limited 2014. System Controls Speed Controls Deluxe ECM Speed Controller Description The Price Deluxe ECM speed controller works with a high efficiency ECM motor. This low voltage (24VAC) speed control allows full manual (push button adjust) or BAS (2-10VDC signal) control of the ECM motor. Features: The Digital Display shows the user several modes of operation. This allows for easier and more precise field adjustment and troubleshooting. By pressing both the UP and DOWN push buttons at the same time the user can cycle between the following modes: 1) Speed Adjustment – is easier and more precise with the digital display and push buttons than with a standard dial. 2) Motor RPM – displays the real time motor speed to aid in troubleshooting. 3) BAS input voltage – displays the input voltage signal from the building automation system (BAS). Note: Any BAS voltage signal above 1 VDC overrides local speed control. DisplayMode Spd Manual Speed Adjust Mode rPn Shows current RPM of ECM motor #1 bAs BAS Mode – Voltage Signal Range 0-100 % 0-2500 RPM 2-10 VDC Specifications: Power: 24 VAC ±10% @ 50/60Hz (2VA) Operating Conditions: 32 °F to 122 °F [0 °C to 50 °C] 0% – 95% R.H. non-condensing Storage Conditions: -22 °F to 122 °F [-30 °C to 50 °C] 0% – 95% R.H. non-condensing Important Information regarding the ECM motor Processor: 8-bit enhanced flash microcontroller Do not switch 120/208/240/277 VAC power to turn ECM motor on and off. Instead control the 24VAC signal or BAS signal to turn the ECM motor on and off. The ECM motor has large capacitors that charge quickly on mains power up. Switching on several motors frequently could reduce building power quality and is not recommended. Inputs: 1 Analog and 3 digital inputs Outputs: 2 Digital (GO signal to ECM and Vspd PWM signal @ 80.0 Hz) © Copyright Price Industries Limited 2014. Connections: ¼ in. Spade Terminals – Recommend 18-22AWG copper wire Dimensions: 2.8 in. by 3.8 in. [71 mm by 96 mm] (includes mounting plate) Shipping Weight: 0.220 lbs, 100 grams All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. G-95 SYSTEM CONTROLS • Dual outputs for controlling 2 ECM motors (Note: Both motors will receive the same signal.) • Red three-digit digital display for reading out: a) Speed 0-100% b) Motor RPM (for motor number 1 only) c) BAS input voltage (Digital readout of incoming BAS voltage signal.) • Building Automation System input (2-10VDC) for remote control LED Digital Display System Controls Speed Controls Deluxe ECM Speed Controller Low Voltage Wiring The Price Deluxe ECM speed controller works with a high efficiency ECM motor. This low voltage (24VAC) speed control allows full manual (push button adjust) or BAS (2-10VDC signal) control of the ECM motor. BACK OF ECM DELUXE SPEED CONTROLLER *Note: 24VAC COM, BAS COM, ANALOG OUTPUT COM are all connected together. ***Please observe 24 VAC polarity.*** Analog RPM Output Signal A two wire connection supplies an analog (0-10VDC) signal that is directly proportional is the MOTOR 1 RPM. SYSTEM CONTROLS The range is 0 – 2500 RPM and it will output a proportional 0 – 10 VDC signal. If a dual blower system is used only the RPM from motor 1 can be read. Note: The minimum speed of the ECM motor is approximately 250 RPM. Formula for outputs below (tolerance ± 10%): • VDC output = (RPM / 250) • RPM = (VDC * 250) Output signal: 0 – 10 VDC @ 20k ohm minimum input impedance and is short circuit protected. (Output impedance is 511 ohm to protect against incorrect wiring) • • Black wire – ANALOG RPM OUTPUT COM White wire – ANALOG RPM OUTPUT + (SIGNAL) 2500 2205 1890 1575 1260 945 630 315 0 BAS Input Signal The BAS input signal overrides the local set-point using a remote 0 – 10 VDC signal. If the BAS signal drops below 1 VDC local control (via the push buttons) is restored. G-96 BAS Voltage Response Notes 0 – 1 VDC Local Control mode using push buttons Local set-point can be adjusted from 0 – 100 (%) 1 – 2 VDC Motor OFF Recommend sending a 1.5 VDC signal to command motor off 2 – 9 VDC Modulating control 2 – 9 VDC modulates motor from 0-100% 9 – 10 VDC Maximum Speed Motor is running at maximum speed (100%) All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. © Copyright Price Industries Limited 2014. System Controls Price Controls Bootloader The length of time to load the new program depends on the size of the code and the baud rate (speed) used. Typically most Price Controls can be bootloaded in approximately 1-2 minutes. DDC Controller powers up Run bootloader Check EEPROM (run MAIN code or BOOT?) Run Main program. Normal operation Stay in Bootloader mode and wait for new code via PC SYSTEM CONTROLS Bootloading allows a user to re-program a controller "remotely" through a thermostat using a Laptop and interface cable. This is a convenient way to update controls without climbing ladders or moving furniture. Bootloading a controller is sometimes necessary to add a new feature or change operations in the field. Price offers bootloading on most of its latest generation controls. Bootloading can be done by trained Price representatives or Price factory personel. Technician with laptop bootloading through the thermostat’s service port. © Copyright Price Industries Limited 2014. All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. G-97 System Controls Field Service Tools Price Controls Field Programmer When bootloading a controller is not possible it can still be re-programmed in the field using a portable device. Price has developed a small hand held programmer that can load a new program into DDC controls. This device must be plugged directly into the FLASH programming jack of the DDC controller. Price Intelligent Controller (PIC) Price Field Programmer SYSTEM CONTROLS The Price Field Programmer will typically not require an external power source and can liberate power from its target circuit board. Indicator LED”s show the user the status of the programming and whether it was successful or not. Most modern microcontrollers that run the software program/code are good for several thousand write or FLASH program cycles. Therefore there is no concern of 'wearing' out the main microcontroller with field updates. Also the code is stored in non volatile electrically erasable memory that does not require power to maintain its state. Therefore power failures will not affect any code in the controller. This service tool is available to Price representatives when required to update a jobsite. Please contact application engineering to verify your jobsites compatibility. Interface cable Price BACnet Commissiong Tool BACnet MS/TP networks are often complex and contain devices from multiple manufacturers. Many hours of labour are devoted to network startup, locating problem devices, and pinpointing faulty wiring. The BACnet Commissioning Tool (BCT) is comprised of two components: a software suite that runs on a PC, and a hardware adapter that connects to an MS/TP network segment. Once connected, BCT monitors BACnet traffic to determine the network’s health. If needed, troubleshooting tactics are suggested to the user to assist in quickly determining the root cause of any network issues. BCT is able to diagnose multiple network maladies including duplicate MAC addresses, and heavy traffic causing slow performance. G-98 Service PC PRICE Contoller To rest of MS/TP segment USB MS/TP (RS-485) BCT Adapter All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. © Copyright Price Industries Limited 2014. System Controls Controls Glossary B.A.S. (Building Automation System) EMC (Electronic Modulating Control) PRTU The Building automation system can be used in place of a thermostat signal. It is an input signal that is relayed to the controllers and instructs them to control to a certain temperature. This type of heater control is similar to the SCR except it has an additional air flow sensor which can override the temperature signal, to limit the amount of heat the heater will create. (Allows heat to be supplied at very low flows.) The price digital rooftop controller, it includes a fully programmable wallmounted controlling thermostat, and input/ output module for rooftop control. Control main distribution duct/plenum static pressure by relieving (bypassing) supply air from the distribution duct/plenum back to the rooftop unit to maintain system pressure in a set range through the use of a control valve or damper. Control Point The actual value of the controlled variable (ex the room temperature). Cooling Mode A mode of operation for the rooftop controller, during which 1 or 2 stages of cooling are in operations i.e. the compressors are energized and the rooftop is supply cool conditioned air. A mode of operation for the zone controllers, during which the zone controller is calling for percentage of cooling based on the difference between the room temperature set-point and the actual room temperature air between min and max cooling. The demand for cooling is created when the room temperature is higher than the room temperature set-point. Dead Band A range of values typically surrounding the set-point in which no controller actions are taken. Demand Demand is the call for one of the three types of operation, Cooling, Heating, or Neutral Mode. Direct Acting A device is said to be direct acting when an increase in input signal results in an increase in output signal. Direct Digital Controls Complex micro-processor based controls that are capable of being networked. Offer Proportional Integral control of the air flow. Economizer Fresh air damper that works in conjunction with the cooling signal and the outside air temperature sensor, to provide cool outdoor as a source of cooling when the outdoor air temperature is in the allowable range. Electronic Controls Very simple devices that use Proportional control to control air flow. © Copyright Price Industries Limited 2014. Error Signal The differential between the set-point and the actual point of control. Heating Mode A mode of operation for the rooftop controller, during which 1 or 2 stages of heating are in operations i.e. the heating coil is energized and the rooftop unit is supplying warm conditioned air. A mode of operation for the zone controller, during which a demand for heat is made. Often the demand for heat is used to energize reheat coils, and is created when the room temperature is less than the room temperature set-point. Network A network in the controlling sense is a connection of all the controls for mechanical equipment (in the case the HVAC equipment) which allows for the transfer of data. Neutral Mode A mode of operation for the rooftop controller, during which no actions (heating or cooling) are taken i.e. the majority of the space is satisfied (Fan is typically still in operation for ventilation purposes). A mode of operation for the zone controller, during which it is completely satisfied i.e. the room temperature is equal to the room temperature set-point, or is in the dead band. Night Setback The reduction of room set-points overnight when the space becomes unoccupied Typically there is no air (i.e. the rooftop fan has shut down) since there are no people that require ventilation. Normally Open/Normally Closed Refers to the fail safe position of the VAV units damper. Output Signal A signal that the controller uses to change the current situation, for example if the controller is reading a temperature that is 3 degrees higher than the set-point it will send out a OUTPUT signal to the damper to try and change the current room temperature (by opening the damper and allowing for more cooling). Pneumatic Controls VAV controls that are typically powered using 15-25 psi compressed air. Very simple device that use proportional control to control air flow. Pressure Dependent An air regulating device is considered pressure dependent if its ability to regulate air flow is dependent on the system static pressure. For example a cooling damper with no air flow sensor will open on an increase in space temperature however the air flow that is allowed to pass through the damper will change if the static changes (increase in static equals increase in flow). Pressure Independent An air regulating device is considered pressure independent if it can control to a specific air volume regardless of fluctuations in system static pressure. Primary Control Strategies These are the first line of control, usually polling, they are used in conjunction with secondary strategies such as indoor air quality control or supply air temperature limiting to control the rooftops behavior. Proportional Band The range through which the output of the controller spans from minimum to maximum. Often known as the Reset Range for pneumatics. Proportional Control A type of control in which the Output Signal is proportional to the Error Signal. Proportional Integral Control A combination of both proportional control, and time dependent integral control. Protocol Converter A device which converts different network languages so that equipment with different network languages can communicate on the same network. Reverse Acting A device is said to be direct acting when an increase in input signal results in a decrease in output signal. Schedule A time dependent way of automating the controllers functions, such as night setback, morning warm-up etc. All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. G-99 SYSTEM CONTROLS Bypass Pressure Control System Controls Controls Glossary SCR (Silicon Control Rectifier) SCR control is a type of modulating control device that is used with electric heaters to modulate the amount of heat by switching solid state relays on and off very rapidly. The frequency and time delay of switching determine how much heat is provided. Secondary Control Strategies A means of control that works in conjunction with the primary method. A more advanced system of control which offers more flexibility to the user. Set Point The desired value to which the controller is trying to control to. System Demand Total The sum of each zone demand percentage. SYSTEM CONTROLS Represents the total demand of the space, regardless of what type of demand it is. System Demand Percentage A numerical representation of the demand per type of demand of the entire space. Zone Demand The demand in an individual zone. If the room temperature is below the setpoint the Zone Demand is Heating. If the room temperature is above the setpoint the Zone Demand is Cooling. If the room temperature is equal to the setpoint the Zone Demand is Neutral. Zone Demand Percentage The amount of demand based on a percentage scale, 100% is considered full or max demand, 0% is considered min demand – Zone Reheat One of many possible types of reheat, could include: • Duct heaters (Electric or Hot water) • Perimeter reheat • Radiant Panel G-100 All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. © Copyright Price Industries Limited 2014. Alphabetical Index by Product F123-F129 Fume Hood LDV, Digital Control............................................................................................................................................. F180-F181, F184-F187 LDVQ, Quiet Digital Control...................................................................................................................................................... F188-F195 LEV, Electronic Control........................................................................................................................................ F180-F181, F184-F187 LPV, Pneumatic Control....................................................................................................................................... F180-F181, F184-F187 LPVQ, Quiet Pneumatic Control............................................................................................................................................... F188-F195 General Exhaust RDV, Digital Control................................................................................................................................................................... F182-F187 RDVQ, Quiet Digital Control...........................................................................................................................................F188, F196-F202 REV, Electronic Control.............................................................................................................................................................. F182-F187 RPV, Pneumatic Control............................................................................................................................................................ F182-F187 RPVQ, Quiet Pneumatic Control....................................................................................................................................F188, F196-F202 Laboratory RDV/SS, Digital Control............................................................................................................................................................. F182-F187 RDVQ/SS, Quiet Digital Control............................................................................................................................................... F196-F202 REV/SS, Electronic Control........................................................................................................................................................ F182-F187 RPV/SS, Pneumatic Control...................................................................................................................................................... F182-F187 RPVQ/SS, Quiet Pneumatic Control......................................................................................................................................... F196-F202 Venturi Valves VVA.............................................................................................................................................................................................. F178-F179 Blower Coils F132-F157 Electric.................................................................................................................................................................................F1-174-F1-178 Horizontal BCH....................................................................................................................................................................................... F1-132-F1-145 BCHQ, Quiet........................................................................................................................................................................ F1-146-F1-157 Vertical BCV....................................................................................................................................................................................... F1-158-F1-168 BCVQ, Quiet........................................................................................................................................................................ F1-169-F1-173 Dual Duct Terminal Units F132-F157 Controller Type Non-Mixing DDV, Digital Control........................................................................................................................................... F205-F207, F212-F215 DEV, Electronic Control...................................................................................................................................... F205-F207, F212-F215 DPV, Pneumatic Control.................................................................................................................................... F205-F207, F212-F215 Standard DDS, Digital Control............................................................ F205-F206, F208, F212-F215, 220-F222, F229-F230, F232-F233 DES, Electronic Control....................................................... F205-F206, F208, F212-F215, 220-F222, F229-F230, F232-F233 DPS, Pneumatic Control..................................................... F205-F206, F208, F212-F215, 220-F222, F229-F230, F232-F233 Quiet DDQ, Digital Control.................................. F205-F206, F209, F212-F215, F217, F220, F223-F224, F229, F231, F234-F235 DDUQ, Ultra Quiet Digital Control......................................................................F204-F206, F211-F215, F219-F220, F227-F228 DEQ, Electronic Control............................ F205-F206, F209, F212-F215, F217, F220, F223-F224, F229, F231, F234-F235 DPQ, Pneumatic Control........................... F205-F206, F209, F212-F215, F217, F220, F223-F224, F229, F231, F234-F235 DPUQ, Ultra Quiet Pneumatic Control.......................................................................... F205-F206, F212-F215, F220, F227-F228 High-Mixing DDM, Digital Control................................................................................F205-F206, F210, F212-F215, F218, F220, F225-F226 DEM, Electronic Control...........................................................................F205-F206, F210, F212-F215, F218, F220, F225-F226 DPM, Pneumatic Control.........................................................................F205-F206, F210, F212-F215, F218, F220, F225-F226 © Copyright E.H. Price Limited 2014. All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. G-101 TERMINALS & CONTROLS Air Volume Control Valves Alphabetical Index by Product Mechanical Type DH, High Pressure, Constant Volume..................................................................................................................................... F236-F240 DHV, High Pressure, Variable Volume.................................................................................................................................... F236-F240 Electronic Controls G-14-G-16 CTE-5100 ................................................................................................................................................................................ G-14 – G-15 Direct Digital Controls .................................................................................................................................................................... G-16 ECM Motor Option G92-G94 EMC Control ................................................................................................................................................................................ G92-G94 Electronic Heating Controls G-46 TERMINALS & CONTROLS Binary Control .................................................................................................................................................................................... G-46 SCR Control.......................................................................................................................................................................................... G-46 EMC Control ........................................................................................................................................................................................ G-46 Fan Coils F1-4-F1-19 High Performance FCHG Series..................................................................................................................................................F1-65-F1-81, F1-97-F1-100 FCHGQ Series, Quiet.............................................................................................................................................................. F1-82-F1-96 Horizontal Concealed Basic FCHCB Series..............................................................................................F1-30, F1-32, F1-34, F1-35, F1-38-F1-40, F1-42, F1-44 Horizontal Concealed Plenum FCHCP Series..............................................................................................F1-30, F1-32, F1-34, F1-36, F1-38-F1-40, F1-42, F1-44 Horizontal Exposed FCHE Series............................................................................................................... F1-31, F1-33-F1-34, F1-37, F1-41, F1-43-F1-44 Vertical Concealed FCVC.......................................................................................................................................................................................... F1-45-F1-54 Vertical Exposed FCVE.......................................................................................................................................................................................... F1-45-F1-54 Fan Powered Terminal Units F174-F290 Constant Volume/Acoustically Enhanced FDCA, Digital Control........................................................................................................................................ F249-F251, F286-F313 FPCA, Pneumatic Control.................................................................................................................................. F249-F251, F286-F313 Constant Volume/Genesis FDCG, Digital Control.........................................................................................................................................F249-F251, F314-F345 FECG, Electronic Control...................................................................................................................................F249-F251, F314-F345 FPCG, Pneumatic Control..................................................................................................................................F249-F251, F314-F345 Constant Volume/Genesis Quiet FDCGQ, Digital Control..................................................................................................................................... F249-F251, F346-F365 FECGQ, Electronic Control............................................................................................................................... F249-F251, F346-F365 FPCGQ, Pneumatic Control.............................................................................................................................. F249-F251, F346-F365 Constant Volume/Series Flow FDC, Digital Control.................................................................................................................................................................. F249-F285 G-102 All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. © Copyright E.H. Price Limited 2014. FEC, Electronic Control............................................................................................................................................................ F249-F285 FPC, Pneumatic Control........................................................................................................................................................... F249-F285 Quiet/High Capacity FPCQ2, Pneumatic Control...................................................................................................................................................... F232-F242 FECQ2, Electronic Control....................................................................................................................................................... F232-F242 FDCQ2, Digital Control............................................................................................................................................................ F232-F242 Constant Volume/Low Profile FDCLP, Digital Control........................................................................................................................................F249-F251, F366-F381 FECLP, Electronic Control..................................................................................................................................F249-F251, F366-F381 FPCLP, Pneumatic Control.................................................................................................................................F249-F251, F366-F381 Variable Volume/Parallel Flow FDV, Digital Control................................................................................................................................................................... F382-F409 FEV, Electronic Control............................................................................................................................................................. F382-F409 FPV, Pneumatic Control............................................................................................................................................................ F382-F409 Variable Volume/Low Profile FDVLP, Digital Control...............................................................................................................................................................F410-F420 FEVLP, Electronic Control.........................................................................................................................................................F410-F420 FPVLP, Pneumatic Control........................................................................................................................................................F410-F420 Induction Terminals F305-F318 Induction IDV, Digital Control..................................................................................................................................................................... F432-F444 IEV, Electronic Control............................................................................................................................................................... F432-F444 IPV, Pneumatic Control.............................................................................................................................................................. F432-F444 TERMINALS & CONTROLS Alphabetical Index by Product NetworkingG-41-G-43 BACnet Protocol ................................................................................................................................................................................ G-41 Protocol Convertor ............................................................................................................................................................................ G-43 BACnet MS/TP Information ................................................................................................................................................... G-41-G-43 Pneumatic Controls G-10-G-13 CP101........................................................................................................................................................................................... G-10-G-13 CP100........................................................................................................................................................................................... G-10-G-13 CP200.......................................................................................................................................................................................... G-10-G-13 Price Digital Rooftop Controller G-22-G-39 PRTU ...........................................................................................................................................................................................G-22-G-39 Retrofit Terminal Units F321-F324 External Complete Assembly RDV, Digital Control................................................................................................................................................................... F445-F450 REV, Electronic Control.............................................................................................................................................................. F445-F450 RPV, Pneumatic Control............................................................................................................................................................ F445-F450 Short Unit RDS, Digital Control................................................................................................................................................................... F445-F450 RES, Electronic Control.............................................................................................................................................................. F445-F450 RPS, Pneumatic Control............................................................................................................................................................. F445-F450 Without Damper RDX, Digital Control................................................................................................................................................................... F445-F450 REX, Electronic Control.............................................................................................................................................................. F445-F450 RPX, Pneumatic Control............................................................................................................................................................ F445-F450 © Copyright E.H. Price Limited 2014. All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. G-103 Alphabetical Index by Product RMS Remote Measuring Station F325-F343 Design 75 Regulator............................................................................................................................................................... F454-F462 Internal IRDV, Digital Control.................................................................................................................................................................. F451-F453 IREV, Electronic Control............................................................................................................................................................. F451-F453 IRPV, Pneumatic Control........................................................................................................................................................... F451-F453 Slide-In SRDV, Digital Control..................................................................................................................................................... F451, F463-F469 SREV, Electronic Control............................................................................................................................................... F451, F463-F469 SRPV, Pneumatic Control.............................................................................................................................................. F451, F463-F469 TERMINALS & CONTROLS Single Duct Terminal Units F10-F122 Controller Type SDV, Digital Control........................................................................................................................................ F38, F45-F90, F139-F142 SEV, Electronic Control................................................................................................................................... F38, F45-F90, F139-F142 SPV, Pneumatic Control................................................................................................................................. F38, F45-F90, F139-F142 Quiet Controller Type SDVQ, Digital Control..........................................................................................................................................................F38, F91-F117 SEVQ, Electronic Control.....................................................................................................................................................F38, F91-F117 SPVQ, Pneumatic Control...................................................................................................................................................F38, F91-F117 Controller Type Low Profile SDVLP, Digital Control............................................................................................................................... F38, F118-F135, F139-F142 SEVLP, Electronic Control.......................................................................................................................... F38, F118-F135, F139-F142 SPVLP, Pneumatic Control......................................................................................................................... F38, F118-F135, F139-F142 Controller Type Quiet Exhaust SDE, Digital Control.......................................................................................................................................................... F38, F143-F147 SEE, Electronic Control..................................................................................................................................................... F38, F143-F147 SPE, Pneumatic Control.................................................................................................................................................... F38, F143-F147 Controller Type Ultra Quiet Exhaust SDEQ, Digital Control....................................................................................................................................................... F38, F148-F153 SPEQ, Pneumatic Control................................................................................................................................................. F38, F148-F153 Mechanical Type SH, High Pressure, Constant Volume................................................................................................................... F38, F154-F162, F166 SHR, High Pressure, Constant Volume Hot Water Coil.................................................................................................F155, F159-F162 SHRE, High Pressure, Constant Volume Electric Coil...................................................................................................F155, F163-F165 SHV, High Pressure, Variable Volume.................................................................................................................. F38, F154-F162, F166 SHVR, High Pressure, Variable Volume Hot Water Coil................................................................................................F155, F159-F162 SHVRE, High Pressure, Variable Volume Electric Coil..................................................................................................F155, F163-F165 By-Pass LGB, Low Pressure Gate By-Pass..................................................................................................................................... F38, F168-F177 Special Application Terminal Units F345 Under Window Units .................................................................................................................................................................. F471-F472 Underfloor Controls Overview G-44-G-45 UMC1/UMCB Overview ..............................................................................................................................................................G-44-G-45 G-104 All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. © Copyright E.H. Price Limited 2014. Index by Product Code B BACnet MS/TP Information.................................................................................................................................................... G-41-G-43 BACnet Protocol................................................................................................................................................................................. G-41 Binary Control..................................................................................................................................................................................... G-46 C CP100........................................................................................................................................................................................... G-10-G-13 CP101........................................................................................................................................................................................... G-10-G-13 CP200.......................................................................................................................................................................................... G-10-G-13 CTE-5100.................................................................................................................................................................................... G-14-G-15 DDM, Digital Control.................................................................................................................................................................. F132-F157 DDQ, Digital Control.................................................................................................................................................................. F132-F157 DDS, Digital Control................................................................................................................................................................... F132-F157 DDV, Digital Control................................................................................................................................................................... F132-F157 DEM, Electronic Control............................................................................................................................................................. F132-F157 DEQ, Electronic Control............................................................................................................................................................. F132-F157 DES, Electronic Control.............................................................................................................................................................. F132-F157 Design 75 Regulator............................................................................................................................................................... F326-F336 DEV, Electronic Control............................................................................................................................................................. F132-F157 DH, High Pressure....................................................................................................................................................................... F132-F157 Direct Digital Controls..................................................................................................................................................................... G-16 DL, Low Pressure........................................................................................................................................................................ F132-F157 DPM, Pneumatic Control........................................................................................................................................................... F132-F157 DPQ, Pneumatic Control............................................................................................................................................................ F132-F157 DPS, Pneumatic Control............................................................................................................................................................ F132-F157 DPV, Pneumatic Control............................................................................................................................................................ F132-F157 E EMC Control............................................................................................................................................................... G-46 & F292-F294 © Copyright E.H. Price Limited 2014. All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. G-105 TERMINALS & CONTROLS D Index by Product Code F TERMINALS & CONTROLS FCHCB Series, Horizontal Concealed Basic.............................................................................................................................F1-4-F1-19 FCHCP Series, Horizontal Concealed Plenum.........................................................................................................................F1-4-F1-19 FDC, Digital Control................................................................................................................................................................... F209-F230 FDCG, Digital Control.................................................................................................................................................................F174-F198 FDCGQ, Digital Control.............................................................................................................................................................F200-F207 FDCLP, Digital Control............................................................................................................................................................... F243-F257 FDCQ2, Digital Control.............................................................................................................................................................. F232-F242 FDV, Digital Control.................................................................................................................................................................... F258-F279 FDVLP, Digital Control............................................................................................................................................................... F280-F290 FEC, Electronic Control.............................................................................................................................................................. F209-F230 FECG, Electronic Control............................................................................................................................................................F174-F198 FECGQ, Electronic Control........................................................................................................................................................F200-F207 FECLP, Electronic Control......................................................................................................................................................... F243-F257 FECQ2, Electronic Control......................................................................................................................................................... F232-F242 FEV, Electronic Control.............................................................................................................................................................. F258-F279 FEVLP, Electronic Control......................................................................................................................................................... F280-F290 FPC, Pneumatic Control............................................................................................................................................................. F209-F230 FPCG, Pneumatic Control...........................................................................................................................................................F174-F198 FPCGQ, Pneumatic Control.......................................................................................................................................................F200-F207 FPCLP, Pneumatic Control........................................................................................................................................................ F243-F257 FPCQ2, Pneumatic Control....................................................................................................................................................... F232-F242 FPV, Pneumatic Control............................................................................................................................................................. F258-F279 FPVLP, Pneumatic Control........................................................................................................................................................ F280-F290 I IDV, Digital Control..................................................................................................................................................................... F305-F318 IEV, Electronic Control............................................................................................................................................................... F305-F318 IPV, Pneumatic Control.............................................................................................................................................................. F305-F318 IRDV, Digital Control.................................................................................................................................................................. F326-F336 IREV, Electronic Control............................................................................................................................................................. F326-F336 IRPV, Pneumatic Control........................................................................................................................................................... F326-F336 L LDV, Digital Control.................................................................................................................................................................... F123-F129 LEV, Electronic Control.............................................................................................................................................................. F123-F129 LGB, Low Pressure Gate By-Pass.............................................................................................................................................. F133-F122 LPV, Pneumatic Control............................................................................................................................................................. F123-F129 P PRTU............................................................................................................................................................................................G-22-G-39 Protocol Convertor............................................................................................................................................................................. G-43 G-106 All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. © Copyright E.H. Price Limited 2014. Index by Product Code RDS, Digital Control...................................................................................................................................................................... F321-F324 RDV, Digital Control...................................................................................................................................................................... F123-F129 RDV, Digital Control...................................................................................................................................................................... F321-F324 RDV/SS, Digital Control................................................................................................................................................................ F123-F129 RDX, Digital Control...................................................................................................................................................................... F321-F324 RES, Electronic Control................................................................................................................................................................. F321-F324 REV, Electronic Control................................................................................................................................................................. F123-F129 REV, Electronic Control................................................................................................................................................................. F321-F324 REV/SS, Electronic Control........................................................................................................................................................... F123-F129 REX, Electronic Control................................................................................................................................................................. F321-F324 RPS, Pneumatic Control................................................................................................................................................................ F321-F324 RPV, Pneumatic Control............................................................................................................................................................... F123-F129 RPV, Pneumatic Control............................................................................................................................................................... F321-F324 RPV/SS, Pneumatic Control......................................................................................................................................................... F123-F129 RPX, Pneumatic Control............................................................................................................................................................... F321-F324 S SCR Control........................................................................................................................................................................................... G-46 SDE, Digital Control..........................................................................................................................................................................F85-F91 SDV, Digital Control.......................................................................................................................................................................... F10-F51 SDVLP, Digital Control.....................................................................................................................................................................F59-F84 SDVQ, Digital Control.......................................................................................................................................................................F53-F58 SEE, Electronic Control.....................................................................................................................................................................F85-F91 SEV, Electronic Control..................................................................................................................................................................... F10-F51 SEVLP, Electronic Control................................................................................................................................................................F59-F84 SEVQ, Electronic Control..................................................................................................................................................................F53-F58 SH, High Pressure.............................................................................................................................................................................F94-F111 SL, Low Pressure..............................................................................................................................................................................F94-F111 SPE, Pneumatic Control....................................................................................................................................................................F85-F91 SPV, Pneumatic Control................................................................................................................................................................... F10-F51 SPVLP, Pneumatic Control...............................................................................................................................................................F59-F84 SPVQ, Pneumatic Control................................................................................................................................................................F53-F58 SRDV, Digital Control.................................................................................................................................................................... F337-F343 SREV, Electronic Control.............................................................................................................................................................. F337-F343 SRPV, Pneumatic Control............................................................................................................................................................. F337-F343 U UMC1/UMCB Overview.............................................................................................................................................................G-44-G-45 Under Window Units........................................................................................................................................................................... F345 © Copyright E.H. Price Limited 2014. All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimetre. G-107 TERMINALS & CONTROLS R