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Proceedings of the Asian Conference on Thermal Sciences 2017, 1st ACTS March 26-30, 2017, Jeju Island, Korea ACTS-P00162 A MODIFIED MODEL FOR THE PREDICTION OF BUBBLE DEPARTURE DIAMETER AND BUBBLE LIFT-OFF DIAMETER IN FLOW BOILING Xiao Renjie1, Yan Xiao1, Zan Yuanfeng1 1 CNNC Key Laboratory on Nuclear Reactor Thermal Hydraulics Technology, Nuclear Power Institute of China, Chengdu, 610041, PR China Xiao Renjie: [email protected] * Yan Xiao: [email protected] ABSTRACT Force analysis on a bubble at heated wall is performed in this paper, which shows that growth force is the key factor to influence bubble detachment. A modified model is developed for the prediction of bubble departure diameter and bubble lift-off diameter by changing growth force model. Predictions are validated against the databases of Tomio Okawa and Sugrue, and satisfactory accuracy is obtained for bubble detachment size at heated wall in flow boiling. Furthermore, with the increase of wall superheat, growth force increases to restrain bubble lift-off, which increases the bubble growth time, and bubble grows faster, causing bubble lift-off diameter increases with increasing wall superheat. Also, the quasisteady drag force increases with increasing mass flux to push bubble departure, which decreases the bubble residence time, and bubble grows slower at the same time, resulting in decreasing bubble departure diameter along with the increase of mass flux. KEYWORDS: Flow boiling; Growth force; Bubble departure diameter; Bubble lift-off diameter; Theoretical analysis 1. INTRODUCTION Nucleate boiling and two-phase flow has achieved comprehensive applications in nuclear energy, aerospace, oil and chemical industry, and the micro process of boiling gets more and more attention from science and industry fields. The process of boiling involves bubble nucleation, bubble growth, bubble departure, bubble sliding and lift-off, which disturb the flow boundary layer and thermal boundary layer and influence the heat transfer. In this paper, departure means the movement of bubble departs from nucleation site, and lift-off represents bubble leaving the heated surface. Bubble departure diameter (Dd) and bubble lift-off diameter (Dlo) correspond the size of bubble when departure and lift-off happens, respectively, which have been the most important sub-models in theory analysis and computational fluid dynamics recently. Fritz[1] first established bubble detachment diameter model by solving the equation of forces acting on a bubble. Klausner et al[2], Zeng et al[3], Al-Hayes et al[4] and JianJun Xu et al[5] has studied the departure diameter and lift-off diameter of a bubble growing at heated wall. In this paper, attention is focused on the force analysis of a bubble growing at heated wall, and a mechanistic model of bubble detachment diameter is developed by evaluating the magnitude of different forces and modifying the bubble growth force model. Comparisons between predictions and experiments are carried out to verify the validity of mechanistic model. 2. THEORETICAL ANALYSIS OF BUBBLE DETACHMENT DIAMETER Consider bubble growth at a heated surface and the schematic diagram of the forces acting on the bubble is shown in Fig.1. The net forces in x-and y-are given as following: (1) Fx Fqs Fsx Fb sin Fdu sini F y FsL Fh Fcp Fsy Fb cos Fdu cosi 1 (2) Fig. 1 Schematic diagram of the forces acting on a bubble in flow boiling where Fqs, Fs, Fb, Fdu, FsL, Fh and Fcp are the quasi-steady drag force, the surface tension force, the buoyancy, the bubble growth force, the shear lift force, the hydrodynamic pressure force and the contact pressure force, respectively. The surface inclination angle is , and bubble inclination angle is θi. At the moment of departure, the bubble will move at the direction of x+, which indicates that the equation, Fx 0 , is just achieved. As a result, we make the assumption that bubble departure happens when F F becoming zero is the condition of bubble lift-off. Dd and Dlo can be obtained in solving the equations, Fx 0 and F 0 , respectively. x becomes zero. Similarly, y y 2.1 EVALUATION AND PREDIGESTION OF THE FORCES According to Cole’s research, the bubble growth force and the buoyancy are the most significant forces when bubble is leaving the nucleation site[6]. And that bubble growth force is the only model relating to heat flux and wall superheat, which indicates the influence of heated wall on bubble behavior directly. Hence, the validity of bubble growth force model always decides the prediction accuracy of bubble departure diameter and bubble lift-off diameter. In order to confirm the significance of bubble growth force, simplify the forces model acting on bubble and elide the unimportant forces, comparisons between the forces acting on bubble have been made using the departure condition of Sugrue’s experiment[7] and lift-off condition of Tomio Okawa’s work[8]. The bubble upstream contact angle and downstream contact angle take the value of JianJun Xu[5], and the bubble contact diameter is given[9] by dw=Rb/30. In consideration of bubble departure and lift-off, bubble radius is written as Rb=Dd/2 or Rb=Dlo/2. When bubble lift-off happens, bubble is leaving the heated wall, which leads to dw~0, so Fsy, Fh and Fcp are elided. The values of remaining forces are calculated in Table 1. Table 1 Forces acting on a bubble for bubble detachment. Bubble condition Fqs/10-6N Fsx/10-6N Fb/10-6N Fdu/10-6N FsL/10-6N Bubble departure 0.4591 -0.0899 1.1603 3.4434 0.1286 Bubble lift-off 1.5721 -0.1105 2.2694 119.8490 1.0837 According to Table 1, the bubble growth force is larger than any other force obviously, which means bubble growth force is very important for bubble departure and lift-off. Comparing the ratio of each force at bubble lift-off to the force at bubble departure, the ratio of bubble growth force is about 35, which is so great that Zeng’s bubble growth force model may be inaccurate and need to be improved. 2.2 THE IMPROVEMENT OF BUBBLE GROWTH FORCE n2 The acceleration of bubble moving at heated wall is given by a nB d (2n 1) . The constant n is the exponent of time. Based on [10], it has been fixed to 0.5, which means the total bubble acceleration is zero and growth force is relation to the liquid around bubble. According to the virtual mass force theory of Chen[11], the bubble growth force is the drag force of the virtual mass around bubble, and Chen gives 3 the virtual volume of a spherical bubble as: Vl 11 Rb /12 . 2 According to the theorem of momentum in the direction of bubble growing, i , bubble growth force is Fdu d ( lVlU i ) / dt .where Ui is the velocity in bubble growing direction, Ui=2dRb/dt, arrange to get bubble growth force as: 11 11 Fdu l Rb2 Rb2 Rb Rb 2 6 (3) As to the bubble growth rate model, Rb(t)=f(t), what is commonly used in bubble force analysis is Rb (t ) AJa t , or Rb (t ) AJa Bt , which is derived from the growth rhythm of the bubble in superheated liquid. The original form of Jacob number is: Ja l c pl (Tl Tsat ) / g h fg (4) With regard to the bubble growing at heated wall, suppose Tl≈Tw, which takes consider wall temperature into bubble growth rate model. In flow boiling, the above theory just refers to the thermal effect which heated wall acts on growing bubble, but do not involve the dynamic effect. The process of bubble growth is the result of wall flow boundary layer and thermal boundary layer combined action to, so it is not accurate to make the assumption, Tl≈Tw, to represent the effect that heated wall acts on bubble. Prandtl number (Pr) is the dimensionless number which reflects the relative value between flow boundary layer and thermal boundary layer directly, which also reflects the comparison between momentum diffusion and thermal diffusion of the liquid layer bubble grows in. Marco Colombo[12] thinks about the evaporation of micro fluid layer at bubble bottom, analyzes on the basis of Zuber’s model, and takes into account Pr number to express the influence of flow boundary layer and thermal boundary layer. The expression is: 2 Rb (t ) Pr 0.5 Ja t (5) c2 Here, the constant c2 is between 0.8~1.78. Using the bubble growth force model and bubble growth rate model established in this section, we can calculate the bubble growth force in Table 1, which are 1.6837×10-6N 和 1.2253×10-5N respectively. They are still the maximal forces, and the ratio is about 7.3, which is more reasonable than Zeng’s model. 3. MODEL VALIDATION According to the analysis of previous sections, we make the assumption that the bubble contact diameter is zero at lift-off, so Fsy, Fh and Fcp are omitted at lift-off direction. At the same time, the bubble inclination angle is zero at lift-off, 10 degree at departure. This section takes the experimental data of Tomio Okawa and Sugrue o validate the modified model. Fig.2 compares the modified model predictions, Zeng’s model predictions against the experimental data. Fig. 2 Dlo diameter predictions of the modified model (a) and Zeng’s model (b) compared against experimental data of Tomio Okawa. According to Fig. 2, the error of modified model predictions is almost within 30% , while Zeng’s model is bigget relatively. In Fig. 3, bubble lift-off diameter predictions are shown for an increasing value of wall superheat. The modified model predictions conform to experimental data quite well, while Zeng’s model overestimates bubble lift-off diameter obviously. According to the trends of predictions, bubble lift-off diameter 3 increases with increasing wall superheat. Fig. 1 shows that bubble growth force restrains bubble departure and lift-off. Bubble growth force increases with increasing wall superheat, which intensifies the inhibiting effect, so it will take longer time for bubble to lift-off. At the same time, the increase in Jacob number with increasing wall superheat is evident, which causes bubble growth rate increase and bubble grows faster. Finally, bubble lift-off diameter increases. As to some error of modified model predictions are beyond 30% , the reason maybe the omission of Fsy, Fh and Fcp. When bubble lift-off, taking the dw=Rb/30, the value of Fsy is -5.07893×10-6N and 6.24138×10-6N in Table 1, and the order of Fh, Fcp is 10-7N, which indicates these forces can’t be omitted simply when bubble lift-off. Fig. 3 Predicted Dlo diameter of modified model and Zeng’s model variation with wall superheat. Fig. 4 Comparison between modified model predictions and experimental data of Sugrue. Fig.4 compares the modified model predictions against the experimental data of Sugrue. The error of modified model predictions is within 30% completely, which shows the predictions of bubble departure diameter are very well. We can conclude the reason why the predictions of bubble departure diameter are better than that of bubble lift-off diameter is that the predicted value of departure diameter is derived from thinking over all forces at departure diction, while some forces are omitted at lift-off direction. In Fig. 5, bubble departure diameter predictions of the modified model are shown for an increasing value of mass flux. The decrease in bubble departure diameter with increasing mass flux is evident, and the decreasing trend is slowing down. Liquid velocity increases with the increase of mass flux, which leads to the rise of speed difference between bubble centroid and liquid. As a result, the drag force increases and accelerates the bubble departure, which reduces the bubble residence time at nucleation site. At the same time, the temperature of superheated liquid layer where bubble grows depresses with increasing mass flux, which reduces the bubble growth speed. Hence, bubble departure diameter decreases. Fig. 5 Predicted bubble departure diameter of modified model variation with mass flux. 4 4. CONCLUSIONS Establishing theoretical model of bubble departure diameter and lift-off diameter is one of the core tasks to research bubble behavior. In this paper, force analysis of a single bubble at heated wall is carried on. Comparisons between different forces are made, which indicates that bubble growth force is one of the most important factors resulting in bubble departure and lift-off. A modified model for the prediction of bubble departure and lift-off diameter is established by applying the modified bubble growth force model and bubble growth rate model. Quantitative confirmation between predictions of bubble detachment size and two experiment data is carried out, and satisfactory accuracy is reached that the average relative error is within ±30%. Furthermore, with the increase of wall superheat, growth force increases to restrain bubble lift-off, which increases the bubble growth time. At the same time, the increase in Jacob number with increasing wall superheat is evident, which causes bubble growth rate increase and bubble grows faster. Finally, bubble lift-off diameter increases with increasing wall superheat. Also, the quasi-steady drag force increases with increasing mass flux to push bubble departure, accelerating the bubble departure, which reduces the bubble residence time at nucleation site. At the same time, the temperature of superheated liquid layer where bubble grows depresses with increasing mass flux, which reduces the bubble growth speed. Hence, bubble departure diameter decreases along with the increase of mass flux. NOMENCLATURE Dd F θi Rb cp hfg Ja bubble departure diameter force bubble inclination angle bubble radius specific heat latent heat Jacob number (m) (F) (°) (m) (J/kgK) (J/kg) (-) Dlo dw Tw η Pr bubble lift-off diameter (m) surface inclination angle (°) density (kg/m3) bubble contact diameter (m) wall superheat (K) thermal diffusion coefficient (m2/s) Prandtl number (-) REFERENCE [1] Fritz W. Berechnung des maximalvolume von dampfblasen[J]. Phys. Z., 1935, 36: 379-388. [2] Klausner J F, Mei R, Bernhard D M, et al. Vapor bubble departure in forced convection boiling[J]. International journal of heat and mass transfer, 1993, 36(3): 651-662. [3] Zeng L Z, Klausner J F, Bernhard D M, et al. A unified model for the prediction of bubble detachment diameters in boiling systems—II. Flow boiling[J]. International journal of heat and mass transfer, 1993, 36(9): 2271-2279. [4] Al-Hayes R A M, Winterton R H S. Bubble diameter on detachment in flowing liquids[J]. 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