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Third Nova Scotia Energy Research & Development Forum 2008
Antigonish, Nova Scotia
Biochemical and Thermochemical Conversion of
Biomass into Energy and Value Added Products
A.E. Ghaly
Professor
Biological and Environmental Engineering
Department of Process Engineering and Applied Science
Dalhousie University
Halifax, Nova Scotia, Canada
May 21-22,2008
Energy Uses in Canada – 2007 Residential 16%
Industrial 38%
Commercial
14%
Transportation
29%
Agricultural 3%
Total = 11139 x 1015 Joules CRUDE OIL
NATURAL GAS
COAL
Fossil Fuels Uses in Canada - 2007
Energy Content
(Peta Joules)
Fuel
Amount
Oil
803 million barrels
4914
3.4 trillion cubic feet
3587
31.5 million metric tonnes
923
Natural Gas
Coal
9424
Total
1 Peta Joule = 1015 Joules
Fossil Fuels
84.61% of Energy Demand
Alternative Sources Of Energy
‰
‰
‰
‰
‰
‰
‰
Hydro
Nuclear
Wind
Biomass
Geothermal
Tidal
Solar
Alternative (Non-conventional ) Sources Uses in Canada - 2007
Source
GWh
Peta Joules
360027
1296.2
Nuclear
86830
312.7
Wind
16250
58.5
Biomass (Wood & Others)
12089
43.5
Geothermal
876
3.2
Tidal
175
0.6
Solar
88
0.3
Total
476335
1715
Hydro
1 Peta Joule = 1015 Joules
Alternative Sources
15.39 % of Energy Demand
Current Uses
Source
%
Oil
44.15
Natural gas
32.31
Coal
8.30
Hydro
11.63
Nuclear
2.31
Wind
0.81
Biomass
0.40
Geothermal
0.05
Tidal
0.007
Solar
0.003
Total
100
Need for Alternative Energy Sources
‰ No single fuel source is likely to meet future energy needs
‰ Great diversity of options is desirable
‰ Development of domestic energy reserves is a national priority
‰ Energy consumption at present levels must depend on renewable sources ™ Minimize Environmental problems (CO2 and Sox)
™ Provide a continuous supply of various forms of energy
Can These Alternative Sources Replace Fossil Fuels?
Alternative Sources Of Energy
‰ Hydro
‰ Nuclear
‰ Wind
‰ Geothermal
‰ Tidal
‰ Solar
ENERGY
‰ Biomass
ENERGY + VALUABLE PRODUCTS
‰ Energy
‰ Value added products
CRUDE OIL
Fuels
ƒ Petroleum gas
(LPGs)
ƒ Gasoline
ƒ Kerosene
ƒ Jet fuels
ƒ Diesel oil
ƒ Fuel oil
Resins/
Adhesives
Lubricants
ƒ Poly-α-olefins
ƒ Diesters
ƒ Alklylated
napthlenes
ƒ Alkyklated
benzenes
ƒ Polyolesters
ƒ Glycerol
ƒ
ƒ
ƒ
ƒ
ƒ
ƒ
Epichlorohydrin
Epoxy resins
Polyurethane
Acrylic
Cyanoacrylate
Paraffin wax
Solvents
ƒ
ƒ
ƒ
ƒ
ƒ
ƒ
ƒ
Ethanol
Isopropyl alcohol
Benzene
Acetone
Toluene
Xylenes
Cyclohexane
Fibers/
Polymers
ƒ Styrene
ƒ Nylon
ƒ Polyvinyl
chloride
ƒ Acrylonitrile
ƒ Polypropylene
ƒ 1,3-butadiene
NATURAL GAS
Chemical
Feedstocks
Fuels
ƒ
ƒ
ƒ
ƒ
ƒ
Electricity
generation
Steel plants
Automobile/
Transportation
Home/commercial
appliances
Fuel cell
ƒ
ƒ
ƒ
ƒ
ƒ
Hydrogen
generation
Fabrics
Glass
Paint
Plastics
Fertilizer
Plants
ƒ
ƒ
ƒ
Urea
Hydrogen
Heating
requirement
COAL
Chemical
Feedstocks
Fuels
ƒ
Electricity
ƒ
Coke
generation
ƒ
Coal tar
ƒ
Syngas
ƒ
Ammonia
ƒ
Gasoline
ƒ
Food
ƒ
Diesel
ƒ
Methanol
preservatives
ƒ
Insecticides
Industrial Uses
ƒ
Clay and glass
ƒ
Dyes
ƒ
Fertilizers
ƒ
Synthetic fibers
ƒ
Explosives
ƒ
Synthetic rubber
Biomass
All organic matters (except fossil fuels)
‰
‰
‰
‰
Agricultural Crops and Plant residues
Forest materials
Microbial mass
Any other renewable residuals/by products
™ Fish processing waste
™ Food processing wastes
™ Municipal solid waste
™ Animal products/wastes
Agricultural Biomass
Crops vs Wastes ?
™ Wheat
™ Barley
™ Rice
™ Oats
™ Rye
™ Corn
™ Sorghum
™ Rape
™ Sugar cane
™ Corn stover
™ Soy beans
™ Flax
™ Corn cobs
™ Corn stalks
™ Sugar cane tops
™ Bagasses
™ Groundnut shells
™ Sea weeds
™ Olive husks
™ Cotton gin trash
™ Wood chips
™ Saw dust
™ Oat hulls
™ Rice husk
Biomass Fuels ‰ Agriculture (and Forestry) is an energy conversion
process through photosynthesis (biomass fuels)
‰ Lower emission
‰ CO2 nutralization
‰ Production of other value added products
Cereals Straws
‰Straw
60x106 tons in Canada
360x106 tons in USA
‰60‐80% of the straw is available
‰Canada replaces
™14% of the total energy use (1.56x1012 MJ)
™90% of coal used for power generation (0.44x1012MJ)
Emission Form District Heating (mg/MJ)
Solid particulates
Fuel
SOx
NOx
CO2
PAH
Oil
750
150
80,000
0.1
60
60
0
Coal
600
200
90,000
0.1
11,000
20
5,000
0
100
60,000
0.1
0
0
0
100
130
0
0.1
1,100
20
3,000
Natural Gas
Straw
Unfiltered Bag Filter
Ash
Automobiles
Electricity
Power plant
Agriculture/ forestry
Biomass
Transportation
Alcohol plant
Carbon Dioxide Cycling and Bioenergy Production
What are the Problems/Solutions ?
‰Sustainability of production/consumption Systems
‰Biorefinary (Energy + Valuable products)
Sustainable Development
‰ Development that meets the needs of the current generations
without compromising the ability of future generations to obtain
their own needs.
‰ Integration of environmental issues with economic development
in order to meet the immediate needs of the population today
without undermining the aspirations of future generations.
‰ The term includes
a) fairness and interdependence between
™ generations
™ countries
b) social, cultural, economic and natural environments
Sustainability
‰ Most industrial production and consumption systems are not
sustainable
‰ The natural indigenous systems provide models that should be
mimicked
Linear Mode of Industrial Production
Resources
Extraction
Production
Waste
Consumption
Waste
Waste
Natural Ecosystem at Equilibrium
Species interaction is
common
(waste of one species is
the food supply for another)
Cycle Mode of Production
Resource Extraction
Limited
Waste
Production
Consumption
Residual
Sustainable Development (Industrial Ecology)
Involves design of industrial infrastructures as they were a series
of interlocking manmade ecosystems
‰ Maximizing resources use efficiency (Sustainability)
‰ Maximizing energy use efficiency (Energy)
‰ Reducing cost (Economics)
‰ Reducing risk (Environmental problems)
‰ Identifying new opportunities (Value added products)
Coconut Production System in Trinidad
‰Raw Materials
• Copra
• Bleaching Earth
• Bottles
‰Energy
‰Water
Oil
Production
System
Coconut oil
Wastewater
Waste energy
Air emissions
Solid waste
Free fatty
acids
Spent
bleaching
earth
Shells
Coconut
meal
Coconut
husk
Coconut Oil Production
Materials
Bleaching
Earth
Water
Energy
Copra
Oil
Bottles
Heat
Exchange
Processing Operation
Meal
Husk
Waste
Energy
Shells
Charcoal
Fatty Acid
Biodiesel
Fuel
Wastewater
Anaerobic
Digestion
Sludge
Oil
Animal
Feed
Cushions
Activated
Carbon
Fertilizer
Biogas
‰ Energy
‰ Value added products
‰ Competing uses
The routes of Energy Recovery from Crop Residuals
Biomass
Biochemical
Thermochemical
Transesterification
Anaerobic digestion
Alcoholic fermentation
combustion
Gasification Pyrolysis
Biodiesel
Methane
Ethanol
Heat
Gas
Oil and Char
Extraction Straw
Possibilities for the Extraction of Chemicals from Straw
Biomass Competing Uses
Crop Residue
Agricultural Uses
Farm Animals
Feeding Animals
Bedding Materials
Production of Energy
Agricultural Fields
Erosion Control
Incorporation into the soil
Organic Chemicals
Field Burning
Industrial Uses
Building Materials
Papers
‰ Fish Processing Waste
‰ Cheese Whey
Fish Processing
Waste
Handling and
Pretreatment
Extraction
Fish Oil
Chemical
Transesterification
Biodiesel
Glycerol
Conventional Biodiesel Production Process from Fish Processing Waste
Fish Processing
Waste
Handling and
Pretreatment
Extraction
ƒ Chemicals
Fish Oil
ƒ Thermal Energy ƒ
Environmental Problems
ƒ
Loss of value added Products Chemical
Transesterification
Biodiesel
Glycerol
Problems Associated with Conventional Process
Fish Processing
Waste
ƒ
ƒ
ƒ
ƒ
ƒ
ƒ
Characterization
Handling and
Pretreatment
Extraction
Fish Oil
Chemical
Transesterification
Biodiesel
Glycerol
Characterization of Fish Processing Waste
Fish oil
Neutraceuticals
Collagen
Protein
Amino acids
Enzymes
Fish Processing
Waste
Characterization
Fish Meal
Handling and
Pretreatment
Proteins
Extraction
Amino acids
Collagen
Proteases,
lipases,
collagenases
Nutraceuticals
Fish silage
Fish Oil
omega-3 fatty acids
carotonoids, isoflavones,
lutein
ƒ Low energy requirement
Biological
Transesterification
Biodiesel
ƒ High quality glycerol
Glycerol
Extraction of high value co-products from fish processing waste
Fish Processing
Waste
Characterization
Handling and
Pretreatment
Fish Meal
Collagen
Proteins
Extraction
Proteases, lipases
, collagenases
Amino acids
Nutraceuticals
omega-3 fatty acids
carotonoids, isoflavones,
lutein
Fish Oil
Fish silage
Biological
Transesterification
Biodiesel
Glycerol
Fermentation
Hydrogen
Ethanol
Dihydroxyacetone
Lactic
acid
Methanol
Production of value added products from glycerol
1,2-propanediol
1,3-propanediol
Cheese Manufacturing‐Canada
Cheese Manufacturing
(10 kg milk)
Cheese Whey
(9 kg)
Cheese
(1 kg)
Biogas
Ethanol
Biodegradable
Plastics
Organic Acids
Chemical
Industry
Anti-icing
Agents
Single Cell
Protein
Human
Food
Animal
Feed
Pharmaceutical
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