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Mustang and PIB –
It Pays to Have International
Automation/Controls Experience
Available Locally.
Mustang Al-Hejailan DAR PI offers full service capabilities for handling your automation/
control projects, big or small, from start to finish. We specialize in turnkey plant revamps,
re-instrumentation and control system modernizations, with expertise in:
FEED
Detailed Engineering/Design
Project Management
I/E Construction
Configuration and Programming
Commissioning and Startup
Procurement
Site Support
Mustang has added another facet to its
already broad product and services offering.
Mustang can now provide Process Interface
Buildings (PIB), modular, fit-for-purpose
buildings constructed to house equipment for
monitoring and controlling individual process
units at refining, petrochemical, chemical,
and other process facilities.
We are backed by the full support of Mustang’s global experience, yet operate locally.
Mustang Al-Hejailan DAR PI
P. O. Box 3863
Al-Khobar 31952
Saudi Arabia
Tel: +966-3-869-7100
Fax: +966-3-869-7200
Email: [email protected]
www.mustanghdp.com
Rev. 5/11
The PIB is a skid-mounted, self-contained building,
delivered to the client’s facility pre-wired, pre-tested
and fully integrated with power distribution and
sufficient input/output (I/O) capacity for existing
plant unit requirements, plus additional expansion
capability. The insulated, fully redundant air
conditioned building is pressurized and air purified,
necessary for operation of the control system equipment.
Once delivered to the site, the PIB is set on its
foundation, power is brought to the building, and
home-run signal cables are terminated at the PIB
marshaling terminals. In addition, fiber optic network
communication cables are installed and connected to
control system equipment located in the plant Central
Control Room (CCR). The PIB and contained control
system equipment can be operational in a short time
compared to previous traditional control system
installations.
To date, Mustang has supplied more than a dozen
PIBs to clients worldwide that are currently operating
as part of onshore grassroots and brownfield projects,
but conceivably could be used offshore as well. PIBs,
fabricated specifically to fit the client’s expansion
plans, can be manufactured in a range of sizes, from
an 18-foot wide by 60-foot long building with a
double row of instruments cabinets, to a smaller
12-foot wide by 25-foot wide configuration used as
an annex to an existing satellite control building.
Mustang_PIB_AlHej_Layout 1 5/20/11 11:45 AM Page 3
and readied for shipment, either by truck for domestic
transport or delivery to the nearby Port of Houston for
shipping by oceangoing carrier.
What are the Advantages
The PIB after integration and check out under controlled
conditions, is loaded out for shipment to its destination.
The advantages to the client of the Mustang-constructed
PIBs are many. The units can be fabricated, fully-equipped
and tested in a controlled and secure environment by highly
skilled craftsmen before being shipped to the client’s
facility where they can be easily hooked up. This more
productive approach saves time, is safer and is less costly
for the client, especially when it is part of a brownfield
expansion. The alternative had been to construct and outfit a building on-site amidst other activities. This field construction method often resulted in delays, safety hazards,
permit issues and cost overruns.
How is it Manufactured?
Why Mustang?
Typically, PIBs are constructed from galvanized steel, but
can be manufactured in fiberglass, pre-fabricated concrete,
or other materials suitable to operate in corrosive environments or to meet blast-resistant requirements. Mustang
subcontracts with reliable vendors to fabricate the building
shells, and then self-performs installation and integration
of the control system equipment, power distribution, and
building utilities (HVAC, lighting, fire detection, receptacles,
etc.) in an integration and staging facility. There, under
controlled conditions, the buildings are outfitted with
control and safety system cabinets, power distribution
equipment, lighting, receptacles, and, in some cases, an
Uninterrupted Power Source (UPS) for providing reliable,
redundant power to the control and safety system equipment.
Additionally, HVAC, air purification, smoke and fire
detection systems and other features are added at this
facility. Once all the system cabinets have been installed,
powered, and signal wiring has been installed from the
system I/O to marshaling terminals, a Factory Acceptance
Test is performed to ensure all equipment is wired and
functioning properly prior to shipment.
Mustang’s automation and control expertise gives the client
value added with the construction of the PIB.
The primary Mustang assembly and staging facility is
located in the Houston Ship Channel area. The facility is
totally indoors, secure, and can accommodate integration of
up to 12 large PIBs at one time. This facility has sufficient
overhead crane capability to efficiently and safely handle
the movement of the buildings within the shop. Once
completed and checked out, the PIBs can be crated in place
Experience – Mustang has vast experience in the design,
engineering, instrument layout, panel construction and
integration of automation and control projects for the
process industries worldwide. Its project management team
has worked together for almost three decades.
Turnkey Capability – The PIB project can be fully
handled by Mustang as a sole source supplier with single
point responsibility. Along with the proven subcontractors
for the building’s shell fabrication, Mustang adds its own
Inside view of PIB showing cabinets with marshalling
terminals and system I/O.
PIB arrives on-site, is lifted from trailer and prepared for
setting on its foundation.
in house cabinet integration capability, reducing cost and
adding consistent quality. In addition, Mustang can provide
complete instrument and electrical construction hookup
and checkout of the field instrumentation and PIBs at a
client’s facility. When Mustang’s Process Plants or Upstream business unit is providing the engineering and design for an entire grassroots or brownfield project, Mustang
can supply the PIB, reducing the number of third party contractors and providing a smooth interface on the project.
Mustang’s field installation and commissioning completes
the turnkey offering.
In place and ready for final hookup.
Conclusion
PIBs demonstrate the diversity of Mustang in developing
efficient and cost effective solutions for its clients. The
combination of experience in automation and control,
process plants engineering design and support teams have
made PIBs a promising new offering. Mustang is continuing
to explore additional uses for the structures in upstream
field production and other grassroots and brownfield
applications.
Specialized HSE Support – Mustang’s health, safety
and environmental (HSE) department can provide the
needed support for any PIB installation. On a recent project,
a HSE specialist was assigned full time to oversee the
safety of the fabrication and assembly of several PIBs.
Similarly, Mustang HSE was involved at a refinery installation to provide onsite support.
Logistics and Transportation – Mustang has a team
of industry-experienced logistics and transport specialists
who understand how to get large shipments from point A to
point B without mishap and within the various state ground
transportation guidelines. They were engaged in the recent
shipment of a PIB from Houston to the West Coast via
truck. They made the arrangements to ship the PIB through
four states in a timely and safe manner. Similarly, they
are experts in export regulations and ocean movement to
domestic or international locations.
Easily installed cable trays adjoin the PIB exterior.
Mustang_PIB_AlHej_Layout 1 5/20/11 11:45 AM Page 1
Mustang and PIB –
It Pays to Have International
Automation/Controls Experience
Available Locally.
Mustang Al-Hejailan DAR PI offers full service capabilities for handling your automation/
control projects, big or small, from start to finish. We specialize in turnkey plant revamps,
re-instrumentation and control system modernizations, with expertise in:
FEED
Detailed Engineering/Design
Project Management
I/E Construction
Configuration and Programming
Commissioning and Startup
Procurement
Site Support
Mustang has added another facet to its
already broad product and services offering.
Mustang can now provide Process Interface
Buildings (PIB), modular, fit-for-purpose
buildings constructed to house equipment for
monitoring and controlling individual process
units at refining, petrochemical, chemical,
and other process facilities.
We are backed by the full support of Mustang’s global experience, yet operate locally.
Mustang Al-Hejailan DAR PI
P. O. Box 3863
Al-Khobar 31952
Saudi Arabia
Tel: +966-3-869-7100
Fax: +966-3-869-7200
Email: [email protected]
www.mustanghdp.com
Rev. 5/11
The PIB is a skid-mounted, self-contained building,
delivered to the client’s facility pre-wired, pre-tested
and fully integrated with power distribution and
sufficient input/output (I/O) capacity for existing
plant unit requirements, plus additional expansion
capability. The insulated, fully redundant air
conditioned building is pressurized and air purified,
necessary for operation of the control system equipment.
Once delivered to the site, the PIB is set on its
foundation, power is brought to the building, and
home-run signal cables are terminated at the PIB
marshaling terminals. In addition, fiber optic network
communication cables are installed and connected to
control system equipment located in the plant Central
Control Room (CCR). The PIB and contained control
system equipment can be operational in a short time
compared to previous traditional control system
installations.
To date, Mustang has supplied more than a dozen
PIBs to clients worldwide that are currently operating
as part of onshore grassroots and brownfield projects,
but conceivably could be used offshore as well. PIBs,
fabricated specifically to fit the client’s expansion
plans, can be manufactured in a range of sizes, from
an 18-foot wide by 60-foot long building with a
double row of instruments cabinets, to a smaller
12-foot wide by 25-foot wide configuration used as
an annex to an existing satellite control building.
Mustang_PIB_AlHej_Layout 1 5/20/11 11:45 AM Page 3
and readied for shipment, either by truck for domestic
transport or delivery to the nearby Port of Houston for
shipping by oceangoing carrier.
What are the Advantages
The PIB after integration and check out under controlled
conditions, is loaded out for shipment to its destination.
The advantages to the client of the Mustang-constructed
PIBs are many. The units can be fabricated, fully-equipped
and tested in a controlled and secure environment by highly
skilled craftsmen before being shipped to the client’s
facility where they can be easily hooked up. This more
productive approach saves time, is safer and is less costly
for the client, especially when it is part of a brownfield
expansion. The alternative had been to construct and outfit a building on-site amidst other activities. This field construction method often resulted in delays, safety hazards,
permit issues and cost overruns.
How is it Manufactured?
Why Mustang?
Typically, PIBs are constructed from galvanized steel, but
can be manufactured in fiberglass, pre-fabricated concrete,
or other materials suitable to operate in corrosive environments or to meet blast-resistant requirements. Mustang
subcontracts with reliable vendors to fabricate the building
shells, and then self-performs installation and integration
of the control system equipment, power distribution, and
building utilities (HVAC, lighting, fire detection, receptacles,
etc.) in an integration and staging facility. There, under
controlled conditions, the buildings are outfitted with
control and safety system cabinets, power distribution
equipment, lighting, receptacles, and, in some cases, an
Uninterrupted Power Source (UPS) for providing reliable,
redundant power to the control and safety system equipment.
Additionally, HVAC, air purification, smoke and fire
detection systems and other features are added at this
facility. Once all the system cabinets have been installed,
powered, and signal wiring has been installed from the
system I/O to marshaling terminals, a Factory Acceptance
Test is performed to ensure all equipment is wired and
functioning properly prior to shipment.
Mustang’s automation and control expertise gives the client
value added with the construction of the PIB.
The primary Mustang assembly and staging facility is
located in the Houston Ship Channel area. The facility is
totally indoors, secure, and can accommodate integration of
up to 12 large PIBs at one time. This facility has sufficient
overhead crane capability to efficiently and safely handle
the movement of the buildings within the shop. Once
completed and checked out, the PIBs can be crated in place
Experience – Mustang has vast experience in the design,
engineering, instrument layout, panel construction and
integration of automation and control projects for the
process industries worldwide. Its project management team
has worked together for almost three decades.
Turnkey Capability – The PIB project can be fully
handled by Mustang as a sole source supplier with single
point responsibility. Along with the proven subcontractors
for the building’s shell fabrication, Mustang adds its own
Inside view of PIB showing cabinets with marshalling
terminals and system I/O.
PIB arrives on-site, is lifted from trailer and prepared for
setting on its foundation.
in house cabinet integration capability, reducing cost and
adding consistent quality. In addition, Mustang can provide
complete instrument and electrical construction hookup
and checkout of the field instrumentation and PIBs at a
client’s facility. When Mustang’s Process Plants or Upstream business unit is providing the engineering and design for an entire grassroots or brownfield project, Mustang
can supply the PIB, reducing the number of third party contractors and providing a smooth interface on the project.
Mustang’s field installation and commissioning completes
the turnkey offering.
In place and ready for final hookup.
Conclusion
PIBs demonstrate the diversity of Mustang in developing
efficient and cost effective solutions for its clients. The
combination of experience in automation and control,
process plants engineering design and support teams have
made PIBs a promising new offering. Mustang is continuing
to explore additional uses for the structures in upstream
field production and other grassroots and brownfield
applications.
Specialized HSE Support – Mustang’s health, safety
and environmental (HSE) department can provide the
needed support for any PIB installation. On a recent project,
a HSE specialist was assigned full time to oversee the
safety of the fabrication and assembly of several PIBs.
Similarly, Mustang HSE was involved at a refinery installation to provide onsite support.
Logistics and Transportation – Mustang has a team
of industry-experienced logistics and transport specialists
who understand how to get large shipments from point A to
point B without mishap and within the various state ground
transportation guidelines. They were engaged in the recent
shipment of a PIB from Houston to the West Coast via
truck. They made the arrangements to ship the PIB through
four states in a timely and safe manner. Similarly, they
are experts in export regulations and ocean movement to
domestic or international locations.
Easily installed cable trays adjoin the PIB exterior.