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Mustang_PIB_AlHej_Layout 1 5/20/11 11:45 AM Page 1 Mustang and PIB – It Pays to Have International Automation/Controls Experience Available Locally. Mustang Al-Hejailan DAR PI offers full service capabilities for handling your automation/ control projects, big or small, from start to finish. We specialize in turnkey plant revamps, re-instrumentation and control system modernizations, with expertise in: FEED Detailed Engineering/Design Project Management I/E Construction Configuration and Programming Commissioning and Startup Procurement Site Support Mustang has added another facet to its already broad product and services offering. Mustang can now provide Process Interface Buildings (PIB), modular, fit-for-purpose buildings constructed to house equipment for monitoring and controlling individual process units at refining, petrochemical, chemical, and other process facilities. We are backed by the full support of Mustang’s global experience, yet operate locally. Mustang Al-Hejailan DAR PI P. O. Box 3863 Al-Khobar 31952 Saudi Arabia Tel: +966-3-869-7100 Fax: +966-3-869-7200 Email: [email protected] www.mustanghdp.com Rev. 5/11 The PIB is a skid-mounted, self-contained building, delivered to the client’s facility pre-wired, pre-tested and fully integrated with power distribution and sufficient input/output (I/O) capacity for existing plant unit requirements, plus additional expansion capability. The insulated, fully redundant air conditioned building is pressurized and air purified, necessary for operation of the control system equipment. Once delivered to the site, the PIB is set on its foundation, power is brought to the building, and home-run signal cables are terminated at the PIB marshaling terminals. In addition, fiber optic network communication cables are installed and connected to control system equipment located in the plant Central Control Room (CCR). The PIB and contained control system equipment can be operational in a short time compared to previous traditional control system installations. To date, Mustang has supplied more than a dozen PIBs to clients worldwide that are currently operating as part of onshore grassroots and brownfield projects, but conceivably could be used offshore as well. PIBs, fabricated specifically to fit the client’s expansion plans, can be manufactured in a range of sizes, from an 18-foot wide by 60-foot long building with a double row of instruments cabinets, to a smaller 12-foot wide by 25-foot wide configuration used as an annex to an existing satellite control building. Mustang_PIB_AlHej_Layout 1 5/20/11 11:45 AM Page 3 and readied for shipment, either by truck for domestic transport or delivery to the nearby Port of Houston for shipping by oceangoing carrier. What are the Advantages The PIB after integration and check out under controlled conditions, is loaded out for shipment to its destination. The advantages to the client of the Mustang-constructed PIBs are many. The units can be fabricated, fully-equipped and tested in a controlled and secure environment by highly skilled craftsmen before being shipped to the client’s facility where they can be easily hooked up. This more productive approach saves time, is safer and is less costly for the client, especially when it is part of a brownfield expansion. The alternative had been to construct and outfit a building on-site amidst other activities. This field construction method often resulted in delays, safety hazards, permit issues and cost overruns. How is it Manufactured? Why Mustang? Typically, PIBs are constructed from galvanized steel, but can be manufactured in fiberglass, pre-fabricated concrete, or other materials suitable to operate in corrosive environments or to meet blast-resistant requirements. Mustang subcontracts with reliable vendors to fabricate the building shells, and then self-performs installation and integration of the control system equipment, power distribution, and building utilities (HVAC, lighting, fire detection, receptacles, etc.) in an integration and staging facility. There, under controlled conditions, the buildings are outfitted with control and safety system cabinets, power distribution equipment, lighting, receptacles, and, in some cases, an Uninterrupted Power Source (UPS) for providing reliable, redundant power to the control and safety system equipment. Additionally, HVAC, air purification, smoke and fire detection systems and other features are added at this facility. Once all the system cabinets have been installed, powered, and signal wiring has been installed from the system I/O to marshaling terminals, a Factory Acceptance Test is performed to ensure all equipment is wired and functioning properly prior to shipment. Mustang’s automation and control expertise gives the client value added with the construction of the PIB. The primary Mustang assembly and staging facility is located in the Houston Ship Channel area. The facility is totally indoors, secure, and can accommodate integration of up to 12 large PIBs at one time. This facility has sufficient overhead crane capability to efficiently and safely handle the movement of the buildings within the shop. Once completed and checked out, the PIBs can be crated in place Experience – Mustang has vast experience in the design, engineering, instrument layout, panel construction and integration of automation and control projects for the process industries worldwide. Its project management team has worked together for almost three decades. Turnkey Capability – The PIB project can be fully handled by Mustang as a sole source supplier with single point responsibility. Along with the proven subcontractors for the building’s shell fabrication, Mustang adds its own Inside view of PIB showing cabinets with marshalling terminals and system I/O. PIB arrives on-site, is lifted from trailer and prepared for setting on its foundation. in house cabinet integration capability, reducing cost and adding consistent quality. In addition, Mustang can provide complete instrument and electrical construction hookup and checkout of the field instrumentation and PIBs at a client’s facility. When Mustang’s Process Plants or Upstream business unit is providing the engineering and design for an entire grassroots or brownfield project, Mustang can supply the PIB, reducing the number of third party contractors and providing a smooth interface on the project. Mustang’s field installation and commissioning completes the turnkey offering. In place and ready for final hookup. Conclusion PIBs demonstrate the diversity of Mustang in developing efficient and cost effective solutions for its clients. The combination of experience in automation and control, process plants engineering design and support teams have made PIBs a promising new offering. Mustang is continuing to explore additional uses for the structures in upstream field production and other grassroots and brownfield applications. Specialized HSE Support – Mustang’s health, safety and environmental (HSE) department can provide the needed support for any PIB installation. On a recent project, a HSE specialist was assigned full time to oversee the safety of the fabrication and assembly of several PIBs. Similarly, Mustang HSE was involved at a refinery installation to provide onsite support. Logistics and Transportation – Mustang has a team of industry-experienced logistics and transport specialists who understand how to get large shipments from point A to point B without mishap and within the various state ground transportation guidelines. They were engaged in the recent shipment of a PIB from Houston to the West Coast via truck. They made the arrangements to ship the PIB through four states in a timely and safe manner. Similarly, they are experts in export regulations and ocean movement to domestic or international locations. Easily installed cable trays adjoin the PIB exterior. Mustang_PIB_AlHej_Layout 1 5/20/11 11:45 AM Page 1 Mustang and PIB – It Pays to Have International Automation/Controls Experience Available Locally. Mustang Al-Hejailan DAR PI offers full service capabilities for handling your automation/ control projects, big or small, from start to finish. We specialize in turnkey plant revamps, re-instrumentation and control system modernizations, with expertise in: FEED Detailed Engineering/Design Project Management I/E Construction Configuration and Programming Commissioning and Startup Procurement Site Support Mustang has added another facet to its already broad product and services offering. Mustang can now provide Process Interface Buildings (PIB), modular, fit-for-purpose buildings constructed to house equipment for monitoring and controlling individual process units at refining, petrochemical, chemical, and other process facilities. We are backed by the full support of Mustang’s global experience, yet operate locally. Mustang Al-Hejailan DAR PI P. O. Box 3863 Al-Khobar 31952 Saudi Arabia Tel: +966-3-869-7100 Fax: +966-3-869-7200 Email: [email protected] www.mustanghdp.com Rev. 5/11 The PIB is a skid-mounted, self-contained building, delivered to the client’s facility pre-wired, pre-tested and fully integrated with power distribution and sufficient input/output (I/O) capacity for existing plant unit requirements, plus additional expansion capability. The insulated, fully redundant air conditioned building is pressurized and air purified, necessary for operation of the control system equipment. Once delivered to the site, the PIB is set on its foundation, power is brought to the building, and home-run signal cables are terminated at the PIB marshaling terminals. In addition, fiber optic network communication cables are installed and connected to control system equipment located in the plant Central Control Room (CCR). The PIB and contained control system equipment can be operational in a short time compared to previous traditional control system installations. To date, Mustang has supplied more than a dozen PIBs to clients worldwide that are currently operating as part of onshore grassroots and brownfield projects, but conceivably could be used offshore as well. PIBs, fabricated specifically to fit the client’s expansion plans, can be manufactured in a range of sizes, from an 18-foot wide by 60-foot long building with a double row of instruments cabinets, to a smaller 12-foot wide by 25-foot wide configuration used as an annex to an existing satellite control building. Mustang_PIB_AlHej_Layout 1 5/20/11 11:45 AM Page 3 and readied for shipment, either by truck for domestic transport or delivery to the nearby Port of Houston for shipping by oceangoing carrier. What are the Advantages The PIB after integration and check out under controlled conditions, is loaded out for shipment to its destination. The advantages to the client of the Mustang-constructed PIBs are many. The units can be fabricated, fully-equipped and tested in a controlled and secure environment by highly skilled craftsmen before being shipped to the client’s facility where they can be easily hooked up. This more productive approach saves time, is safer and is less costly for the client, especially when it is part of a brownfield expansion. The alternative had been to construct and outfit a building on-site amidst other activities. This field construction method often resulted in delays, safety hazards, permit issues and cost overruns. How is it Manufactured? Why Mustang? Typically, PIBs are constructed from galvanized steel, but can be manufactured in fiberglass, pre-fabricated concrete, or other materials suitable to operate in corrosive environments or to meet blast-resistant requirements. Mustang subcontracts with reliable vendors to fabricate the building shells, and then self-performs installation and integration of the control system equipment, power distribution, and building utilities (HVAC, lighting, fire detection, receptacles, etc.) in an integration and staging facility. There, under controlled conditions, the buildings are outfitted with control and safety system cabinets, power distribution equipment, lighting, receptacles, and, in some cases, an Uninterrupted Power Source (UPS) for providing reliable, redundant power to the control and safety system equipment. Additionally, HVAC, air purification, smoke and fire detection systems and other features are added at this facility. Once all the system cabinets have been installed, powered, and signal wiring has been installed from the system I/O to marshaling terminals, a Factory Acceptance Test is performed to ensure all equipment is wired and functioning properly prior to shipment. Mustang’s automation and control expertise gives the client value added with the construction of the PIB. The primary Mustang assembly and staging facility is located in the Houston Ship Channel area. The facility is totally indoors, secure, and can accommodate integration of up to 12 large PIBs at one time. This facility has sufficient overhead crane capability to efficiently and safely handle the movement of the buildings within the shop. Once completed and checked out, the PIBs can be crated in place Experience – Mustang has vast experience in the design, engineering, instrument layout, panel construction and integration of automation and control projects for the process industries worldwide. Its project management team has worked together for almost three decades. Turnkey Capability – The PIB project can be fully handled by Mustang as a sole source supplier with single point responsibility. Along with the proven subcontractors for the building’s shell fabrication, Mustang adds its own Inside view of PIB showing cabinets with marshalling terminals and system I/O. PIB arrives on-site, is lifted from trailer and prepared for setting on its foundation. in house cabinet integration capability, reducing cost and adding consistent quality. In addition, Mustang can provide complete instrument and electrical construction hookup and checkout of the field instrumentation and PIBs at a client’s facility. When Mustang’s Process Plants or Upstream business unit is providing the engineering and design for an entire grassroots or brownfield project, Mustang can supply the PIB, reducing the number of third party contractors and providing a smooth interface on the project. Mustang’s field installation and commissioning completes the turnkey offering. In place and ready for final hookup. Conclusion PIBs demonstrate the diversity of Mustang in developing efficient and cost effective solutions for its clients. The combination of experience in automation and control, process plants engineering design and support teams have made PIBs a promising new offering. Mustang is continuing to explore additional uses for the structures in upstream field production and other grassroots and brownfield applications. Specialized HSE Support – Mustang’s health, safety and environmental (HSE) department can provide the needed support for any PIB installation. On a recent project, a HSE specialist was assigned full time to oversee the safety of the fabrication and assembly of several PIBs. Similarly, Mustang HSE was involved at a refinery installation to provide onsite support. Logistics and Transportation – Mustang has a team of industry-experienced logistics and transport specialists who understand how to get large shipments from point A to point B without mishap and within the various state ground transportation guidelines. They were engaged in the recent shipment of a PIB from Houston to the West Coast via truck. They made the arrangements to ship the PIB through four states in a timely and safe manner. Similarly, they are experts in export regulations and ocean movement to domestic or international locations. Easily installed cable trays adjoin the PIB exterior.