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Physiological Monitor for the Prevention of Heat-Related Injuries Wes Bellman, Biomedical Engineering Student, Lawrence Technological University Matt West, Biomedical Engineering Student, Lawrence Technological University Lorraine Novak, Biomedical Engineering Student, Lawrence Technological University Kevin Mason, Electrical & Biomedical Engineering Student, Lawrence Technological University Abstract- The scope of this project is to monitor physiological indicators in order to prevent heatrelated injury or death during physical activity. These physiological indicators are: core body temperature, heart rate and sodium concentration of sweat. Together these parameter measurements will indicate if the athlete is approaching threshold values that are dangerous for the athlete’s well-being. 1. Introduction Heat stroke due to exertion is the third leading cause of on-the-field sudden death in athletes [1]. According to a USA today article, deaths from heat related injuries for athletes has more than doubled since 1975 [2]. The combination of hot weather and intense exercise makes athletes vulnerable to injuries such as heat stroke and dehydration. Some of the physiological conditions in question are rapid heart rate, high body temperature, and dehydration [3, 4]. Some symptoms of heat stroke are nausea and vomiting, lack of sweating, headache, confusion and loss of consciousness. A body temperature of 104 F is the first sign. This combined with an elevated heart rate and dehydration puts the athlete at a greater risk for heat-related injuries. Analyzing a parameter such as sodium concentration in sweat can offer a way to monitor dehydration as shown in two studies by Dublin City University [5, 6]. Monitoring cored body temperature, heart rate and sodium concentration in sweat with a wearable device will allow medical staff and athletes to take appropriate action and prevent serious heat related injuries. The project will have two aspects that will be completed concurrently, the first being the development of the physiological sensors. Research has been completed on heat stroke and other heat related illnesses to indicate which physiological parameters will be monitored [3, 4]. An initial core body temperature threshold has been found to be around 104oF [4]. Multiple sources have been looked into for finding a heart rate threshold [9, 10]. These sources have not provided a specific range other than taking your age and subtracting it from 220 for a max heart rate of a healthy person. Previous research [5, 6] has specified that monitoring sodium concentration in sweat can be an effective way in monitoring the hydration levels of a subject. However, any specific correlation between the sodium concentration and hydration levels is still under investigation in the scientific community. As a starting point we will use the information that sweat contains between 2.253.4 grams of sodium [8]. Hypernatremia is a condition in which the level of sodium in the body is too low and this can result to a range of problems from headaches and nausea to serious health problems such as seizures and respiratory arrest [7, 14]. For the monitoring of the core body temperature, the principal of zeroheat flow has been determined as the best method [11]. After the physical sensors have been studied and developed, the microcontroller and software system will be developed to read the outputs of the sensors and make decisions according to those readings. The research and development of the microcontroller and software system will be the second aspect of the project. 2. Heart Rate Sensor Electrocardiography (ECG) uses electrodes to measure the electrical activity of the heart. During a heartbeat, the muscle cells in the heart depolarize due to a net positive change in the cell membrane potential [12,13]. In a healthy heart, depolarization occurs in an orderly progression and is measured as a change in voltage between pairs of electrodes which graphically produces the PQRST waveform; where each interval corresponds to a specific stage of a heartbeat [12, 13]. An ECG waveform can be analyzed to find irregularities in the heartbeat and identify cardiovascular issues or to calculate the heart rate in beats per minute (BPM). Rapid heart rate is a symptom of both heat stroke and dehydration; a maximum heart rate (above being dangerous) is approximated by subtracting the age of the subject from 220 (BPM) [3, 4]. Calculating heart rate from an ECG signal is a common practice and wearable heart rate monitors can be purchased for use in sports training and personal fitness. We will develop a heart rate monitor which measures the ECG signal from a subject and from this calculate the heart rate. To develop the initial ECG circuit, we are referring to the ECG design and component values that we used previously in a Bioinstrumentation Lab curse [15]. The block diagram for the heart rate monitor is shown in Figure 1. Fig.2. Electrode Placement Diagram Fig.1. Heart Rate Sensor Block Diagram The input signal received from the electrodes will be amplified using an instrumentation amplifier, which amplifies the difference between two input signals while rejecting signals common to both [15]. A high pass filter is used to eliminate DC offsets and the signal is amplified again with the positive gain block [15]. The purpose of the low pass filter and notch filter is to limit the bandwidth to the frequencies of interest and reduce 60 Hz noise [15]. The ECG output will be sent to the microcontroller for analog to digital conversion. This data will be sent from the microcontroller to a laptop via wired USB connection where the heart rate will be measured using Matlab software. The Matlab software is complete and will record 10 seconds of ECG output, measure the number of QRS peaks within this time interval, and multiply this by 6 to approximate the number of peaks per minute, or (BPM). The circuit diagram for the ECG is shown in the Appendix. The ECG circuit will be built on a breadboard. To obtain the ECG signal, we will use a 3 electrode setup. An electrode will be placed in the fourth intercostal space just lateral of the sternum on both sides of the sternum. The diagram in Figure 2 shows the approximate electrode placement [18]. The final electrode is a ground which will be placed on the subject’s arm. Calibrating the heart rate monitor will require ECG setup and measurement on a subject. Before we can begin this we will have to seek IRB approval. Due to the general familiarity and low risk associated with ECG we expect no issue obtaining IRB approval. During testing, heart rate measurements will be taken from a subject resting and exercising using our sensor. An on-the-market wearable heart rate monitor, which we already own, will be used to measure the heart rate under the same conditions in order to assess the accuracy of our sensor. The primary challenges expected during calibration are ensuring proper electrode placement and determining the effects of movement on the ECG. 3. Core Body Temperature Sensor One of the symptoms of heat exhaustion and heat stroke is a high body temperature [4]. The dangerous level for the body temperature is 104 F [4, 17] and at these temperatures the nervous system is affected, the heart is extremely stressed and organs begin to fail [17]. This body temperature range and monitoring refers to core body temperature rather than then surface temperature at the skin. Currently the methods for monitoring core body temperature involve the principle of zero-heat flow and heating the skin to prevent any outflow heat loss. To heat the skin surface a large electronic heater and power source are needed. These methods are most commonly used in operating rooms and intensive care units in hospitals [11]. In order to monitor an athlete’s core body temperature during movement and noninvasive and portable sensor is needed. A research group in Japan [11] developed and studied a new method for measuring deep body temperatures without a need for the heater aspect. Their method made use of the setup show in Figure 3. Fig. 4. Temperature Sensor Block Diagram Fig. 3. Diagram of Heat Flow Channels Using this set up the following equation can be used for determining the deep body temperature: (1) The variable, K, will be determined experimentally and this will be discussed in the sensor calibration section. To acquire the four temperature readings needed to calculate the core temperature, the use of temperature transducers are required. The Analog Devices AD22100 was selected for use as the temperature transducers in this sensor. The datasheet for this product is contained in the Appendix. This transducer was chosen because of the simplicity of interfacing it with an analog to digital converter. The transducer has built in signal conditioning and as a result only a simple low pass filter is needed on the output to reduce noise and maintain accuracy. The block diagram showing the overall system for the core body temperature sensor is shown in Figure 4. The analog to digital converter is contained in the microcontroller and the indicated 10 bit resolution enables enough precision for the readings from the AD22100. ccording to the manufacturer’s datasheet an bit analog to digital con erter gi es a resolution of . using the 10 bit resolution only adds to the precision and accuracy of the sensor. The sensor will be made up of two parts the shell and the temperature transducers. The transducers are attached to the shell. The shell has two parts: a thermal conductor and a thermal insulator. The thermal conductor will be copper and will be used for the fabrication of the outer shell. The thermal insulator will be a rubber material that can be injected into the copper shell. This insulator creates the two needed heat-flow channels; the first one is between IC1 and IC3 and the second one is between IC2 and IC4. The diagram showing the outline of this sensor is shown in Figure 5 Fig. 5. Sensor Shell CAD Rendering The calibration of the core body temperature sensor has two portions. The first portion is the determination of the K variable used in the equation for determining core body temperature. This will be done by using a water bath of a known temperature to simulate a core body temperature. The sensor will be placed on this water bath and readings will be taken from each of the transducers and with these readings the K variable can be calculated. A possible method for testing the accuracy of our sensor and determined K variable is to alter the temperature of the water and taking readings from each transducer and calculate the temperature of the water and compare it to the known alue for the water’s temperature. The second portion will involve comparison calibrations to an ear thermometer. For the scope of this project it is unrealistic to acquire or use the instrumentation used in hospitals to monitor the deep body temperature. As a result the ear thermometer readings will give the closest actual readings among the alternative methods. The experiment set up will include a subject doing a form of physical exercise and wearing the core body temperature sensor and readings will be taken every five to ten minutes. These readings will then be compared to the ear thermometer readings and the accuracy of the developed sensor can be determined. 4. Dehydration Sensor 4,1 Conductance Sensor The body’s electrolyte excretion through sweat can also be used as an indicator for dehydration. Sodium concentration of sweat has been discovered to range between 30 and 65 mMol/L [6]. As someone exerts energy through exercise or sport, sodium ions continue to be released into the sweat, causing the concentration to increase. Monitoring this relationship will allow a quantitative analysis as to the dehydration level of the subject. Sodium concentration will not be measured directly, however. Another relationship exists that allows for electrical analysis of a sweat sample. onducti ity is the measure of a solution’s ability to carry current. This capability to carry current is determined by the presence of ions within the solution. Therefore as the sweat’s sodium ion concentration increases, its conductivity does as well. Furthermore, conductivity possesses a relationship with resistivity, simply being the inverse. Understanding these relationships allows the application of a stimulus with known current to a sample of sweat, measuring the voltage drop across the sample, calculating resistivity of the sample, and inverting that value in order to obtain conductivity of the sample. The relationships between sodium concentration, resistivity, and conductivity will be applied to our sensor through the design of circuitry that will be fed into our microcontroller. Figure 4 presents a block diagram of this design. Fig. 6. Conductivity sensor block diagram. The voltage to current converter allows us to apply a stimulus of known current to our electrode setup. A four-electrode configuration will be used where the stimulus is applied to electrodes 1 and 4 (as labeled in Figure 6), and the voltage drop will be measured across electrodes 2 and 3. The dotted red rectangle refers to the microfluidic device that will be delivering the sweat samples to the electrodes. The measured voltage drop will be sent through an instrumentation amplifier in order to amplify the voltage difference between electrodes 2 and 3. A low pass filter will be used to eliminate noise and a gain amplifier will then be used to further amplify the signal. This signal will then be sent to our microcontroller where the calculations will be done to obtain resistivity and, subsequently, conductivity. In order to calibrate and test our system, artificial sweat will be created. A formula approved by the International Organization for Standardization (ISO) will be used and solutions of different sodium concentrations will be made [16]. These solutions will be applied to our electrodes and measurements will be taken in order to confirm the proper function of our sensor and to calibrate it based on the known concentrations of the solutions. Our conductivity sensor, along with the microfluidic device, will be fitted to a human volunteer subject. The subject will then run on a treadmill long enough for sweat to be collected through the microfluidic device and measurements to be taken with the conductivity sensor. These measurements will be compared with our calibrations and threshold values will be determined that signify dangerous conditions for the subject wearing the sensor. 4.2 Microfluidics Device proper channel dimensions, an important equation must be considered: (2) Fig. 7. Overview of PDMS/Platinum Electrode The conductivity sensor requires a continuous flow of sweat across the electrodes. This will consist of a molded silicon channel which will flow over the electrodes as shown in Figure 7. This can be accomplished without the need for pumps or other complicated hardware. Microfluidics was chosen because of its passive nature of capillary action. Capillary action is defined as the ability to move a substance without the use of another force such as pressure or gravity. There are two forces associated with this phenomenon. [4] The first is surface tension and the second is adhesion. Liquid forms a meniscus in a capillary which has a concave shape. The meniscus attempts to keep its concave shape while the liquid adheres to the sides of the capillary and pulls the meniscus with it. In this way, a liquid is able to move by itself. Where: Pc is capillary pressure.θB, θT, θL and θR are the angle with respect to the bottom, top, left and right of the channel, respectively. The depth (d) and width (w) are the critical dimensions that must be experimentally determined. You see ɣ is the surface tension of the liquid which will first be characterized using NaCl in solution. However, as one sweats, their sodium concentration increases which correlates to dehydration. This complicates the equation because as shown in the following figure, the surface tension increases as sodium concentration increases. Fig. 9. Surface Tension of NaCL vs. Surface Tension Upon further investigation, it was discovered that once the microfluidic channel is saturated, the liquid inside will no longer flow. Therefore, our design includes an absorbent material at the end of the channels to keep the fluid moving. Fig. 8. Meniscus of a Liquid The microfluidic device should have channels large enough to allow sodium ions to pass through without clogging, yet small enough so that capillary action will still occur. This is because as the diameter decreases, the surface tension increases and thereby the capillary pressure increases. This change in pressure is how we refer to fluid flow. In order to design the The material that will be used is called PDMS or Polydimethylsiloxane which is a two part silicon elastomer which is readily available. It is quick and inexpensive to fabricate microfluidic channels which satisfy our constraints of being disposable. We chose to use PDMS to satisfy our design constraint in that it must be disposable. The reason it must be disposable is because it will end up saturating with sodium ions from previous testing. The first step in overcoming this challenge will be approaching Dr. Selin Arslan of the department of Mechanical Engineering at Lawrence Technological University for assistance with mathematical modeling of the microfluidics. The next steps include making various samples of PDMS channels and testing them with the provided conductance sensor. Other research includes deciding which material to use for the microfluidic device. 5. Microcontroller and Software Development The outputs of the three individual sensors need to be able be processed and able to report the condition of the athlete. To accomplish this, the use of a microcontroller is needed. The microcontroller chosen for this project is the ATmega32U4 contained on the Arduino Leonardo. The Arduino family of development board was chosen because of the established protocols and helpful resources to develop the software needed for this project. To choose to microcontroller on the Arduino three main specifications were looked at. The first was the resolution of the analog to digital converter. The ATmega32U4 has a 10 bit analog to digital converter. This gives us a resolution of five millivolts which allows the device to maintain adequate accuracy. The second specification looked at was USB interfacing. The Arduino Leonardo has USB controllers built into the board so no software development has to be done to send the data via a USB connection. This saves time and allows more focus to be spent on development of other aspects of the project. The last specification was the power supply. A power supply of five volts was needed because the analog to digital converter and other sensors use five volts as power supplies and reference voltages. The manufacturer data sheet pages are included in the Appendix. The software for the microcontroller has two elements. The first are the sub routines. Each subroutine calls to the sensor and retrieves the output reading. Based on this reading, the sub routine then makes a decision about whether the reading is in the danger region. Based on the decision the sub routine gives an output to the main routine. This main routine takes the output from each subroutine and makes a decision about the athlete’s condition. The main routine keeps looping and asking the sub routines for the state of each sensor. Once the athlete crosses into the dangerous physiological state the main routine then gives an output letting the athlete know they may be at risk. The flow chart structures on these routines are shown in Figure 10. determining the threshold values in order to effectively monitor the athlete. Other possible challenges include how the sensors and integrated circuit devices behave in different climate conditions such as changing ambient temperature and humidity. The evaporation of sweat will be another design parameter that may possibly have to be addressed. Also the effects of interference because of the proximity of the sensors to each other may have to be considered when designing and testing the device. A desirable feature of the device is of a compact size that can be easily incorporated into the athlete’s gear and not hinder any performance. 7. Anticipated Costs The anticipated costs for the project are shown in Figure 11. The costs were presented as a range to account for components for which the exact price is not certain, and for expenses which we might not need such as the clean room. The costs range also allows us some room for error in case of damages or unexpected costs. However, we expect that our costs should not reach the top limit of the range. We received $1,200 funding from LESA Awards which should completely cover the costs of the project. Fig. 10. Main and Sub Routine Flowcharts Eventually a graphical user interface (GUI) will be developed for a laptop to view the sensor readings and the athlete’s condition. Fig.11. Anticipated Costs Table 6. Anticipated Problems/Challenges 8. Project Timeline & Team Responsibilities Three areas have been identified as main challenges. The first is maintaining the accuracy while simultaneously monitoring three parameters and checking them against our predetermined threshold values. The second challenge will be developing the microcontroller and software system to control and monitor the device. The third challenge will be correctly The project timeline is shown in Figure 13 in the Appendix. Our next step will be to order the microcontroller and begin initial code development. Even though the microcontroller will be used at a later stage in the project, it is important to become familiar with its use and software earlier in order to spot potential problems. Calibrating each individual sensor will be our next responsibility. To do this, we will need to purchase all of the necessary components to build and test the sensors. Heart rate sensor and electrode circuit calibration are expected to be the first sensors completed due to the simplicity of the circuit and components. The temperature sensor and microfluidic device have fabrication times which have been accounted for. The last stages of the project are final code development of the microcontroller and user interface, sensor integration, and calibration of the overall system. This tentative schedule shows us finishing the project in midApril, giving us a few extra weeks of time to work with should any problems or delays arise. Each team member has specific sections of the project for which they are responsible for the design, building, and testing. Wes Bellman is responsible for heart rate monitor and software, Kevin Mason for the core body temperature sensor, microcontroller, and software, Lorraine Novak for the microfluidic device, microcontroller, and software, and Matt West for the conductance sensor and microfluidic device. The division of labor is intended to increase efficiency by allowing team members to accomplish individual tasks during the course of the project. However, much of the design has been completed by group collaboration, and team work will be common in the future stages of the project. Group meetings are frequent and each team member is expected to give progress reports and inform of any individual work completed. In addition, we are also responsible for reporting progress to our faculty Dr. Mansoor Nasir and technical advisor Professor Ken Cook. 9. Future Directions & Implications/Impact Future development of this device includes development of a wireless communication network that would monitor many athletes from a central monitoring node. This central node would enable medical teams to monitor the readings of athletes’ physiological parameters in real time and assess whether a specific player needs preventive medical attention or rest. This monitoring device, wireless communication network and central monitoring node could also be used in other applications, such as firefighters who may also experience extreme conditions under certain circumstances. Another application could be in monitoring construction workers, especially those working on roads or roofing, who are exposed to hot weather conditions when working long shifts in the summer. With the development of this physiological monitoring device, athletes can be monitored and these readings when provided to the athlete or medical staff can help prevent heat-related injuries. With a successful demonstration of a working prototype, future development into a working device could be done. This future development is discussed in the next section. References [1] [2] [3] [4] [5] [6] [7] [8] "Heat Illness." Heat Illness. NCAA, 27 Aug. 2012. Web. 28 Oct. 2012. <http://www.ncaa.org/wps/wcm/connect/ public/NCAA/Health and Safety/Heat Illness/Heat Illness>. Brady, Erik. "Heat-related Illness Still Deadly Problem for Athletes." USATODAY.COM. USA Today, 15 Sept. 2011. Web. 28 Oct. 2012. <http://usatoday30.usatoday.com/sports /2011-08-15-heat-stroke-still-causingdeath-in-athletes_n.htm>. Staff, Mayo Clinic. "Dehydration." Mayo Clinic. Mayo Foundation for Medical Education and Research, 07 Jan. 2011. Web. 28 Oct. 2012. <http://www.mayoclinic.com/health/dehy dration/DS00561/DSECTION=symptom s>. Staff, Mayo Clinic. "Heat Stroke." Mayo Clinic. Mayo Foundation for Medical Education and Research, 02 Sept. 2011. Web. 28 Oct. 2012. <http://www.mayoclinic.com/health/heatstroke/DS01025/DSECTION=symptoms >. Moris, Deirdre, Benjamin Schazmann, Yangzhe Wu, Shirley Coyle, Sarah Brady, Jer Hayes, Conor Slater, Cormac Fay, King Tong Lau, Gordn Wallace, and Dermot Diamond. "Bio-sensing Textiles for Real-time Chemical Analysis of Body Fluids." Coyle, Shirley, King-Tong Lau, Niall Moyna, Donal O' Gorman, Dermot Diamond, and Fabio Di Francesco. "BIOTEX—Biosensing Textiles for Personalised Healthcare Management." IEEE TRANSACTIONS ON INFORMATION TECHNOLOGY IN BIOMEDICINE 14.2 (2010): 364-70. Print. "Hyponatremia: MedlinePlus Medical Encyclopedia." U.S National Library of Medicine. U.S. National Library of Medicine, 29 May 2011. Web. 28 Oct. 2012. <http://www.nlm.nih.gov/medlineplus/en cy/article/000394.htm>. "Salt and the Athlete." Salt and the Athlete. Rice University, Web. 28 Oct. 2012. <http://www.rice.edu/~jenky/sports/salt.h tml>. [9] [10] [11] [12] [13] [14] [15] [16] [17] [18] "Exercise Symptoms, Causes, Treatment - What Should My Heart Rate Be During Exercise? on MedicineNet." MedicineNet.com. MedicineNet, Web. 28 Oct. 2012. <http://www.medicinenet.com/exercise/p age4.htm>. Cavazos, Miguel. "Fast Heart Rate During Exercise." LIVESTRONG.COM. LIVESTRONG, 14 June 2011. Web. 28 Oct. 2012. <http://www.livestrong.com/article/40392 9-fast-heart-rate-during-exercise/>. Kitamura, Kei-Ichiro, Xin Zhu, Wenxi Chen, and Tetsu Nemoto. "Development of a New Method for the Noninvasive Measurement of Deep Body Temperature without a Heater." Medical Engineering & Physics 32.1 (2010): 1-6. Print. Casillas, Carlos. "Heart Rate Monitor and Electrocardiograph Fundamentals." Freescale Semiconductor (2010): 1-21. Print. Cummings, Jesslyn. "An Introduction to Heart Rate Monitors." About.com Running & Jogging. N.p., 27 June 2007. Web. 28 Oct. 2012. <http://running.about.com/od/gear/p/hea rtratemonitr.htm>. Moritz, M. L.; Ayus, J. C. (2003). "The pathophysiology and treatment of hyponatraemic encephalopathy: An update". Nephrology Dialysis Transplantation 18 (12): 2486.doi:10.1093/ndt/gfg394 “BSL PRO Signal Processing Breadboard Labs.” BIOP Systems 2005. "How to Make Artificial Sweat and Conduct Testing." Finishing. Web. Nov. 2012. Available from URL: http://www.finishing.com/310/79.shtml Sohn, Emily. "How Heat Kills." Discovery News. Discovery Communications, 5 July 2012. Web. 10 Dec. 2012. Shieh Matthew. “Small 2-Lead ECG Analog Frontend Breadboard ompatible.” June 2009 Appendix Fig.12. ECG Schematic Fig. 13. Project Timeline Microcontroller Manufacturer Datasheet Temperature Transducer Manufacturer Datasheet