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Producing pure substances is a very important process, especially in the pharmaceutical industry. Separating insoluble solids from solvents is easily achieved using a simple technique called filtration. Soluble solids again are easily separated from solvents by evaporation, and chromatography is used to separate a mixture of liquids. But what happens when we have two soluble solids that we want to separate? In this lesson we will look at recrystallisation, a commonly-used process in the pharmaceutical industry. Fig.1 Filtration to remove insoluble impurities Benzoic Acid Fig.1 Finding the melting point of benzoic acid Beaker containing benzoic acid dissolved in minimum amount of boiling water Filter funnel with fluted filter paper to speed up the filtrarion process. Insoluble impurities left behind as residue Melting Point Thermometer Benzoic acid crystals and Recrystallisation of its Determination of Benzoic Acid and of Recrystallisation tapped sharply against the desk causing the crystals to fall to the sealed end. When about 3 mm of crystals are in the base of the tube it is placed in the oil bath. The temperature at which the sample begins to melt and the temperature at which it is completely melted are recorded. Aluminium block To double check your Producing pure substances is a very important process, Fig.1 Filtration to remove insoluble impurities result, mix a sample of What is recrystallisation? benzoic acid with some especially in the pharmaceutical industry. Separating pure benzoic acid. If both Recrystallisation is a very important purification technique, purifying Conical flask with hot concentrated Bunsen burner are pure benzoic acid the insoluble solids from solvents isused easily achieved usingbenzoic a acid solution which still contains substances by removing unwanted by-products. It is also melting will remain to manufacture the correct crystal size and shape of a material. soluble impurities Beaker containing benzoic acidpoint dissolved in simple technique called fi ltration. Soluble solids again the same but if the sample These factors can have a very significant impact on how a minimum amount of boiling water is not pure benzoic acid medicine acts when taken by a patient. The same principles and are ofeasily separated solvents then the melting point will techniques recrystallisation can be applied from both on a laboratory and by evaporation, and be lowered. industry scale. chromatography is used to separate a mixture of liquids. But Fig.2 After that cooling, we the remaining what whenbehind we have two soluble solids wantsolution is filtered off How do I know I have a pure substance? What arehappens the principles recrystallisation? Pure benzoic acid cystals The melting Filter point of funnel a substance is not the exact pointpaper at which to it melts with fluted filter to separate? In this lesson we will look at recrystallisation, a but rather the range of temperatures from when the samples starts to melt The process depends on two principles; the fact that substances tend speed up the filtrarion process. Insoluble until it has completely melted. The greater the range the more impurities in the pharmaceutical industry. to becommonly-used more soluble in a hot solventprocess than in cold solvent, and that each Büchner funnel solute tends to behave as though it were alone in the solvent. How is crystallisation used in industry? How do I know what solvent to use? What is recrystallisation? Using the correct solvent is a very important part of the process. The solute must be insoluble in the solvent room temperature, andpurifi as the cation technique, purifying Recrystallisation is a atvery important temperature of the solvent increases, the solubility of the solute also substances by that removing by-products. It is also used increases. It is also important the impuritiesunwanted present are soluble in the solvent at room temperature and insoluble at higher temperatures. to manufacture the correct crystal size and shape of a material. An excellent showinghave this process is benzoic acid cant impact on how a These substance factorsfor can a very signifi (C 6 H 5COOH). A molecular crystal rather than an ionic crystal, shown medicine actsof 122 when takenacidby a patient. by its low melting point °C, benzoic is used as an anti- The same principles and microbial agent and is of found in toothpastes, mouthwashes, techniques recrystallisation can becosmetics applied both on a laboratory and and deodorants. Büchner flask Water containing soluble impurities industry scale. Impure benzoic acid contains the impurities phthalic acid and benzylbenzoate. If the impure sample is dissolved in a minimal volume of hot solvent – in this case boiling water – and filtered to remove insoluble impurities, the resulting solution will contain dissolved benzoic acid as well as dissolved impurities. present. A range of less thanleft 1 °Cbehind indicates aas pure substance. impurities residue The use of crystallisation in the pharmaceutical industry is an important process for controlling the physical properties, yield and purity of an ConicalIngredient flask with hot concentrated Active Pharmaceutical (API). Many production processes use crystallisation in theacid final stage of manufacture achieve these benzoic solution which tostill contains targets. Recent advances in crystallisation process monitoring allow for soluble impurities a better understanding of the process. These advances allow crystals with specific physical properties, for example particle size and shape, to be created. It is possible to produce crystals of varying particle size, shape and form polymorphs of the same substance, but only one will be suitable for drug development and manufacture. D Glaxo comp the s a lea infect nervo The comm qualit to live World manu Curra the a facilit in de chem The C site w autom with P We a GSK’ Type Canc Glaxo Dung Dubli In industry, the way an API is filtered and dried can have a very significant impact on the physical properties of the material. How can we check the purity of Calculating percentage yield our substance? Fig.2 After cooling, the remainingthe solution is filtered off What are the principles behind After the crystallisation process the amount of sample will have been A pure substance has a fi xed melting point while an impure substance reduced as impurities have been removed. To calculate how much of the Upon cooling, the benzoic acid crystals comes out of solution as its melts over a wide range of temperatures and at a lower temperature recrystallisation? Purepure benzoic acid cystals substance was present in the initial impure sample, the percentage solubiluty in the solvent decreases. The impurities will remain in solution than the pure substance. The melting points of almost all substances and can be filtered off. yield is calculated. are available in tables. The process depends on two principles; the fact that substances tend It is very important when carrying out this experiment that rubber gloves To check the melting point place a few crystals of the sample on an to be moreorganic soluble in a can hotbesolvent than in andwhich thathaseach are worn, because substances absorbed through the cold solvent, aluminium block a thermometer inserted. Use a hot plate skin,solute and as well, goggles should be worn to protect your eyes from hot heatsolvent. the block slowly. Watch the crystals carefully and note the tends to behave as though it were alone intothe liquids which may spray out from the flask. temperature at which they begin to melt and the temperature at which they have all melted. Compare this value with the value found on the bottle of pure substance. Another method of checking the melting point of crystals is to use a narrow capillary tube in an oil bath. The capillary tube has one end open and the other end sealed. The open end is pressed into fine crystals of the substance and the turned upside down and How do I know what solvent to use? Percentage yield = Mass of pure sample (after recrystallisation) x 100 Mass of impure sample (before recrystallisation) Büchner funnel The percentage yield is a good indicator of the purity of the initial sample. A high percentage yield implies a low concentration of impurities, whereas a low percentage yield indicates a sample with a lot of impurities. Using the correct solvent is a very important part of the process. The solute must be insoluble in the solvent at room temperature, and as the temperature of the solvent increases, the solubility of the solute also increases. It is also important that the impurities present are soluble in the solvent at room temperature and insoluble at higher temperatures. An excellent substance for showing this process is benzoic acid (C 6 H 5COOH). A molecular crystal rather than an ionic crystal, shown by its low melting point of 122 °C, benzoic acid is used as an antimicrobial agent and is found in toothpastes, mouthwashes, cosmetics and deodorants. Impure benzoic acid contains the impurities phthalic acid and benzylbenzoate. If the impure sample is dissolved in a minimal volume of hot solvent – in this case boiling water – and filtered to remove insoluble impurities, the resulting solution will contain dissolved benzoic acid as well as dissolved impurities. Upon cooling, the benzoic acid crystals comes out of solution as its solubiluty in the solvent decreases. The impurities will remain in solution and can be filtered off. It is very important when carrying out this experiment that rubber gloves are worn, because organic substances can be absorbed through the skin, and as well, goggles should be worn to protect your eyes from hot liquids which may spray out from the flask. Büchner flask Water containing soluble impurities How can we check the purity of our substance? A pure substance has a fi xed melting point while an impure substance melts over a wide range of temperatures and at a lower temperature than the pure substance. The melting points of almost all substances are available in tables. To check the melting point place a few crystals of the sample on an aluminium block which has a thermometer inserted. Use a hot plate to heat the block slowly. Watch the crystals carefully and note the temperature at which they begin to melt and the temperature at which they have all melted. Compare this value with the value found on the bottle of pure substance. Another method of checking the melting point of crystals is to use a narrow capillary tube in an oil bath. The capillary tube has one end open and the other end sealed. The open end is pressed into fine crystals of the substance and the turned upside down and You Glax www of its Determination Melting Point ��� ���������������������� ������� �������������� Melting Point Producing pure substances is a very important process, especially in the pharmaceutical industry. Separating insoluble solids from solvents is easily achieved using a simple technique called filtration. Soluble solids again are easily separated from solvents by evaporation, and chromatography is used to separate a mixture of liquids. But what happens when we have two soluble solids that we want to separate? In this lesson we will look at recrystallisation, a commonly-used process in the pharmaceutical industry. and of Benzoic Acid �� Determination of its and Recrystallisation Fig.1 Filtration to remove insoluble impurities Fig.1 Finding the melting point of benzoic acid Beaker containing benzoic acid dissolved in minimum amount of boiling water Filter funnel with fluted filter paper to speed up the filtrarion process. Insoluble impurities left behind as residue Thermometer Benzoic acid crystals tapped sharply against the desk causing the crystals to fall to the sealed end. When about 3 mm of crystals are in the base of the tube it is placed in the oil bath. The temperature at which the sample begins to melt and the temperature at which it is completely melted are recorded. Aluminium block To double check your tapped sharply against the result, mix a sample of Fig.1 the melting What is Finding recrystallisation? desk causing the crystals to benzoic acid with some point of benzoic acid pure benzoic acid. If both Recrystallisation is a very important purification technique, purifying fall to the sealed end. When Conical flask with hot concentrated Bunsen burner are pure benzoic acid the substances by removing unwanted by-products. It is also used benzoic acid solution which still contains about 3 mm of crystals are melting point will remain to manufacture the correct Thermometer crystal size and shape of a material. soluble impurities the same but if the sample These factors can have a very significant impact on how in a the base of the tube it is is not pure benzoic acid medicine acts when taken by a patient. The same principles and placed in the oil bath. The then the melting point will techniques of recrystallisation can be applied both on a laboratory and be lowered. industry scale. temperature at which the sample begins to melt and Fig.2 After cooling, the remaining solution is filtered off How do I know I have a pure substance? What are the principles behind the temperature at which Benzoic acid crystals recrystallisation? Pure benzoic acid cystals The melting point of a substance is not the exact point at which it melts it is completely melted are but rather the range of temperatures from when the samples starts to melt The process depends on two principles; the fact that substances tend recorded. until it has completely melted. The greater the range the more impurities to be more soluble in a hot solvent than in cold solvent, and that each GlaxoSmithKline ispresent. a leading Büchner funnel A range ofresearch-based less than 1 °C indicates a pharmaceutical pure substance. solute tends to behaveblock as though it were alone in the solvent. Aluminium company committed to excellence and innovation. We are To double check your the second largest How life science company in the in world and have result, mix a sample of is crystallisation used industry? How do I know what solvent to use? a leadership position inof four major therapeutic areasis an– important antibenzoic acid with some The use crystallisation in the pharmaceutical industry Using the correct solvent is a very important part of the process. The process for controlling the physical properties, yield and central purity of an infectives, gastrointestinal/metabolic, respiratory and pure benzoic acid. If both solute must be insoluble in the solvent at room temperature, and as the Active Pharmaceutical Ingredient (API). Many production processes temperature of the solvent Bunsen burnerincreases, the solubility of the solute also nervous system. use crystallisation in the final stage of manufacture to achieve these are pure benzoic acid the increases. It is also important that the impurities present are soluble in targets. Recent advances in crystallisation process monitoring allow for the solvent at room temperature and insoluble at higher temperatures.melting point will remain allow crystals better understanding of the process. is These advances The source of our a competitive advantage the energy and with specific physical properties, for example particle size and shape, An excellent substance for showing this process is benzoic acid the same but if the sample Büchner flask commitment of ourtoemployees. Our tomission is toof varying improve the be created. It is possible produce crystals particle size, (C 6 H 5COOH). A molecular crystal rather than an ionic crystal, shown is not pure benzoic acid same substance, only oneand will be and form polymorphs by its low melting point of 122 °C, benzoic acid is used as an antiquality of human lifeshape to enable people oftothedo more, feelbutbetter Water containing soluble impurities suitable for drug development and manufacture. microbial agent and is found in toothpastes, mouthwashes, cosmetics then the melting point will to live longer. and deodorants. In industry, the way an API is filtered and dried can have a very significant be lowered. impact on the physical properties of the material. Impure benzoic acid contains the impurities phthalic acid and World-wide we employ over 110,000 people and have 80 benzylbenzoate. If the impure sample is dissolved in a minimal volume of How can we check the purity of hot solvent – in this case boiling water – and filtered to remove insoluble manufacturing sites in 37 countries. At our Cork Site in Calculating the percentage yield impurities, the resulting solution will contain dissolved benzoic acid as our substance? How do I know I have a pure substance? Currabinny, which was established in 1975, we manufacture well as dissolved impurities. After the crystallisation process the amount of sample will have been A pure substance has a fi xed melting point while an impure substance active ingredients ofasmedical compounds. Currabinny reduced impurities have been removed. To Our calculate how much of the Upon cooling, the benzoic acid crystals comes out of solution as its melts over a wide range of temperatures and atthe a lower temperature The melting point of a substance is not the exact point at which it melts pure500 substance was present in the of initial impure sample, the percentage solubiluty in the solvent decreases. The impurities will remain in solution than the pure substance. The melting points of almost all substances facility employs over people, many whom are engaged yield is calculated. and canrather be filtered off. range of temperatures from when the samples are available in tables. to melt but the starts in development chemistry, analytical and quality chemistry and It is very important when carrying outmelted. this experiment rubber gloves To the checkmore the melting point place a few crystals of the sample on an until it has completely Thethat greater the range impurities Percentage yield = Mass of pure sample (after recrystallisation) x 100 chemical and Mass of impure sample (before recrystallisation) are worn, because organic substances can be absorbed through the block which has a thermometer inserted. Use a hot plateprocess engineering. present. Agoggles rangeshould of less than 1 °Cyour indicates a purealuminium skin, and as well, be worn to protect eyes from hot tosubstance. heat the block slowly. Watch the crystals carefully and note the percentage yield is a good of the introduction purity of the initial liquids which may spray out from the flask. temperature at which they begin to melt and the The temperature which Corkat facility is The a strategic global newindicator product sample. A high percentage yield implies a low concentration of they have all melted. Compare this value with the value found on the site within GSK’s manufacturing network. We have highly impurities, whereas a low percentage yield indicates a a sample with a bottle of pure substance. Another method of checking the melting point of lot of impurities. crystals is to use a narrow capillary tube in an oil bath. The capillary tube How is crystallisation used in industry? automated manufacturing facility, as well as an R&D Pilot Plant has one end open and the other end sealed. The open end is pressed with Pilot Plant into fine crystals of the substance and the turned upside down and Laboratories on site. The use of crystallisation in the pharmaceutical industry is an important process for controlling the physical properties, yield and purity of an We are currently the primary production site for a number of Active Pharmaceutical Ingredient (API). Many production processes GSK’s top selling drugs which treat illnesses such as depression, use crystallisation in the final stage of manufacture to achieve these Type 2 Diabetes, Congestive Heart Failure, Ulcers, HIV, Ovarian targets. Recent advances in crystallisation process monitoring allow for Cancer, Breast Cancer, Parkinson’s Disease and Arthritis. a better understanding of the process. These advances allow crystals GlaxoSmithKline also has a manufacturing and R&D facility in with specific physical properties, for example particle size and shape, Dungarvan, Co. Waterford and sales and marketing functions in to be created. It is possible to produce crystals of varying particle size, Dublin. GSK currently employs over 1,400 in Ireland. shape and form polymorphs of the same substance, but only one will be suitable for drug development and manufacture. In industry, the way an API is filtered and dried can have a very significant impact on the physical properties of the material. Calculating the percentage yield After the crystallisation process the amount of sample will have been reduced as impurities have been removed. To calculate how much of the pure substance was present in the initial impure sample, the percentage yield is calculated. Percentage yield = Mass of pure sample (after recrystallisation) x 100 Mass of impure sample (before recrystallisation) The percentage yield is a good indicator of the purity of the initial sample. A high percentage yield implies a low concentration of impurities, whereas a low percentage yield indicates a sample with a lot of impurities. You can find out more about the work of GlaxoSmithKline at www.gsk.com, www.gsk.com/worldwide/ie.htm or at www.sta.ie Glaxo comp the s a lea infect nervo The comm qualit to live World manu Curra the a facilit in de chem The C site w autom with P We a GSK’ Type Canc Glaxo Dung Dubli You Glax www Producing pure substances is a very important process, especially in the pharmaceutical industry. Separating insoluble solids from solvents is easily achieved using a simple technique called filtration. Soluble solids again are easily separated from solvents by evaporation, and chromatography is used to separate a mixture of liquids. But what happens when we have two soluble solids that we want to separate? In this lesson we will look at recrystallisation, a commonly-used process in the pharmaceutical industry. Fig.1 Filtration to remove insoluble impurities Beaker containing benzoic acid dissolved in minimum amount of boiling water Thermometer Benzoic acid crystals tapped sharply against the desk causing the crystals to fall to the sealed end. When about 3 mm of crystals are in the base of the tube it is placed in the oil bath. The temperature at which the sample begins to melt and the temperature at which it is completely melted are recorded. Aluminium block To double check your result, mix a sample of benzoic acid with some pure benzoic acid. If both Conical flask with hot concentrated Bunsen burner are pure benzoic acid the benzoic acid solution which still contains melting point will remain soluble impurities the same but if the sample Recrystallisation of benzoic acid and determination isofnot its pure melting point. benzoic acid then the melting point will be lowered. and at the same Boil about 100 cm3 deionised water in a suitable beaker Syllabus Reference What is recrystallisation? Practical Activities Recrystallisation is a very important purification technique, purifying substances by removing unwanted by-products. It is also used to manufacture the correct crystal size and shape of a material. These have Carbon a very signifi cant impact on how a Unitfactors 7.2 – can Planar compounds medicine acts when taken by a patient. The same principles and techniques of recrystallisation can be applied both on a laboratory and industry scale. Leaving Certificate Chemistry Mandatory Experiment – Leaving Certificate Junior Certificate Science Section 2A7 – Water and solutions What are the principles behind recrystallisation? Benzoic Acid Fig.1 Finding the melting point of benzoic acid Filter funnel with fluted filter paper to speed up the filtrarion process. Insoluble impurities left behind as residue Melting Point and Recrystallisation of its Determination of Benzoic Acid and of Recrystallisation time place a conical flask with about the same volume of boiling water I know I have a place pure substance? on a hot plate. Into the How neck do of this conical flask a fluted filter paper melting point ofwater. a substance the exact point atin which melts and wet the filter paperThe with boiling Theis not boiling water theitconical but rather the range of temperatures from when the samples starts to melt keeps everything warmuntil and stops premature recrystallisation. it has completely melted. The greater the range the more impurities Fig.2 After cooling, the remaining solution is filtered off Pure benzoic acid cystals The process depends on two principles; the fact that substances tend to be more soluble in a hot solvent than in cold solvent, and that each solute tends to behave as though it were alone in the solvent. How do I know what solvent to use? Using the correct solvent is a very important part of the process. The solute must be insoluble in the solvent at room temperature, and as the temperature of the solvent increases, the solubility of the solute also increases. It is also important that the impurities present are soluble in the solvent at room temperature and insoluble at higher temperatures. Learning Objectives On completing this section, the student will be able to: An excellent substance for showing this process is benzoic acid A molecular crystal rather than an ionic shown (C 6 H 5COOH). • Recognise the importance ofcrystal, the recrystallisation process by its low melting point of 122 °C, benzoic acid is used as an antimicrobial agent and is found in toothpastes, mouthwashes, cosmetics • Understand the principles behind recrystallisation and deodorants. Büchner funnel present. A range of less than 1 °C indicates a pure substance. Dissolve 1 gram of impure benzoic acid in the minimum amount of boiling water and leave it on theHow hot plate. Empty the boiling from the conical is crystallisation usedwater in industry? flask and replace the flThe askuseonof crystallisation the hot plate. Immediately filteris an the benzoic in the pharmaceutical industry important process for controlling the physical properties, yield and purityform of an on acid solution into the conical flask in small amounts. If any crystals Active Pharmaceutical Ingredient (API). Many production processes the paper use tiny amounts of boilingin water dissolve them. use crystallisation the final to stage of manufacture to This achieveprocess these targets. Recent advances in crystallisation process monitoring allow for will have removed all the insoluble impurities from the benzoic acid. a better understanding of the process. These advances allow crystals with specific physical properties, for example particle size and shape, Büchner flask The filtrate is then poured intoIt isa possible warmto beaker andof the water gently to be created. produce crystals varying particle size, substance, onlyside one will form polymorphs evaporated until tracesshape of and crystals beginof the to same appear on but the ofbe the Water containing soluble impurities suitable for drug development and manufacture. beaker. At this point you have a hot saturated solution of benzoic acid In industry, the way an API is filtered and dried can have a very significant so when the solution impact is cooled, crystals of of benzoic acid will come out on the physical properties the material. Impure • benzoic acid contains the impurities yield phthalicofacid and Calculate the percentage a sample after recrystallisation benzylbenzoate. If the impure sample is dissolved in a minimal volume of solution. Cool the solution by placing the beaker in an ice bath – the How can we check the purityofof hot solvent – in this case boiling water – and filtered to remove insoluble • the Outline role recrystallisation in industry lower the temperature the more benzoic acid will come out of solution and Calculating the percentage yield impurities, resulting the solution will of contain dissolved benzoic acid as our substance? well as dissolved impurities. theangreater your yield After will the be.crystallisation If the crystals don’t form immediately they process the amount of sample will have been A pure substance has a fi xed melting point while impure substance • Measure the melting point of crystals using the outlined procedure reduced as impurities have been removed. To calculate how much of the Upon cooling, the benzoic acid crystals comes out of solution as its melts over a wide range of temperatures and at a lower temperature can be encouraged by scraping the inside of the fl ask with a glass rod. pure substance was present in the initial impure sample, the percentage solubiluty in the solvent decreases. The impurities will remain in solution than the pure substance. The melting points of almost all substances is calculated. Remember that in any yield purifi cation process you are going to lose some of and can• be fiIdentify ltered off. crystals using melting point data from aretables. available in tables. Mass of pure sample (after recrystallisation) theofsubstance want. Filteryieldoff crystals using vacuumx 100 filtration It is very important when carrying out this experiment that rubber gloves To check the melting point place a few crystals the sample on you an Percentage = these Mass of impure sample (before recrystallisation) are worn, because organic substances can be absorbed through the aluminium block which has a thermometer inserted. Use a hot plate if possible. Any soluble impurities that are in the solution will still be fully skin, and as well, goggles should be worn to protect your eyes from hot to heat the block slowly. Watch the crystals carefully and note the The percentage a good indicator of the purity the initial liquids which may spray out from the flask. temperature at which they begin to melt and soluble the temperature at which in the cold water and so yield theyis will pass through the of filter paper. sample. A high percentage yield implies a low concentration of they have all melted. Compare this value with the value found on the Finally wash the crystals using tiny amounts of ice cold water to impurities, whereas a low percentage yield indicates a sample remove with a bottle of pure substance. Another method of checking the melting point of lot of impurities. crystals is to use a narrow capillary tube in an oil bath. The traces capillary tube the last of the impurities from their surface. The fact that the water General Learning Points has one end open and the other end sealed. The open end is pressed is ice cold means that it will dissolve the minimum amount of benzoic acid. into fine crystals of the substance and the turned upside down and Dry the crystals on a filter paper. Weigh the crystals and calculate your • Different separation techniques are used depending on nature of percentage yield. solutes and solvents. • Filtration can be used to separate insoluble solids from solvents. • Evaporation is used to separate soluble solids form solvents. • Recrystallisation is used to separate soluble solutes from a mixture of them in solution. • Benzoic acid is used as a microbial agent in toothpastes, mouthwashes, cosmetics and deodorants. True or False Indicate whether the following are true (T) or false (F) by drawing a circle around T or F. (a) Separation is used to separate two insoluble solids. T F Melting points are calculated to identify substances and to verify purity of samples. (b) Recrystallisation is a purifying technique. T F (c) An impure substance has a fixed melting point. T F • Recrystallisation is widely used in the pharmaceutical industry to control physical properties, yield and purity of Active Pharmaceutical Ingredients. (d) Organic substances tend to be less soluble in a hot solvent than in a cold solvent. T F • When choosing what solvent to use, remember more-polar compounds require polar solvents, where less-polar compounds require less polar solvents. (e) A range of 1 °C in melting point of a substance indicates a pure substance. T F (f) Benzoic acid is an ionic crystal due to its high melting point. T F (g) Polymorphs are substances with similar molecular composition but varying crystal structure. T F (h) A saturated solution is one which contains more solvent than solute. T F (i) The percentage yield is the mass of the pure sample divided by the mass of the initial sample. T F (j) Recrystallisation is used to produce crystals of specific size and shape. T F • Check your answers to these questions on www.sta.ie D Glaxo comp the s a lea infect nervo The comm qualit to live World manu Curra the a facilit in de chem The C site w autom with P We a GSK’ Type Canc Glaxo Dung Dubli You Glax www Determination of its Benzoic Acid and of Recrystallisation Melting Point ��� ���������������������� ������� �������������� �� mental Monitoring Producing pure substances is a very important process, especially in the pharmaceutical industry. Separating insoluble solids from solvents is easily achieved using a simple technique called filtration. Soluble solids again are easily separated from solvents by evaporation, and chromatography is used to separate a mixture of liquids. But what happens when we have two soluble solids that we want to separate? In this lesson we will look at recrystallisation, a commonly-used process in the pharmaceutical industry. Fig.1 Filtration to remove insoluble impurities Fig.1 Finding the melting point of benzoic acid Beaker containing benzoic acid dissolved in minimum amount of boiling water Thermometer Benzoic acid crystals Filter funnel with fluted filter paper to speed up the filtrarion process. Insoluble impurities left behind as residue Examination Questions What is recrystallisation? Junior Certificate 2005, Technology - Higher potential dividers) Aluminium block To double check your result, mix a sample of benzoic acid with some pure benzoic acid. If both Conical flask with hot concentrated Bunsen burner are in pure1800 benzoicprovided acid the • The invention of the battery by Alessandro Volta benzoic acid solution which still contains melting point will remain soluble impurities curious experimenters with a source of steady electric the same but if the current sample not pure much benzoic of acid whose properties they explored. During the 19th iscentury the then the melting point will basic theory of electricity was developed and many applications of be lowered. Did You Know? Recrystallisation is a very important purification technique, purifying substances by removing unwanted by-products. It is also used to manufacture the correct crystal size and shape of a material. These factors have a 2 very significant impact on how a Section B,can Question medicine acts when taken by a patient. The same principles and (concerning the design function of two different techniques of recrystallisation can beand applied both on a laboratory and industry scale.C, Question 4 Section tapped sharply against the desk causing the crystals to fall to the sealed end. When about 3 mm of crystals are in the base of the tube it is placed in the oil bath. The temperature at which the sample begins to melt and the temperature at which it is completely melted are recorded. electricity were invented: electromagnet (1820), electric motor (1821), (concerning robotics, remote control, sensor feedback in relation to the Fig.2 After cooling, the remaining solution is filtered off theory of electricity generation (1831), electric light (1878), first power How do I know I have a pure substance? What are the principles behind Mars Lander) recrystallisation? Pure benzoic acid cystals station (1879), first hydroelectric station (1882), first alternating The melting point ofpower a substance is not the exact point at which it melts but rather the range of temperatures from when the samples starts to melt The process depends on two principles; the fact that substances tend current generator (1888), electricity distribution system (1893), electric until it has completely melted. The greater the range the more impurities toJunior be more soluble in a hot solvent 2004, than in cold solvent, and that each Certifi cate Technology - Higher Büchner funnel A rangemachine of less than 1(1903). °C indicatesAll a pure substance. vacuum cleaner andpresent. washing these devices are solute tends to behave as though it were alone in the solvent. classed as electric. A student is required to produce a circuit which will turn on a water pump How is crystallisation used in industry? whendo low water what levelssolvent are detected by a sensor. How I know to use? • The invention of the diode in 1904 could be described as the beginning The use of crystallisation in the pharmaceutical industry is an important Thethe components below part areofavailable Using correct solvent islisted a very important the process.to Theconstruct the circuit. process for controlling the physical properties, and purity of an of electronics. Unlike wires, electric lights and yield electromagnets, solute must be insoluble in the solvent at room temperature, andResistor as the LED Sensor Transistor, Resistor 2K2, 330R, Motor (pump), Active Pharmaceutical Ingredient (API). Many production processes temperature of the solvent increases, the solubility of the solute also diodes conducts electricity in one direction only and their operation use crystallisation in the fi nal stage of manufacture to achieve these Variable resistor, battery increases. It is also important 9V that the impurities present are soluble in targets. Recent advances in crystallisation monitoring Another allow for cannot be adequately explained except in terms process of electrons. the solvent at room temperature and insoluble at higher temperatures. a better understanding of the process. These advances allow crystals development along with thespecifi same lines,properties, the triode, enables weak signals c physical for example particle size and shape, An excellent substance for showing this process is benzoic acid Büchner flask 1. Using the sensor and the variable resistor, sketch the circuit diagram for to bevacuum created. It is possible to produce crystals of varying size,as (C 6 H 5COOH). A molecular crystal rather than an ionic crystal, shown to be amplified. These tube diodes and triodes (or particle ‘valves’ inisthis shape and form polymorphs of the same substance, but only one will be by itsthe low potential melting pointdivider of 122 °C,required benzoic acid usedcircuit. as an antiWater containing soluble impurities they were called) were theforbuilding blocks electronics for about fifty suitable drug development andof manufacture. microbial agent and is found in toothpastes, mouthwashes, cosmetics 2. Name and explain your choice of material for the sensor. and deodorants. years. In industry, the way an API is filtered and dried can have a very significant 3. Explain why a variable resistor is used in the potential divider. impact on the physical properties of the material. Impure benzoic acid contains the impurities phthalic acid and 4. IndicateIfclearly onin athe variable benzylbenzoate. the impure which sample is pins dissolved minimal volume ofresistor should be used in • ofSolid-state semiconductor devices began to replace valves in the How can we check the purity hot solvent – in this case boiling water – and filtered to remove insoluble the potential divider. 1950s—crystal diodes at first and transistors some years later. In the Calculating the percentage yield impurities, the resulting solution will contain dissolved benzoic acid as our substance? well as dissolved impurities. first integrated came onthe the market andwill inhave 1972 the After thecircuits crystallisation process amount of sample been A pure substance has a fi xed melting point while 1960s an impurethe substance reduced as impurities have been To calculate how much of the Upon cooling, the benzoic acid crystals comes out of solution as its melts over a wide range of temperatures and atfiarst lower temperature commercial microprocessor chip wasremoved. released. Junior Certificate 2001, Technology - Higher solubiluty in the solvent decreases. The impurities will remain in solution and can be filtered off. than the pure substance. The melting points of almost all substances lot of impurities. 2001 Junior Certificate Technology HigherhasLevel one end open and the other end sealed. The open end is pressed • Transistors are the active components in many ‘transistorised’ devices into fine crystals of the substance and the turned upside down and The sketch shows a circuit for a high temperature alarm. (i) Identify the components ‘X’ any ‘Y’ State the purpose of component ‘Y’ in the circuit. S1 +9 V Z X R Y such as radios, tape recorders, etc. Increasingly they are integrated into more complex ‘chips’. The transistor is the solid state successor to the triode valve and following its invention it gradually replaced the vacuum tube in most applications. The invention is usually attributed to William Shockley, John Bardeen and Walter Brattain who in 1947 produced the first practical transistor device. However similar devices had been described in 1928 and 1934 but it seems that they were not manufactured. In contrast to the triode, the transistor is a solid device and its invention marked the beginning of solid-state physics.Today transistors are the basic subunits in most integrated circuits (ICs or ‘chips’) including microprocessors. 0V Why is a transistor used in this circuit? How can the cathode of the LED be correctly identified? (ii) If the maximum permitted current for the LED is 0.02 A, show how to calculate the value of the resistor ‘R’ required for the circuit. Which of the following values should be used for resistor ‘R’? 270 Ω, 330 Ω, 390 Ω, 470 Ω, 560 Ω, The fourth band in a resistor is either silver or gold. What does the colour of this band indicate? (iii) Name and sketch the symbol for the component which should be located at ‘Z’. For further examples of past paper questions check www.sta.ie The comm qualit to live World manu Curra the a facilit in de chem The C site w autom with P We a GSK’ Type Canc Glaxo Dung Dubli pure substance was present in the initial impure sample, the percentage yield is calculated. are available in tables. Section B, Question 2 • Although the distinction between electric and electronic devices is not It is very important when carrying out this experiment that rubber gloves To check the melting point place a few crystals of the sample on an Percentage yield = Mass of pure sample (after recrystallisation) 100 (concerning the design and operation of a temperature alarm: an sharp, the word electronic is nowadays usually reserved for xdevices Mass of impure sample (before recrystallisation) are worn, because organic substances can be absorbed through the aluminium block which has a thermometer inserted. Use a hot plate incomplete circuit diagram students were expected to the crystals carefully skin, and as well, goggles should be worn to was protect given your eyesand from hot to heat the block slowly. Watch andoperation note the whose depends on solid-state semiconductors. On this The percentage yield is a good indicator of the purity of the initial liquids which may spray out from the flask. temperature at which they begin to melt and the temperature at which complete it and explain how it functioned.) basis an ordinary electric ‘electric’ but it could argued that sample. lamp A high is percentage yield implies a lowbe concentration of they have all melted. Compare this value with the value found on the impurities, whereas a low percentage yield indicates a sample with a bottle of pure substance. Another method of checking the melting point a CFL lamp isof‘electronic’. crystals is to use a narrow capillary tube in an oil bath. The capillary tube Glaxo comp the s a lea infect nervo Revise the Terms Can you recall the meaning of these terms? Reviewing the terminology is a powerful aid for recall and retention. Electricity; electric circuit; current; voltage; battery; switch; automatic; sensor; component; thermostat; bimetallic strip; temperature; pressure; humidity; potential divider; in series; resistor; resistance; electronic; thermistor; LDR; calibrate; speaker; microphone; electric motor; electric generator; transducer; volt; millivolt; computer; operating system; computer network; ad hoc network; mote; wireless communication; pH probe; chemical sensor Check the Glossary of Terms for this lesson at www.sta.ie You Glax www