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BATCH CONTROLLER WITH TWO STAGE CONTROL AND ANALOG OUTPUT DATASHEET F136 - BATCH CONTROLLER IN RELATION TO THE BATCH PROCESS Advantages Signal output • Robust IP67 (NEMA Type4X) field enclosure. It is so rugged, you can even stand on it! • Intrinsically Safe available - ATEX and IECEx approval for gas and dust applications. • Programming can be done by your own crew, with the sensible menu-driven structure, saving cost and irritation. Know one, know them all! • Very diverse mounting possibilities: walls, pipes, panels or directly onto outdoor sensors! • Two configurable control outputs: for two-stage or one-stage control. • (0)4 - 20mA / 0 - 10V DC according to the batch process. • Scaled pulse output according to acc. total. Features • Large display shows preset value and running batch value simultaneously. • The analog output value reflects the course of the batch process; fourteen different profiles can be selected. • Self-learning overrun correction. • Easy operation to enter a batch value and to control the process. • Count-up and count-down function available. • Explosion/flame proof available. • Full Modbus communication RS232/485/TTL. • Loop or battery powered, 8 - 24V AC/DC or 115 - 230V AC power supply. • Sensor supply 3 / 8.2 / 12 / 24V DC. 1 Signal input Flow • Ability to process all types of flowmeter signals: Reed-switch, NAMUR, NPN/PNP pulse, Sine wave (coil), Active pulse signals, (0)4 - 20mA, 0 - 10V DC. Remote control • Start / Pause / Stop. Applications • The F-Series is your first and safest choice for field mount indicators in safe and hazardous area applications. Especially in harsh weather conditions like rain, snow, salty atmosphers and temperatures between -40°C up to +80°C (-40°F up to 176°F). • For batch applications where retransmission of the course of the proces is required. Alternative basic model: F030, F130 and F131 or more sophisticated models: 300-Series or the D-Series DIN panel mount indicators and controllers. General information Signal input Introduction The F136 will accept most pulse and analog input signals for volumetric flow or mass flow measurement. The input signal type can be selected by the user in the configuration menu without having to adjust any sensitive mechanical dip-switches or jumpers. The analog input is available with lineair and square root calculation and even as 4 - 20mA input loop powered. The F136 offers in addition to the standard functions an analog output signal in relation to the batch proces. This to transmit the course of the process. The operator can enter a batch quantity easily or execute repeating batches. During the batch, the preset value is displayed as well as the batched (or remaining) quantity. The automatic self-learning overrun correction ensures an accurate result after each batch. Communication All process data and settings can be read and modified manually or through the Modbus communication link (RS232 / RS485). If desired, the batch process can even be started and stopped through communication. Full Modbus functionality remains available for the Intrinsically Safe version (TTL). Display The display has large 17mm (0.67”) and 8mm (0.31”) digits. Besides the proces information, a seven digit resettable "day total" is available as well as an eleven digit non-resettable accumulated total. All values are backed-up in EEPROM memory every minute. Hazardous areas Configuration This model has been ATEX and IECEx certified Intrinsically Safe for gas and dust applications, with an allowed ambient temperature of -40°C to +70°C (-40°F to +158°F). A flame proof All configuration settings are accessed via a simple operator menu which can be password protected. Each setting is clearly indicated with an alphanumerical description, therefore avoiding confusing abbreviations and baffling codes. All settings are safely stored in EEPROM memory in the event of sudden power failure. Ex d enclosure with ATEX certification is also available. Enclosures Various types of enclosures can be selected, all ATEX and IECEx approved. As standard the F136 is supplied in an GRP panel mount enclosure, which can be converted to an field mount enclosure. Most popular is our rugged aluminum field mount enclosure with IP67 / NEMA Type4X rating. Both European or U.S. cable gland entry threads are available. Analog output signal The (0)4 - 20mA or 0 - 10V DC output signal is related to the batch process. For example, a 4mA will be generated when START has been pressed and this value will increase smootly to 18.7mA when the overrun correction closes the valve. The end value will be 20mA when the batch is finished. Fourteen different profiles are available to re-transmit the course of the process (see section profiles). The output signal can be passive, active or isolated where the passive output type will loop power the F136 as well. Overview application F136 Pulse output R2 (with 1-stage control only) Analog output Communication link Remote control: START PAUSE / STOP Control outputs Two outputs are available which can be configured to operate as two stage control for large batch quantities or as one stage control for smaller batches, where the second output is available as a scaled pulse output. The output signals can be passive NPN, active PNP or an isolated electromechanical relay. Control output R1 Control output R2 Flowmeter input 2 F136 F136 0.9" 14mm 1 2 / "NPT 15mm 38mm 24mm 24mm 36mm 36mm 1 2 / "NPT 15mm HP 1 2 / "NPT HT 6 x M12 HJ Ø22 ( 7/8") Ø22 ( 7/8") Ø22 ( 7/8") HK 1.18" 1.18" Flat bottom, no holes available. 1 /2"NPT HU 4 x M20 x 1.5 HV HZ 3 + Display example - 90 x 40mm (3.5” x 1.6”) + + = PL: input loop powered (terminals GND - 1 - 2 are not available) PB / PC: battery powered Internal long life Lithium battery AP: 8 - 30V DC Output loop powered - ZB: Backlight: 12 - 24V DC - PX: 8 - 30V DC PM: 115 - 230V AC - PF: 24V DC + 30mm (1.18") 30mm (1.18") + Ø12 - 24mm 24mm 36mm 36mm + = OR: mech. relay HH PF: 24V AC M20 x 1,5 Ø20 + 12mm 12mm - Ø20 PD - XI: 16 - 30V DC M20 x 1,5 = = OR: mech. relay + OT: passive trans. HG 07 08 I+ I+ I+ I+ I+ U U+ AU: 0 - 10V I AP: 4 - 20mA I- AI: 4 - 20mA I- AF: 4 - 20mA I AB: 0 - 20mA I - - + I+ I+ A - PL: 4 - 20mA U+ U: 0- 1 0V A: (0)4 - 20mA + P: active signal P: namur P: PNP + + + + P: reed switch / NPN 11 IR: Start 12 + 14 13 Ø16 10 09 P: coil Ø22 ( 7/8") OT: passive trans. 25mm 25mm AA: 4 - 20mA HF 06 M16 x 1,5 Ø20 05 Ø16 OA: active 24V DC HE 04 30mm 30mm 03 HO IR: Stop 15 + 16 ADDITIONAL INPUT HD OA: active 24V DC M20 x 1,5 PG9 ADDITIONAL INPUT GRP PD: 8 - 24V DC 12mm 12mm HN 17 112 mm (4.40") 02 M20 x 1,5 HM 18 19 20 21 Ø 7mm (0.27") 01 25mm 22 23 24 panel cut-out 00 25mm 25 26 27 A A DTR +12V RXD CT: TTL Intrinsically Safe CI: RS485 - 4 wire 28 RXD CH: RS485 - 2 wire DTR +12V CB: RS232 TXD B B TXD 29 COMMUNICATION 98 (3.86") 115 (4.53") FLOWMETER INPUT 60 mm (2.36") 130 mm (5.12") PD: 8 - 24V AC M20 x 1,5 HL ANALOG OUTPUT /2"NPT CONTROL OUTPUT R1 1 CONTROL / PULSE OUTPUT R2 M16 x 1,5 1.18" 22,50mm Aluminum POWER REQUIREMENTS 30mm 30mm HA 22,50mm (0.9") 30mm 30mm 22,50mm 75 mm (2.95") 22,50mm / "NPT Ø 7mm (0.27") 17mm 0.9" 130 mm (5.12") 14mm 1 2 22,50mm HB & HC enclosures 22,50mm (0.9") 22,50mm 1.18" 22,50mm PG9 17mm 29 mm (1.14") + 0.9" 31 mm (1.22") 15mm 120 mm (4.72") Y 30 Z 31 Aluminum & GRP panel mount enclosure + 16mm 120 mm (4.72") Dimensions enclosures Terminal connections Aluminum & GRP field / wall mount enclosures Typical wiring diagram F136-P-AP-CH-OT-PX Typical wiring diagram F136-A-AA-CB-OA-PD OUTPUT LOOP POWERED TERMINAL CONNECTORS F100 - series 24V AC / DC POWER SUPPLY TERMINAL CONNECTORS F100 - series Modbus communication type CB: RS232 26 16 + 3.2V 1M low-pass filter 15 Common ground + 3.2V 1M low-pass filter + 3.2V 1M low-pass filter Additional input type IR: START 12 Common ground Common ground Common ground 29 28 27 08 01 Common ground 00 01 Main supply Power supply type PX: 8 - 30V DC (not used in this example) 09 10 - 03 04 04 + Common ground 06 Common ground e.g. relay or solenoid *Supply voltage: 1.2 / 3.2V DC to sensor e.g. relay Control output type OA: active 24V DC pulse 123456 e.g. counter Control or pulse output type OA: active 24V DC pulse 03 Control or pulse output type OT: passive transistor Analog output type AA: active 4 - 20mA 05 - 05 06 + Common ground 07 Common ground e.g. indicator 02 - 07 - 08 + + 8 - 30V DC 8 - 24V AC Power supply type PD: 8 - 24V AC / DC 00 10 Common ground e.g. relay or solenoid Flowmeter input type A: (0)4 - 20mA Signal Analog output type AP: passive 4 - 20mA (loop powered) e.g. indicator Common ground Additional input type IR: START 11 Flowmeter input type: P pulse Signal Common ground Additional input type IR: PAUSE / STOP Supply * 11 Supply * 09 Circuit depends on type of signal Common ground 13 Common ground 14 Additional input type IR: PAUSE / STOP 8 - 24V DC - + 3.2V 1M low-pass filter Common ground + Common ground 26 DTR 12V 16 28 RXD 15 A 13 29 TXD 12 B 27 Modbus communication type CH: RS485 - 2 wire *Supply voltage: 3.2 / 8.2 / 12 / 24V DC to sensor 4 F136 Typical wiring diagram F136-P-AP-CH-OR-PF Typical wiring diagram F136-A-AI-CI-OR-PM 24V AC / DC POWER SUPPLY 29 29 A 28 A B 115 - 230V AC POWER SUPPLY Modbus communication type CI: RS485 - 4 wire 26 16 15 13 11 Flowmeter input type: P pulse 10 09 Common ground e.g. indicator 08 08 + 8 - 30V DC 07 05 05 e.g. relay or solenoid 03 Main supply Power supply type PM: 115 - 230V AC 00 01 02 24V AC Common ground 00 Power supply type PF: 24V AC / DC 01 02 03 e.g. relay or solenoid *Supply voltage: 1.2 - 3.2 - 8.2 - 12 - 24V DC to sensor F136 Control or pulse output type OR: mechanic relay 04 04 Control or pulse output type OR: mechanic relay e.g. relay or solenoid Common ground Analog output type AI: 8 - 30V DC passive isolated 4 - 20mA 06 06 07 e.g. relay or solenoid Main supply Flowmeter input type A: (0)4 - 20mA Signal Analog output type AP: passive 4 - 20mA (loop powered) e.g. indicator Common ground Additional input type IR: START Supply * 11 Common ground 10 Signal Additional input type IR: PAUSE / STOP 12 16 15 Common ground Supply * 09 Circuit depends on type of signal Common ground + 3.2V 1M low-pass filter Additional input type IR: START 13 + 3.2V 1M low-pass filter Common ground 12 Common ground + 3.2V 1M low-pass filter Additional input type IR: PAUSE / STOP - + 3.2V 1M low-pass filter Common ground + Common ground 26 27 B Y 28 Modbus communication type CH: RS485 - 2 wire Z 31 TERMINAL CONNECTORS F100 - series 30 TERMINAL CONNECTORS F100 - series *Supply voltage: 3.2 / 8.2 / 12 / 24V DC to sensor 5 N L1 Hazardous area applications Certificate of conformity KEMA 03ATEX1074 X • IECEx DEK 11.0042X The F136-XI has been certified according ATEX and IECEx by DEKRA for use in Intrinsically Safe applications with an ambient temperature of -40°C to +70°C (-40°F to +158°F). • The ATEX markings for gas and dust applications are: II 1 G Ex ia IIB/IIC T4 Ga II 1 D Ex ia IIIC T100 °C Da. • The IECEx markings for gas and dust applications are: Ex ia IIC/IIB T4 Ga and Ex ia IIIC T100 °C Da. Besides the I.S. power supplies for the control outputs, it is allowed to connect up to three I.S. power supplies in IIB/IIIC applications or one in IIC applications. Consult the certificate for the maximum input and output values of the circuits. Full functionality of the F136 remains available, including two stage control, 4 - 20mA output, pulse output and Modbus communication (type CT). Power supply type PD-XI offers a 8.2V sensor supply e.g. for one Namur sensor. An ATEX approved flame proof Ex d enclosure is available as well. Please contact your supplier for further details. Configuration example IIB / IIIC and IIC - F136-P-AP-(CT)-OT-PX-XI - Output loop powered unit 16 Additional input type IR: PAUSE / STOP Ci is negligibly small Additional input type IR: START SAFE AREA 15 Ci is negligibly small HAZARDOUS AREA 11 Supply * Flow meter input type: P pulse 10 09 e.g. indicator Uo=max 30V Po=max 750mW 08 Common ground Ci is negligibly small - Signal + Circuit depends on type of signal Common ground 13 Common ground + 3.2V 1M low-pass filter Modbus communication type CT: TTL (not used in this example). 12 + 3.2V 1M low-pass filter Io=max 100mA 07 Analog output type AP: passive 4 - 20mA (output loop powered) Common ground 05 04 Uo=max 30V - 03 Po=max 750mW + Common ground Control output type OT: passive transistor Po=max 750mW e.g. relay Ci is negligibly small Control or pulse output type OT: passive transistor Uo=max 30V Io=max 100mA - 06 + Common ground e.g. relay Ci is negligibly small POWER SUPPLY and / or REPEATER Io=max 100mA For example MTL 5525 / MTL 5541 e.g. indicator POWER SUPPLY e.g. MTL 5525 or SWITCH INTERFACE e.g. MTL 5511 e.g. relay POWER SUPPLY e.g. MTL 5525 or SWITCH INTERFACE e.g. MTL 5511 e.g. relay Note: above values are safety values. Consult the technical specification for operational values. * Note sensor supply voltage: 1.2V DC for coil sensors or 3.2V DC for other pulse sensors. 6 F136 Configuration example IIB / IIIC - F136-A-AF-CT-OT-(PC)-(PD)-XI - Power requirement 16 - 30V DC or battery powered HAZARDOUS AREA TERMINAL CONNECTORS F100 - series SAFE AREA TXD 29 Modbus communication type CT: TTL 28 Uo=max 30V RXD 26 16 Additional input type IR: PAUSE / STOP Ci is negligibly small Additional input type IR: START 15 Ci is negligibly small 11 Supply * + e.g. indicator Analog output type AF: passive floating 4 - 20mA 07 06 05 04 03 02 01 Due to analog output type AF, the unit has to be powered with battery type PC or with external power supply type PD. Power supply type PD: 16 - 30V DC 00 Common ground Po=max 750mW e.g. relay Uo=max 30V POWER SUPPLY Uo=max 30V Io=max 100mA Io=max 100mA - Main supply Control output type OT: passive transistor - Common ground Po=max 750mW Io=max 100mA e.g. relay or counter Ci is negligibly small e.g. relay POWER SUPPLY e.g. MTL 5525 or SWITCH INTERFACE e.g. MTL 5511 Uo=max 30V + Common ground e.g. indicator POWER SUPPLY e.g. MTL 5525 or SWITCH INTERFACE e.g. MTL 5511 Po=max 750mW Control output type OT: passive transistor REPEATER For example MTL 5541 POWER SUPPLY e.g. MTL 5525 and / or REPEATER e.g. MTL 5541 Uo=max 30V - e.g. relay Ci is negligibly small Po=max 750mW Io=max 100mA + Ci = 17nF Uo=max 30V Io=max 100mA + 08 09 Flow meter input type: A (0)4 - 20mA - Ci is negligibly small + Common ground 10 Signal - Circuit depends on type of signal Common ground For example: MTL5051 14 + 3.2V 1M low-pass filter 13 Common ground Po=max 850mW 12 + 3.2V 1M low-pass filter e.g. PC - Common ground 27 + DTR +12V Io=max 250mA ISOLATOR: I.S. Certified Isolator TTL to RS232 / RS422 / TTL Po=max 750mW For example MTL 5525 Note: above values are safety values. Consult the technical specification for operational values. * Note power supply type PD: the supply voltage to pulse sensors is maximum 8.7V (Uo=max 8.7V Io=max 25mA Po=max 150mW) and to analog sensors as connected to terminal 1 (internally linked). F136 7 Profiles increasing output Selectable profiles analog output signal: Overrun Up 20 20 15 15 0-20mA 0-20mA Stay 10 10 5 5 0 0 -25 0 25 50 75 100 -25 125 0 Batchprocess % 25 100 125 75 100 125 75 100 125 End Up 20 20 15 15 10 10 5 5 0 0 -25 0 25 50 75 100 -25 125 0 Batchprocess % 25 50 Batchprocess % End Down Bounce Up 20 20 15 15 0-20mA 0-20mA 75 0-20mA 0-20mA Overrun Down 10 10 5 5 0 0 -25 0 25 50 75 100 125 -25 Batchprocess % 0 25 50 Batchprocess % Bounce Down -25%: 0%: 75%: 100%: 125% 20 15 0-20mA 50 Batchprocess % Situation before a next batch start. The moment after START has been pressed. Valve will be closed due to the overrun correction. End of overrun-time which is end-of-batch. Situation after end-of-batch. 10 5 0 -25 0 25 50 75 100 125 Batchprocess % 8 F136 Profiles decreasing output Selectable profiles analog output signal: Stay Overrun Up 15 15 0-20mA 20 0-20mA 20 10 10 5 5 0 0 -25 0 25 50 75 100 125 -25 0 Batchprocess % 25 Overrun Down 75 100 125 75 100 125 100 125 End Up 15 15 0-20mA 20 0-20mA 20 10 10 5 5 0 0 -25 0 25 50 75 100 125 -25 0 Batchprocess % 25 50 Batchprocess % End Down Bounce Up 15 15 0-20mA 20 0-20mA 20 10 10 5 5 0 0 -25 0 25 50 75 100 -25 125 Batchprocess % -25%: 0%: 75%: 100%: 125% 20 0-20mA 15 10 5 0 -25 0 25 50 0 25 50 75 Batchprocess % Bounce Down 75 100 125 Batchprocess % F136 50 Batchprocess % 9 Situation before a next batch start. The moment after START has been pressed. Valve will be closed due to the overrun correction. End of overrun-time which is end-of-batch. Situation after end-of-batch. Directives & Standards Technical specification EMC Low voltage RoHS ATEX / IECEx IP & NEMA General Display Type Dimensions Digits Refresh rate Option ZB Note ZB High intensity reflective numeric and alphanumeric LCD, UV-resistant. 90 x 40mm (3.5” x 1.6”). Seven 17mm (0.67") and eleven 8mm (0.31") digits. Various symbols and measuring units. User definable: fast, 1sec , 3sec, 15sec, 30sec, off. Transflective LCD with white LED-backlight. Good readings in full sunlight and darkness. Only available for safe area applications. Directive 2014/30/EU, FCC 47 CFR part 15. Directive 2014/35/EU Directive 2011/65/EU Directive 2014/34/EU, IEC 600079-0, IEC 60079-11. EN 60529 & NEMA 250 Enclosure General Window Sealing Control keys Polycarbonate window. Silicone. Three industrial micro-switch keys. UV-resistant silicone keypad. Ambient temperature Safe areas -40°C to +80°C (-40°F to +176°F). Intrinsically Safe -40°C to +70°C (-40°F to +158°F). Aluminum wall / field mount enclosures General Power requirements Dimensions Weight Type AP Analog output loop powerd, 8 - 30V DC. Power consumption max 0.5 Watt. Type PB Long life Lithium battery - life-time depends upon settings and configuration - up to 5 years. (requires PD, PL or PX) Type PC Intrinsically Safe long life lithium battery - life-time depends upon settings and configuration - up to 5 years. (requires XI and PD or PX) Type PD 8 - 24V AC / DC ± 10%. Power consumption max. 10 Watt. Intrinsically Safe: 16 - 30V DC; power consumption max. 0.75 Watt. Type PF 24V AC / DC ± 10%. Power consumption max. 15 Watt. Type PL Input loop powered from sensor signal 4 - 20mA (type “A”) - requires types AI and OT (not Xi). Type PM 115 - 230V AC ± 10%. Power consumption max. 15 Watt. Type PX 8 - 30V DC. Power consumption max. 0.5 Watt. Type ZB 12 - 24V DC ± 10%. Power consumption max. 1 Watt. Note PB/PF/PM Not available Intrinsically Safe. Note PF/PM The total consumption of the sensors and outputs may not exceed 400mA @ 24V. Note For Intrinsically Safe applications, consult the safety values in the certificate. Type HA Type HL Type HM Type HN Type HO Type HP Type HT Type HU Type HV Type HZ GRP wall / field mount enclosures General Dimensions Weight Type HD Type HE Type HF G Type H Type HH Type HJ Type HK Sensor excitation Type PB/PC/PX Note Type PD Type PD-XI Note Type PF / PM Die-cast aluminum wall/field mount enclosure IP67 / NEMA Type4X with 2-component UV-resistant coating. 130 x 120 x 75mm (5.12" x 4.72" x 2.95") - W x H x D. 1100 gr. Cable entry: 2 x PG9 and 1 x M20. Cable entry: 3 x 1/2" NPT. Cable entry: 2 x M16 and 1 x M20. Cable entry: 1 x M20. Cable entry: 2 x M20. Cable entry: 6 x M12. Cable entry: 1 x 1/2" NPT. Cable entry: 3 x 1/2" NPT. Cable entry: 4 x M20. Cable entry: no holes. 3V DC for pulse signals and 1.2V DC for coil pick-up. This is not a real sensor supply. Only suitable for sensors with a very low power consumption like coils (sine wave) and reed-switches. 1.2 / 3 / 8.2 / 12 / 24V DC - max. 50mA @ 24V DC. 1.2 / 3 / 8.2V DC - max. 7mA @ 8.2V DC and mains power supply voltage (as connected to terminal 1). In case PD-XI and signal A or U: the sensor supply voltage is according to the power supply voltage connected to terminal 1. Also terminal 2 offers the same voltage. 1.2 / 3 / 8.2 / 12 / 24V DC - max. 400mA @ 24V DC. GRP wall/field mount enclosure IP67 / NEMA Type4X, UV-resistant and flame retardant. 130 x 120 x 75mm (5.12" x 4.72" x 2.95") - W x H x D. 600 gr. Cable entry: no holes. Cable entry: 2 x Ø 16mm and 1 x Ø 20mm. Cable entry: 1 x Ø 22mm (7/8"). Cable entry: 2 x Ø 20mm. Cable entry: 6 x Ø 12mm. Cable entry: 3 x Ø 22mm (7/8"). Flat bottom, cable entry: no holes. Panel mount enclosures Dimensions Panel cut-out Type HB Weight Type HC Weight 130 x 120 x 60mm (5.12" x 4.72" x 2.36") - W x H x D. 115 x 98mm (4.53" x 3.86") L x H. Die-cast aluminum panel mount enclosure IP65 / NEMA Type4X. 600 gr. GRP panel mount enclosure IP65 / NEMA Type4X, UV-resistant and flame retardant. 450 gr. Terminal connections Type Removable plug-in terminal strip. Wire max. 1.5mm2 and 2.5mm2. Data protection Type Password EEPROM backup of all settings. Backup of running totals every minute. Data retention at least 10 years. Configuration settings can be password protected. 10 F136 Analog output Hazardous area Intrinsically Safe (Type XI) ATEX certification IECEx certification Ambient Ta Function Accuracy II 1 G Ex ia IIB/IIC T4 Ga. II 1 D Ex ia IIIC T100 °C Da. Ex ia IIC/IIB T4 Ga. Ex ia IIIC T100 °C Da. -40°C to +70°C (-40°F to +158°F). Update time Type AA Type AB Type AF Explosion proof (Type XF) ATEX certification Type XF Weight Note Type AI II 2 G / Ex d IIB T5 Gb. II 2 D / Ex t IIIB T100 °C Db. Dimensions of enclosure: 300 x 250 x 200mm (11.8" x 9.9" x 7.9") L x H x D. Appr. 15kg. IECEx available on request. Type AP Type AU Transmitting process situation. 10 bit. Error < 0.05%. Analog output signal can be scaled to any desired range. Eight times per second. Active 4 - 20mA output (requires PD, PF, PM or PX). Active 0 - 20mA output (requires PD, PF, PM or PX). Passive floating 4 - 20mA output for Intrinsically Safe applications (requires XI + PD or PX). Passive galvanically isolated 4 - 20mA output - also available for battery powered models. Passive 4 - 20mA output - not isolated. Unit will be loop powered. Active 0 - 10V DC output (requires PD, PF, PM or PX). Digital outputs Function Signal inputs Flowmeter Type P Coil / sine wave (HI: 20mVpp or LO: 80mVpp sensitivity selectable), NPN/PNP, open collector, reedswitch, Namur, active pulse signals 8 - 12 and 24V DC. Frequency Minimum 0Hz - maximum 7kHz for total and flow rate. Maximum frequency depends on signal type and internal low-pass filter. E.g. reed switch with low-pass filter: max. frequency 120Hz. K-Factor 0.000010 - 9,999,999 with variable decimal position. Low-pass filter Available for all pulse signals. Option ZF coil sensitivity 10mVpp. Type A (0)4 - 20mA. Analog input signal can be scaled to any desired range within 0 - 20mA. Type U 0 - 10V DC. Analog input signal can be scaled to any desired range within 0 - 10V DC. Accuracy Resolution: 14 bit. Error < 0.025mA / ± 0.125% FS. Low level cut-off programmable. Span 0.000010 - 9,999,999 with variable decimal position. Update time Four times per second. Voltage drop Type A: 2.5V @ 20mA. Load impedance Type U: 3kOhm. Relationship Linear and square root calculation. Note For signal type A and U: external power to sensor is required; e.g. type PD. Frequency Type OA Type OR Type OT User defined: batch process one or two stage control - scaled pulse output according the running batch or according accumulated total. Max. 500Hz. Pulse length user definable between 0.001 second up to 9.999 seconds. Two active 24V DC transistor outputs (PNP); max. 50mA per output (requires PD, PF, PM or PX). Two electro-mechanical relay outputs (N.O.) - isolated; max. switch power 230V AC - 0.5A per relay (requires PF or PM). Two passive transistor outputs (NPN) - not isolated. Max. 50V DC - 300mA per output. Operational Operator functions Displayed functions • Preset value - can be entered by the operator. • Batched quantity or remaining quantity. • Total and accumulated total. • Total can be reset to zero by pressing the STOPkey twice. Preset / total Digits Units Decimals Note 7 digits. L, m3, GAL, USGAL, kg, lb, bbl, no unit. 0 - 1 - 2 or 3. Total can be reset to zero. Additional inputs Accumulated total Function Digits 11 digits. Units / decimals According to selection for total. Note Can not be reset to zero. Type IR Duration Remote control: Two terminal inputs to start, stop and reset the batch process. Internally pulled-up switch contact - NPN. Minimum pulse duration 100msec. Accessories Mounting accessories Signal outputs Communication option Function Protocol Speed Addressing Type CB Type CH Type CI Type CT F136 ACF02 ACF05 Reading display information, reading / writing all configuration settings. Modbus RTU. 1200 - 2400 - 4800 - 9600 baud. Maximum 255 addresses. RS232 RS485 2-wire RS485 4-wire TTL Intrinsically Safe. ACF06 ACF07 ACF08 ACF09 ACF11 11 Stainless steel wall mounting kit. Stainless steel pipe mounting kit (worm gear clamps not included). Two stainless steel worm gear clamps Ø 44 - 56mm. Two stainless steel worm gear clamps Ø 58 - 75mm. Two stainless steel worm gear clamps Ø 77 - 95mm. Two stainless steel worm gear clamps Ø 106 - 138mm. Swivel with 25° movement from center axis for direct flowmeter mounting: 1” NPT to 1/2” NPT. Ordering information Standard configuration: F136-P-AP-CX-HC-IR-OT-PX-XX-ZX. Ordering information: F136 Flowmeter input signal A P U (0)4 - 20mA input. Pulse input: coil, npn, pnp, namur, reed-switch. 0 - 10V DC input. AA AB AF AI AP AU Active 4 - 20mA output - requires PD, PF, PM or PX. Active 0 - 20mA output - requires PD, PF, PM or PX. I.S. floating 4 - 20mA output - requires XI + PD or PX. Isolated 4 - 20mA output. Passive 4 - 20mA output, loop powered unit. Active 0 - 10V DC output - requires PD, PF, PM or PX. CB CH CI CT CX Communication RS232 - Modbus RTU. Communication RS485 - 2wire - Modbus RTU. Communication RS485 - 4 wire - Modbus RTU. Intrinsically Safe TTL - Modbus RTU. No communication. HB HC Aluminum enclosure. GRP enclosure. -_ -A _ -C _ -H _ -IR -O _ -P _ -X _ -Z _ Analog output signal Communication Panel mount enclosures - IP65 / NEMA Type4X GRP field / wall mount enclosures - IP67 / NEMA Type4X HD HE HF G H HH HJ HK Cable entry: no holes. Cable entry: 2 x Ø 16mm & 1 x Ø 20mm. Cable entry: 1 x Ø 22mm (7/8”). Cable entry: 2 x Ø 20mm. Cable entry: 6 x Ø 12mm. Cable entry: 3 x Ø 22mm (7/8”). Flat bottom, cable entry: no holes. Aluminum field / wall mount enclosures - IP67 / NEMA Type4X HA HL HM HN HO HP HT HU HV HZ Cable entry: 2 x PG9 + 1 x M20. Cable entry: 2 x 1/2”NPT. Cable entry: 2 x M16 + 1 x M20. Cable entry: 1 x M20. Cable entry: 2 x M20. Cable entry: 6 x M12. Cable entry: 1 x 1/2”NPT. Cable entry: 3 x 1/2”NPT. Cable entry: 4 x M20. Cable entry: no holes. IR Remote control input to start, pause or stop. OA OR OT Two active transistor outputs - requires PD, PF, PM or PX. Two mechanical relay outputs - requires PF or PM. Two passive transistor outputs - standard configuration. PD PF PL PM PX 8 - 24V AC/DC + sensor supply - with XI: 16 - 30V DC. 24V AC/DC + sensor supply. Input loop powered from sensor signal type “A” - requires AI and OT (not Xi). 115 - 230V AC + sensor supply. Basic power supply 8 - 30V DC (no real sensor supply). PB PC Lithium battery powered - requires PD, PL or PX. Lithium battery powered - Intrinsically Safe - requires XI, and PD or PX. XI XF XX Intrinsically Safe, according ATEX and IECEx. Ex d enclosure - 3 keys according ATEX. Safe area only. ZB ZF ZX Backlight. Coil input 10mVpp. No options. Additional input signal Digital output signals Power requirements Additional battery supply (optional) Other options The bold marked text contains the standard configuration. Available Intrinsically Safe. Specifications are subject to change without notice. Fluidwell bv P.O. Box 6 5460 AA - Veghel - The Netherlands Telephone: +31 (0)413 343 786 Telefax: +31 (0)413 363 443 email: [email protected] Internet: www.fluidwell.com 12 Copyright: Fluidwell bv - 2017 - F136-DATA-EN-V1704 Hazardous area