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TI Designs Wide-VIN Supervised, Multi-Rail Power Supply With LowVoltage MCU Core Rail Reference Design Guide Description The TIDA-01369 reference design is a power supply designed for providing power to lock-step, dual-core microcontrollers (MCUs) with functional safety architectures. Both power management products used in the design operate over a wide input voltage range to support direct connection to an automotive battery line or industrial DC supply. MCUs from multiple vendors are supported by the design. The core and I/O rails for the MCU are supervised. If a fault condition occurs, the MCU is disabled by hardware RESET output signals, and the latching fault condition is reported to the MCU after normal operation is resumed. The reference design emphasizes the complementary features of three products from TI: the TPS653850-Q1 power management IC (PMIC), the TPS57160-Q1 asynchronous DC-DC buck converter, and the TPS3700-Q1 overvoltage and undervoltage supervisor. Resources TIDA-01369 TPS653850-Q1 or TPS653853-Q1 TPS57160-Q1 TPS3700-Q1 Features • Supports Power and Sequencing Requirements of Various Lock-Step Dual Core MCUs • Low-Voltage MCU Core Rail with 3% Voltage Ripple From 5-mA to 1.5-A Load • Optimized for Hercules TMS570xxxxx Product Family • Supervisor and Reset Signals for MCU With Latching Fault Condition • Operates over a Wide VIN from 2.6 V to 36 V (Ideal for Automotive Battery or Industrial Supplies) Applications • Automotive - Electric Power Steering (EPS) • Industrial – Elevators and Escalators – Rail Transport Motor and Actuator Control – Brushless DC Motor Drives Design Folder Product Folder Product Folder Product Folder ASK Our E2E Experts 3.5 V to 18 V 12V Typ. 1.23 V, 1.5 A max Œ-Filter and Reverse Voltage protection VCC_Core VIN PH VDDIO VDD5 TPS57160-Q1 VDDIO VDD INA+ VDD5 uC_RST OUTA TPS3700-Q1 ENABLE uC_RST OUTB INB- VDD6 6V Preregulator VBATP (Buck-Boost) VDD6 Wake-up from CAN CANWU 5V LDO IGN from Ignition VSOUT1 VSOUT2 VSOUT1 VSOUT2 Sensor LDOs uC_RST NRES ERROR/WDI 4 SPI VDD5 VDD5 TPS653850-Q1 VCC_Core VDD3-5 µC Core Rail VDD3-5 VDD3/5 3.3 or 5V LDO µC IO Rail VDDIO Lock-Step Dual-Core MCU Diagnostics Analog Digital DIAG_OUT GPIO ADC uC_RST 3 (Ex: Hercules TMS570LS1224) RESET SPI ERROR Copyright © 2016, Texas Instruments Incorporated Copyright © 2016, Texas Instruments Incorporated An IMPORTANT NOTICE at the end of this TI reference design addresses authorized use, intellectual property matters and other important disclaimers and information. TIDUCK6B – December 2016 – Revised May 2017 Submit Documentation Feedback Wide-VIN Supervised, Multi-Rail Power Supply With Low-Voltage MCU Core Rail Reference Design Guide Copyright © 2016–2017, Texas Instruments Incorporated 1 System Overview www.ti.com 1 System Overview 1.1 System Description The TIDA-01369 reference design operates directly from a 2.6 V to 36 V car battery input and DC-to-DC converters provide all supply rails for the MCU, while additional integrated LDOs provide power for the controller area network (CAN) transceivers, inputs and outputs (I/Os), analog-to-digital converter (ADC), and sensors (protected sensor supply LDO). The design focuses on the TPS653850-Q1 (or TPS653853-Q1) as a flexible multi-rail power supply (or PMIC) using LDOs to generate five low-noise voltage rails from a preregulated 6-V buck-boost supply for CAN, I/Os, ADC, and sensors. The TPS57160-Q1, an asynchronous buck converter, supplies power to the MCU core (nominal 1.23 V for the TMS570LS1224 in this assembly variation of the design) directly from the battery. The sequencing and load regulation of the MCU are critical and, as a result, the MCU core rail is supervised by the TPS3700-Q1. The other rails are supervised and monitored by the TPS65385x-Q1. Both the TPS65385x-Q1 and TPS57160-Q1 offer a wide-VIN range supporting start-stop and cold crank conditions down to 2.6 V, resets, and then alerts the MCU of overvoltage (OV) or undervoltage (UV) fault conditions on the MCU rails. 1.2 Key System Specifications Table 1. Key System Specifications PARAMETER 2 SPECIFICATIONS DETAILS Input power source Direct connection to Automotive Battery line or Industrial DC Power Supply. Fully operational between VBAT_IN of 4 V to 36 V (after battery power up with VBAT_IN = 7 to 36 V). Cold-crank supported with VBAT_IN range between 2.6 V and 36 V targeted by design Section 1.4 MCU core rail supply output Vout_BUCK = 1.23 V nominal (1.14 V minimum, 1.32 V maximum) Section 1.4.2 Low MCU core rail ripple voltage ±4% Vout_BUCK Section 1.4.2 MCU core rail voltage supervisor Fault condition triggered within ±5% Vout_BUCK Section 1.4.3 Combined MCU reset signals for overvoltage or undervoltage monitoring Overvoltage and undervoltage conditions of supervisor analogOR with reset pin of multi-rail power supply. All open-drain outputs required. Power Management IC (PMIC) or Multirail power supply for lock-step dual core MCUs Provides multiple output voltages and digital signals in the correct order, with the correct timing for power-up and powerdown sequencing, overvoltage and undervoltage monitoring, and diagnostics to provide power fault information to MCU. Section 1.4.1 Preregulator Preregulator operates as a step-up (boost) or step-down (buck) converter to generate 6 V from VBAT_IN for all power rails other than MCU core rail. Section 1.4.1 CAN power supply output Provides a regulated 5-V rail at 200 mA for a CAN transceiver Section 1.4.1 I/O supply output Provides voltage rail for MCU inputs and outputs (I/O) with a reference voltage of 3.3 V or 5 V at 350 mA Section 1.4.1 Sensor supply output Two low-noise sensor (or ADC) supply rails: VSOUT1 = 3.3 V or 5 V at 120 mA VSOUT2 = 3.3 V or 5 V at 20 mA Section 1.4.1 Operating temperature AEC-Q100 Grade 1, –40ºC to +125ºC Section 1.4 Low EMI emissions Input π-filter and low-pass output filter added for optional CISPR 25 emissions testing Section 1.3 Working environment Automotive and industrial applications Section 1.4 Form Factor Smallest layout achievable to meet the above requirements with all AEC-Q100 ICs, AEC-Q101 semiconductors, and AEC-Q200 passive components Section 5.3 Wide-VIN Supervised, Multi-Rail Power Supply With Low-Voltage MCU Core Rail Reference Design Guide Section 1.4 TIDUCK6B – December 2016 – Revised May 2017 Submit Documentation Feedback Copyright © 2016–2017, Texas Instruments Incorporated System Overview www.ti.com 1.3 Block Diagram 3.5 V to 18 V 12V Typ. 1.23 V, 1.5 A max Œ-Filter and Reverse Voltage protection VCC_Core VIN PH VDDIO VDD5 TPS57160-Q1 VDDIO VDD INA+ VDD5 uC_RST OUTA TPS3700-Q1 ENABLE uC_RST OUTB INB- VDD6 6V Preregulator VBATP (Buck-Boost) VDD6 Wake-up from CAN CANWU 5V LDO VSOUT1 VSOUT2 TPS653850-Q1 VSOUT1 VSOUT2 Sensor LDOs uC_RST NRES ERROR/WDI 4 SPI VDD5 VDD5 IGN from Ignition VCC_Core VDD3-5 µC Core Rail VDD3-5 VDD3/5 3.3 or 5V LDO µC IO Rail VDDIO Lock-Step Dual-Core MCU Diagnostics Analog Digital DIAG_OUT GPIO ADC uC_RST 3 (Ex: Hercules TMS570LS1224) RESET SPI ERROR Copyright © 2016, Texas Instruments Incorporated 1.4 Highlighted Products This reference design features the following devices, see corresponding data sheets for additional information: • TPS653850-Q1 • TPS57160-Q1 • TPS3700-Q1 1.4.1 TPS653850-Q1 Multirail Power Supply for Microcontrollers in Safety-Relevant Applications The following excerpt from the TPS653850-Q1 data sheet highlights the features relevant to the operation of this reference design (see Figure 1): The TPS653850-Q1 (or TPS653853-Q1) device is a multi-rail power supply designed to supply microcontrollers (MCUs) in safety relevant applications, such as those found in the automotive industry. The device supports microcontrollers with dual-core lockstep (LS) or loosely coupled architectures (LC). The TPS653850-Q1 device integrates multiple supply rails to power the MCU, CAN, or FlexRay, and external sensors. A buck-boost converter with internal FETs converts the input battery voltage between 2.3 V and 36 V to a 6-V preregulator output that supplies the other regulators. An integrated charge pump provides an overdrive voltage for the internal regulators, and can also be used to drive an external NMOS FET as reverse battery protection. The device supports wakeup from an ignition (IGN) signal or wakeup from a CAN transceiver signal. TIDUCK6B – December 2016 – Revised May 2017 Submit Documentation Feedback Wide-VIN Supervised, Multi-Rail Power Supply With Low-Voltage MCU Core Rail Reference Design Guide Copyright © 2016–2017, Texas Instruments Incorporated 3 System Overview www.ti.com An independent-voltage monitoring unit inside the device monitors undervoltage and overvoltage on all internal supply rails and regulator outputs of the battery supply. Regulator current limits and temperature protections are also implemented. The TPS653850-Q1 device features a question-answer watchdog, MCU error-signal monitor, clock monitoring on internal oscillator, self-check on clock monitor, cyclic redundancy check (CRC) on non-volatile memory and SPI communication, a diagnostic output pin allowing MCU to observe device internal analog and digital signals, a reset circuit for the MCU and an enable output to disable external power-stages on any detected system-failure. A built-in self-test (BIST) allows for monitoring the device functionality at start-up. A dedicated DIAGNOSTIC state allows the MCU to check TPS653850-Q1 functionality. Battery Voltage (2.3 V to 36 V) TPS653850-Q1 5V CAN wakeup CAN Interface Multirail Power Supply Ignition EN FETs Voltage Monitor 3.3 V / 5 V DRVOFF ENDRV RESET Error Signal Monitor 6 × PWM 3 × HS NRES ERROR Dual-Core Lock-Step Microcontroller Watchdog SPI DIAG_OUT M Motor-Driver (DRV320x) 3 × LS SPI SPI DIAG_OUT 3.3 V, 5 V Sensor 1 Sensor 2 3.3 V / 5 V Copyright © 2016, Texas Instruments Incorporated Figure 1. TPS653850-Q1 Simplified Schematic The TPS653850-Q1 was chosen as the central component in this reference design, because it is a flexible multirail power supply frequently used as a PMIC for a variety of lock-step dual-core MCUs in automotive and industrial applications. It provides low-noise voltage rails at 3.3 V and 5 V at varying output currents from its five integrated LDOs. All of these LDOs are powered from a single buck-boost preregulator, VDD6, that operates over a wide VIN from 2.3 V to 36 V. The uses for these LDOs are flexible, but for simplicity are indicated in the data sheet to work ideally as power supplies for a CAN transceiver (VDD5 = 5 V, 200 mA), general purpose input/output (GPIO) signals (VDDIO = 3.3 V or 5 V), an analog-to-digital converter (VDD3_5 = 3.3 V or 5 V), and sensors (VSOUT1, VSOUT2). In addition to the multiple flexible power rails, the TPS653850-Q1 has multiple monitoring and diagnostics features designed to work well with the MCU in safety applications where fault conditions on the power supply may occur. These features help with start-up and sequencing of the MCU in the reference design . The other power products used in TIDA-01369 were selected to integrate seamlessly with existing voltage monitoring features of the TPS653850-Q1. 4 Wide-VIN Supervised, Multi-Rail Power Supply With Low-Voltage MCU Core Rail Reference Design Guide TIDUCK6B – December 2016 – Revised May 2017 Submit Documentation Feedback Copyright © 2016–2017, Texas Instruments Incorporated System Overview www.ti.com Designers and engineers who are not yet familiar with the TPS653850-Q1 are probably familiar with its predecessor, the TPS65381A-Q1. The TIDA-01369 TI design is intended to assist designers that have used the TPS65381A-Q1 in previous applications and want to quickly design a new power supply with the TPS653850-Q1 or TPS653853-Q1. 1.4.2 TPS57160-Q1 1.5-A 60-V Step-Down DC-DC Converter With Eco-mode™ Control The following excerpt from the TPS57160-Q1 data sheet highlights the features relevant to the operation of this reference design (Figure 2): • The TPS57160-Q1 device is a 60-V 1.5-A step-down regulator with an integrated high-side MOSFET. Current-mode control provides simple external compensation and flexible component selection. A lowripple pulse-skip mode reduces the no load, input supply current to 116 µA. Using the enable pin, shutdown supply current is reduced to 1.5 µA. • Undervoltage lockout is set internally at 2.5 V, but can be increased using the enable pin. The output voltage startup ramp is controlled by the slow-start pin that can also be configured for sequencing or tracking. An open-drain power-good signal indicates the output is within 92% to 109% of the nominal voltage. • A wide switching-frequency range allows efficiency and external component size to be optimized. Frequency foldback and thermal shutdown protects the part during an overload condition. PWRGD 6 EN 3 VIN 2 Shutdown UO Thermal Shutdown Enable Comparator Logic UVLO Shutdown Shutdown Logic OV Enable Threshold Boot Charge Voltage Reference Boot UVLO Minimum Clamp Pulse Skip ERROR AMPLIFIER PWM Comparator VSENSE 7 Current Sense 1 BOOT Logic And PWM Latch SS/TR 4 Shutdown Slope Compensation 10 PH COMP 8 11 POWERPAD Frequency Shift Overload Recovery Maximum Clamp Oscillator with PLL TPS57160 Block Diagram 9 GND 5 RT/CLK Figure 2. TPS57160-Q1 Block Diagram The TPS57160-Q1 was chosen as the component that will generate the low-voltage core rail for the MCU in this TI design, because it has the uncommon ability to generate a low-output voltage (0.8 V minimum) across a wide range of load current (5 mA to 1.5 A) with low-voltage ripple (≈2 to 3%) from a very wide input-voltage range (3.5 to 60 V). Due to these electrical characteristics, the TPS57160-Q1 can operate in parallel to the TPS653850-Q1 and be connected directly to the automotive battery or industrial power supply and does not need an additional preregulator to generate a mid-voltage rail. Generating all power rails for an MCU from two ICs reduces overall BOM cost and size of the reference design. In addition to the desirable input and output characteristics, another output voltage rail in the system can enable the TPS57160-Q1. In the case of the TIDA-01369 design, the VDD5 rail from the TPS653850-Q1. TIDUCK6B – December 2016 – Revised May 2017 Submit Documentation Feedback Wide-VIN Supervised, Multi-Rail Power Supply With Low-Voltage MCU Core Rail Reference Design Guide Copyright © 2016–2017, Texas Instruments Incorporated 5 System Design Theory www.ti.com In applications where a smaller input voltage range is specified, the TPS57140-Q1 is suitable to substitute in this design when the maximum input voltage is less than 42 Volts. 1.4.3 TPS3700-Q1 Automotive, High-Voltage (18V) Window Comparator with Overvoltage and Undervoltage Detection The following excerpt from the TPS3700-Q1 data sheet highlights the features relevant to the operation of this reference design (see Figure 3): The TPS3700-Q1 wide-supply voltage window comparator operates over a 1.8-V to 18-V range. The device has two high-accuracy comparators with an internal 400-mV reference and two open-drain outputs rated to 18 V for overvoltage and undervoltage detection. The TPS3700-Q1 device can be a window comparator or two independent voltage monitors; the monitored voltage can be set with the use of external resistors. When the voltage at the INA+ terminal drops below (VIT+ – Vhys), the OUTA terminal goes low. When the voltage returns above the respective threshold (VIT+), the OUTA terminal goes high. When the voltage at the INB– terminal rises above VIT+, the OUTB terminal goes low. When the voltage drops below the respective threshold (VIT+ – Vhys), OUTB terminal goes high. Both comparators in the TPS3700-Q1 device include built-in hysteresis for filtering to reject brief glitches, which ensures stable output operation without false triggers. VDD INA+ OUTA OUTB INB– Reference GND Figure 3. TPS3700-Q1 Block Diagram The TPS3700-Q1 was chosen as the component that will supervise the low-voltage core rail for the MCU in this reference design, simply because the voltage generated by the TPS57160-Q1 needs to be regulated to within VCC ±7% and the power-good signal of the TPS57160-Q1 triggers a fault at 92% for undervoltage and at 109% for overvoltage. To ensure the MCU is held in reset before its supply voltage is outside the recommended operating conditions, a target of VCC ±5% is set for monitoring this voltage. Since the TPS57160-Q1 will trigger a fault condition too late, the TPS3700-Q1 supervises the MCU core rail to within a tighter tolerance; this ensures the TIDA-01369 meets the shutdown sequencing requirements and avoids causing damage to the MCU. The OUTA+ and OUTB- overvoltage and undervoltage outputs of the TPS3700-Q1 are both open-drain and are analog-OR’d with the NRES pin of the TPS653850-Q1 to create a single RESET signal for the MCU generated from three hardware sources. 2 System Design Theory In this system, designing for the core rail of the MCU is the most critical consideration. Setting the output voltage and reducing ripple of the TPS57160-Q1 to generate the MCU core rail supply is explained in Section 2.1, as well as enabling the TPS57160-Q1 from the VDD5 rail of the TPS653850-Q1. Monitoring the voltage of the MCU core rail with the TPS3700-Q1 is explained in Section 2.2 6 Wide-VIN Supervised, Multi-Rail Power Supply With Low-Voltage MCU Core Rail Reference Design Guide TIDUCK6B – December 2016 – Revised May 2017 Submit Documentation Feedback Copyright © 2016–2017, Texas Instruments Incorporated System Design Theory www.ti.com The TPS653850-Q1 is a large focus of the design both in physical size and because of the many power rails it generates, but thankfully it is a highly integrated PMIC and the layout is more important than the theory of operation. The layout of the TPS653850-Q1 is covered in detail in Section 5.3.1. 2.1 2.1.1 TPS57160-Q1 Design Theory Adjusting the TPS57160-Q1 Output Voltage The output voltage of the TPS57160-Q1 is set with a resistor divider from the output node to the VSENSE pin. The recommendation is to use 1% tolerance or better divider resistors. In this reference design, use Equation 1 to calculate R1 by sweeping common values for R2 that have 1% tolerance or better. Since efficiency at light loads is less critical than voltage ripple due to noise, smaller value resistors were considered as better than larger values that would slightly improve efficiency. If the values are too high, the regulator is more susceptible to noise, and voltage errors from the VSENSE input current are noticeable. R1 = R2 ? VOUT - 0.8 V 0.8 V (1) For supporting the TMS570LS1224 in the Hercules family of lock-step dual-core MCUs, the design requires a nominal supply voltage of 1.23 V. After testing the TPS57160-Q1EVM for voltage ripple at the selected switching frequency (see Section 2.1.2), it is determined that under light-loading conditions the average output voltage will be higher than the nominal voltage at full load. For this reason, there is a requirement for VOUT of 1.21 V to offset the difference and ensure regulation at light load. The feedback resistors are calculated according to Equation 1. A value of 76.8 kΩ is selected for R2 and a resistance of 40.2 kΩ is calculated for R1. Details of this calculation are provided as a note in the schematic of the design (refer to Section 5.1). 2.1.2 Switching Frequency of the TPS57160-Q1 The switching frequency of the TPS57160-Q1 is adjustable over a wide range from approximately 100 kHz to 2500 kHz by placing a resistor on the RT/CLK pin. The RT/CLK pin voltage is typically 0.5 V and must have a resistor to ground to set the switching frequency. To determine the timing resistance for a given switching frequency, use Equation 2. To reduce the solution size, it is typical to set the switching frequency as high as possible, but this reference design requires that the voltage ripple for the MCU core rail be very small and that the maximum input voltage be high. In addition, a lower-switching frequency increases efficiency, which may offset the efficiency lost by using smaller value resistors in Section 2.1.1. For these reasons, this design uses a switching frequency of approximately 400 kHz, which results in an RT resistance of 300 kΩ. Details of this calculation are in a note in the schematic of the design (refer to Section 5.1). 206033 RT (kW) = fSW (kHz)1.0888 (2) As a result of the lower-switching frequency, the requirement is for larger inductance. A value of 22 µH is selected by following additional equations provided in the TPS57160-Q1 data sheet that are outside the scope of this document. TIDUCK6B – December 2016 – Revised May 2017 Submit Documentation Feedback Wide-VIN Supervised, Multi-Rail Power Supply With Low-Voltage MCU Core Rail Reference Design Guide Copyright © 2016–2017, Texas Instruments Incorporated 7 System Design Theory 2.2 www.ti.com TPS3700-Q1 Design Theory The TPS3700-Q1 monitors the supply voltage of the MCU for overvoltage and undervoltage conditions. If either fault condition is detected, the device triggers an active-low reset signal that is combined with the NRES pin of the TPS653850-Q1 in an analog-OR configuration to hold the MCU in reset until the fault condition is no longer present. The VDD5 rail of the TPS653850-Q1 supplies the TPS3700-Q1power and the voltage monitored is the Vout_BUCK rail of the TPS57160-Q1, so the application requires that the TPS3700-Q1 monitor a voltage other than VDD. For this reason, the diagram in Figure 4 from the TPS3700-Q1 data sheet most closely resembles that application in this reference design. VMON (26.4 V to 21.7 V) 1.8 V to 18 V R1 (2.61 MW) VDD OUTA INA+ R2 (8.06 kW) Device OUTB INB– R3 (40.2 kW) To a reset or enable input of the system. GND Figure 4. TPS3700-Q1 Monitoring a Voltage Other than VDD For the circuit to work as expected, the voltage that triggers an overvoltage condition for the TPS3700-Q1, VMON(OV), must be lower than the maximum-recommended VCC-supply voltage of the MCU (1.32 V) and higher than the maximum-output voltage of the TPS57160-Q1 under normal operating conditions. In addition, the voltage that triggers an undervoltage condition for the TPS3700-Q1, VMON(UV), must be higher than the maximum-recommended VCC-supply voltage of the MCU (1.14 V) and lower than the minimumoutput voltage of the TPS57160-Q1 under normal operating conditions. To meet these requirements, three equations from the TPS3700-Q1 data sheet are used, taking into consideration the tolerance (in %) of the resistors. These equations are in Equation 3, Equation 4, and Equation 5, where VIT+ is a constant 0.4 V and Vhys is a constant of 0.0055 V. RT = R1 + R2 + R3 R3 = R2 = RT VMON(OV) RT VMON(UV) (3) ´ VIT+ (4) ´ (VIT+ - Vhys) - R3 (5) A similar method is in Section 2.1.1 to determine the correct resistance values for the TPS3700-Q1, except three values need to be selected instead of only two. A list of available resistors with 1% tolerance or better is made for R1, then R2 and R3 are calculated, and the total resistance, RT, is monitored such that the current through the divider is approximately 100-times higher than the input current at the INA+ and INB– terminals. The resistors can have high values to minimize current consumption as a result of 8 Wide-VIN Supervised, Multi-Rail Power Supply With Low-Voltage MCU Core Rail Reference Design Guide TIDUCK6B – December 2016 – Revised May 2017 Submit Documentation Feedback Copyright © 2016–2017, Texas Instruments Incorporated Getting Started Hardware and Software www.ti.com low-input bias current without adding significant error to the resistive divider. VMON(OV) is set to be 1.29 V and VMON(UV) is set to be 1.17 V to monitor ±5% above the nominal 1.23-V supply voltage of the MCU. A value of 76.8 kΩ is selected for R1 then a resistance of 3.24 kΩ is calculated for R2 and a resistance of 36.1 kΩ is calculated for R2. Details of this calculation are provided as a note in the schematic of the design (refer to Section 5.1). If the MCU in the final application requires a different core rail voltage than the TMS570LS1224, then all five resistances for the TPS57160-Q1 output voltage and TPS3700-Q1 monitoring voltage must be recalculated to ensure proper operation of the design. 3 Getting Started Hardware and Software 3.1 Hardware TIDA-01369 printed-circuit board (PCB), shown in Figure 5, was designed in four main sections: • Input voltage filter and reverse current protection shared by the TPS653850-Q1 and TPS57160-Q1 • TPS653850-Q1 power path (Top of PCB only) • TPS57160-Q1 power path and TPS3700-Q1 supervisor (Bottom of PCB only) • The USB2ANY and headers for communicating from a PC to the TPS653850-Q1 via SPI using a miniUSB cable The total PCB size is 100-mm long by 100-mm wide (3.94 in x 3.94 in), but this is larger than the final solution size. 1.43 in (36.3 mm) 3.94 in (100 mm) Since the USB2ANY section is for debug purposes only, this is not part of the final solution. The rest of the solution (input filter and reverse current protection, TPS653850-Q1, TPS57160-Q1, TPS3700-Q1, and required passive components) is essential to the reference design and the estimated total solution size is 89-mm long by 36.3-mm wide (3.5 in x 1.43 in). These measurements are also shown in Figure 5. 3.5 in (89 mm) 3.94 in (100 mm) Red Purple Input voltage filter and reverse current protection Blue TPS57160-Q1 power path and TPS3700-Q1 supervisor TPS653850-Q1 power path Gray USB2ANY and headers (for debug only, not required) Figure 5. Hardware Sections and Measurements The necessary input and output power rails and signals all have connectors, headers, and/or test points named with easy to understand abbreviations (as opposed to default Jxx or TPxx silk screen annotations) and are located strategically for easy access while testing the solution. These connection points and all ground (GND) test points are highlighted in Figure 6. TIDUCK6B – December 2016 – Revised May 2017 Submit Documentation Feedback Wide-VIN Supervised, Multi-Rail Power Supply With Low-Voltage MCU Core Rail Reference Design Guide Copyright © 2016–2017, Texas Instruments Incorporated 9 Getting Started Hardware and Software www.ti.com Connectors Input ƒ VBAT_IN(+), PGND(-) ƒ J1 Pin1 (+), Pin 2(-) Output (MCU Core Rail) ƒ Bout_BUCK(+), Buck_GND(-) ƒ J2 Pin1 (+), Pin 2(-) Headers ƒ ƒ ƒ ƒ ƒ ƒ J3 = OUTA+ (Pin 1), OUTB- (Pin 2), and NRES (Pin 3) J4 = NRES LED (D3) power from USB J5 = ENDRV LED (D4) power from USB J6 = USB mini-B receptacle (power for USB2ANY) J7 = USB2ANY re-flash enable J8-J15 = Signals that can optionally connect to U4, the USB2ANY processor (Pins 1-2 shorted to connect TPS653850-Q1 signal to USB2ANY) Test Points Power ± 7 Yellow Test Points ƒ VBAT_BUCK and VBATP ± Input Supply ƒ VDD6 ± TPS653850-Q1 pre-regulator ƒ VDD5 ± TPS653850-Q1 5-V LDO ƒ VDD3/5 ± TPS653850-Q1 3.3-V LDO ƒ VDDIO ± TPS653850-Q1 I/O LDO (3.3 V) ƒ VSOUT1 ± TPS653850-Q1 Sensor 1 LDO ƒ VSOUT2 ± TPS653850-Q1 Sensor 2 LDO GND ± 10 Black Test Points distributed around the board PGND ± 2 White Test Points Input Signals ± 2 Orange Test Points ƒ IGN ± TPS653850-Q1 Ignition wake-up ƒ CANWU ± TPS653850-Q1 CAN wake-up Test/Output Signals ± 4 Metal SMD Test Points ƒ SW ± TPS57160-Q1 switching node ƒ SS ± TPS57160-Q1 switching node ƒ COMP ± TPS57160-Q1 switching node ƒ uC_RST ± Active-low MCU reset signal Figure 6. Hardware Connectors, Headers, and Test Points The following sections explain how to setup the hardware, connect equipment required to power the board and take measurements, and perform basic measurements to verify steady-state operation of the design. 3.1.1 Equipment The following equipment is needed to verify the operation of the design and complete the Section 4: • TIDA-01369 Reference Design PCB → Device Under Test, or DUT • Main Power Supply → A single DC-power supply capable of supplying 2.5 V to 36 V at 1.5 A • Arbitrary Waveform Generator (or 2nd Power Supply) → A waveform generator or 2nd DC-Power Supply capable of providing a +3.3V pulse for 500 µs (with negligible current consumption) to the CANWU pin • Cables → Use AWG20 or lower gauge (thicker) cables, <1.5 meters in length • Multimeter (DMM) → One DMM, capable of measuring DC voltage and DC current • 4-Channel Oscilloscope → An oscilloscope with 4-Channels to perform the measurements in the Section 4 The hardware setup of the TIDA-01369 reference design requires a main power supply capable of delivering 2.5 V to 36 V with sufficient amperes to power both the TPS653850-Q1 and TPS57160-Q1. The circuit requires the output wattage at VIN ≥ 6 V is approximately 7.25 W, so a conservative input current limit of 1.5 A will account for losses in the system. 10 Wide-VIN Supervised, Multi-Rail Power Supply With Low-Voltage MCU Core Rail Reference Design Guide TIDUCK6B – December 2016 – Revised May 2017 Submit Documentation Feedback Copyright © 2016–2017, Texas Instruments Incorporated Getting Started Hardware and Software www.ti.com The output capability of the VDD6 pre-regulator in the TPS653850-Q1 varies as VIN drops below 6 V, and the TPS57160-Q1 will be in a fault condition if VIN drops below 4.1 V, so the input power required at VIN < 6 Volts will vary. 3.1.2 Power Supply Settings The following power supply settings should be used: • Set the main power supply voltage to 12 V and turn OFF before connecting to the EVM • Connect the power supply return lead (for example, black cable) to PGND near Pin 2 of J1 • Apply the input power lead (for example, red cable) to VBAT_IN near Pin 1 of J1 • The current limit on the supply should be 1.5 A • Set the 2nd power supply or waveform generator to create a >500-µs pulse from 0 V to 3.3 V, turn off, and attach black lead to any GND test point and the red lead to CANWU test point 3.1.3 Initial Jumper Settings The initial jumper settings for TIDA-01369 are in Table 2 if the hardware is tested without the assistance of any software or the USB2ANY. To control and monitor the TPS653850-Q1 from a PC, follow the TPS653850EVM User's Guide setup procedure and alternatively short Pins 1 and 2 of jumpers J8–J15. Note that when a USB cable is connected from a PC to J6 and the USB2ANY U4 part is powered (LED D5 on), voltages greater than 3.3 V should not be applied to the IGN or CANWU test points from external power supplies. Table 2. Initial Jumper Settings 3.1.4 Header Designator Signal Name Pins Shunted Together J5 ENDRV Yes (1 and 2 shorted) J4 NRES Yes (1 and 2 shorted) J8-J15 USB2ANY Row of Headers 2 and 3 (USB2ANY to Test Point) Multimeter (DMM) Connections Connect the GND lead (for example, black cable) to Buck_GND near Pin 1 of J2 and connect the voltage lead (for example, red cable) of DMM to Vout_BUCK near Pin 2 of J2. This will be the first steady-state DC measurement to record the output voltage of the TPS57160-Q1 and is the first entry in Table 3. After this first measurement, the black GND lead can remain in place or move to any other Test Point labeled GND or PGND as necessary. The next set of measurements records the output voltages of the TPS653850-Q1 (Yellow test points) then the digital output signals (used to drive the LEDs in the Software Setup procedure), so move the red voltage lead around the PCB to measure these points. 3.1.5 Power-Up and Steady-State DC Measurements Follow the provided steps to power on, wake up, and perform basic steady-state DC measurements of TIDA-01369 with a digital multimeter (DMM). A summary of the important outputs were measured on the DUT and recorded in Table 3. TIDUCK6B – December 2016 – Revised May 2017 Submit Documentation Feedback Wide-VIN Supervised, Multi-Rail Power Supply With Low-Voltage MCU Core Rail Reference Design Guide Copyright © 2016–2017, Texas Instruments Incorporated 11 Getting Started Hardware and Software www.ti.com Table 3. Steady-State DC Measurements Designator Output Voltage (V) Vout_BUCK (or J2, pin 2) 1.23 TPS57160-Q1 output voltage VDD6 6.0 TPS653850-Q1 preregulator voltage 3.1.6 Description VDD5 5.0 TPS653850-Q1 5-V LDO output VDD3/5 3.3 TPS653850-Q1 3.3 or 5-V LDO output VDDIO 3.3 TPS653850-Q1 I/O LDO output VSOUT1 0 TPS653850-Q1 Sensor 1 LDO output VSOUT2 0 TPS653850-Q1 Sensor 2 LDO output uC_RST 3.3 Analog-OR of TPS3700-Q1 OUTA+, OUTB- pins and TPS653850-Q1 NRES pin Power-Down No specific power-down procedures for TIDA-01369 are required. The power-down sequence is handled automatically by the TIDA-01369 circuitry. When the voltage falls below a certain level, the device uses the uC_RST signal to begin the MCUs power-down sequence and hold the MCU in reset until a valid power-up sequence occurs. If the voltage drops below 2.6 V and then rises, as in a “Cold Crank”, then a warm boot occurs. If the voltage on VBAT_IN drops all the way to 0 V, then a cold boot occurs. More importantly is the timing of the power-up and power-down sequence, the description is in Section 4. 3.1.7 Oscilloscope Connections In addition to special equipment used to create line and loading conditions for the load regulation, load transient, and line regulation tests in Section 4, use a common 4-Channel oscilloscope for all measurements to record the results. The most common connections of the 4-channels of the oscilloscope used during testing are shown in Table 4 as a reference for engineers that wish to reproduce the results. Table 4. Oscilloscope Channel Setup 3.1.8 Scope Channel Name Test Point Designator Volts or Amperes 1 VCC Vout_BUCK V 10-20 mV/div, AC-coupled or DC-coupled with 1.21-V offset 2 SW SW V 2-9 V/div, depending on input voltage (4.1 V to 30 V) 3 nRST uC_RST V 2 V/div 4 IL N/A A 10-500 mA/div depending on loading conditions, or 10-500 mV/div with 5 A/div current probe and 5x divider ratio on scope channel Vertical Scaling Loading Conditions Apply a load to the output of the TPS57160-Q1 to evaluate the ability of the buck converter to deliver power to the desired MCU. The TPS57160-Q1 configuration has a 1.23-V nominal-output voltage and 1.0A maximum load current for evaluation of this circuit for powering the TMS570xxxx family of MCUs. The loading method varies depending on the test. Use a power-resistor decade box or electronic load for static loading conditions and a power NFET for dynamic loading conditions, where the load is generated by driving the gate pin. Loads may also be applied to the LDOs of the TPS653850-Q1, but these tests were not performed on the DUT and are not covered in Testing and Results. To fully evaluate the capabilities of the TPS653850-Q1 supply rails, consider using the TPS653850EVM. 12 Wide-VIN Supervised, Multi-Rail Power Supply With Low-Voltage MCU Core Rail Reference Design Guide TIDUCK6B – December 2016 – Revised May 2017 Submit Documentation Feedback Copyright © 2016–2017, Texas Instruments Incorporated Getting Started Hardware and Software www.ti.com 3.2 Software The software compatible with the TIDA-01369 reference design is the same software used for the TPS653850EVM, because the TPS653850-Q1 is the only device on the reference design with a digital interface for communicating with a microcontroller. To control the TPS653850-Q1 from a PC or to receive diagnostic data and display it in a graphical user interface (GUI), follow the steps provided in the TPS653850EVM User's Guide. In the final application, the lock-step dual-core MCU SPI interface would be the master and the TPS653950-Q1 would be an SPI Slave device so that power fault conditions are reported to and interpreted by the MCU. 4 Testing and Results 4.1 Test Setup The following sections describe and show a simplified drawing of the test setups used to generate the Section 4.2. 4.1.1 Load Regulation Figure 7 shows the test setup to test how well the MCU core voltage rail operates under loading. A DC power supply initially set to between 12 V and 14 V is the input power to the TIDA-01369 board. Place a voltmeter across the output connecters of each output, in addition to an electronic load (or decade box power resistor load) with an Ammeter to monitor the load current. Apply the load at the output connector (Vout_BUCK and Buck_GND) of the TPS57160-Q1 MCU core voltage rail. Set the following oscilloscope channels according to Table 4 and capture the waveforms : Vout_BUCK (VSS), the Switching Node (SW), uC_RST (nRST), and load current (IL). Board Under Test + DC Power Supply ± Circuit Output ± + Voltmeter + ± Ammeter Electronic Load Figure 7. Load Regulation Test Setup TIDUCK6B – December 2016 – Revised May 2017 Submit Documentation Feedback Wide-VIN Supervised, Multi-Rail Power Supply With Low-Voltage MCU Core Rail Reference Design Guide Copyright © 2016–2017, Texas Instruments Incorporated 13 Testing and Results 4.1.2 www.ti.com Load Transient Using the setup in Figure 8, apply a load transient to the TPS57160-Q1 output (across Vout_BUCK and Buck_GND) to determine how well the voltage rail responds to drastic changes in load. Set a DC power supply to between 12 V and 14 V for the input power to the TIDA-01369 board. Place an AC-coupled oscilloscope probe (or DC-coupled probe with 1.21-V offset) with a short ground lead directly across the output capacitor of the respective voltage rail to capture the changes in Vout_BUCK due to the applied load step. To apply a fast load transient, connect a power field-effect transistor (FET) across the output rail under test. Configure the FET switching performance (minimum load, maximum load, and slew rate) by modifying the parameters of the function generator. Apply the resulting arbitrary waveform at the gate of the power FET. The maximum load of the TMS570LS1224 MCU is 370 mA in normal operating mode and 470 mA in BIST mode. Test the loading conditions of 20% (94 mA) to 80% (376 mA) with a slew rate of 2.5 µs (188 mA/µs). Board Under Test + 1× Probe Across output capacitor DC Power Supply Oscilloscope ± System Output Function Generator Figure 8. Load Transient Test Setup 4.1.3 Line Transient Figure 9 shows the test setup to test a line-transient condition down to 3.9 V at the input of the TPS57160Q1 and TPS653850-Q1. Since the VDD5 rail of the TPS653850-Q1 controls the Enable pin of the TPS57160-Q1, the output voltages of both ICs are impacted if the pre-regulator (VDD6 pin of the TPS653850-Q1) can no longer generate a stable 6-V output. Create the line transient profile down to 3.9 V using a power supply specifically designed for recreating cold-crank voltage and timing requirements. Apply the load at the output of the TPS57160-Q1. Use the following oscilloscope channels setup and capture the following waveforms: Vout_BUCK (VSS), input voltage at VBAT_IN (VIN replacing SW in Table 4), uC_RST (nRST), and the load current (IL). 14 Wide-VIN Supervised, Multi-Rail Power Supply With Low-Voltage MCU Core Rail Reference Design Guide TIDUCK6B – December 2016 – Revised May 2017 Submit Documentation Feedback Copyright © 2016–2017, Texas Instruments Incorporated Testing and Results www.ti.com Function Generator Board Under Test + 1× Probe Across output capacitor Power Amplifier Oscilloscope ± Circuit Output ± + Electronic Load Figure 9. Line Transient Test Setup 4.2 Testing Results Record the test data in Section 4.2.1, Section 4.2.2, and Section 4.2.3 by applying a load at and measuring the output voltage of the TPS57160-Q1 (across connectors Vout_BUCK and Buck_GND), the input power supply to the MCU core rail. If a falling edge is captured on the uC_RST signal, this indicates that the MCU is held in reset as a result of the test due to a fault condition triggered by either the TPS653850-Q1 or TPS57160-Q1. 4.2.1 Steady-State Load Regulation The following plots are the test results for the TPS57160-Q1 at steady state using the parameters stated before the corresponding waveform. • Input voltage, VBAT_IN = 4.1 V • The specified full load for the corresponding figures at >470 mA (Figure 10) TIDUCK6B – December 2016 – Revised May 2017 Submit Documentation Feedback Wide-VIN Supervised, Multi-Rail Power Supply With Low-Voltage MCU Core Rail Reference Design Guide Copyright © 2016–2017, Texas Instruments Incorporated 15 Testing and Results www.ti.com Figure 10. Steady-State Full Load Regulation, Input Voltage of 4.1 V • • Input voltage, VBAT_IN = 12 V The specified full load for the corresponding figures at >470 mA (Figure 11) Figure 11. Steady-State Full Load Regulation, Input Voltage of 12 V • • 16 Input voltage, VBAT_IN = 30 V The specified full load for the corresponding figures at >470 mA (Figure 12) Wide-VIN Supervised, Multi-Rail Power Supply With Low-Voltage MCU Core Rail Reference Design Guide TIDUCK6B – December 2016 – Revised May 2017 Submit Documentation Feedback Copyright © 2016–2017, Texas Instruments Incorporated Testing and Results www.ti.com Figure 12. Steady-State Full Load Regulation, Input Voltage of 30 V • • Input voltage, VBAT_IN = 4.1 V The specified light load for the corresponding figures at ≈10 mA (Figure 13) Figure 13. Steady-State Light-Load Regulation, Input Voltage of 4.1 V • • Input voltage, VBAT_IN = 12 V The specified light load for the corresponding figures at ≈10 mA (Figure 14) TIDUCK6B – December 2016 – Revised May 2017 Submit Documentation Feedback Wide-VIN Supervised, Multi-Rail Power Supply With Low-Voltage MCU Core Rail Reference Design Guide Copyright © 2016–2017, Texas Instruments Incorporated 17 Testing and Results www.ti.com Figure 14. Steady-State Light Load Regulation, Input Voltage of 12 V • • Input voltage, VBAT_IN = 30 V The specified light load for the corresponding figures at ≈10 mA (Figure 15) Figure 15. Steady-State Light Load Regulation, Input Voltage of 30 V 18 Wide-VIN Supervised, Multi-Rail Power Supply With Low-Voltage MCU Core Rail Reference Design Guide TIDUCK6B – December 2016 – Revised May 2017 Submit Documentation Feedback Copyright © 2016–2017, Texas Instruments Incorporated Testing and Results www.ti.com 4.2.2 Load Transient The following plots are the test results for the TPS57160-Q1 load transient response using the parameters stated before the corresponding waveform. • Input voltage, VBAT_IN = 6.9 V (Cold boot threshold of the reference design) • Load starts at <94 mA, goes to >376 mA in ≈2.5 µs (Figure 16) Figure 16. Load Transient Response, Input Voltage of 6.9 V • • Input voltage, VBAT_IN = 12 V Load starts at <94 mA, goes to >376 mA in ≈2.5 µs (Figure 17) TIDUCK6B – December 2016 – Revised May 2017 Submit Documentation Feedback Wide-VIN Supervised, Multi-Rail Power Supply With Low-Voltage MCU Core Rail Reference Design Guide Copyright © 2016–2017, Texas Instruments Incorporated 19 Testing and Results www.ti.com Figure 17. Load Transient Response, Input Voltage of 14 V • • Input voltage, VBAT_IN = 30 V Load starts at <94 mA, goes to >376 mA in ≈2.5 µs (Figure 18) Figure 18. Load Transient Response, Input Voltage of 30 V 20 Wide-VIN Supervised, Multi-Rail Power Supply With Low-Voltage MCU Core Rail Reference Design Guide TIDUCK6B – December 2016 – Revised May 2017 Submit Documentation Feedback Copyright © 2016–2017, Texas Instruments Incorporated Design Files www.ti.com 4.2.3 Line Transient Down to 2.6 V The following plot is the test results for the TPS57160-Q1 line transient response using the parameters stated before the corresponding waveform. NOTE: In this case, the uC_RST signal toggles low twice: the first time after the input voltage goes below 4.1 V, and the second time when the input voltage quickly goes back above 4.1 V and the TPS57160-Q1 circuit begins to regulate the voltage again. This is expected behavior and the resulting waveform would look different when the MCU is attached, because the MCU itself is the load and is put in reset on the first falling edge of the uC_RST signal. • • Full loading conditions at >470 mA Voltage for VBAT_IN starts at ≈12 V, steps down to 2.6 V, and settles temporarily at ≈5 V(Figure 19) Figure 19. Line Transient Down to 2.6 V 5 Design Files 5.1 Schematics To download the schematics, see the design files at TIDA-01369. 5.2 Bill of Materials To download the bill of materials (BOM), see the design files at TIDA-01369. TIDUCK6B – December 2016 – Revised May 2017 Submit Documentation Feedback Wide-VIN Supervised, Multi-Rail Power Supply With Low-Voltage MCU Core Rail Reference Design Guide Copyright © 2016–2017, Texas Instruments Incorporated 21 Design Files 5.3 www.ti.com PCB Layout Recommendations As in every switch-mode-supply design, general layout rules apply to the TPS653850-Q1 and the TPS57160-Q1: 1. Use a solid copper pour for power-ground (PGND) on the same layer as the power path (VBATP on the top for the TPS653850-Q1 and VBAT_BUCK on the bottom for the TPS57160-Q1) 2. Connect the power ground copper pours to the inner layer ground plane with free vias near the IC and large passive components such as 1 to 10-µF capacitors and inductors. 3. Use direct connections to the ground plane on an inner layer for Logic, LDOs, and Analog ground (GND) 4. Place input capacitors as close as possible to the input pins of the IC. This placement is critical and more important than the output capacitors. 5. Place the inductor and output capacitor as close as possible to the phase node (or switch-node) of the IC. 6. Keep the loop-area formed by phase-node, inductor, output capacitor(s), and PGND as small as possible. 7. For traces and vias on power lines, keep inductance and resistance as small as possible by using wide traces and avoid switching layers. If switching layers is needed, use multiple vias with larger drill holes than vias connected to signal lines. 5.3.1 TPS653850-Q1 Layout Recommendations The layout guidelines of the TPS653850-Q1 have been followed according to the data sheet. The following is an excerpt from the Layout section of the TPS653850-Q1 datasheet: Use the guidelines that follow as the general layout guidelines for the device: • Use ground planes and ground islands as required for the application and device grounds. • Minimize parasitic impedance on the critical switching and high current paths. • Minimize the parasitic impedance by using the widest traces possible. • Minimize the via parasitic impedance by using multiple vias, especially on high current and switching nodes. • Follow printed circuit board (PCB) manufacturing rules and guidelines. • Follow the layout considerations for the specific application, system thermal requirements, and functional safety requirements in addition to the device-specific guidelines listed in the following sections. For layout guidelines specific to the power grounding (PGND) scheme, the VBATP power supply, the charge pump capacitor (CP1/2 and VCP pins), the VDD6 buck-boost converter, and the five linear regulator (LDOs named VDD5, VDD3/5, VDDIO, VSOUT1, and VSOUT2) refer to the TPS653850-Q1 datasheet which also provides a detailed layout example diagram. In addition to following the layout recommendations of the TPS653850-Q1 datasheet, use the layout of the TPS653850EVM as the base layout for the reference design before adding the additional components for the TPS57160-Q1 and TPS3700-Q1 devices. Make the following modifications for the TPS653850-Q1 layout to ensure the reference design adheres to the data sheet recommendations: • Input power path, VBATP and power ground have thick copper pours on the top layer to reduce resistance to the VBATP pins of the TPS653850-Q1 device (Figure 20) • The input capacitors are as close as possible to the VDD pins of the device (Figure 21) • Add no additional components or traces on top of inductor, L3, to eliminate coupling of switching noise onto those signals (Figure 22) 22 Wide-VIN Supervised, Multi-Rail Power Supply With Low-Voltage MCU Core Rail Reference Design Guide TIDUCK6B – December 2016 – Revised May 2017 Submit Documentation Feedback Copyright © 2016–2017, Texas Instruments Incorporated Design Files VBATP VBATP VBATP PGND PGND PGND PGND PGND VBATP VBATP www.ti.com Figure 20. TPS653850-Q1 Input Power Path and Ground Layout Figure 21. TPS653850-Q1 Input Capacitor Layout TIDUCK6B – December 2016 – Revised May 2017 Submit Documentation Feedback Wide-VIN Supervised, Multi-Rail Power Supply With Low-Voltage MCU Core Rail Reference Design Guide Copyright © 2016–2017, Texas Instruments Incorporated 23 Design Files www.ti.com Figure 22. TPS653850-Q1 Empty Area on Top of Inductor 5.3.2 TPS57160-Q1 Layout Recommendations The layout guidelines of the TPS57160-Q1 have been followed according to the data sheet. The following is an excerpt from the Layout section of the TPS57160-Q1 data sheet: Layout is a critical portion of good power supply design. There are several signal paths that conduct fast-changing currents or voltages that can interact with stray inductance or parasitic capacitance to generate noise or degrade the power supplies performance. To help eliminate these problems, bypass the VIN pin to ground with a low-ESR ceramic bypass capacitor with X5R or X7R dielectric. Take care to minimize the loop area formed by the bypass capacitor connections, the VIN pin, and the anode of the catch diode. Refer to Figure 23 for a PCB layout example. Tie the GND pin directly to the PowerPAD and the IC. Connect the PowerPAD to any internal PCB ground planes using multiple vias directly under the IC. Route the PH pin to the cathode of the catch diode and to the output inductor. Because the PH connection is the switching node, locate the catch diode and output inductor close to the PH pins, and minimize the area of the PCB conductor to prevent excessive capacitive coupling. For operation at fullrated load, the top-side ground area must provide an adequate heat-dissipating area. The RT/CLK pin is sensitive to noise, so locate the RT resistor as close as possible to the IC and route with minimal lengths of trace. Place the additional external components approximately as in Figure 23. It may be possible to obtain acceptable performance with alternate PCB layouts, however, this layout produces good results, so use as a guideline. 24 Wide-VIN Supervised, Multi-Rail Power Supply With Low-Voltage MCU Core Rail Reference Design Guide TIDUCK6B – December 2016 – Revised May 2017 Submit Documentation Feedback Copyright © 2016–2017, Texas Instruments Incorporated Design Files www.ti.com Vout Output Capacitor Topside Ground Area Route Boot Capacitor Trace on another layer to provide wide path for topside ground Input Bypass Capacitor BOOT Vin UVLO Adjust Resistors Slow Start Capacitor Output Inductor Catch Diode PH VIN GND EN COMP SS/TR VSENSE RT/CLK PWRGD Frequency Set Resistor Compensation Network Resistor Divider Thermal VIA Signal VIA Figure 23. TPS57160-Q1 Layout Example In addition to following the layout recommendations of the TPS57160-Q1 data sheet, use the layout of the TPS57160-Q1EVM as a reference for proper layout techniques on an existing PCB. The π-filter layout in this reference design also closely matches the π-filter in the TPS57160-Q1EVM, because this EVM is optimized for EMC performance. The following connections are highlighted for the TPS57160-Q1 layout with images specific to the reference design: • Input power path, VBAT_BUCK and power ground have thick copper pours on the bottom layer to reduce resistance to the VIN pin of the TPS57160-Q1 device (Figure 24) • The input capacitors are as close as possible to the VIN pin of the device (Figure 25) • Connect the compensation network ground directly to pin 9 (GND) of the device and the feedback resistor divider ground directly to the PowerPAD (instead of to a via to the inner layer GND plane) (Figure 26) VBATP PGND Figure 24. TPS57160-Q1 Input Power Path and Ground Layout TIDUCK6B – December 2016 – Revised May 2017 Submit Documentation Feedback Wide-VIN Supervised, Multi-Rail Power Supply With Low-Voltage MCU Core Rail Reference Design Guide Copyright © 2016–2017, Texas Instruments Incorporated 25 Design Files www.ti.com Figure 25. TPS57160-Q1 Input Capacitor Layout Figure 26. TPS57160-Q1 Compensation and Feedback Circuit Ground Connections 5.3.3 TPS3700-Q1 Layout Recommendations The TPS3700-Q1 device needs to be placed as close as possible to the output of the TPS57160-Q1 where it provides power to the MCU. Although the input power and output signals of the TPS3700-Q1 are not critical, the input signals of the TPS3700-Q1 that monitor the MCU core-rail voltage must monitor the voltage closer to the MCU VCC pin than the output capacitors of the TPS57160-Q1. In the reference design, the Vout_BUCK test point is a placeholder for the VCC pin of the MCU. Use this test point as the connection to monitor the output voltage. A Kelvin connection, or thin trace that carries little current to monitor voltage accurately, is made from the Vout_BUCK test point to the first of three resistors in the voltage divider network of the TPS3700-Q1. This resistor is R1 in the TPS3700-Q1 data sheet and R12 in the reference design. Figure 27 shows the connections of all three resistors in the voltage divider network (R12, R14, R17) to Vout_BUCK and the INA+/INB- pins of the TPS3700-Q1. 26 Wide-VIN Supervised, Multi-Rail Power Supply With Low-Voltage MCU Core Rail Reference Design Guide TIDUCK6B – December 2016 – Revised May 2017 Submit Documentation Feedback Copyright © 2016–2017, Texas Instruments Incorporated Design Files www.ti.com Figure 27. TPS3700-Q1 Layout of Resistor Divider Network 5.3.4 Layout Prints To download the layer plots, see the design files at TIDA-01369. 5.4 Altium Project To download the Altium project files, see the design files at TIDA-01369. 5.5 Gerber Files To download the Gerber files, see the design files at TIDA-01369. 5.6 Assembly Drawings To download the assembly drawings, see the design files at TIDA-01369. 6 Software Files To download the software files, see the design files at TIDA-01369. 7 Related Documentation 1. Texas Instruments, TPS653850/53EVM User's Guide TPS653850EVM EVM User Guide (SLVUAR6) 2. Texas Instruments, TPS653850-Q1 Multirail Power Supply for Microcontrollers in Safety-Relevant Applications TPS653850-Q1 data sheet (SLVSDV4) 3. Texas Instruments, TPS57160EVM User's Guide (SLVUA80) 4. Texas Instruments, TPS57160-Q1 1.5-A 60-V Step-Down DC-DC Converter With Eco-mode™ Control TPS57160-Q1 data sheet (SLVSAP1) 5. Texas Instruments, TPS3700-Q1 Window Comparator for Over- and Undervoltage Detection TPS57160-Q1 data sheet (SLVSCI7) TIDUCK6B – December 2016 – Revised May 2017 Submit Documentation Feedback Wide-VIN Supervised, Multi-Rail Power Supply With Low-Voltage MCU Core Rail Reference Design Guide Copyright © 2016–2017, Texas Instruments Incorporated 27 About the Author 7.1 www.ti.com Trademarks All trademarks are the property of their respective owners. 8 About the Author BRIAN BERNER joined Texas Instruments as an Applications Engineer in 2011 after earning his Bachelor of Science and Master of Science degrees in Electrical Engineering from Lehigh University. Prior to joining Integrated Power Management, Brian worked as an applications engineer supporting the TPS6598x family of USB Type-C and PD Port Controllers. As a member of the Integrated Power Management team, Brian focuses on broad applications of PMICs and PMUs. 28 Wide-VIN Supervised, Multi-Rail Power Supply With Low-Voltage MCU Core Rail Reference Design Guide TIDUCK6B – December 2016 – Revised May 2017 Submit Documentation Feedback Copyright © 2016–2017, Texas Instruments Incorporated Revision History www.ti.com Revision History NOTE: Page numbers for previous revisions may differ from page numbers in the current version. Changes from A Revision (January 2017) to B Revision ............................................................................................... Page • Changed the part number in two history comments from TPS65380-Q1 to TPS653850-Q1.................................. 28 Changes from Original (December 2016) to A Revision ................................................................................................ Page • • • • Changed TPS653850-Q1 from a block diagram to simplified schematic .......................................................... 4 Deleted the reference to the blank section number .................................................................................. 4 Deleted subsections 5.3.1.1 through 5.3.1.5 and TPS653850-Q1 Layout Example figure. ................................... 22 Changed link to TPS653850-Q1 data sheet throughout document ............................................................... 27 TIDUCK6B – December 2016 – Revised May 2017 Submit Documentation Feedback Copyright © 2016–2017, Texas Instruments Incorporated Revision History 29 IMPORTANT NOTICE FOR TI DESIGN INFORMATION AND RESOURCES Texas Instruments Incorporated (‘TI”) technical, application or other design advice, services or information, including, but not limited to, reference designs and materials relating to evaluation modules, (collectively, “TI Resources”) are intended to assist designers who are developing applications that incorporate TI products; by downloading, accessing or using any particular TI Resource in any way, you (individually or, if you are acting on behalf of a company, your company) agree to use it solely for this purpose and subject to the terms of this Notice. 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