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Inventory and Warehouse Processes Introduction Inventory and warehouse management are closely related to the fulfillment and production processes Warehouses often supply raw materials to manufacturing Warehouses store and move finished and semifinished good Inventory Models Inventory With OFBiz Facility warehouse Area Area Aisle Aisle Level Level High rack Picking Position Position Position 01 02 Inventory with OFBiz Types of Goods Movement Receipt from production or procurement Goods issue to production or fulfillment Increases finished goods or trading goods inventory Or destruction (disposal) Decreases raw material inventory Transfer postings change the status of a good Stock transfers Move goods from plant to plant or storage location Types of Goods (OFBiz Status) Inventory status varies based on whether it is serialized or not Goods Status (Discussion) We can sell unrestricted stock Transit/Transf stock is stock in motion Restricted use stock includes reservations Blocked stock is stock received “conditionally” pending acceptance A batch is a subset of stock managed separately from the material itself Goods Receipt Remember it’s a receipt of goods into inventory from a vendor Goods receipts are triggered by Goods received from vendor from purchase Unplanned receipts Customer returns THERE IS AN ACCOUNTING CONSEQUENCE Logistics / Materials Management / Inventory Management / Goods Movement Goods Issue To review, goods are leaving inventory typically sold to a customer THERE IS AN ACCOUNTING CONSEQUENCE Goods issue event is triggered by Planned resulting from a sales order Unplanned Scrap / internal consumption / sampling Internal Warehouse Processes What happens in the warehouse stays in the warehouse THERE IS NO CONSEQUENCE We are just moving goods around. We are not revaluing them, buying them, or selling them We will discuss in 2 parts The organizational units The processes of moving goods WM Organizational Units WM Organizational Units Type Configured as Pick/Primary and High rack but we could add others Area Asile Section Level Position Preferred stock levels WM Organizational Units WM Organization Doors are locations where goods are received or shipped Transfer Postings Change the status of a material in stock Unrestricted use QA / QC Blocked In transit Transfer postings do not always result in the physical movement of goods They might just change the logical status of a good Transfer Postings (Examples) From vendor owned inventory to company owned inventory The vendor stores their materials in our warehouse (consignment stock) Change a material’s characteristics over time OFBiz does not fully support all of these Stock Transfers Use to physically move materials from one organizational level to another Plant Storage location Etc. OFBiz Stock Transfer Fulfillment Steps After outbound delivery and before goods issue Warehouse issues transfer orders Create and confirm Goods physically move from storage bins (locations) to interim storage Production (steps) The same confirmations are made When raw materials are issued to production When finished goods are transferred back to the warehouse WH Controlling Processes Warehouse automation videos Process change Picking and return http://www.youtube.com/watch?v=Q20nhhT07f 0 http://vimeo.com/12948899 Automated pharma http://vimeo.com/72337318 Warehouse Automation (Implementation) SSI Schneider is designed to operate with SAP Web Services? Other systems have APIs for picking and goods movement OFBiz custom code?