Download NRS-NUCAP RETENTION SYSTEM

MECHANICAL FRICTION ATTACHMENT TECHNOLOGY
NRS-NUCAP RETENTION SYSTEM
A mechanical attachment system for enhanced friction molding processes;
dramatically improving shear strength and life-cycle of brake pads.
N R S -T H E G R E E N S O L U T I O N . W H AT M A K E S NR S S O GRE E N ?
From start to finish, NRS technology has been developed to maximize efficiency, while minimizing required resources. NUCAP has
examined the typical IM friction manufacturing cycle, and eliminated the wasteful and environmentally harmful steps.
NRS superior bonding characteristics make it greener as well.
Better hold means:
even wear across the friction, increasing the life of the pad
customer satisfaction
Choosing NRS as a friction attachment technology also
eliminates both plate preparation, and the use of chemical
adhesives. No chemical adhesive means:
no hazardous waste
fewer harmful emissions from the production and
disposal of the glue
NRS is streamlined, efficient, green manufacturing. NRS is a
stronger, longer lasting product. NRS is the superior choice
for friction attachment.
All this also means lower production costs.
T Y P I C A L I/ M F R I C T I O N M A N U FA C T U R IN G C Y C L E
INCOMING/STORAGE
PLATE PREP
WASH
ADHESIVE
HOT PRESS
GRINDING
MIXING
PAINT
SHIM
PACKAGING
PRE-FORM OR MOLD FILL
M O L D R E A D Y N R S M A N U FA C T U R IN G C Y C L E
INCOMING/STORAGE
PLATE PREP
WASH
ADHESIVE
HOT PRESS
GRINDING
MIXING
PAINT
SHIM
PACKAGING
THE GREEN SOLUTION
PRE-FORM OR MOLD FILL
NR S HOOK GEOME T R Y
NRS Hooks are engineered to specific tolerances, including height,
curl, offset (lateral curl), and density (hooks per cm2). Hook
Geometry is consistent across all sized of NRS – HD (CV, Industrial,
Racing), Standard (Passenger Cars), Mini (Motorcycles, ATVs,
Bicycles), and Micro (Plastics and fine-granulation molded products).
STANDARD IM
PIERCING
MAXX Plate with
multiple piercing
optional/locations
CV/HD NRS
20 Hooks per Sq. In.
Standard NRS
40 Hooks per Sq. In.
Mini NRS
80 Hooks per Sq. In.
Micro NRS
180 Hooks per Sq. In.
ALLOWS THE USE OF PIERCING TO “TUNE” THE PLATE
The MAXX plate removes the need for IM holes, or any piercing location
specific to friction retention, allowing the addition or removal of plate
piercings as per their impact on NVH characteristics of the plate.
For more information on NUCAP’s complete line
of plate products, please call 416.494.1444
www.nucap.com