Download SMPS 4000

AEON 4000
Including the SMPS 4000 rectifier and
the AEON Gold Alarm & Monitoring Unit
SMPS 4000
The rectifier in Eltek’s high power range
SMPS 4000 –
Rectifier Overview
Aeon 4000
Power Rack System
SMPS 4000
Rectifier
1-4 shelves, each
including 6 rectifiers
SMPS 4000 –
Front Indications
Display
Four segment display
Indication of output
parameters and type of alarm
LED’s
Power: green, indicates
that rectifier is on
Alarm: red, indicates
that an alarm is active.
Type of alarm is indicated
in the display
Com.: yellow, indicates
that communication with
Aeon Gold is established
Keypad
Three keys for menu scroll
SMPS 4000 - Functionality
Rectifier ON/OFF
Output voltage, display and adjustment
Input voltage, display
Output current, display
In addition
Internal Temperature
Rectifier software version
Power limitation
SMPS 4000 –
Mains Current Waveform
Total Harmonic Distortion (THD): < 5%
230 VAC Full Load
230 VAC Half Load
SMPS 4000 –
Power Factor vs. Load
Power Factor vs Load Current
Power Factor (%)
120
100
80
60
48VDC
40
20
0
0
20
40
60
Load Current (Amps)
80
100
SMPS 4000 –
VI Characteristics
VI Characteristics at 230VAC
70.00
Output Voltage (V)
60.00
50.00
24VDC
40.00
48VDC
48VDC HVS
30.00
24VDC HVS
20.00
10.00
0.00
0.00
20.00
40.00
60.00
80.00
100.00
Output Current (Amps)
120.00
140.00
SMPS 4000 –
Power Out. vs. Mains
Output Power (Watts)
Power Output as a function of AC input
4500
4000
3500
3000
2500
2000
1500
1000
500
0
48VDC
0
100
200
Mains Voltage (VAC)
300
400
SMPS 4000 –
Functional diagram
SMPS 4000 –
General features
16 bit Motorola controller
CAN bus integrated for communication between
rectifiers and AEON Gold
Current sharing- between rectifiers, independent
of AEON Gold
Hot plug in by soft recharge
Output fuse, 160 Amps
SMPS 4000 –
Easy Maintenance
Three internal fans
mounted on a bracket
can be removed by
removing four screws
Dust filter in the back
can be removed and
washed/vacuum cleaned
AEON Gold
The Monitoring & Control Unit in Eltek’s
high power range
AEON Gold –
System Overview
*Modem
*Ethernet
*SNMP
AEON 4000
w/AEON Gold
& SMPS 4000
AEON Gold
Control Unit
AEON Gold Display Unit
PC w/WinPower
*CAN Bus
*Advanced setup and
*monitoring through
*WinPower Gold
*SW Download
AEON Gold in AEON 4000
2PR – Power
Rack System
Hinged door
AEON Gold Display Unit
Rear view
2 rows with MCB’s for
internal distribution
AEON Gold
Control Unit
AC MCB’s
Battery fuse
AC distribution
Load fuse
2 shelves,
each including
6 rectifiers
AEON Gold –
HW Specification
Graphical Display
Red LED
- Alarm
Green LED
- Power
3 Keys for
menu scroll
Keypad
10 Numerical keys
1 key for scroll back
User friendly interface with keypad and graphical display
System parameters can be seen and altered
AEON Gold –
HW Specification Cont.
Modem, Ethernet, SNMP
WinPower
SW appload
10 Digital outputs (Relays)
7 Digital inputs
Red LED, when
in service mode
Upper position- control unit
alarm
Enabling SW
upload
AEON Gold –
HW Specification Cont.
Green LED, Heartbeat
Calibration output, 60mV
Keypad
connector
2 CAN bus
connectors
Reset button
DC Fuse
System connections:
5 Current inputs
AC & DC input
5 Voltage inputs
LVLD & LVBD
2 Temperature inputs
Battery & Load fuse alarm
AEON Gold – Main Menus
AEON Gold is divided into three main menus:
Tittel
AEON Gold
Graphical display
User Setup
Service Setup
Password Protected
Factory Setup
Password Protected
User Setup: Information accessible for everyone,
Read only.
Service Setup: Password protected, setup and
changing parameters.
Factory Setup: Password protected, installation
setup, usually done at factory.
AEON Gold –
Menu Structure
AEON Gold
Graphical display
User Setup
Service Setup
Password Protected
Factory Setup
Password Protected
Alarm Info
Stop Test/Boost
Controller Setup
Alarm Reset
System ON/OFF
Diagnostics
Rectifier Status
Rectifier Control
Voltage Info
Voltage Config.
System Info
System Config.
Service Info
Battery Config
Battery Info
Alarm Config
Input Monitor
Communication
Master Password
AEON Gold - Functionality
Features:
Output voltage monitoring and control
Load and battery current monitoring and
control
Individual rectifier control
Temperature compensated charging
Boost charging
Battery testing
Fuse monitoring
AEON Gold –
Functionality Cont.
Features:
Alarm log
LVD disconnect for load and/or battery
Advanced alarm/event setup
Advanced configuration of relay outputs
Communication through Ethernet (SNMP)
and with modems
Symmetry monitoring
Capacity and backup time calculation
Multi-language selection
Aeon Gold –
WinPower Gold
A Windows NT, Windows
98 software package for
AEON Gold.
All configuration and
change of parameters
can be done here.
Communicating with
AEON Gold through
pComm protocol.
Configuration of relay
outputs and trend data
is not available from
graphical display.
WinPower must be
used.
Multi-language selection
AEON 4000
An Eltek high power range system
AEON 4000 –
System Overview
AEON Gold Display Unit
PRS – Power
Rack System
2 rows with MCB’s for
internal distribution
Equipment located
behind hinged door
AEON Gold
Control Unit
SMPS 4000
rectifier
Battery fuse
Load fuse
AC MCB’s
AC dist.
1-4 shelves,
each including
6 rectifiers
AEON 4000 –
A Step into the Future
High power applications
High power density- three times more
than previous generation
6 rectifiers SMPS 4000 in one shelf
giving 510 Amps at 48V and 750 Amps
at 24V
4 shelves in one cabinet giving up to
2040 Amps at 48V and 2250 Amps at
24V
Parallel connection of rectifier cabinets
possible. AEON Gold can control up to
96 rectifiers in parallel
AEON 4000 –
Cabinet Options
Single PR and two PR available in top and
bottom entry versions
Internal DC distribution available for single
PR and two PR options
3PR cabinets have – connection in top, +
in bottom, ext. distribution, 2 m height
4PR cabinets have – connection in top, +
in bottom, ext. distribution, 2.2 m height
Top Entry
Bottom Entry
AEON 4000 –
Internal Distribution
2PR / 48kW power system with internal
distribution and top access:
Internal distribution only for cabinets with
one or two shelves of rectifiers- max.
1020 Amps at 48V and 1500 Amps at 24V
External batteries only
Reduced cost compared to previous
generation
AEON 4000 –
External Distribution
2 x 3PR power system with external distribution cabinets
Distribution cabinets up to 6000 Amps
External batteries only
Reduced cost compared to previous generation
AEON 4000 –
Distribution Cabinets
High capacity cabinets, maximum 6000 Amps
Modular units enabling easy expandability and less assembly
time, saving production cost
Totally 8 plug-in modules in each distribution cabinet
The design allows both MCB’s, MCCB’s and Blade Fuses to fit
in standard plug-in distribution module
Other distribution requirements can be fitted upon request.
Engineering required
Single distribution cabinet for less power will be designed for
future applications
Aeon 4000 –
Distribution Cabinets Cont.
AEON Gold alarm
module
Plug-in module
Input fuses from
power cabinet
Cabinets for load
distribution
Battery shunt
Battery fuses
AEON 4000
System Dimensioning
Power Rack
System
Load
Batteries
System voltage: 48 VDC
Max. Load (Ib): 700 A
Min. backup time (tb): 4 Hours
Min. recharge time (tr): 24 Hours
Necessary recharge current:
• Ir=(0.9*1.2*Ib*tb)/tr
• Ir=(0.9*1.2*700*4)/24=126 A
Necessary system current:
• Is= 126 A + 700 A=826 A
• Battery recharge =18%
Number of rectifiers:
• n=826/75 + 1= 12(incl. Redundancy)
System: 2PR with internal distribution