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Lu Shan 0132303 Hu Jian 0132323 Shang Chen 0132342 1 Throughput accounting (TA) is an approach to production management which aims to maximise sales revenue less materials cost (Throughput), whilst also reducing inventory and operational expenses. TA is developed from the theory of constraints(TOC). 2 The theory of constraints (TOC) is an approach to production management which aims to maximise sales revenue less material cost. Its key financial concept is to turn materials into sales as quickly as possible. 3 A production resource(eg: machine time, labour time) A selling resource existence of an uncompetitive selling price …… A need to deliver on time to particular customers A lack of product quality and reliability The The lack of reliable material suppliers ….. 4 I. II. III. IV. V. Identify the constraint(bottleneck resource). Decide how to exploit the constraint. Subordinate and synchronise everything else to the decisions made in step 2. Elevate the performance of the constraint. If the constraint has shifted during any of the above steps, go back to step 1. 5 Throughput accounting VS Conventional cost accounting Conventional cost accounting Throughput accounting 1 2 3 Inventory is an asset Costs are classified as direct or indirect Direct labour cost is a variable cost It's not an asset but a barrier to making profit Direct cost and indirect cost are no longer exist in TA Labour costs are classified as fixed costs 4 5 Deducting Profit can be increased by a product cost lead to reducing cost elements product profitability Profitability is determined by the rate at money and throughput is earned Profit is a function of material cost, Profit= Throughput TFC 6 We are aim at maximising the throughput per unit of bottleneck resource. Giving priority to those products that earn the largest throughput per unit of bottleneck resource. Ranking products in order for production and sales according to the throughput that they earn per unit of bottleneck resource they consume. 7 Step 1: Determine the bottleneck resource Step 2: Calculate the throughput per unit for each product Step 3: Calculate throughput per unit of limiting factor Step 4: Rank products Step 5: Allocate resources to arrive at optimum production plan 8 Throughput return per factory hour: Sales − D𝑖rect material costs Usage of bottleneck resource in hours(Factory hours) Example: p58 9 Throughput accounting ratio: 𝑇ℎ𝑟𝑜𝑢𝑔ℎ𝑝𝑢𝑡 𝑝𝑒𝑟 𝑢𝑛𝑖𝑡 𝑜𝑓 𝑏𝑜𝑡𝑡𝑙𝑒𝑛𝑒𝑐𝑘 𝑟𝑒𝑠𝑜𝑢𝑟𝑐𝑒 𝐹𝑎𝑐𝑡𝑜𝑟𝑦 𝑐𝑜𝑠𝑡 𝑝𝑒𝑟 𝑢𝑛𝑖𝑡 𝑜𝑓 𝑏𝑜𝑡𝑡𝑙𝑒𝑛𝑒𝑐𝑘 𝑟𝑒𝑠𝑜𝑢𝑟𝑐𝑒 Factory cost per unit of bottleneck resource: 𝑇𝑜𝑡𝑎𝑙 𝑓𝑎𝑐𝑡𝑜𝑟𝑦 𝑐𝑜𝑠𝑡𝑠 𝑇𝑜𝑡𝑎𝑙 𝑢𝑛𝑖𝑡𝑠 𝑜𝑓 𝑏𝑜𝑡𝑡𝑙𝑒𝑛𝑒𝑐𝑘 𝑟𝑒𝑠𝑜𝑢𝑟𝑐𝑒 10 (Exercise 2.2)Product Z is made in a production process where machine time is a bottleneck resource. One unit of product X requires 0.3 machine hours. The costs and selling price of Product X are as follows: $ Materials 8 Labour(0.4hours) 4 Other factory costs 2 14 Sales price 18 Profit 4 In a system of throughput accounting,what is the throughput accounting ratio for Product Z? A.1.29 B.1.67 C.3.00 D.4.00 11 Thank you for listening 12