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GUJARAT TECHNOLOGICAL UNIVERSITY BIRLA VISHVAKARMA MAHAVIDYALAYA (ENGINEERING COLLEGE) VALLABH VIDYANAGAR MECHANICAL ENGINEERING DEPARTMENT SUBJECT: THEORY OF MACHINE BE Third Level Fifth Semester ‘‘Band Brake’’ Submitted by: Hardik Patel(130070119030) Rajesh Hirani(130070119031) Jaykishan Jadav(130070119032) GUIDED BY: V.D.Chauhan Simple band brake • A band brake consists of a flexible band of leather, one or more ropes, or a steel lined with friction material, which embraces a part of the circumferences of the drum. • In a simple band brake one end of the band is attached to a fix pin or fulcrum of the liver while the other end is attached to the lever at distance b from the fulcrum The operating principle of this type of brake is following: • Frictional torque is generated when tension is applied to the band. It is known that the tensions in the two ends of the band are unequal because of friction and bear the following relationship: • If the band is wound around a drum of radius R, then the braking torque is • In simple band brake one end of the band is attached to the fulcrum of the lever arm. The required force to be applied to the lever is for clockwise rotation of the brake drum and for anticlockwise rotation of the brake drum, where l = length of the lever arm b = perpendicular distance from the fulcrum to the point of attachment of other end of the band. • Notes : – If the permissible tensile stress t for the material of the band is known, then maximum tension in the band is given by T1 = t wt Where w = width of the band t = thickness of the band – The width of the band should not exceed 150 mm for drum diameter (d) greater than 1 meter and 100 mm for drum diameter less than 1 meter. The band thickness (t) may also be obtained by using the empirical relation i.e. t= 0.005 For brakes of the hand operated winches, the steel bands of the following sizes are usually used Differential band brake: • In this type of band brake, two ends of the band are attached to two points on the lever arm other than fulcrum. • The breaking torque on the drum may be obtained in the similar way as discussed in the simple band brake • Drawing the free body diagram of the lever arm and taking moment about the fulcrum it is found that for clockwise rotation of the brake drum and for anticlockwise rotation of the brake drum. • Hence, P is negative if for clockwise rotation of the brake drum for counterclockwise rotation of the brake drum • In these cases the force is to be applied on the lever arm in opposite direction to maintain equilibrium. The brakes are then self locking.