Survey
* Your assessment is very important for improving the workof artificial intelligence, which forms the content of this project
* Your assessment is very important for improving the workof artificial intelligence, which forms the content of this project
RESUME SURJEET Address: Flat No. 13, Shiv Apartment, Near Anand Apartment, Haveli Seri, Sarusection, Jamnagar 361008, Gujarat Mobile: +91 98795 12017, Residence: 0288-2664718, E Mail: [email protected], Skype id:surjeet.dhara Aspiring for suitable and challenging assignment in Mechanical Project along with additional responsibilities: HSE/Estimation/ Procurement A logically sound & stable professional with B-tech (mechanical) and 20 years of experience in cement plant construction, fertilizer packaging plant construction , material handling construction , port construction , Self Propelled Barge construction, Heavy fabrication & workshop activity, HSE activities.. Presently working with Fortune 500 listed and world second biggest Phosphate & Potash producer and fertilizer manufacturing MNC co as “Sr. Manager” A keen planner, strategies & implementer with attained proficiency in project planning at given specific time, as well as emergency basis. Able to plan for manpower, selection of contractor, negotiating contractor for work rate. Adroit at project planning, costing, budgeting, scope planning and various aspects of project management including resource planning, resource hiring-training, scheduling, controlling (quality / process / schedule and cost), deliverable management and direct client interface. Strong abilities in holding review meetings to monitor progress of the project as per schedule, and ensuring timely completion and delivery of the work. An effective communicator with demonstrated ease at managing/ leading team members; allocating resources and guiding team members during project, till final delivery. A committed “EHS” policies implementer, award winner for making project safest place to work. A good trainer in “confined space, PPE, critical safety, plant monthly inspection & housekeeping. Expert in making SOP and trained in house having safety standards more than “OSAHS” A sound purchaser of equipment, expert in selection of supplier, seeking quotations, technical comparison and negotiation, inspection, payment. AWARDS & LAURELS Felicitated with an award for: o Setting highest target of bagging. o Achieving phenomenal target of safety implementation and documentation. o Completing project on time. o Implementing “Innovation & Development” Recognised as a consistent highest achiever. EMPLOYMENT PROFILE 2006 to Till now: MNC co “Mosaic India” At Jamnagar, Gujarat (www.mosaicco.com) As Sr. Manager The growth Path “Executive” in 2006 Promoted as “Sr. Manager” THE CORE COMPETENCIES INCLUDE Managerial -Project Management -Effort & Cost Estimation -Budgeting -Resource Administration -Project Implementation -Solution Designing -Project Execution and Control -Status Tracking -Delivery Management -Risk Analysis -Quality Assurance -Key Account -Client servicing -Team Management - People Management Management Functional Project Management Finalizing requirements and specifications in consultation with collaborators / promoters. Anchoring on-site activities to ensure completion of project within the time & cost parameters and effective resource utilization to maximize the output. Participating in project review meetings for evaluating project progress providing technical inputs to commissioning methodology. Liaising with consultants on determining technical and contractual matters. Site Management/Resource Planning Supervising all activities including providing technical inputs for methodologies & coordination with site management activities. Preparing and reviewing of Method Statements and Work Specific Quality Control Plans. Visiting the site regularly &co-ordinating with other agencies for all the clearances required for site execution. Monitoring quality standards maintained, any deviations w.r.t approved layouts, B.O.Q, solve technical issues if any, ensure proper documentation by site engg. Evaluation & execution of Contracting Works. Co-ordination among consultants, contractors and clients and in house Architects. Implementation of “OSAHS” safety norms. Maintenance and Trouble Shooting Planning and effecting preventive & predictive maintenance / overhauling / repair schedules of various machineries & instruments to increase machine up time and long term equipment reliability. Proactively identifying areas of obstruction/breakdowns and taking corrective measures / steps to rectify the equipments through application of trouble shooting tools. Ensuring all the machineries work efficiently by conducting timely checks & measures. Erection & Commissioning Preparing layouts for the project as per the process and material flow needs. Foreseeing performance bottlenecks and taking corrective measures to avoid the same. Site preparations, mobilization of contractors for carrying out erection activities. Ensuring effective site management and discipline to ensure safe execution of the projects. Erection, commissioning of equipments, providing utility services to the equipments. Man Management Supervising and monitoring the performance level of the staff for ensuring accomplishment of target. Organizing regular periodic meetings & trainings to staff for discussing current work issues and devising solutions for enhanced operations. THE NOTABLE CREDITS Project Constructed and successfully commissioned fertilizer bulk handling & packaging plant at port. (Area of Specialization: 1.Big crane installation &maintenance2.Conveyor installation over sea channel and their maintenance 3.tripper system installation and maintenance 4.warehouses installation and their maintenance 5.pacakaging plant installation, monitoring &maintenance 6.Ships, tugs and barges construction and maintenance7.Plc installation, atomization. Distinguished efforts towards managing the complete “10K project” with successful operations of packaging plant and material handling system set up at port at the Rozy Port, Jamnagar, Gujarat. Spearheading the entire gamut of civil and mechanical project functions for the 10K project. Monitored the fabrication of conveyor system, installation and commissioning. Supervised 600 MT of material handling and plant structural steel fabrication at Bangalore and 700 MT of warehouse structural steel at Ahmadabad and then dispatched from there to company’s site at Jamnagar. Supervised all 1300 MT structural erection at jetty. Supervised self propelled barge construction of 1250MT capacity at Surat, Gujarat. Supervised procurement of steel & equipments. Involved in planning of tools & tackles, manpower, workshop activities, fabrication, erection, commissioning of plant. Augmented the fertilizer bagging production capacity 4000-6000MT & Panamax Ships discharge from floating and shore crane capacity 5000-10000MT, improved quality of product. Installation of “Tripper Conveyor” for loading of warehouse of capacity 30,000 MT. Retrieval System from warehouse. Proven skills in managing the pre commissioning/ commissioning & smooth operation of old plant. Lead and mentored a team of 25 personnel and 300 labors. Reading of two dimensional, Isometric, General arrangement drawing and material (Steel) calculations. Overseeing the maintenance and operation of bulk bagging of fertilizers DAP/MOP/UREA/K MAG : Bagging Plant-World best weighing & packaging plant “Chronos Richardson-NXT”-10 automated lines. Bag enclosing machine-“Fechbein” make (14-15 bags/minute). Material handling-Conveyor, diverter, silo, drive, pneumatic, screen, feeder, slat conveyor. Rotating equipment alignment-Gen set fly wheel, pin bush & fluid coupling. Work Shop-machining shop, fabrication & assembly shop. Pneumatic- compressors, piping & compressed air system. Hydraulic- loaders, excavators, ship unloading cranes: hoses, o ring, seal replacement. Gen sets-Plant gen set 385 kva (2Nos) & 285 kva (1 nos)/ on crane barge 788 kva & 100kva/ on tug 850 &750 kva. Floating Barge Crane- 10Mt hoisting capacity imported Huggland crane, ship side maintenance and its motor, pump and hydraulic line. Efficiently handled the dismantling and assembly of floating barge crane and replaced slew bearing of 3Mtr Diameter under major breakdown maintenance. Self powered and dumb barges- vessel construction, maintenance and survey with Indian Registrar of Shipping (IRS) & Mercantile Marine Department (GMB & MMD), Mumbai, India. Onboard pump and pipeline maintenance. Protective Coating-Sandblasting & epoxy paint coating on plant and sea going fleet. Advanced the standard practice of maintenance & developed system, resulting in less breakdown led to low R&M cost. Prepare preventive maintenance schedules and update them & Plan the annual mechanical maintenance processes for the plant. Planning of spares min-max list and procurement of spares, generating purchase order and procurement. Execution of workshop activities through outsourced contractor. Contract management and bill inspection. Preparation of Material Handling Layout Interaction with customer & vendors Engaged in equipment engineering and coordination within team Proficient in checking and correction of GA drawings Involve in calculation of equipment selection Committed to unload 10000MT/day at port, ware house feeding-4000MT & bagging in plant 6000MT/day. Responsible for ensuring: Adherence to marketing and company’s trade partner standards. Perfect packaging to enhance client satisfaction and accuracy in weight thereby meeting World standards within +/-50 grams tolerance. Facilitated calibration and stamping of weight and measures instruments/ equipments. Ensured adherence to company quality norms thereby achieving proper movement of products with less downtime. Consistent Developmental work to achieve bagging output > 6000 tons’ of DAP/MOP/UREA/K MAG per day. Using world class “PLC” system to achieve target. Also committed to give quality work to company’s trade partners: SPIC/GNFC/GSFC/TATA CHEM/HLL Dealing with one of the best shipping and handling agent available in India (JM.Baxi .Co) and training their personal to achieve company’s specific fertilizer operation target as volume & quality. EHS Ensuring implementation of “OSAHS” standards. Organizing and conducting safety audit & implementing safe work practice. Holds the credit of scoring 88% in safety audits. Implemented permit system: Housekeeping, Critical task, Welding & Cutting, Elevated Task Procedure, Lock & Tag out, Critical equipment. Conducting on job tool box meeting, contractor monthly meeting. Training is essential part of day to day work. Critical safety inspection, MSDS. Training to unskilled/skilled handling agent workmen. Application of 5S methodology. Nov’99 to 2006: MNC co “Cargill” At Jamnagar, Gujarat (www.cargill.com) As “Executive” demerged from a very successful BU to Mosaic Project Constructed and successfully commissioned fertilizer bulk handling & packaging plant at port (Green field project). Involved in construction of edible oil refinery at Paradip,Orisa,India. Involved in big flour mill modification & construction at Noida,UP,India PREVIOUS ASSIGNMENTS Previous Company: Gujarat Ambuja Cements limited (Presently “Holsim”) (Nov 1995 - Nov1999) Ambuja Nagar, Kodinar, Dist-Junagadrh, Gujarat Constructed & successfully commissioned: 1. One Million ton cement plant: Raw mill, Coal Mill, Crusher, ESP, Bag House, Long raw material conveyor, Silos, clinker handling, cooling tower ,pumps &piping’s. 2. Port construction, material handling system at port, Stacker & reclaimed at port for coal unloading system, Oil tank farm & loading, unloading system, piping’s &pig passing. 3. Modified dedusting pipeline in Polycom & Cement mills. Company engaged in the manufacture and Sale of premium cement in the brand name of “Ambuja Cements”. Presently company merged with multinational company “HOLSIM”. During this tenure I was associated with project execution of company’s prestigious and record commissioning of 3rd unit in just 11 months. After that I was posted at company’s own port at “Muldwarka” and completed export jetty, tank farm for imported HSD, stacker for imported coal unloading, conveyor of 1.2 meter long for export of bulk cement and conveyor for import of coal, laid pipeline, welding NDT inspection, pig passing. Duration: 4 years Designation: Engineer (Project Planning Development) Major accountabilities of my position were: A) Project: Planning, Organizing, Co-coordinating, Controlling and decision making of project activities. Reporting to: Sr.Manager (project) Ambuja Unit -3 Project work: Full fledged 3rd cement plant fabrication, erection & commissioning. Technology: Krupp Completion: Record time commissioning of 1 million ton plant/11 month Nature of Job: Supervision, estimation, collaboration with drawing & design, commissioning Contracting company-4, Manpower handeled-150 Ambuja Major Port, Muldwarka, Project Work: Construction of company’s only bulk & bag cement export oriented port at Gujarat. Engaged in project work from grass root level and stretched to civil construction, fabrication-2000MT, epoxy painting, erection, commissioning of bulk & bag cement export system and clinker export, HSD tank farm(6000KL x 6tank) and transportation with 1.2 KM pipeline, Fire pump and hydrant pipe line installation. I am well conversant to P&I diagram. Loading of 40000MT ships with Ship Loader and unloading with stacker and movable hopper system on port. Completion: 24 months Nature of job: Supervision, estimation, fabrication, erection, Sand blasting & PU coating, commissioning Contracting Company-5, Aprox manpower-300 Ambuja Unit-1 &2 Development Work: Completion: 13 month Nature of job: Development wok, increasing throughput, energy saving Contractor company-2, Aprox manpower-50 Project Planning & effective allocation of resources to meet targets. Active co-ordination with other departments like Maintenance, design department, Quality control, Transportation and Logistics. Contribution in existing plant development in Polycom dust filtrations , installation of weigh Bridge, cement mill clinker feed and installation of on line weighing system on raw material belt and husk/HSD firing system in kiln. Been part of commissioning team for 2nd plant (Gaj Ambuja Cements-II). Supervised and cost effectively completed erection & commissioning of two sections before target time. In charge & Supervised big fabrication yard & painting yard (Sand blasting & epoxy paint application in structural, conveyor galleries, chute & diverters). Played pivotal role in the fabrication, erection, commissioning of 3rd plant (in record time of 11 months) and a major port. Part of development team and rectified problematic areas and modified with drawing and design dept. Bestowed with additional responsibility of developing an existing plant. Commissioned static & rotating equipments of various sections of 3rd cement unit such as: Coal mill, Dedusting system-bag house (THERMAX make. India), ESP(APC make,India), bag filters, industrial fans, FK pumps(FULLER make), compressor & blowers(IR &ATLUS COPCO make.India), ducts, raw mill, various storage silo and fluidization, kiln feed, material handling-belt, screw, raw mill feed belt & chain bucket elevator, Cooling towers (PAHARPUR make.India)and water pumps & piping. Area of expertise: Raw Mill, Blending Silo, Clinker Shed & Transportation, Stacker, Dedusting System, Material handling through belt conveyors, air slide, F.K Pumps, bucket elevators, Involved in establishing infrastructure of company owned mega port at Muldwarka, Kodinar for import/export. Ship loading capacity-Handymax type-45,000 metric ton. Bulk cement loading as well as HSD, Imported coal unloading system. Supervised structural fabrication & erection of APROX 3000 M.T. Laid material handling system of 1.5 Kilo Meter. Specific areas were: Cement Main Plant, Ship loader (ELECON make. INDIA), Stacker & Reclaimer(O &K make. India), piping and tank farm, conveyors (MAKMET make, India) and silo loading & extraction system etc. (B) COST EFFECTIVENSS: Always maintained cost effective methods and scheduled on time. C) GOOD MANUFACTURING PRACTICES, SAFETY & ENVIRONMENT: Awarded for best safety suggestion and implementation of safety at construction sites. To ensure following of the safety norms in the plant. Last Company: Birla Cement, M.P Birla Group, Satna, Madhya Pradesh (April 1991-Nov1995) Well Known cement producer in central region. Started my career as Apprentice Engineer and absorbed as Jr.Engineer in maintenance dept. I worked as shift in charge. Reporting to: Manager Maintenance Section: Active Involvement In: Jaw crusher/ hammer crusher/ impact crusher/belt conveyor/hydraulics/ centrifugal pumps/compressors/screen/apron feeder/ropeway/Central Work Shop-machining shop-12 lathes, drill machine, grinding, milling, and honing Shaping & planner, production lathe, /assembly shop/special welding shop Achievement-Methods used to increase crusher blow bar life by special welding. Special welding method applied on boilers nozzle in big thermal power plant .Conversant to metallurgy and their property. Duration: 4.7 years Manpower handled: Departmental shift operation: 50 Scholastic Record Qualification University B-Tech (Mechanical) Thapar University (TIET), Patiala, Punjab in 2012 Govt. approved distance course. Through -constant online & PCP Coaching, “Compulsory Lab”. Project: Capacity enhancement of packaging plant & transportation. Diploma (Mechanical) Govt.Polytechnic College,Nowgong,M.P in 1990 Professional courses: Diploma in Industrial Safety, National Institute of Labor Education Management, Chennai. Computer Skills: Familiar Operating System : Windows9x/XP/VISTA Tools & Technical Software : MS Office, Internet, Tally-6.3, Autocad-2006 Primavira /MS project: Learning & will prove and deliver results on given chance by hiring company & support Language Known: English, Hindi, Gujarati, Bangali Personal Information: Passport no: J4535957/ahmedabad/date of issue 04.11.2010/ valid upto 03.11.2020 Countries Travelled : USA(Corporate EHS training)/Thiland(Blending Plant & warehousing industrial training)/Maylasia(Annual workshop on Business strategy) Father Name M.M.Dhara Mother Name Marital status Married BMI 62 kgs/165 cm/physically fully fit Child 2 Permanent Address “Dhara Niwas” Semeria Road, Badkhar, P.O -Birla Vikas, Satna, Pin-485005, Madhya Pradesh, India Hobbies Watching English movies, Playing Cricket, Singing Songs, Swimming, updating with daily news Current CTC INR 10 lakh per annum+bonus+ex gratia Expected Position/Salary Negotiable Notice period Max: 1 Month/as per hiring co terms