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ACG 2071 Managerial Accounting Chapter M 8 Differential Analysis and Product Pricing Costs: Relevant - estimated costs and revenues that are important in the decision making process. Sunk costs – that have been incurred in the past are not relevant to the decision. Differential revenue: Is the amount of increase or decrease in revenue expected from a course of action as compared with an alternative? Differential cost: Is the amount of increase or decrease in cost that is expected from a course of action as compared with an alternative? Differential income or loss: Is the difference between the differential revenue and the differential costs? Differential analysis: Focuses on the effect of alternative courses of action on the relevant revenues. Types of Decision-making: 1. Lease or sell: management may have a choice between leasing or selling a piece of equipment that is no longer needed in the business. The relevant factors to be considered are the differential revenues and differential costs associated with the lease or sell decision. Created by: M. Mari Spring 2001-2 Page 1 of 15 ACG 2071 Managerial Accounting Example 1: A corporation can sell an asset for $200,000 less a 6% selling commission. An alternative would be to lease the asset for five years at $40,000 per year less $35,000 in costs over the five years. Which decision would you make? Example 2: A corporation can sell an asset for $180,000 less a 4% selling commission. An alternative would be to lease the asset for three years at $70,000 per year less $50,000 in costs over the three years. Which decision would you make? 2. Discontinue a segment or product When a product or a department, branch, territory, or other segment of a business is generating losses, management may consider eliminating the product or segment. It is often assumed, sometimes in error, that the total income from operations of a business would be increased if the operating loss could be eliminated. Discontinuing the product or segment usually eliminates all of the product or segment’s variable costs. Created by: M. Mari Spring 2001-2 Page 2 of 15 ACG 2071 Managerial Accounting However, if the product or segment is a relatively small part of the business, discontinuing it may not decrease the fixed costs. If contribution margin > 0 then continue production Example 3: Sales Cost of goods sold Variable Fixed Total CGS Gross profit Operating expenses Variable Fixed Total Income Shampoo $500,000 Conditioner $400,000 Lotion $100,000 Total $1,000,000 $220,000 $120,000 340,000 160,000 $200,000 $80,000 280,000 $120,000 $60,000 $20,000 80,000 $20,000 $480,000 $220,000 700,000 $300,000 $95,000 $25,000 $120,000 $40,000 $60,000 $20,000 $80,000 $40,000 $25,000 $6,000 $31,000 $(11,000) $180,000 $51,000 $231,000 $69,000 Should we discontinue the production of Lotion? Created by: M. Mari Spring 2001-2 Page 3 of 15 ACG 2071 Managerial Accounting Example 4: A condensed income statement for Fresh Kola indicated the following: Sales $250,000 Cost of goods sold $175,000 Gross profit $50,000 Operating expenses $60,000 Income $(10,000) Variable costs of goods sold are $120,000 and variable operating was $15,000. Should we discontinue the production of Fresh Kola? 3. Make or Buy The assembly of many parts is often a major element in manufacturing some products, such as autos. The product’s manufacturer may make these parts or they may be purchased. Management uses differential costs to decide whether to make or buy a part. Only variable costs are considered. Must have unused capacity in the factory. Created by: M. Mari Spring 2001-2 Page 4 of 15 ACG 2071 Managerial Accounting Example 5: A factory has unused capacity and is considering the production of a part for its product. The cost of making a part is Direct materials $80, direct labor $80, variable factory overhead $52 and fixed factory overhead $68. The cost of purchasing the product is $240 a unit. Should we make or buy? Example 6: A factory has unused capacity and is considering the production of a part for its product. The cost of making a part is Direct materials $5, direct labor $3, variable factory overhead $2 and fixed factory overhead $8. The cost of purchasing the product is $9 a unit. Should we make or buy? 4. Replace Equipment The usefulness of fixed assets may be reduced long before they are considered to be worn out. Equipment may no longer be efficient for the purposes for which it is used. On the other hand, the equipment may not have reached the point of complete inadequacy. Created by: M. Mari Spring 2001-2 Page 5 of 15 ACG 2071 Managerial Accounting Decisions to replace usable fixed assets should be based on relevant costs. The relevant costs are the future costs of continuing to use the equipment versus replacement The book values of the fixed assets being replaced are sunk costs and are irrelevant. Example 7: The business is considering the disposal of a machine with book value of $100,000 and an estimated remaining live of five years. The old machine can be sold for $25,000. The new machine has a cost of $250,000. The new machine would have a life of five years and no residual value. Analysis indicates that the estimated annual reduction in variable manufacturing costs from $225,000 with the old machine to $150,000 per year with the new machine. Should we buy the new machine? Example 8: Francis is considering purchasing a lathe. The old machine cost $250,000 and has book value of $50,000 with three years left. It has a disposal value of $10,000. The new machine has a cost of $350,000 for five years and no residual value. The new machine will decrease cost by $75,000 for the next three years. Should we buy the new machine? Created by: M. Mari Spring 2001-2 Page 6 of 15 ACG 2071 Managerial Accounting 5. Process or Sell When a product is manufactured, it progresses through various stages of production. Often a product can be sold at an intermediate stage of production, or it can be processed further and then sold. Example 9: Assume that a business produces kerosene in batches of 4,000 Gallons. Standard quantities of 4,000 gallons of direct materials are processed which cost $0.60 per gallon. Kerosene can be sold without further processing for $0.80 per gallon. It can be processed further to yield gasoline, which can be sold for $1.25 per gallon. Gasoline requires additional processing costs of $650 per batch, and 20% of the gallons of kerosene will evaporate during production. Should we sell or process further? Example 10: Environ produces Gecko. Production starts with 10,000 gallons of direct materials processed for $2 per gallon. It can be sold at $3 per gallon. Gecko can be further processed into Keyed for additional costs of $1.50 per gallon with a cost of 10% of the product. The selling price of Keyed is $4.50 per gallon. Should we process further? Created by: M. Mari Spring 2001-2 Page 7 of 15 ACG 2071 Managerial Accounting 6. Accept Businesses at a Special Price Differential analysis is also useful in deciding whether to accept additional business at a special price. The differential revenue that would be provided from the additional business is compared to the differential costs of producing and delivering the product to the customer. If the company is operating at full capacity, any additional production will increase both fixed costs and variable. However, the normal production of the company is below full capacity, additional business may be undertaken without increasing fixed production costs. Example 11: Assume that the monthly capacity is 12,500 units. Current sales and production are 10,000 units. The current manufacturing costs of $20 per unit with fixed costs of $7.50. The normal selling price of the product is $30. The manufacturer receives from an exporter an offer for 5,000 units at $18 per unit. The production can be spread over three months. Should we accept the special offer? Created by: M. Mari Spring 2001-2 Page 8 of 15 ACG 2071 Managerial Accounting Example 12: paramour has an offer for the sale of 6,000 units at $20 per unit. Current sales price is $30 with costs of direct materials $10, direct labor $5, variable factory overhead of $3 and fixed factory overhead of $4. With the plant operating at 70% capacity should be accept? Setting Normal Product Selling Prices Differential analysis may be useful in deciding to lower selling prices for special short run decisions, such as whether to accept business at a price lower than the normal price. The normal selling price must be set high enough to cover all costs and expenses and provide a reasonable profit. The normal selling price can be viewed as the targeted selling price to be achieved in the long run. The basic approaches to setting this price as follows: Market Methods Demand based Competition based Cost plus Methods Total cost concept Product cost concept Variable cost concept Managers using the market methods refer to the external market to determine the price. Created by: M. Mari Spring 2001-2 Page 9 of 15 ACG 2071 Managerial Accounting Demand based methods set the price according to the demand for the product. If there is high demand for the product, then the price may be set high, while the lower demand may require the price to be set low. Managers using the cost plus methods price the product in order to achieve a target profit. Managers add to the cost an amount called MARKUP. Total Cost Concept All the costs of manufacturing a product plus the selling and administrative expenses are included in the cost amount to which the markup is added. Steps: 1. Determine the total cost of manufacturing the product. a. Includes the direct materials, direct labor, and factory overhead 2. Add the estimated selling and administrative expenses to the total cost of manufacturing the product. 3. Cost per unit is then computed by dividing the total costs by the total units expected to be produced and sold. 4. Markup percentage = Desired profit Total cost Created by: M. Mari Spring 2001-2 Page 10 of 15 ACG 2071 Managerial Accounting Example 13: The desired profit is $161,000 Variable costs 10,000 units Direct materials Direct labor Factory overhead Selling and administrative expenses TOTAL variable costs Fixed costs Factory overhead Selling and administrative Created by: M. Mari Spring 2001-2 Page 11 of 15 Total Cost $30,000 $100,000 $15,000 $15,000 $160,000 $50,000 $20,000 Unit Cost $3 $10 $1.50 1.50 $16 ACG 2071 Managerial Accounting Example 14: The desired profit is $200,000 Variable costs 15000 units Direct materials Direct labor Factory overhead Selling and administrative expenses TOTAL variable costs Fixed costs Factory overhead Selling and administrative Total Cost Unit Cost $5 $7 $2 4 $60,000 $40,000 Product Cost Concept Only the cost of manufacturing the product termed the product cost, are included in the cost amount to which the markup is added. Created by: M. Mari Spring 2001-2 Page 12 of 15 ACG 2071 Managerial Accounting Estimated selling expenses, administrative expenses, and profits are included in the markup. Markup % = Desired profit + Total selling and administrative exp Total manufacturing costs Example 15 The desired profit is $161,000 with production of 10,000 units. Variable costs Direct materials Direct labor Factory overhead Selling and administrative expenses TOTAL variable costs Fixed costs Factory overhead Selling and administrative $3 $10 $1.50 1.50 $16 $50,000 $20,000 Example 16: Using the information from example 14. Compute using product cost concept. Created by: M. Mari Spring 2001-2 Page 13 of 15 ACG 2071 Managerial Accounting Variable Cost Concept Emphasizes the distinction between variable and fixed costs in product pricing. Only variable costs are included in the cost amount to which the markup is added Markup % = Desired profit + Total fixed costs Total variable costs Example 17: The desired profit is $161,000 and production of 0,000 units Variable costs Direct materials Direct labor Factory overhead Selling and administrative expenses TOTAL variable costs Fixed costs Factory overhead Selling and administrative $3 $10 $1.50 1.50 $16 $50,000 $20,000 Example 18: Using the information from example 14, compute using the variable cost concept. Created by: M. Mari Spring 2001-2 Page 14 of 15 ACG 2071 Managerial Accounting Created by: M. Mari Spring 2001-2 Page 15 of 15