Download Hearing Conservation Presentation for The American

Hearing
Conservation
Theresa Y. Schulz, PhD.
Lt. Col. USAF (ret.)
Agenda
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•
•
•
Noise & Acoustics
Noise Reduction
Reducing Costs for Hearing Loss
Motivating Workers
Noise + Acoustics
Noise-Induced Hearing Loss
Causes no pain
Causes no visible trauma
Leaves no visible scars
Is unnoticeable in its earliest stages
Accumulates with each overexposure
Takes years to notice a change
Is Permanent + 100% Preventable
Noise + Acoustics
Noise-induced hearing loss is the
most common permanent and
preventable occupational injury
in the world.
World Health Organization
Noise + Acoustics
Worker’s Compensation
In many countries, excessive noise is
the biggest compensable
occupational hazard. Cost of
NIHL to developed countries ranges
from 0.2 to 2% of its GDP. NIHL
is on the rise globally. (Source: WHO)
Noise + Acoustics
United States Statistics
Most common occupational injury
in the United States. 22 million US
workers are exposed to hazardous
noise at work on a daily basis.
Approx. 8 million Americans
suffer from NIHL. (Source: NIOSH, 2009)
Noise + Acoustics
Non-Occupational
Occupational
Noise + Acoustics
Noise Measurement Devices
SOUND LEVEL
METER
PERSONAL
DOSIMETER
IN-EAR
DOSIMETER
Sound is measured
immediately in a
specific area
Sound “averaged”
throughout day for
sample employee/job
Collects personal noise
dose – the only real
measure of risk
NOISE+AND
Noise
Acoustics
ACOUSTICS ~ Hierarchy of Controls
Hierarchy of Controls
ENGINEERING
CONTROLS
•Buy Quiet
•Vibration Pads
•Enclosures
•Barriers
•Isolation
ADMINISTRATIVE
CONTROLS
•Rotate Workers
•Extended Breaks
•2nd/3rd Shift
PERSONAL
PROTECTIVE
EQUIPMENT
Noise
Reduction
Rating
(NRR)
Noise Reduction Rating
Noise Level =
100 dB
Noise Reduction Rating =
30 dB
How much noise is
reaching the ear of
the worker ?
That is completely unknown …
(55 – 104 dB)
Noise Reduction Rating
Noise Reduction Rating
• A laboratory estimate
of the amount of
attenuation achievable
by 98% of users when
properly fit
• A population-based
rating ― some users
will get more
attenuation, some will
get less
The NRR is only a
population estimate,
not a predictor of
individual attenuation.
Noise Reduction Rating
NVLAP-Accredited Labs
San Diego, CA
Indianapolis, IN
State College, PA
Noise Reduction Rating – Determining an NRR
• 10 human subjects tested
in a reverberant room
• Tested with ears
open/occluded at nine
frequencies
• Each subject tested 3x
• NRR calculated to be
population average
A test subject in the Howard Leight Acoustical Lab, San Diego, CA, accredited
by the National Voluntary Laboratory Accreditation Program (NVLAP)
Noise Reduction Rating –
Attenuation in dB
Real-World Attenuation
≠ NRR
192 users of a flanged reusable earplug ~ 27 NRR
50
NRR = 27 Multiple-Use Earplug
40
30
20
10
0
-10
From Kevin Michael, PhD and Cindy Bloyer “Hearing Protector Attenuation Measurement on the End-User”
Retraining
and refitting
resulted in an
average
14 dB
improvement
for this group
Noise Reduction Rating
De-Rating Methods
OSHA
NIOSH
CSA
NRR ÷ 2
Earmuffs
NRR – 25%
Class
A up to 100
Formable Earplugs
NRR – 50%
B up to 95
(feasibility of
engineering
controls)
Fit
Test
All Other Earplugs
NRR – 70%
C up to 90
Noise Reduction Rating
Noise Reduction Rating
• The EPA recently made an announcement about
a proposed change to the Noise Reduction
Rating [NRR]
• This is the first change in hearing protector
regulation in nearly 30 years
Noise Reduction Rating
Three New Labels
LABEL
DESCRIPTION
Conventional
HPD
 Perform lab test with subjects who fit the protector
after brief training
 Estimates the range of protection achieved by
20% and 80% of users
Active Noise
Reduction
[ANR]
• Uses a Microphone-in-Real-Ear [MIRE] method to
estimate protection
• Measured with ANR turned OFF and ON to show
the additional attenuation from the ANR
Level Dependent/
Impulse Noise
Reduction
• Testing will occur over a range of impulse noise
levels. Multiple tests to determine lower and upper
ranges of impulse noise reduction
• Will include two ranges to identify attenuation for
passive and active modes
Noise Reduction Rating
Current NRR Label
80th %
20th %
Minimallytrained
Proficient
Users
Mock-up of New Label
Noise Reduction Rating
How to Apply the New Label
Two-number range
displays the
estimated
protection
achievable by
minimally-trained
users [80%] versus
proficient users
[20%].
80%
20%
A wider range
indicates greater
variability in the fit
of that HPD.
Smaller ranges
indicate more
consistency of fit.
For example,
earmuffs will
usually have a
tighter fitting range
than earplugs, and
may have a
smaller NRR
range.
Noise Reduction Rating
Factors in Achieving the NRR
1.FIT
2. WEAR TIME
30
A worker who selects an
earplug with an NRR of 30
but then removes that
HPD for just …
effectively reduced his
8-hour NRR to just …
dB
5 min
10 min
15 min
30 min
26 dB
24 dB
22 dB
18 dB
In noise exposures, small intervals of no protection
quickly void large intervals of adequate protection.
Noise Reduction Rating
What Can I Do Now?
Although the new labeling regulation takes effect whenever
the final rule is published by the EPA, there are a number of
actions you can take now to prepare your Hearing
Conservation Program for the change.
• Evaluate Noise Spectra
to determine if spectral balance
corrections will be necessary
• Update HC Training Program
on proper fit of hearing protectors.
Hold a “Toolbox Training” and hold
a refresher fit training session.
Noise Reduction Rating
What Can I Do Now?
• Evaluate Current HPD
Selection to determine
whether they are appropriate for
your noise environment. Use the
Howard Leight Hearing Protector
Selector for recommendations.
• Upgrade to One-on-One
Training research studies
confirm that one-on-one training
is superior to group training
Noise Reduction Rating
Earplug Fit Testing
Provides an accurate,
real-world picture of your
employees’ hearing
protector effectiveness.
Identify if your employees are:
• Receiving optimal protection
• Require additional training
• Need to try a different earplug style
Noise Reduction Rating
Earplug Fit Testing
As a problem solver:
• Derating Schemes
• One-on-One Training
• HPD Selection
• NRR Change
Noise Reduction Rating
In-Ear Dosimetry
As a Problem Solver
• Continuously monitors
in noise level at the
workers ear
• The only true measure
of the hazard!
Reducing Costs +
Claims
Reducing Costs + Claims
“Attenuation provided by hearing
protectors to individuals in actual
workplace is impossible to predict
using any laboratory measurements.”
~ Dr. Kevin Michael
Reducing Costs + Claims
Sample HL Compensation*
Jurisdiction
One Ear
(Max)
Both Ears
(Max)
D.C.
$34.8K
$134.2K
$1,530
$9,000
Rhode
Island
New York
DOL -LSA
(39 wks)
Comments
(50 wks)
(17 wks)
(100 wks)
Trauma/injury
only
$24 K
$60K
Exp. for 90 days
(125 wks)
(250 wks)
52 wks
200 wks
*Source: AIHA Noise Manual
Reducing Costs + Claims
Indicators for Hearing Loss:
•
•
•
•
•
•
•
Standard Threshold Shift
Temporary Threshold Shift
Recordable Hearing Loss
Dosimetry
Labeled NRR (derated?)
In-ear Dosimetry
Personal Attenuation Level (PAR)
Reducing Costs + Claims
Lagging Indicators vs. Leading Indicators
Reducing Costs + Claims
Indicators for Hearing Loss:
•
•
•
•
•
•
•
Standard Threshold Shift
Temporary Threshold Shift
Recordable Hearing Loss
Dosimetry
Labeled NRR (derated?)
In-ear Dosimetry
Personal Attenuation Level (PAR)
Reducing Costs + Claims
Fit Testing
In-Ear Dosimetry
In-ear dosimetry measures/records
worker’s actual noise dose, with and
without protection
Provides real-time monitoring and
alerts when worker
approaches/exceeds safe limits
Only metric with direct potential to
measure and prevent further
progression of occupational hearing
loss
Reducing Costs + Claims
In-ear dosimetry as a Problem Solver
• Employees with Documented Noise-Induced Hearing
Loss or Standard Threshold Shift [STS]
• Employees At-Risk for NIHL
• Employee Training + Sampling
• Dual-Protection/Extreme Noise Exposure
• Engineering Controls
Reducing Costs + Claims
Research
> Alcoa
Intalco Works
Reducing Costs
+ Claims
Mean hearing
threshold
and 4 kHz)2000 – 2007 (N = 46)
• Mean Hearing Threshold
(2k,
3k, (2,3,
4kHz):
Employees using continuous ESP starting in 2005
• Employees using continuous in-ear dosimetry starting in 2005
2000 - 2007 (N=46)
50
ESP Introduced
Mean HTL 3,4,6kHz
45
trend line
40
35
30
25
20
15
10
5
0
2000
2001
2002
2003
2004
Year of test
2005
2006
2007
Reducing Costs + Claims
Preventive Action After NIHL
In practice, an OSHA-recordable STS is not a preventive action
It is documentation of a hearing loss after the fact.
How soon will an employee suffering NIHL be re-fit / re-trained ?
“Best case scenario” per Hearing Conservation Amendment
In-ear dosimetry “worst case”
scenario …
1 Day
• Retest
• Audiometric test
0
2
4
6
8
10
Months
12
14
• Notification
16
Reducing Costs + Claims
Earplug fit-testing as a Problem Solver
• Training tool for noise-exposed workers
• Train-the-trainer tool
• Follow-up on significant threshold shifts in hearing
• Documentation of HPD adequacy
• Assessment of overall HCP effectiveness
• Match HPD to worker’s specific noise level
• Selection of appropriate HPDs for new hires
• Benefits per Best Practices Bulletin (OSHA Alliance)
Reducing Costs + Claims
OSHA Alliance: Best Practice Bulletin
www.hearingconservation.org
Additional Information
www.howardleight.com
Field Verification – Fit Testing
Real-Ear
Attenuation at
Threshold
Loudness Balance
(R.E.A.T.)
(Real-Ear Attenuation Above
Threshold)
Microphone
in Real-Ear
In-Ear Dosimetry
(M.I.R.E.)
Field Verification – Earplug Fit Testing Methods
Audiometric
FitCheck
EARfit
VeriPRO
REAT
REAT
MIRE
REAAT
Sound booth
Very Quiet
Room
Quiet Room
Anywhere
PAR
PAR
Derived PAR
PAR
Any earplug
Selected
modified
earplugs
Any earplug
Any earplug
Special training Special training Special training
required
required
required
Anyone can
perform
Reducing Costs + Claims
Variation from Published NRR
10
Published
NRR
0
-5
-10
-15
-20
Distribution of PARs
-25
12
-30
0
10
20
30
40
50
10 60
Workers
Workers
Difference in dB
5
70
80
90
100
8
6
4
2
0
-30
-25
-20
-15
-10
-5
0
5
10
Variation from Published NRR
15
20
25
30
Reducing Costs + Claims
Personal Factors
Gender
Age
Distribution of PARs
12
Years in Noise
Workers
10
Ear Canal Size
8
6
Familiarity
4
Model of Earplug
2
0
-30
-25
-20
-15
-10
-5
0
5
10
15
20
25
30
Program Factors
Variation from Published NRR
# Group Trainings
# Personal Trainings
REDUCING
Reducing
Costs
COSTS
+ Claims
/ CLAIMS
Difference on 2nd / 3rd Test
10
Variation from NRR
5
Published
NRR
0
-5
-10
-15
-20
-25
-30
Subjects
Trying a second earplug often
improves attenuation
Reducing Costs + Claims
Tools for HCP Prevention Metrics
PROS
• Estimate
CONS
Measure
• Cost
• NRR obsolete
• Time Investment
• Fulfills OSHA compliance
• Not standardized
• Eliminates need for de-ratings
• Medico-legal cases
• Delineates non-occupational
• Eliminates double protection
• Provides employee feedback
• (HPD Inventory control)
Reducing Costs + Claims
Off-job + On-job
=
STS
0 dB
0 dB
33 dB
EAR #1
EAR #2
EAR #3
How much protection?
Good Fit vs Bad Fit
90
80
Attenuation in dB
70
60
50
40
30
20
10
0
-10
Max Good Fit
NRR = 33dB
Max Poor Fit
NRR = 0dB
8000
6300
4000
3150
2000
1000
500
250
125
Frequency in Hz
Training +
Motivation
Training + Motivation
Personalize Hearing Loss
Show, Don’t Tell
• Provide copy of annual
audiogram to worker
• Use personal examples to
demonstrate consequences
of hearing loss
• Ask questions:
• What is your favorite sound?
• What sound would you miss
the most if you couldn’t hear?
• What sounds connect you to
people and your environment?
Training + Motivation
Demonstrate Future Risk
Training Materials
• www.hearforever.org
• www.hearingconservation.org
• atl.grc.nasa.gov/HearingConserv
ation/Resources/index.html
• www.cdc.gov/niosh/topics/noise
• www.dangerousdecibels.org
Training + Motivation
Send Clear Message On + Off Job
HC Part of Everyday Life
• Include recreational hearing
conservation in annual
training
• Provide extra HPDs for
home use
• Promote Hearing
Conservation at
company/family events
Training + Motivation
Remove Barriers to HPD Use
Make HPDs Available
• Highlight “where to find
HPDs” in annual training
• Make sure HPDs are wellstocked and accessible
• Include group of workers in
selection process for
increased acceptance
• Offer wide variety to match
comfort, job requirements
Training + Motivation
Hearing Loss Due To
Noise Exposure Is …
Painless
Permanent
Progressive
… and very Preventable!