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What is Proximity? Created by: ProvibTech Proximity Outline Definition of Proximity? What is a Proximity Sensor? Why use a Proximity Sensor? When to use a Proximity Sensor/Transmitter? How to use a Proximity Sensor? Proximity Transmitters? Definition of Proximity? Nearness in place, time, order, occurrence, or relation The region close around a person or thing Distance is a numerical description of how far apart objects are What is a Proximity Sensor? Detects presence of nearby objects without any physical contact Detects movement or the presence of an object and converts it to an electrical signal often emits an electromagnetic or electrostatic field and looks for changes in the field or return signal Electromagnetism Magnetism arising from electric charge in motion Electrostatic The charge build up that usually occurs because of electron imbalance at the surface of materials Types of Detection Systems Eddy Current or Inductive ◦ generated in metallic sensing objects by electromagnetic induction Capacitive ◦ systems that detect changes in electrical capacity when approaching the sensing object Magnetized ◦ systems that use magnets and reed switches Why use a Proximity Sensor? Because ProvibTech made it! Why use a Proximity Sensor? High Reliability Machine vibration monitoring ◦ Measure the variation in distance between a shaft and its support bearing Long functional life ◦ Absence of mechanical parts ◦ Lack of physical contact between sensor and the sensed object When to use a Proximity Sensor/ Transmitter If needing to measure the following: ◦ ◦ ◦ ◦ ◦ ◦ Radial vibration Axial thrust position/vibration Shaft radial position Vibration Amplitude and Phase Angle Eccentricity Phase Reference When to use a Proximity Sensor/ Transmitter Cont’d Radial Vibration ◦ Vibration in a direction perpendicular to the centerline of a shaft or rotor. ◦ Used for indicating bearing condition ◦ Measuring machine malfunction: Rotor imbalance Misalignment Shaft crack ◦ Potential bearing failure When to use a Proximity Sensor/Transmitter Cont’d Axial Thrust Position/Vibration ◦ Vibration in the direction of the centerline of a shaft or rotor. ◦ Determining thrust bearing wear Shaft radial position ◦ Determining shaft position relative to rotor amplitude angle ◦ Indicator of rotor stability and shaft alignment ◦ Vector monitoring When to use a Proximity Sensor/Transmitter Cont’d When to use a Proximity Sensor/ Transmitter Cont’d Eccentricity ◦ Measures the shaft bow during startup of large turbine machinery Phase Reference ◦ Measures shaft rotation speed and phase angle of shaft vibration for monitoring and diagnostic purposes When to use a Proximity Sensor/Transmitter Vibration amplitude and Phase Angle ◦ Diagnostic information in Polar and Bode formats How to use a Proximity Sensor? Things Needed: ◦ Probe ◦ Extension cable ◦ Driver How to use a Proximity Sensor? This is how the complete system looks once everything is connected together How to use a Proximity Sensor? When using a proximity sensor, distance is always the most important thing Ideal GAP voltage = -10 VDC but -8 to -12 VDC is also OK Proximity Transmitters TR3101 TR3102 TR4101 TR4102 ◦ Radial Vibration Transmitter ◦ 3 wire Transmitter ◦ Axial Vibration Transmitter ◦ 3 wire Transmitter ◦ Radial Vibration Transmitter ◦ 2 wire Loop-Powered Transmitter ◦ Axial Vibration Transmitter ◦ 2 wire Loop-Powered Transmitter