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Designing an easy-to-use wireless router for the SOHO market By Rahul Patel Sr. Product Line Manager Wireless Networking Business Unit Broadcom Corp. E-mail: [email protected] Wireless LAN (WLAN) has made possible the benefits of “being connected” and “mobile” at the same time. In addition to providing fast and convenient network access, today’s Wi-Fi products include robust security features that alleviate concerns about data protection over open-air. The latest Wi-Fi equipment is as functional and cost-effective as wired equipment, making a stronger case for the continuation of the dramatic growth of Wi-Fi nodes. In fact, according to Forward Concepts, the number of Wi-Fi nodes is expected to grow to more than 180 million by 2006. The two largest Wi-Fi market segments today are client card solutions for PCs and router products. As these markets continue to grow, designers are continually faced with new and different challenges to design efficient and cost-effective routers. This article discusses some of the challenges of designing a router that will successfully serve the needs of the small office and home office (SOHO) markets, and address the scalability that will enable WLAN equipment manufacturers to overcome these issues. that supports hardware-accelerated Wi-Fi Protected Access (WPA) and provides long-range coverage of up to 76m. WLAN-enabled solutions As WLANs become more widespread, many routers or gateways now include both 802.11x and Ethernet routing/switching capabilities by default. The IEEE 802.11g standard has become the mainstream WLAN technology, and majority of the routers sold today support 802.11g. Less than a year ago, a basic Wi-Fi router consisted of five ICs—CPU, five-port switch, Ethernet PHY, 802.11g radio or MAC/baseband and PHY— along with f lash, DRAM and other ancillary components. The WLAN functionality is supported using a mini PCI or Cardbus interfacing the CPU via PCI or a PCI-like bus. Most leading manufacturers today, however, have integrated at least some of the abovementioned functionality. The 1G SoC-based solution integrates the CPU, MAC, baseband and PHY into a single chip. This effectively reduces the number of functional ICs to four (Figure 1). Some of the newer router designs even support a wireless-on-motherboard implementation instead of the mini PCI or cardbus solutions that were used in legacy systems. The 1G SoC solution has obvious advantages over the legacy solutions—including lower bill-of-materials, smaller form factor, less system power dissipation and less integration of discrete functionality at system level. In general, the integrated solution is more compact and less expensive compared to the legacy systems. As the need for security grows for both wired and wireless networks, more routers are beginning to support security features, including WPA, WPA2, 802.11i and VPN. Further, as USB becomes the de facto interface for connecting printers, storage and media devices, there is a growing need for newer routers that support USB host functionality and interfaces. These additional hardware functionalities require two or more additional ICs. If the 1G SoC routers are combined with these additional chips, the result would be an increasingly complex and expensive solution. The task of system integration could be- USB Controller SDRAM RF circuit Radio CPU+ MAC/baseband Flash Increased adoption Once considered a luxury, the combination of broadband and wireless connectivity is now becoming an integral part of the home and office. The ability to wirelessly share one broadband connection among five to 10 users makes WLANs an increasingly popular and inexpensive way to extend the data network in a small office setting. Wi-Fi connectivity can be deployed in a variety of office devices, such as laptops, desktop PCs, printers, storage equipment, VoIP phones, digital cameras, projectors, media players and servers. Since many SOHO users are not highly technical and do not have access to an IT department, they require network equipment that is secured, easy to set up, configure and use. Also, these users are often costconscious consumers, operating businesses on a limited budget. Despite these limitations, SOHO networks must offer adequate CPU processing capability to support Firewall, network address translation (NAT), parental controls and management functions and at least five 10/100 Ethernet ports, with support for management features, such as VLAN (IEEE802.1q) for multiple subnet support, demilitarized zone (DMZ) implementation and network segregation and QoS (IEEE802.1p) for guaranteed bandwidth applications. All of these need to be achieved without compromising on wired speed routing. Based on such requirements, deploying a SOHO network needs solutions that not only offer the optimal cost/performance ratio, but also support a secured wireless connection with high throughput. This would mean using a 54Mbps (802.11g) or higher connection Clock VPN Processor 5-port 10/10 Switch Magnetics RJ45 Magnetics RJ45 Magnetics RJ45 Magnetics RJ45 4-Port 10/100 LAN Figure 1: An SoC-based solution integrating CPU, MAC baseband and PHY into a single chip. Magnetics RJ45 10/100 WAN come even more complicated in terms of hardware design and software implementation, especially if all these additional chips were sourced from different suppliers. One way to resolve this dilemma of providing a featurerich router would be to source all the chips from the same supplier. However, this too would be time consuming and pose system integration challenges. An example of an integrated solution that addresses all of the above requirements is Broadcom’s BCM5350. This chipset integrates a high-performance MIPS32 processor with an onchip memory management unit, 32bit processor bus, VPN coprocessor, IEEE 802.11g MAC/ baseband controller and fiveport 10/100 Ethernet switch with integrated PHYs, USB host controller and DRAM controller that support both SDRAM and DDRAM. The MIPS32 processor is capable of wire-speed bridging and routing with advanced firewall protection. The integrated Ethernet switch is derived from the 6G of Broadcom’s popular ROBOswitch family, which has shipped over 100 million devices to date. Its built-in WLAN capabilities support IEEE 802.11g and 802.11a/g implementations. Figure 2: A highly-integrated sytem-on-chip-based router reduces the entire chipset to just two chips, including the radio device. As shown in Figure 2, a highly-integrated SoC-based router reduces the entire router chipset to just two chips, including the radio device. This helps reduce the system bill-ofmaterials, form factor and power consumption and makes the entire system much less expensive. The richness of embedded features on this chipset allows for scaling of the same solution for both SOHO applications. Market trends Three major trends appear to be emerging in the Wi-Fi router marketplace today: time-tomarket pressure for new fea- tures, constant cost pressure, as well as ease-of-use and security If WLANs are to become ubiquitous in SOHO, then equipment design has to become easy. This will motivate chip vendors to provide systemlevel intellectual property and manufacturing-ready quality reference designs at lower costs. Designs will have to use less external bill-of-material, including smaller flash and DRAM. In addition to the trend toward simpler design methodologies, there is a growing need for wireless products that are easy for the average user to install and enable security features. Setting up security can be con- fusing to typical home users that have no previous knowledge of networking terms and protocols. Hence, over 80 percent of home Wi-Fi networks today are not secured. To solve this problem, Broadcom, for instance, has developed a setup wizard called SecureEZSetup, which simplifies WLAN configuration and WPA security setup. As high-speed applications (such as multimedia streaming over a wireless network) become more popular in the home, there is a growing need for high-speed wireless connectivity and guaranteed bandwidth requirements. Broadcom supports a high-speed performance mode (125Mbps) that is compatible with 802.11g. This guaranteed bandwidth accompanied by QoS will be further supported by IEEE’s upcoming standard, 802.11e. System developers expect new WLAN-enabled technologies for the SOHO market to offer increased performance, security and ease-of-use at lower costs. As Wi-Fi increasingly becomes a necessity in the home and enterprise, highly-integrated router chipsets that address better coverage, throughput and security are expected to become the next logical platform.