Download LeverLock DS Upd 2/03

Connection
Systems
GT Series
Lever Lock
Connection
Systems
Description
Delphi’s lever lock design utilizes a mechanical assist lever which is
used to provide a mating force below 75 N. This helps facilitate the
hand-mating of high content connections, replacing the need for
traditional bolt-together connections.
40-way In-line Connection
Value is provided with the following:
High content (18 terminations and above)
Mixed blade size capability (0.64 mm to 8.00 mm)
Small package size
Hand-mateable
40-way Door Connection
Industry leading engage force
Available assembled or unassembled
Male blade protection
Available sealed or unsealed
Typical Applications
Lever locks can be used in the automotive, transportation and
commercial vehicle markets. This system is suitable for in-line and
door system applications.
Delphi can also provide custom designs based on customer
requirements.
40-way Sealed Connection
Performance Advantages
Lever locks provide the ultimate value by optimally packaging a high
number of circuits that are easily mateable by hand.
A two-piece connector/retainer design allows for use in numerous
applications with minimal modifications.
52-way Unsealed Connection
Lever Lock
Connection Systems
Application Guidelines
Features
Benefits
150 Series
Cable Range . . . . . . . . . . . . . . . . . .
Current Range . . . . . . . . . . . . . . . . .
Temperature Range . . . . . . . . . . . . .
Resistance . . . . . . . . . . . . . . . . . . .
Voltage Drop . . . . . . . . . . . . . . . . . .
Centerline Spacing – Unsealed . . . .
Centerline Spacing – Sealed . . . . . .
Blade Width . . . . . . . . . . . . . . . . . .
• Cam lever/mechanical assist
0.35 - 1.0 mm2
0 - 15 amps
-40˚C to 125˚C
<10mΩ @ 20mV
<10.0mV/amp
4.0 mm
4.5 mm
1.5 mm
• Enables hand engage/disengage
• Eliminates tools
• Improves reliability and ergonomics
• Provides minimum of 3:1 mechanical
advantage over hand-mating
• Optimized content packaging
280 Series
Cable Range . . . . . . . . . . . . . . . . . .
Current Range . . . . . . . . . . . . . . . . .
Temperature Range . . . . . . . . . . . . .
Resistance . . . . . . . . . . . . . . . . . . .
Voltage Drop . . . . . . . . . . . . . . . . . .
Centerline Spacing – Unsealed . . . .
Centerline Spacing – Sealed . . . . . .
Blade Width . . . . . . . . . . . . . . . . . .
• Electrical performance equal to less
space efficient terminations
• Allows grouping of smaller, individual
connectors into one connection
• Reduces mass
• Lowers cost
0.35 - 5.0 mm2
0 - 25 amps
-40˚C to 125˚C
<10mΩ @ 20mV
<4.0mV/amp
5.5 mm
6.5 mm
2.8 mm
• Pre-staged male blade
stabilizer (MBS)
• Superior male blade protection
during shipping, build and assembly
• Improves terminal alignment
• Shroud crush resistance
• Two-piece connector/retainer
design
• Allows for the option of fitting
various hole designs
• Minimal modification required from
one application to another
• Mixed terminal capability
• Provides broad design flexibility
• Pre-staged lever handle in
open position during shipment
• Arrives ready to receive the mating
part
• Protected seal interface
• Superior connection reliability
• Helps prevent loss or damage to the
connector seal
• Terminal position assurance
(TPA)
• Superior connection reliability
• Helps prevent terminal back out
www.delphi.com/connect
Printed on Recycled Paper.
© 2002, Delphi. All rights reserved.
Printed in the U.S.A.
DP-02-E-076
1002/6mGBS • 203/3W
Connection Systems
M/C 483.400.301
5725 Delphi Drive
Troy, MI 48098-2815
U.S.A.
Tel: [1] 248.813.2334
Fax: [1] 248.813.2333