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Devices and Applications Ctec 201. Series Voltage Regulators Supplement Prepared by Mike Crompton. (Rev. 7 July 2003) Series Voltage Regulators Although the Zener diode makes a reasonable voltage regulator, there are still minor variations in O/P voltage as the I/P voltage or load resistance changes, particularly when the load current is high. This has led to the development of transistor controlled regulators that have excellent regulating capabilities. One of these is the ‘series regulator’ shown below. The concept of the series regulator is based on the simple voltage divider law that states that the voltage drop across any two series resistors is proportional to the Ohms ratio of the resistors. If one resistor is 10 times bigger than another it will have 10 times the voltage drop across it. This concept does not change if one of the “resistors” is a Zener diode or a Transistor. Both these devices can be viewed as variable resistors, and when their resistance changes, the voltage drop across them changes and the voltage drop across the second resistor also changes. The circuit on the right is much simplified, but will illustrate this voltage divider action that will maintain the O/P voltage at a constant level (5V) even though the I/P voltage or the O/P load resistance (RL) may vary. (RL is shown as a variable resistor to indicate it’s ability to change). The circuit can be divided into two separate smaller circuits, each being a two component series voltage divider. One circuit would be RS and the Zener diode fed by VIN, and the second being the Transistor and RL again with VIN as the supply. Both circuits are shown at right in their simplified form. First look at the RS/Zener circuit. The Zener diode, shown as a variable resistor, will simply change it’s resistance due to Zener action every time VIN changes. This change in resistance will maintain 5.7V across the Zener diode and this voltage will be fed to the Transistor maintaining it’s base at 5.7V. Looking at the Transistor/RL circuit, it can be seen that if RL changes it’s resistance, the transistor, by changing it’s conduction rate (transistor action) will alter it’s resistance and maintain the voltage across RL at a consistent voltage. In this case that would be 5V. This compensates for changes in VIN or in RL as did the previously studied Zener diode regulation circuits, but with much better regulation over a wider range of changes. Of course there are limitations to the magnitude of change that the circuit can tolerate. For example VIN must always exceed the Zener diode voltage or the Zener will never conduct and no regulation will take place. The load resistance (RL) cannot drop below a certain 2 value. If it does, the transistor’s resistance will drop to such a low value that the resulting current flow will exceed it’s maximum and it will burn out. In actual practice the series regulator has many more components than our simple circuit. (The full circuit diagram is shown below courtesy of Motorola). Many of the extra components deal with error detection and protecting the device against misconnection or exceeding the regulating parameters. These regulators are usually very efficient, the 78xx series for example is completely self contained, has only three pins, can handle as much as 1 Amp of current and the O/P will not vary from the designated O/P voltage (5V in the case of the 7805) by more than a few micro volts. To withstand the heat generated by 1 Amp of current requires that the device has a heat-sink that mounts to a large pad on the printed circuit board, or to a metal chassis. Care must be taken to ensure that mounting the heat sink to a chassis does not create a short circuit. In some devices the heat sink is internally connected to an active part of the circuit, in the case shown below the heat sink is actually connected to the ground. 3